CN106058342A - Starting storage battery - Google Patents
Starting storage battery Download PDFInfo
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- CN106058342A CN106058342A CN201610652662.6A CN201610652662A CN106058342A CN 106058342 A CN106058342 A CN 106058342A CN 201610652662 A CN201610652662 A CN 201610652662A CN 106058342 A CN106058342 A CN 106058342A
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- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910001416 lithium ion Inorganic materials 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims description 55
- 230000002427 irreversible effect Effects 0.000 claims description 32
- 230000002093 peripheral effect Effects 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 7
- 239000000178 monomer Substances 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims 10
- 239000004065 semiconductor Substances 0.000 claims 9
- 230000003247 decreasing effect Effects 0.000 claims 2
- 238000004134 energy conservation Methods 0.000 abstract 1
- 230000007613 environmental effect Effects 0.000 abstract 1
- 230000000875 corresponding effect Effects 0.000 description 16
- 238000011084 recovery Methods 0.000 description 11
- 239000010410 layer Substances 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- -1 polypropylene Polymers 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 3
- 210000005069 ears Anatomy 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 229920001342 Bakelite® Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004637 bakelite Substances 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical class O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- 239000013256 coordination polymer Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 229910003002 lithium salt Inorganic materials 0.000 description 1
- 159000000002 lithium salts Chemical class 0.000 description 1
- 239000007773 negative electrode material Substances 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4207—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells for several batteries or cells simultaneously or sequentially
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M10/4257—Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/46—Accumulators structurally combined with charging apparatus
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/482—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M2010/4271—Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Secondary Cells (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及电池技术领域,特别涉及一种启动电瓶。The invention relates to the technical field of batteries, in particular to a starter storage battery.
背景技术Background technique
传统的启动电瓶都是铅酸电瓶,传统的铅酸单体电瓶只能做成12V,若要提高电压,则要几个铅酸单体电瓶串联而成,如2个铅酸单体电瓶串联组成24V,3个铅酸单体电瓶串联组成36V,4个铅酸单体电瓶串联组成48V等等。这样组成的铅酸电瓶占用空间大,使用不方便,且传统的铅酸电瓶使用寿命短,易发热,不节能,不环保。The traditional starter batteries are all lead-acid batteries. The traditional lead-acid monomer batteries can only be made into 12V. To increase the voltage, several lead-acid monomer batteries must be connected in series, such as two lead-acid monomer batteries connected in series. 24V is formed, 3 lead-acid monomer batteries are connected in series to form 36V, 4 lead-acid monomer batteries are connected in series to form 48V and so on. The lead-acid battery formed in this way takes up a lot of space and is inconvenient to use, and the traditional lead-acid battery has a short service life, is easy to generate heat, is not energy-saving, and is not environmentally friendly.
有鉴于此,特提出本发明,以改正上述现有技术的不足之处。In view of this, the present invention is specially proposed to correct the deficiencies of the above-mentioned prior art.
发明内容Contents of the invention
针对上述现有技术,本发明所要解决的技术问题是提供一种占用空间小,不需要组合,使用方便,寿命长,发热小,节能环保的启动电瓶。Aiming at the above-mentioned prior art, the technical problem to be solved by the present invention is to provide a starter battery which takes up little space, does not require assembly, is easy to use, has a long life, generates little heat, and is energy-saving and environment-friendly.
为了解决上述技术问题,本发明提供了一种启动电瓶,其包括上盖,与上盖扣合组装的下盖,所述上盖上设有正极头和负极头,还包括由若干个正负极同向引出的锂离子电池组成的电池组件和电池管理系统,所述电池组件的正极通过电池管理系统与正极头电连接,所述电池组件的负极通过电池管理系统与负极头电连接;所述电池管理系统用于管理电池组件。In order to solve the above-mentioned technical problems, the present invention provides a starting battery, which includes an upper cover, a lower cover snapped and assembled with the upper cover, the upper cover is provided with a positive electrode head and a negative electrode head, and also includes several positive and negative electrodes. A battery assembly and a battery management system composed of lithium-ion batteries drawn in the same direction, the positive pole of the battery assembly is electrically connected to the positive head through the battery management system, and the negative electrode of the battery assembly is electrically connected to the negative head through the battery management system; The battery management system described above is used to manage battery packs.
