CN106057736B - Preparation method of TFT substrate and TFT substrate - Google Patents
Preparation method of TFT substrate and TFT substrate Download PDFInfo
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Abstract
本发明公开了一种TFT基板的制备方法及TFT基板。该TFT基板包括多个像素单元,每个像素单元包括依次形成在透明基板上的栅金属层、栅绝缘层、半导体层、源/漏金属层、绝缘介质层和像素电极层,数据线与栅电极、栅线设在同一层,通过绝缘介质层的第一过孔和第二过孔以及像素电极层的第一连接线连接数据线和源电极。该TFT基板的制备方法在原来5次光刻工艺的基础上减少2次光刻,简化TFT制备工艺,降低生产成本提高生产效率,工艺步骤越少,产品的良品率越高,品质越容易控制。
The invention discloses a preparation method of a TFT substrate and the TFT substrate. The TFT substrate includes a plurality of pixel units, and each pixel unit includes a gate metal layer, a gate insulating layer, a semiconductor layer, a source/drain metal layer, an insulating medium layer, and a pixel electrode layer sequentially formed on a transparent substrate, and the data line and the gate The electrodes and the gate lines are arranged on the same layer, and the data lines and the source electrodes are connected through the first via hole and the second via hole of the insulating medium layer and the first connection line of the pixel electrode layer. The preparation method of the TFT substrate reduces 2 times of photolithography on the basis of the original 5 times of photolithography, simplifies the TFT preparation process, reduces production costs and improves production efficiency. The fewer process steps, the higher the product yield and the easier the quality control .
Description
技术领域technical field
本发明涉及液晶显示领域,尤其涉及一种TFT基板的制备方法及TFT基板。The invention relates to the field of liquid crystal display, in particular to a preparation method of a TFT substrate and the TFT substrate.
背景技术Background technique
随着智能手机、平板电脑等产品的发展, TFT-LCD液晶显示器得到越来越广泛的应用。随着产业的竞争,高性价比的TFT-LCD屏也不断推入市场,竟而采用更为先进的工艺技术、对工艺的优化简化,降低生产成本成为在竞争激烈的市场中生存的有力保证。With the development of smart phones, tablet computers and other products, TFT-LCD liquid crystal displays are more and more widely used. With the competition in the industry, cost-effective TFT-LCD screens are constantly being pushed into the market, and the use of more advanced technology, optimization and simplification of the process, and reduction of production costs have become a strong guarantee for survival in the fiercely competitive market.
TFT-LCD行业生产TFT主要为5次光刻技术,而部分厂商采用4次光刻技术。而对于TFT的生产目前采用的5次光刻和4光刻技术仍存在工艺技术复杂等问题。The TFT-LCD industry mainly uses 5-pass lithography technology to produce TFTs, while some manufacturers use 4-pass lithography technology. However, the 5-pass photolithography and 4-pass photolithography technologies currently used in the production of TFTs still have problems such as complex process technology.
在一份公告号为CN 102023432B的发明专利中公开了一种FFS型TFT-LCD阵列基板及其制备方法,其制备方法进行3次光刻即可完成,但是其采用双调掩膜板对光刻胶进行曝光和显影处理,栅线上存在残留的半导体层,容易引起很大的寄存电容,影响结构稳定性,导致产品的不良;在一份公告号为CN 102315130B的发明专利中公开了一种薄膜场效应晶体管及其制备方法,其制备方法进行3次光刻即可完成,但是其使用的高温光刻胶比常规光刻胶成本更高,而且TFT玻璃基板不耐受高温,不利于成本的降低和产品良率的提高。In an invention patent with the notification number CN 102023432B, an FFS-type TFT-LCD array substrate and its preparation method are disclosed. The resist is exposed and developed, and there is a residual semiconductor layer on the gate line, which is likely to cause a large storage capacitance, affect the structural stability, and lead to defective products; an invention patent with the announcement number CN 102315130B discloses a A kind of thin film field effect transistor and its preparation method, its preparation method can be finished by carrying out 3 photolithography, but the high temperature photoresist cost that it uses is higher than conventional photoresist, and TFT glass substrate is not resistant to high temperature, is not conducive to Cost reduction and product yield improvement.