本发明的进一步改进为,所述电池管理系统包括中央处理模块、电池均衡电路、电池接口电路、过充过放检测电路、充电输入电路、放电输出电路、电流检测自恢复保护不可逆短路保护电路;所述中央处理模块分别与电池均衡电路、过充过放检测电路、充电输入电路、放电输出电路、电流检测自恢复保护不可逆短路保护电路电连接,所述电池接口电路分别与电池均衡电路、过充过放检测电路、充电输入电路、电流检测自恢复保护不可逆短路保护电路电连接,所述电流检测自恢复保护不可逆短路保护电路与放电输出电路电连接。A further improvement of the present invention is that the battery management system includes a central processing module, a battery equalization circuit, a battery interface circuit, an overcharge and overdischarge detection circuit, a charge input circuit, a discharge output circuit, and a current detection self-recovery protection irreversible short circuit protection circuit; The central processing module is electrically connected to the battery equalization circuit, overcharge and overdischarge detection circuit, charging input circuit, discharge output circuit, current detection self-recovery protection irreversible short circuit protection circuit, and the battery interface circuit is respectively connected to the battery equalization circuit, overcharge The charging and over-discharging detection circuit, the charging input circuit, and the current detection self-recovery protection irreversible short-circuit protection circuit are electrically connected, and the current detection self-recovery protection irreversible short-circuit protection circuit is electrically connected to the discharge output circuit.
本发明的进一步改进为,所述电池管理系统包括中央处理模块、电池均衡电路、电池接口电路、过充过放检测电路、充放电输出电路、电流检测不可逆短路保护电路;所述中央处理模块分别与电池均衡电路、过充过放检测电路、充放电输出电路、电流检测不可逆短路保护电路电连接,所述电池接口电路分别与电池均衡电路、过充过放检测电路、充放电输出电路、电流检测不可逆短路保护电路电连接,所述电流检测不可逆短路保护电路与充放电输出电路电连接。A further improvement of the present invention is that the battery management system includes a central processing module, a battery equalization circuit, a battery interface circuit, an overcharge and overdischarge detection circuit, a charge and discharge output circuit, and a current detection irreversible short circuit protection circuit; the central processing module is respectively It is electrically connected with the battery balance circuit, overcharge and overdischarge detection circuit, charge and discharge output circuit, and current detection irreversible short circuit protection circuit. The battery interface circuit is respectively connected with the battery balance circuit, overcharge and overdischarge detection circuit, charge and discharge output circuit, current The detection irreversible short circuit protection circuit is electrically connected, and the current detection irreversible short circuit protection circuit is electrically connected to the charge and discharge output circuit.
本发明的进一步改进为,所述中央处理模块通过MCU高速运算外围输入信号,采用MCU控制各受控电路工作状态;所述电池均衡电路通过过充过放检测电路检测电池电压,若有超出设定的电压阀值,触发相应MOS管导通,通过MOS管和与之对应的电阻放电使本级联电池充电电流减小,从而达到均衡;所述电池接口电路将电池组件接入电池管理系统;所述过充过放检测电路通过RC回路输入各级联电池的即时电压,MCU分析电池组的电压是否正常;所述充电输入电路通过MCU控制信号高电位控制充电MOS导通进行充电, 通过外围电池电压检测低电压说明充好了电或充电有故障则关断MOS管断开充电;所述放电输出电路通过电阻阵列经MOS管流出电流向负载供电;所述电流检测自恢复保护不可逆短路保护电路通过电阻阵列向MCU提供检测电压,MCU运算成相应的电流值控制充电、过充电、放电、过放电、短路并控制相应的电路工作,通过电流检测,MCU运算,若达到过流或短路阀值, 关闭放电MOS管输出,若负载短路则烧断电阻阵列,保护电池组件。A further improvement of the present invention is that the central processing module calculates peripheral input signals at high speed through the MCU, and uses the MCU to control the working status of each controlled circuit; the battery equalization circuit detects the battery voltage through the overcharge and overdischarge detection circuit. A certain voltage threshold triggers the conduction of the corresponding MOS tube, and the charging current of the cascaded battery is reduced through the discharge of the MOS tube and the corresponding resistance, so as to achieve equilibrium; the battery interface circuit connects the battery components to the battery management system ; The overcharge and overdischarge detection circuit inputs the instant voltage of each cascaded battery through the RC circuit, and the MCU analyzes whether the voltage of the battery pack is normal; the charging input circuit controls the charging MOS conduction through the MCU control signal high potential to charge, Peripheral battery voltage detection low voltage indicates that it is fully charged or charging is faulty, then turn off the MOS tube and disconnect the charging; the discharge output circuit flows out current through the resistor array through the MOS tube to supply power to the load; the current detection self-recovery protection irreversible short circuit The protection circuit provides the detection voltage to the MCU through the resistor array, and the MCU calculates the corresponding current value to control charging, overcharging, discharging, overdischarging, short circuit and control the corresponding circuit operation. Threshold, close the output of the discharge MOS tube, if the load is short-circuited, the resistor array will be blown to protect the battery components.