发明内容Contents of the invention
为了解决上述现有技术的不足,本发明提供一种TFT基板的制备方法及其TFT基板。该TFT基板将数据线与栅电极、栅线设在同一层,通过绝缘介质层的第一过孔和第二过孔以及像素电极层的第一连接线连接数据线和源电极,其制备方法在原来5次光刻工艺的基础上减少2次光刻,简化TFT制备工艺,降低生产成本,提高生产效率,工艺步骤越少,产品的良品率越高,品质越容易控制。In order to solve the above-mentioned deficiencies in the prior art, the present invention provides a method for preparing a TFT substrate and a TFT substrate thereof. The TFT substrate arranges the data line, the gate electrode, and the gate line on the same layer, and connects the data line and the source electrode through the first via hole and the second via hole of the insulating medium layer and the first connection line of the pixel electrode layer, and its preparation method On the basis of the original 5 photolithography process, 2 photolithography processes are reduced, the TFT preparation process is simplified, the production cost is reduced, and the production efficiency is improved. The fewer process steps, the higher the product yield and the easier the quality control.
本发明所要解决的技术问题通过以下技术方案予以实现:The technical problem to be solved by the present invention is realized through the following technical solutions:
一种TFT基板的制备方法,包括如下步骤:A preparation method for a TFT substrate, comprising the steps of:
S1:在透明基板上依次沉积栅金属层、栅绝缘层、半导体层和源/漏金属层;S1: sequentially depositing a gate metal layer, a gate insulating layer, a semiconductor layer and a source/drain metal layer on a transparent substrate;
S2:在所述源/漏金属层上涂覆第一光刻胶,进行掩膜和刻蚀,形成数据线、栅线、栅电极、栅绝缘层、半导体沟道、源电极和漏电极;S2: Coating a first photoresist on the source/drain metal layer, performing masking and etching to form data lines, gate lines, gate electrodes, gate insulating layers, semiconductor channels, source electrodes and drain electrodes;
S3:在S2所述的基板上沉积绝缘介质层;S3: depositing an insulating dielectric layer on the substrate described in S2;
S4:在所述绝缘介质层上涂覆第二光刻胶,进行掩膜和刻蚀,形成分别位于数据线、源电极和漏电极上方的绝缘介质层的第一过孔、第二过孔和第三过孔;S4: Coating a second photoresist on the insulating dielectric layer, performing masking and etching, and forming the first via hole and the second via hole of the insulating dielectric layer respectively located above the data line, the source electrode and the drain electrode and the third via;
S5:在S4所述的基板上沉积像素电极层;S5: Depositing a pixel electrode layer on the substrate described in S4;
S6:在所述像素电极层上涂覆第三光刻胶,进行掩膜和刻蚀,形成像素电极、数据线和源电极的第一连接线、漏电极和像素电极的第二连接线。S6: Coating a third photoresist on the pixel electrode layer, performing masking and etching to form a pixel electrode, a first connection line between a data line and a source electrode, and a second connection line between a drain electrode and a pixel electrode.
进一步地,在步骤S1之前,还包括步骤S0:提供一透明基板,清洁所述透明基板,去掉所述透明基板上的污物。Further, before the step S1, a step S0 is also included: providing a transparent substrate, cleaning the transparent substrate, and removing dirt on the transparent substrate.
进一步地,所述步骤S2包括:Further, the step S2 includes:
S21:对所述第一光刻胶进行灰阶掩膜工艺,形成第一光刻胶图案,其中,源电极区域、漏电极区域的第一光刻胶具有第一厚度,栅线区域、数据线区域和半导体沟道区域的第一光刻胶具有第二厚度,其它区域无第一光刻胶覆盖,所述第一厚度比第二厚度大;S21: Perform a grayscale masking process on the first photoresist to form a first photoresist pattern, wherein the first photoresist in the source electrode region and the drain electrode region has a first thickness, and the gate line region, data The first photoresist in the line region and the semiconductor channel region has a second thickness, and the other regions are not covered by the first photoresist, and the first thickness is greater than the second thickness;
S22:通过刻蚀工艺,去掉没有被第一光刻胶覆盖的所述其它区域的源/漏金属层、半导体层和栅绝缘层,形成数据线、栅线、栅电极和栅绝缘层;S22: removing the source/drain metal layer, semiconductor layer and gate insulating layer in the other regions not covered by the first photoresist through an etching process to form data lines, gate lines, gate electrodes and gate insulating layers;
S23:对所述第一光刻胶进行灰化工艺,去掉第二厚度的第一光刻胶,暴露出栅线区域、数据线区域以及半导体沟道区域的源/漏金属层;S23: Perform an ashing process on the first photoresist, remove the second thickness of the first photoresist, and expose the gate line region, the data line region and the source/drain metal layer of the semiconductor channel region;
S24:通过刻蚀工艺,刻蚀暴露出的源/漏金属层及其下方半导体层,形成半导体沟道、源电极和漏电极;S24: Etching the exposed source/drain metal layer and the underlying semiconductor layer through an etching process to form a semiconductor channel, source electrode and drain electrode;
S25:对所述第一光刻胶进行脱膜,剥离剩余的第一光刻胶。S25: Stripping the first photoresist, and stripping the remaining first photoresist.
进一步地,所述S4包括:Further, said S4 includes:
S41:对所述第二光刻胶进行灰阶掩膜工艺,形成第二光刻胶图案,其中,源电极区域、漏电极区域、栅线区域的第二光刻胶具有第三厚度,数据线区域无第二光刻胶覆盖,其它区域的第二光刻胶具有第四厚度,所述第四厚度大于第三厚度;S41: Perform a grayscale masking process on the second photoresist to form a second photoresist pattern, wherein the second photoresist in the source electrode region, the drain electrode region, and the gate line region has a third thickness, and the data The line area is not covered by the second photoresist, and the second photoresist in other areas has a fourth thickness, and the fourth thickness is greater than the third thickness;
S42:通过刻蚀工艺,去掉没有被第二光刻胶覆盖的数据线区域的绝缘介质层,暴露出数据线区域的栅绝缘层和半导体层;S42: removing the insulating dielectric layer in the data line region not covered by the second photoresist through an etching process, exposing the gate insulating layer and the semiconductor layer in the data line region;
S43:对所述第二光刻胶进行灰化工艺,去掉第三厚度的光刻胶,暴露出源电极区域、漏电极区域和栅线区域的绝缘介质层;S43: Perform an ashing process on the second photoresist, remove the photoresist with a third thickness, and expose the insulating dielectric layer in the source electrode region, the drain electrode region and the gate line region;
S44:通过刻蚀工艺,去掉数据线区域的栅绝缘层和半导体层、源/漏电极区域上的绝缘介质层、栅线区域上的半导体层和绝缘介质层、数据线区域上的栅绝缘层和半导体层,形成分别位于数据线、源电极和漏电极上方的绝缘介质层的第一过孔、第二过孔和第三过孔;S44: Remove the gate insulating layer and semiconductor layer in the data line region, the insulating dielectric layer on the source/drain electrode region, the semiconductor layer and insulating dielectric layer on the gate line region, and the gate insulating layer on the data line region through an etching process and a semiconductor layer, forming a first via hole, a second via hole, and a third via hole in the insulating dielectric layer above the data line, the source electrode, and the drain electrode;
S45:对所述第二光刻胶进行脱膜,剥离剩余的第二光刻胶。S45: Stripping the second photoresist, and stripping the remaining second photoresist.