本发明的进一步改进为,所述中央处理模块通过MCU高速运算外围输入信号,采用MCU控制各受控电路工作状态;所述电池均衡电路通过过充过放检测电路检测电池电压,若有超出设定的电压阀值,触发相应MOS管导通,通过MOS管和与之对应的电阻放电使本级联电池充电电流减小,从而达到均衡;所述电池接口电路将电池组件接入电池管理系统;所述过充过放检测电路通过RC回路输入各级联电池的即时电压,MCU分析电池组的电压是否正常;所述充放电输出电路通过MCU控制信号高电位控制充电MOS导通进行充电, 通过外围电池电压检测低电压说明充好了电或充电有故障则关断MOS管断开充电,通过电阻阵列经MOS管流出电流向负载供电;所述电流检测不可逆短路保护电路通过电阻阵列向MCU提供检测电压,MCU运算成相应的电流值控制充电、过充电、放电、过放电、短路并控制相应的电路工作,若负载短路则烧断电阻阵列,保护电池组件。A further improvement of the present invention is that the central processing module calculates peripheral input signals at high speed through the MCU, and uses the MCU to control the working status of each controlled circuit; the battery equalization circuit detects the battery voltage through the overcharge and overdischarge detection circuit. A certain voltage threshold triggers the conduction of the corresponding MOS tube, and the charging current of the cascaded battery is reduced through the discharge of the MOS tube and the corresponding resistance, so as to achieve equilibrium; the battery interface circuit connects the battery components to the battery management system ; The overcharge and overdischarge detection circuit inputs the instant voltage of each cascaded battery through the RC loop, and the MCU analyzes whether the voltage of the battery pack is normal; the charge and discharge output circuit controls the charging MOS conduction to charge through the MCU control signal high potential, The peripheral battery voltage detects the low voltage to indicate that it is fully charged or the charging is faulty, then the MOS tube is turned off to disconnect the charging, and the current flows out of the MOS tube through the resistor array to supply power to the load; the current detection irreversible short-circuit protection circuit sends the MCU to the MCU through the resistor array Provide detection voltage, MCU calculates the corresponding current value to control charging, overcharging, discharging, overdischarging, short circuit and control the corresponding circuit work, if the load is short circuited, the resistor array will be blown to protect the battery components.
本发明的进一步改进为,所述电池组件由N个锂离子电池单体串并联方式组合而成。A further improvement of the present invention is that the battery assembly is composed of N lithium-ion battery cells connected in series and parallel.
本发明的进一步改进为,所述电池组件提供的电压为12V或24V或36V或48V或60V或72V。A further improvement of the present invention is that the voltage provided by the battery assembly is 12V or 24V or 36V or 48V or 60V or 72V.
本发明的进一步改进为,所述上盖与下盖之间设有O形密封圈。A further improvement of the present invention is that an O-ring is provided between the upper cover and the lower cover.
与现有技术相比,本发明采用由N个锂离子电池单体串并联方式组合而成的电压为12V或24V或36V或48V或60V或72V的电池组件,再由电池管理系统管理该电池组件。本发明适用于车载启动、船载启动、发动机启动、发电机启动等等。本发明占用空间小,不需要组合,使用方便,寿命长,发热小,节能环保。Compared with the prior art, the present invention adopts a battery assembly with a voltage of 12V or 24V or 36V or 48V or 60V or 72V composed of N lithium-ion battery cells connected in series and parallel, and then the battery management system manages the battery components. The invention is suitable for vehicle starting, ship starting, engine starting, generator starting and the like. The invention takes up little space, does not need to be assembled, is convenient to use, has a long service life, generates little heat, and is energy-saving and environment-friendly.