进一步地,所述S6包括:Further, said S6 includes:
S61:对所述第三光刻胶进行灰阶掩膜工艺,形成第三光刻胶图案,其中,所述半导体沟道区域和栅线区域无第三光刻胶覆盖;S61: Perform a grayscale masking process on the third photoresist to form a third photoresist pattern, wherein the semiconductor channel region and the gate line region are not covered by the third photoresist;
S62:通过刻蚀工艺,去掉无第三光刻胶覆盖的半导体沟道区域和栅线区域的像素电极层,形成像素电极、数据线和源电极的第一连接线、漏电极和像素电极的第二连接线;S62: Through an etching process, remove the pixel electrode layer in the semiconductor channel region and the gate line region not covered by the third photoresist, and form the pixel electrode, the first connection line of the data line and the source electrode, the drain electrode and the pixel electrode the second connection line;
S63:对所述第三光刻胶进行脱膜,剥离剩余的第三光刻胶。S63: Stripping the third photoresist, and stripping the remaining third photoresist.
进一步地,步骤S21中利用灰阶掩膜板进行掩膜时,数据线区域、栅线区域和半导体沟道区域对应掩膜板的部分透光部位,源电极区域和漏电极区域对应掩膜板的不透光部位,其他区域对应掩膜板的完全透光部位。Further, when a grayscale mask is used for masking in step S21, the data line region, the gate line region and the semiconductor channel region correspond to part of the light-transmitting parts of the mask, and the source electrode region and the drain electrode region correspond to the mask The opaque parts of the mask, and other areas correspond to the completely transparent parts of the mask.
进一步地,步骤S41中利用灰阶掩膜板进行掩膜时,数据线区域对应掩膜板的完全透光部位,源电极区域、漏电极区域和栅线区域对应掩膜板的部分透光部位,其他区域对应掩膜板的不透光部位。Further, when a gray scale mask is used for masking in step S41, the data line region corresponds to the completely transparent part of the mask, and the source electrode region, the drain electrode region and the gate line region correspond to the partially transparent part of the mask , and the other areas correspond to the opaque parts of the mask.
一种TFT基板,包括多个像素单元,每个像素单元包括依次形成在透明基板上的栅金属层、栅绝缘层、半导体层、源/漏金属层、绝缘介质层和像素电极层,其中:A TFT substrate comprising a plurality of pixel units, each pixel unit comprising a gate metal layer, a gate insulating layer, a semiconductor layer, a source/drain metal layer, an insulating dielectric layer and a pixel electrode layer sequentially formed on a transparent substrate, wherein:
所述栅金属层包括栅电极、横向的栅线和竖向的数据线,所述栅电极和栅线连接,所述数据线和栅电极、栅线断开;The gate metal layer includes a gate electrode, a horizontal gate line and a vertical data line, the gate electrode is connected to the gate line, and the data line is disconnected from the gate electrode and the gate line;
所述栅绝缘层位于所述栅电极和栅线上,用于将栅线/栅电极与源电极/漏电极绝缘;The gate insulating layer is located on the gate electrode and the gate line, and is used to insulate the gate line/gate electrode from the source electrode/drain electrode;
所述半导体层位于所述栅电极的栅绝缘层上,其上形成有半导体沟道;The semiconductor layer is located on the gate insulating layer of the gate electrode, on which a semiconductor channel is formed;
所述源/漏金属层包括源电极和漏电极,分别位于所述半导体层的半导体沟道两侧上方;The source/drain metal layer includes a source electrode and a drain electrode, respectively located on both sides of the semiconductor channel of the semiconductor layer;
所述绝缘介质层用于将半导体层、栅电极与像素电极层绝缘,其数据线处设有第一过孔、源电极处设有第二过孔、漏电极处设有第三过孔;The insulating medium layer is used to insulate the semiconductor layer, the gate electrode and the pixel electrode layer, and the data line is provided with a first via hole, the source electrode is provided with a second via hole, and the drain electrode is provided with a third via hole;
所述像素电极层包括像素电极和第一连接线、第二连接线。The pixel electrode layer includes a pixel electrode, a first connection line, and a second connection line.