附图说明Description of drawings
图1是本发明的启动电瓶立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of the starting storage battery of the present invention;
图2是本发明的实施方式一的电池管理系统原理结构框图;Fig. 2 is a schematic structural block diagram of a battery management system according to Embodiment 1 of the present invention;
图3是本发明的实施方式一的电池管理系统电路结构原理图;Fig. 3 is a schematic diagram of the circuit structure of the battery management system according to Embodiment 1 of the present invention;
图4是本发明的实施方式二的电池管理系统原理结构框图;Fig. 4 is a schematic structural block diagram of a battery management system according to Embodiment 2 of the present invention;
图5是本发明的实施方式二的电池管理系统电路结构原理图。FIG. 5 is a schematic diagram of the circuit structure of the battery management system according to Embodiment 2 of the present invention.
图中各部件名称如下:The names of the components in the figure are as follows:
1—上盖;1—top cover;
2—下盖;2—lower cover;
3—正极头;3—positive head;
4—负极头;4—negative head;
5—电池组件;5—battery assembly;
6—电池管理系统;6—battery management system;
61—中央处理模块;61—central processing module;
62—电池均衡电路;62—Battery balance circuit;
63—电池接口电路;63—battery interface circuit;
64—过充过放检测电路;64—overcharge and overdischarge detection circuit;
65—充电输入电路;65—charging input circuit;
66—放电输出电路;66—discharge output circuit;
67—电流检测自恢复保护不可逆短路保护电路;67—Current detection self-recovery protection irreversible short circuit protection circuit;
68—充放电输出电路;68—charge and discharge output circuit;
69—电流检测不可逆短路保护电路。69—Current detection irreversible short circuit protection circuit.
具体实施方式detailed description
下面结合附图说明及具体实施方式对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,一种启动电瓶,包括上盖1,与上盖1扣合组装的下盖2,所述上盖1上设有正极头3和负极头4,还包括由若干个正负极同向引出的锂离子电池组成的电池组件5和电池管理系统6,所述电池组件5的正极通过电池管理系统6与正极头3电连接,所述电池组件5的负极通过电池管理系统6与负极头4电连接;所述电池管理系统6用于管理电池组件5。As shown in Figure 1, a starter storage battery includes a top cover 1, a lower cover 2 snapped and assembled with the top cover 1, the top cover 1 is provided with a positive electrode head 3 and a negative electrode head 4, and also includes a plurality of positive electrode heads. A battery assembly 5 and a battery management system 6 composed of lithium-ion batteries whose negative poles are drawn in the same direction. 6 is electrically connected to the negative head 4; the battery management system 6 is used to manage the battery assembly 5.
实施方式一:Implementation mode one:
具体地,如图2所示,所述电池管理系统6包括中央处理模块61、电池均衡电路62、电池接口电路63、过充过放检测电路64、充电输入电路65、放电输出电路66、电流检测自恢复保护不可逆短路保护电路67;所述中央处理模块61分别与电池均衡电路62、过充过放检测电路64、充电输入电路65、放电输出电路66、电流检测自恢复保护不可逆短路保护电路67电连接,所述电池接口电路63分别与电池均衡电路62、过充过放检测电路64、充电输入电路65、电流检测自恢复保护不可逆短路保护电路67电连接,所述电流检测自恢复保护不可逆短路保护电路67与放电输出电路66电连接。Specifically, as shown in FIG. 2, the battery management system 6 includes a central processing module 61, a battery equalization circuit 62, a battery interface circuit 63, an overcharge and overdischarge detection circuit 64, a charge input circuit 65, a discharge output circuit 66, a current Detection self-recovery protection irreversible short-circuit protection circuit 67; the central processing module 61 is respectively connected with the battery equalization circuit 62, overcharge and over-discharge detection circuit 64, charging input circuit 65, discharge output circuit 66, current detection self-recovery protection irreversible short-circuit protection circuit 67, the battery interface circuit 63 is electrically connected to the battery equalization circuit 62, the overcharge and overdischarge detection circuit 64, the charging input circuit 65, the current detection self-recovery protection irreversible short-circuit protection circuit 67, and the current detection self-recovery protection The irreversible short circuit protection circuit 67 is electrically connected to the discharge output circuit 66 .