进一步地,所述源电极通过绝缘介质层上的第一过孔、第二过孔以及像素电极层上的第一连接线与数据线连接,所述漏电极通过绝缘介质层上的第三过孔以及像素电极层上的第二连接线与像素电极连接。Further, the source electrode is connected to the data line through the first via hole on the insulating medium layer, the second via hole and the first connection line on the pixel electrode layer, and the drain electrode is connected to the data line through the third via hole on the insulating medium layer. The hole and the second connection line on the pixel electrode layer are connected to the pixel electrode.
本发明具有如下有益效果:The present invention has following beneficial effects:
1.该TFT基板将数据线与栅电极、栅线设在同一层,通过绝缘介质层的第一过孔和第二过孔以及像素电极层的第一连接线连接数据线和源电极,其制备方法在原来5次光刻工艺的基础上减少2次光刻,简化TFT的制备工艺,降低生产成本,提高生产效率,工艺步骤越少,产品的良品率越高,品质越容易控制;1. The TFT substrate sets the data line, the gate electrode, and the gate line on the same layer, and connects the data line and the source electrode through the first via hole and the second via hole of the insulating medium layer and the first connection line of the pixel electrode layer. The preparation method reduces the number of photolithography by 2 times on the basis of the original 5-time photolithography process, simplifies the TFT preparation process, reduces production costs, and improves production efficiency. The fewer process steps, the higher the yield rate of the product, and the easier it is to control the quality;
2.采用灰阶掩膜板对光刻胶进行掩膜和刻蚀,操作性更强,不会在栅线上残留半导体层,其影响结构稳定性,产品的良品率高;2. The photoresist is masked and etched with a gray-scale mask, which is more operable and will not leave a semiconductor layer on the gate line, which will affect the structural stability and the product yield is high;
3.光刻胶为常规的光刻胶,生产成本低,光刻胶在正常温度下即可进行刻蚀和剥离,不会对TFT玻璃基板造成损坏,其产品的良品率更高。3. The photoresist is a conventional photoresist with low production cost. The photoresist can be etched and stripped at normal temperature without causing damage to the TFT glass substrate, and the yield rate of its products is higher.
附图说明Description of drawings
图1为本发明提供的TFT基板的示意图;Fig. 1 is the schematic diagram of the TFT substrate provided by the present invention;
图2为图1所示的TFT基板的A-A剖面图;Fig. 2 is the A-A sectional view of the TFT substrate shown in Fig. 1;
图3为图1所示的TFT基板的B-B剖面图;Fig. 3 is the B-B sectional view of TFT substrate shown in Fig. 1;
图4为在透明基板上形成栅金属层、栅绝缘层、半导体层、源/漏金属层后的剖面图;4 is a cross-sectional view after forming a gate metal layer, a gate insulating layer, a semiconductor layer, and a source/drain metal layer on a transparent substrate;
图5a-5b为图4的结构上涂覆第一光刻胶后,对第一光刻胶进行灰阶掩膜工艺后的剖面图;5a-5b are cross-sectional views after the first photoresist is coated on the structure of FIG. 4 and the first photoresist is subjected to a grayscale masking process;
图6a-6b为对图5a-5b的结构进行刻蚀工艺后的剖面图;6a-6b are cross-sectional views of the structure of FIGS. 5a-5b after an etching process;
图7a-7b为对图6a-6b中的第一光刻胶进行灰化工艺后的剖面图;7a-7b are cross-sectional views of the first photoresist in FIGS. 6a-6b after an ashing process;
图8a-8b为对图6a-6b的结构进行刻蚀工艺后的剖面图;8a-8b are cross-sectional views of the structure of FIGS. 6a-6b after an etching process;