具体地,如图3所示,所述中央处理模块61采用单核或双核或多核MCU,本发明采用双核MCU,外加周边电路,中央处理模块61通过双核MCU高速运算外围输入信号,采用双核MCU控制各受控电路工作状态;所述电池均衡电路62包括8组由MOS管和电阻组成的电路,通过过充过放检测电路64检测电池电压,若有超出设定的电压阀值,触发相应MOS管导通,通过MOS管和与之对应的电阻放电使与本级相联拉的电池充电电流减小,从而达到均衡的目的;所述电池接口电路63包括3组接口,由电池接口电路63将电池组件5接入电池管理系统6;所述过充过放检测电路64包括8组由电阻和电容组成的RC回路,通过8组RC回路输入各级联电池的即时电压,双核MCU分析电池组的电压是否正常,与过充、过放、均衡所设定的阀值进行比较,从而双核MCU采取相应动作;所述充电输入电路65包括8组由MOS管和电阻组成的电路,通过双核MCU控制信号高电位控制充电MOS导通进行充电, 通过外围电池电压检测低电压说明充好了电或充电有故障则关断MOS管断开充电;所述放电输出电路66与充电输入电路65电路结构相同包括8组由MOS管和电阻组成的电路,过程刚好相反,通过电阻阵列经MOS管流出电流向负载供电;所述电流检测自恢复保护不可逆短路保护电路67由多个电阻组成的电阻阵列,本实施方式采用16个电阻并联组成电阻阵列,通过电阻阵列向双核MCU提供检测电压, 双核MCU运算成相应的电流值控制充电、过充电、放电、过放电、短路并控制相应的电路工作,通过电流检测,MCU运算,若达到过流或短路阀值, 关闭放电MOS管输出保护电池组件5,若负载短路则烧断电阻阵列,从而保护电池组件5。Specifically, as shown in Figure 3, the central processing module 61 adopts a single-core or dual-core or multi-core MCU, and the present invention adopts a dual-core MCU, plus peripheral circuits, and the central processing module 61 uses a dual-core MCU to calculate peripheral input signals at a high speed through the dual-core MCU. Control the working status of each controlled circuit; the battery equalization circuit 62 includes 8 groups of circuits composed of MOS tubes and resistors, and detects the battery voltage through the overcharge and overdischarge detection circuit 64. If it exceeds the set voltage threshold, trigger the corresponding The MOS tube is turned on, and the charging current of the battery connected to this stage is reduced through the discharge of the MOS tube and the corresponding resistance, so as to achieve the purpose of balancing; the battery interface circuit 63 includes 3 groups of interfaces, and the battery interface circuit 63 Connect the battery pack 5 to the battery management system 6; the overcharge and overdischarge detection circuit 64 includes 8 groups of RC loops composed of resistors and capacitors, through which 8 groups of RC loops input the instant voltage of each cascaded battery, and the dual-core MCU analyzes Whether the voltage of the battery pack is normal or not is compared with the thresholds set by overcharge, overdischarge, and balance, so that the dual-core MCU takes corresponding actions; the charging input circuit 65 includes 8 groups of circuits composed of MOS tubes and resistors. The high potential of the dual-core MCU control signal controls the charging MOS to be turned on for charging, and the low voltage detected by the peripheral battery voltage indicates that the battery is fully charged or the charging is faulty, then the MOS tube is turned off and the charging is disconnected; the discharge output circuit 66 is connected to the charging input circuit 65 The same circuit structure includes 8 groups of circuits composed of MOS tubes and resistors. The process is just the opposite, and the current flows out through the resistor array through the MOS tubes to supply power to the load; the current detection self-recovery protection irreversible short-circuit protection circuit 67 is a resistor composed of multiple resistors Array, in this embodiment, 16 resistors are connected in parallel to form a resistor array, and the detection voltage is provided to the dual-core MCU through the resistor array. , through current detection and MCU calculation, if the over-current or short-circuit threshold is reached, the output of the discharge MOS tube is turned off to protect the battery assembly 5, and if the load is short-circuited, the resistor array is blown to protect the battery assembly 5.
所述电池组件5由N个锂离子电池单体串并联方式组合而成,N为自然数。所述电池组件5提供的电压为12V或24V或36V或48V或60V或72V等等。所述上盖1与下盖2之间设有O形密封圈。The battery assembly 5 is composed of N lithium-ion battery cells connected in series and parallel, where N is a natural number. The voltage provided by the battery assembly 5 is 12V or 24V or 36V or 48V or 60V or 72V and so on. An O-ring is provided between the upper cover 1 and the lower cover 2 .