图9a-9b为对图8a-8b中的第一光刻胶脱膜剥离后的剖面图;Figures 9a-9b are cross-sectional views after stripping the first photoresist in Figures 8a-8b;
图10a-10b为对图9a-9b的结构形成绝缘介质层后的剖面图;Figures 10a-10b are cross-sectional views of the structure of Figures 9a-9b after forming an insulating dielectric layer;
图11a-11b为对图10a-10b的结构涂覆第二光刻胶后,对第二光刻胶进行灰阶掩膜工艺后的剖面图;Figures 11a-11b are cross-sectional views after applying a second photoresist to the structure of Figures 10a-10b, and then performing a grayscale masking process on the second photoresist;
图12a-12b为对图11a-11b的结构进行刻蚀工艺后的剖面图;12a-12b are cross-sectional views of the structure of FIGS. 11a-11b after an etching process;
图13a-13b为对图12a-12b中的第二光刻胶进行灰化工艺后的剖面图;13a-13b are cross-sectional views of the second photoresist in FIGS. 12a-12b after the ashing process;
图14a-14b为对图13a-13b的结构进行刻蚀工艺后的剖面图;14a-14b are cross-sectional views of the structure of FIGS. 13a-13b after an etching process;
图15a-15b为对图14a-14b中的第二光刻胶脱膜剥离后的剖面图;Figures 15a-15b are cross-sectional views after stripping the second photoresist in Figures 14a-14b;
图16a-16b为对图15a-15b的结构形成像素电容层后的剖面图;16a-16b are cross-sectional views of the structure of FIGS. 15a-15b after forming a pixel capacitance layer;
图17a-17b为对图16a-16b的结构涂覆第三光学胶后,对第三光学胶进行灰阶掩膜工艺后的剖面图;Figures 17a-17b are cross-sectional views of the third optical glue after the third optical glue is applied to the structure of Figures 16a-16b, and the gray scale masking process is performed on the third optical glue;
图18a-18b为对图17a-17b的结构进行刻蚀工艺后的剖面图;Figures 18a-18b are cross-sectional views of the structure of Figures 17a-17b after an etching process;
图19a-19b为对图18a-18b中的第三光刻胶脱膜剥离后的剖面图。19a-19b are cross-sectional views of the third photoresist in FIGS. 18a-18b after stripping.
具体实施方式detailed description
下面结合附图和实施例对本发明进行详细的说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
如图4-19b所示,一种TFT基板的制备方法,包括如下步骤:As shown in Figure 4-19b, a method for preparing a TFT substrate includes the following steps:
S1:在透明基板1上依次沉积栅金属层2、栅绝缘层3、半导体层5和源/漏金属层5。S1: Depositing a
本步骤中的栅金属层2和源/漏金属层5的材质优选但不限定为Al、Cu、Mo或Cr等,栅绝缘层3的材质优选但不限定为氮化硅、氧化硅或氮氧化硅等,半导体层5的材质优选但不限定为单晶硅、多晶硅或非晶硅等。The material of the
S2:在所述源/漏金属层5上涂覆第一光刻胶8,进行掩膜和刻蚀,形成数据线22、栅线23、栅电极21、栅绝缘层3、半导体沟道41、源电极52和漏电极51。S2: Coating the
其中,所述步骤S2包括:Wherein, the step S2 includes:
S21:对所述第一光刻胶8进行灰阶掩膜工艺,形成第一光刻胶8图案,其中,源电极52区域、漏电极51区域的第一光刻胶8具有第一厚度,栅线23区域、数据线22区域和半导体沟道41区域的第一光刻胶8具有第二厚度,其它区域无第一光刻胶8覆盖,所述第一厚度比第二厚度大;S21: Perform a grayscale masking process on the
S22:通过刻蚀工艺,去掉没有被第一光刻胶8覆盖的所述其它区域的源/漏金属层5、半导体层5和栅绝缘层3,形成数据线22、栅线23、栅电极21和栅绝缘层3;S22: remove the source/
S23:对所述第一光刻胶8进行灰化工艺,去掉第二厚度的第一光刻胶8,暴露出栅线23区域、数据线22区域以及半导体沟道41区域的源/漏金属层5;S23: Perform an ashing process on the
S24:通过刻蚀工艺,刻蚀暴露出的源/漏金属层5及其下方半导体层5,形成半导体沟道41、源电极52和漏电极51;S24: Etching the exposed source/
S25:对所述第一光刻胶8进行脱膜,剥离剩余的第一光刻胶8。S25: Stripping the
S3:在S2所述的基板上沉积绝缘介质层6。S3: Depositing an insulating
本步骤中的介质绝缘层优选但不限定为氮化硅、氧化硅或氮氧化硅等。The dielectric insulating layer in this step is preferably but not limited to silicon nitride, silicon oxide or silicon oxynitride.