实施方式二:Implementation mode two:
具体地,如图4所示,所述电池管理系统6包括中央处理模块61、电池均衡电路62、电池接口电路63、过充过放检测电路64、充放电输出电路68、电流检测不可逆短路保护电路69;所述中央处理模块61分别与电池均衡电路62、过充过放检测电路64、充放电输出电路68、电流检测不可逆短路保护电路69电连接,所述电池接口电路63分别与电池均衡电路62、过充过放检测电路64、充放电输出电路68、电流检测不可逆短路保护电路69电连接,所述电流检测不可逆短路保护电路69与充放电输出电路68电连接。Specifically, as shown in FIG. 4 , the battery management system 6 includes a central processing module 61, a battery balancing circuit 62, a battery interface circuit 63, an overcharge and overdischarge detection circuit 64, a charge and discharge output circuit 68, and an irreversible short circuit protection circuit for current detection. Circuit 69; the central processing module 61 is electrically connected to the battery equalization circuit 62, the overcharge and overdischarge detection circuit 64, the charge and discharge output circuit 68, and the current detection irreversible short circuit protection circuit 69, and the battery interface circuit 63 is respectively connected to the battery equalizer The circuit 62 , the overcharge and overdischarge detection circuit 64 , the charge and discharge output circuit 68 , and the current detection irreversible short circuit protection circuit 69 are electrically connected. The current detection irreversible short circuit protection circuit 69 is electrically connected to the charge and discharge output circuit 68 .
具体地,如图5所示,所述中央处理模块61采用单核或双核或多核MCU,本发明采用双核MCU,外加周边电路,中央处理模块61通过双核MCU高速运算外围输入信号,采用双核MCU控制各受控电路工作状态;所述电池均衡电路62包括8组由MOS管和电阻组成的电路,通过过充过放检测电路64检测电池电压,若有超出设定的电压阀值,触发相应MOS管导通,通过MOS管和与之对应的电阻放电使与本级相联拉的电池充电电流减小,从而达到均衡的目的;所述电池接口电路63包括4组接口,由电池接口电路63将电池组件5接入电池管理系统6;所述过充过放检测电路64包括8组由电阻和电容组成的RC回路,通过8组RC回路输入各级联电池的即时电压,双核MCU分析电池组的电压是否正常,与过充、过放、均衡所设定的阀值进行比较,从而双核MCU采取相应动作;所述充放电输出电路68包括10个MOS管和一个电阻组成的电路,通过双核MCU控制信号高电位控制充电MOS导通进行充电, 通过外围电池电压检测低电压说明充好了电或充电有故障则关断MOS管断开充电,放电与充电过程刚好相反,通过电阻阵列经MOS管流出电流向负载供电;所述电流检测不可逆短路保护电路69由多个电阻组成的电阻阵列,本实施方式采用30个电阻并联组成电阻阵列,通过电阻阵列向双核MCU提供检测电压, 双核MCU运算成相应的电流值控制充电、过充电、放电、过放电、短路并控制相应的电路工作,若负载短路则烧断电阻阵列,从而保护电池组件5。Specifically, as shown in Figure 5, the central processing module 61 adopts a single-core or dual-core or multi-core MCU, and the present invention adopts a dual-core MCU, plus peripheral circuits, and the central processing module 61 uses a dual-core MCU to calculate peripheral input signals at a high speed through the dual-core MCU. Control the working status of each controlled circuit; the battery equalization circuit 62 includes 8 groups of circuits composed of MOS tubes and resistors, and detects the battery voltage through the overcharge and overdischarge detection circuit 64. If it exceeds the set voltage threshold, trigger the corresponding The MOS tube is turned on, and the charging current of the battery connected to this stage is reduced through the discharge of the MOS tube and the corresponding resistance, so as to achieve the purpose of balancing; the battery interface circuit 63 includes 4 groups of interfaces, and the battery interface circuit 63 Connect the battery pack 5 to the battery management system 6; the overcharge and overdischarge detection circuit 64 includes 8 groups of RC loops composed of resistors and capacitors, through which 8 groups of RC loops input the instant voltage of each cascaded battery, and the dual-core MCU analyzes Whether the voltage of the battery pack is normal or not is compared with the thresholds set by overcharge, overdischarge, and balance, so that the dual-core MCU takes corresponding actions; the charge and discharge output circuit 68 includes a circuit composed of 10 MOS tubes and a resistor, The high potential of the dual-core MCU control signal controls the charging MOS to turn on for charging, and the peripheral battery voltage detects the low voltage to indicate that it is fully charged or the charging is faulty, then turn off the MOS tube and disconnect the charging. The discharging process is just the opposite of the charging process. Through the resistor array The current flowing out of the MOS tube supplies power to the load; the current detection irreversible short-circuit protection circuit 69 is a resistance array composed of multiple resistances. In this embodiment, 30 resistances are connected in parallel to form a resistance array, and the detection voltage is provided to the dual-core MCU through the resistance array. Dual-core The MCU calculates the corresponding current value to control charging, overcharging, discharging, overdischarging, short circuit and control the corresponding circuit operation. If the load is short circuited, the resistor array will be blown to protect the battery pack 5 .