S4:在所述绝缘介质层6上涂覆第二光刻胶9,进行掩膜和刻蚀,形成分别位于数据线22、源电极52和漏电极51上方的绝缘介质层6的第一过孔61、第二过孔62和第三过孔63。S4: Coating the
其中,所述S4包括:Wherein, said S4 includes:
S41:对所述第二光刻胶9进行灰阶掩膜工艺,形成第二光刻胶9图案,其中,源电极52区域、漏电极51区域、栅线23区域的第二光刻胶9具有第三厚度,数据线22区域无第二光刻胶9覆盖,其它区域的第二光刻胶9具有第四厚度,所述第四厚度大于第三厚度;S41: Perform a grayscale masking process on the
S42:通过刻蚀工艺,去掉没有被第二光刻胶9覆盖的数据线22区域的绝缘介质层6,暴露出数据线22区域的栅绝缘层3和半导体层5;S42: removing the insulating
S43:对所述第二光刻胶9进行灰化工艺,去掉第三厚度的光刻胶,暴露出源电极52区域、漏电极51区域和栅线23区域的绝缘介质层6;S43: Perform an ashing process on the
S44:通过刻蚀工艺,去掉数据线22区域的栅绝缘层3和半导体层5、源/漏电极51区域上的绝缘介质层6、栅线23区域上的半导体层5和绝缘介质层6、数据线22区域上的栅绝缘层3和半导体层5,形成分别位于数据线22、源电极52和漏电极51上方的绝缘介质层6的第一过孔61、第二过孔62和第三过孔63;S44: remove the
S45:对所述第二光刻胶9进行脱膜,剥离剩余的第二光刻胶9。S45: Stripping the
S5:在S4所述的基板上沉积像素电极层7。S5: Depositing the
本步骤中的像素电极层7的材质优选但不限定为ITO。The material of the
S6:在所述像素电极层7上涂覆第三光刻胶10,进行掩膜和刻蚀,形成像素电极73、数据线22和源电极52的第一连接线71、漏电极51和像素电极73的第二连接线72。S6: coating the
其中,所述S6包括:Wherein, said S6 includes:
S61:对所述第三光刻胶10进行灰阶掩膜工艺,形成第三光刻胶10图案,其中,所述半导体沟道41区域和栅线23区域无第三光刻胶10覆盖;S61: Perform a grayscale masking process on the
S62:通过刻蚀工艺,去掉无第三光刻胶10覆盖的半导体沟道41区域和栅线23区域的像素电极层7,形成像素电极73、数据线22和源电极52的第一连接线71、漏电极51和像素电极73的第二连接线72;S62: remove the
S63:对所述第三光刻胶10进行脱膜,剥离剩余的第三光刻胶10。S63: Stripping the
该制备方法通过将数据线22与栅电极21、栅线23设在同一层,通过绝缘介质层6的第一过孔61和第二过孔62以及像素电极层3的第一连接线71连接数据线22和源电极52,在原来5次光刻工艺的基础上减少2次光刻,简化TFT的制备工艺,降低生产成本,提高生产效率,工艺步骤越少,产品的良品率越高,品质越容易控制;采用灰阶掩膜板对光刻胶进行掩膜和刻蚀,操作性更强,不会在栅线上残留半导体层,其影响结构稳定性,产品的良品率高;光刻胶为常规的光刻胶,生产成本低,光刻胶在正常温度下即可进行刻蚀和剥离,不会对TFT玻璃基板造成损坏,其产品的良品率更高。In this preparation method, the
优选地,在步骤S1之前,还包括步骤S0:提供一透明基板1,清洁所述透明基板1,去掉所述透明基板1上的污物。Preferably, before the step S1 , a step S0 is further included: providing a
本步骤中的透明基板1优选但不限定为玻璃基板。The
优选地,步骤S21中利用灰阶掩膜板进行掩膜时,数据线22区域、栅线23区域和半导体沟道41区域对应掩膜板的部分透光部位,源电极52区域和漏电极51区域对应掩膜板的不透光部位,其他区域对应掩膜板的完全透光部位。Preferably, when a grayscale mask is used for masking in step S21, the area of the