整个电瓶由N个正负极同向引出的锂离子电池单体串并联方式组合而成,N个正负极同向引出的锂离子电池单体串并联焊接在PCB板上,电池组5是用三层盖板将若干个正负极同向引出的锂离子电池锁螺丝固定,电池组5之间要用连接片串并联连接,共有4条连接片 ,最后将上盖1再锁螺丝固定在下盖2上,控制板锁螺丝固定在上盖1上。上盖1与下盖2之间利用O型密封圈密封防水、防尘。The whole battery is composed of N lithium-ion battery cells with positive and negative electrodes drawn in the same direction in series and parallel, and N lithium-ion battery cells with positive and negative electrodes drawn in the same direction are welded in series and parallel on the PCB board. The battery pack 5 is Use the three-layer cover plate to fix several lithium-ion battery lock screws with positive and negative electrodes leading out in the same direction. The battery packs 5 should be connected in series and parallel with connecting pieces. On the lower cover 2, the control board lock screw is fixed on the upper cover 1. Between the upper cover 1 and the lower cover 2, an O-shaped sealing ring is used to seal against water and dust.
正负极同向引出的锂离子电池的结构为现有技术,可参考专利号为ZL201010197892.0,名称为一种圆柱形铝壳束腰封口正负极同向引出的锂离子电池的发明专利。其包括锂离子电池芯,所述的锂离子电池芯装于圆柱形铝壳中,正负极连接的正导针、负导针由端盖引出,所述的锂离子电池芯通过滚动成型的封口带和束腰带密封于圆柱形铝壳中,于圆柱形铝壳底部平面上设有防爆压痕。所述正负极连接的正导针和负导针或由端盖同向引出分别与正极 耳、负极耳铆接。所述的圆柱形铝壳顶端封装端盖或为橡胶塞。The structure of the lithium-ion battery with the positive and negative poles drawn in the same direction is an existing technology. You can refer to the patent number ZL201010197892.0, which is an invention patent for a lithium-ion battery with a cylindrical aluminum shell waist seal and positive and negative poles drawn in the same direction. . It includes a lithium-ion battery core. The lithium-ion battery core is installed in a cylindrical aluminum shell. The sealing belt and the waist belt are sealed in the cylindrical aluminum shell, and an explosion-proof indentation is provided on the bottom plane of the cylindrical aluminum shell. The positive and negative guide pins connected to the positive and negative poles are drawn out in the same direction from the end cap and riveted with the positive and negative tabs respectively. The top end of the cylindrical aluminum shell is sealed with an end cap or a rubber plug.