优选地,步骤S41中利用灰阶掩膜板进行掩膜时,数据线22区域对应掩膜板的完全透光部位,源电极52区域、漏电极51区域和栅线23区域对应掩膜板的部分透光部位,其他区域对应掩膜板的不透光部位。Preferably, when a grayscale mask is used for masking in step S41, the area of the
实施例2Example 2
如图1-3所示,一种TFT基板,包括多个像素单元,每个像素单元包括依次形成在透明基板1上的栅金属层2、栅绝缘层3、半导体层5、源/漏金属层5、绝缘介质层6和像素电极层7,其中:As shown in Figures 1-3, a TFT substrate includes a plurality of pixel units, and each pixel unit includes a
所述栅金属层2包括栅电极21、横向的栅线23和竖向的数据线22,所述栅电极21和栅线23连接,所述数据线22和栅电极21、栅线23断开;The
所述栅绝缘层3位于所述栅电极21和栅线23上,用于将栅线23/栅电极21与源电极52/漏电极51绝缘;The
所述半导体层5位于所述栅电极21的栅绝缘层3上,其上形成有半导体沟道41;The
所述源/漏金属层5包括源电极52和漏电极51,分别位于所述半导体层5的半导体沟道41两侧上方;The source/
所述绝缘介质层6用于将半导体层5、栅电极21与像素电极层7绝缘,其数据线22处设有第一过孔61、源电极52处设有第二过孔62、漏电极51处设有第三过孔63;The insulating
所述像素电极层7包括像素电极73和第一连接线71、第二连接线72。The
该TFT基板将数据线22与栅电极21、栅线23设在同一层,通过绝缘介质层6的第一过孔61和第二过孔62以及像素电极层7的第一连接线31连接数据线22和源电极52,其制备方法在原来5次光刻工艺的基础上减少2次光刻,简化TFT的制备工艺,降低生产成本,提高生产效率,工艺步骤越少,产品的良品率越高,品质越容易控制;采用灰阶掩膜板对光刻胶进行掩膜和刻蚀,操作性更强,不会在栅线上残留半导体层,其影响结构稳定性,产品的良品率高;光刻胶为常规的光刻胶,生产成本低,光刻胶在正常温度下即可进行刻蚀和剥离,不会对TFT玻璃基板造成损坏,其产品的良品率更高。The TFT substrate sets the
其中,所述源电极52通过绝缘介质层6上的第一过孔61、第二过孔62以及像素电极层7上的第一连接线71与数据线22连接,所述漏电极51通过绝缘介质层6上的第三过孔63以及像素电极层7上的第二连接线72与像素电极73连接。Wherein, the
栅金属层2和源/漏金属层5的材质优选但不限定为Al、Cu、Mo或Cr等,栅绝缘层3的材质优选但不限定为氮化硅、氧化硅或氮氧化硅等,半导体层5的材质优选但不限定为单晶硅、多晶硅或非晶硅等,介质绝缘层优选但不限定为氮化硅、氧化硅或氮氧化硅等,像素电极层7的材质优选但不限定为ITO。The material of the
以上所述实施例仅表达了本发明的实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制,但凡采用等同替换或等效变换的形式所获得的技术方案,均应落在本发明的保护范围之内。The above-described embodiments only express the implementation manner of the present invention, and its description is more specific and detailed, but it should not be interpreted as limiting the scope of the patent of the present invention, as long as the technical solutions obtained in the form of equivalent replacement or equivalent transformation are adopted , should fall within the protection scope of the present invention.
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