正负极同向引出的锂离子电池的结构为现有技术,也可参考申请号为CN201520950415.5的实用新型专利,所述正负极同向引出的锂离子电池,其包括正极耳、负极耳、间隔于正极耳、负极耳之间的隔膜和铝塑包装壳,以及电解液,其中,正极耳包括正极集流体和附着在正极集流体上含有正极活性物质的正极膜片,负极耳包括负极集流体和附着在负极集流体上含有负极活性物质的负极膜片,所述正极耳、正极膜片、负极耳、负极膜片和隔膜卷绕好后装入所述铝塑包装壳内,还包括牛角式盖板,所述牛角式盖板盖于所述铝塑包装壳上,所述牛角式盖板正面设有正极牛角端子和负极牛角端子,所述牛角式盖板底面设有与所述正极牛角端子连接的正极引线端子、与所述负极牛角端子连接的负极引线端子,所述正极引线端子与所述正极耳电连接,所述负极引线端子与所述负极耳电连接。所述牛角式盖板采用双层结构,上层为塑胶层,下层为电木层,塑胶层粘贴于电木层上。所述正极耳、负极耳的数量可以采用多片,具体为2至6片,实际上使用时采用3片或4片;所述正极耳围绕于所述正极引线端子周边并与之电连接,所述负极耳围绕于所述负极引线端子周边并与之电连接。所述正极引线端子、负极引线端子都由CP线制成。所述正极牛角端子和负极牛角端子都由铝材制成;或者正极牛角端子由铝材制成,所述负极牛角端子由铜材制成。具体地,所述电解液中含有甲基磷酸二甲酯和卤代碳酸乙烯酯。所述隔膜为聚丙烯/聚乙烯/聚丙烯三层隔膜,或聚乙烯单层隔膜,或聚丙烯单层隔膜。所述电解液中的锂盐为六氟磷酸锂。The structure of the lithium-ion battery whose positive and negative poles are drawn in the same direction is an existing technology, and the utility model patent whose application number is CN201520950415.5 can also be referred to. Ears, diaphragms and aluminum-plastic packaging shells spaced between the positive and negative ears, and electrolyte, wherein the positive ears include a positive current collector and a positive diaphragm attached to the positive current collector that contains positive active materials, and the negative ear includes The negative electrode current collector and the negative electrode diaphragm containing the negative electrode active material attached to the negative electrode current collector, the positive electrode ear, the positive electrode diaphragm, the negative electrode ear, the negative electrode diaphragm and the separator are wound and packed into the aluminum-plastic packaging case, It also includes a horn-type cover plate, the horn-type cover plate is covered on the aluminum-plastic packaging shell, the front side of the horn-type cover plate is provided with a positive pole horn terminal and a negative pole horn terminal, and the bottom surface of the horn-type cover plate is provided with a The positive lead terminal connected to the positive horn terminal, the negative lead terminal connected to the negative horn terminal, the positive lead terminal is electrically connected to the positive lug, and the negative lead terminal is electrically connected to the negative lug. The horn-shaped cover plate adopts a double-layer structure, the upper layer is a plastic layer, the lower layer is a bakelite layer, and the plastic layer is pasted on the bakelite layer. The number of the positive tab and the negative tab can be multiple pieces, specifically 2 to 6 pieces, and actually 3 or 4 pieces are used in use; the positive tab surrounds the periphery of the positive lead terminal and is electrically connected to it, The negative tab surrounds the periphery of the negative lead terminal and is electrically connected thereto. Both the positive lead terminal and the negative lead terminal are made of CP wire. Both the positive horn terminal and the negative horn terminal are made of aluminum; or the positive horn terminal is made of aluminum, and the negative horn terminal is made of copper. Specifically, the electrolyte contains dimethyl methyl phosphate and halogenated ethylene carbonate. The separator is a polypropylene/polyethylene/polypropylene three-layer separator, or a polyethylene single-layer separator, or a polypropylene single-layer separator. The lithium salt in the electrolyte is lithium hexafluorophosphate.
本发明的优点在于,本发明采用由N个锂离子电池单体串并联方式组合而成的电压为12V或24V或36V或48V或60V或72V的电池组件,再由电池管理系统管理该电池组件。本发明适用于车载启动、船载启动、发动机启动、发电机启动等等。本发明占用空间小,不需要组合,使用方便,寿命长,发热小,节能环保。The advantage of the present invention is that the present invention adopts a battery assembly with a voltage of 12V or 24V or 36V or 48V or 60V or 72V composed of N lithium-ion battery cells connected in series and parallel, and then the battery management system manages the battery assembly . The invention is suitable for vehicle starting, ship starting, engine starting, generator starting and the like. The invention takes up little space, does not need to be assembled, is convenient to use, has a long service life, generates little heat, and is energy-saving and environment-friendly.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deduction or replacement can be made, which should be regarded as belonging to the protection scope of the present invention.
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CN113619511B (en) * | 2021-08-24 | 2024-05-24 | 青岛大黄蜂新能源科技有限公司 | Lithium ion battery pack for starting and assembling system |
US12002993B2 (en) | 2021-09-10 | 2024-06-04 | Milwaukee Electric Tool Corporation | Battery pack with wire bonded bus bars |
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Application publication date: 20161026 |