CN106050700A - A silent fan structure - Google Patents
A silent fan structure Download PDFInfo
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- CN106050700A CN106050700A CN201610566969.4A CN201610566969A CN106050700A CN 106050700 A CN106050700 A CN 106050700A CN 201610566969 A CN201610566969 A CN 201610566969A CN 106050700 A CN106050700 A CN 106050700A
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- 239000000463 material Substances 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 230000003068 static effect Effects 0.000 abstract description 3
- 239000011358 absorbing material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/002—Details, component parts, or accessories especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/30—Vanes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4213—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps suction ports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/422—Discharge tongues
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4226—Fan casings
- F04D29/4233—Fan casings with volutes extending mainly in axial or radially inward direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/441—Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/663—Sound attenuation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/667—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by influencing the flow pattern, e.g. suppression of turbulence
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/10—Metals, alloys or intermetallic compounds
- F05D2300/12—Light metals
- F05D2300/121—Aluminium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/10—Metals, alloys or intermetallic compounds
- F05D2300/16—Other metals not provided for in groups F05D2300/11 - F05D2300/15
- F05D2300/1616—Zinc
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/50—Intrinsic material properties or characteristics
- F05D2300/506—Hardness
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/611—Coating
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
技术领域technical field
本发明涉及离心风机消声技术领域,具体是指一种无消音材料的静音离心风机结构。The invention relates to the technical field of centrifugal fan noise reduction, in particular to a silent centrifugal fan structure without sound-absorbing materials.
背景技术Background technique
现有的箱体式离心风机主要由箱体、蜗壳、风轮、进风口、出风口和电机组成,其结构是在蜗壳内设置叶轮,并在蜗壳外设置箱体,箱体上设有进风口和出风口;如果蜗壳外无降噪设备的话,其噪音较大,且由于箱体减小噪音的能力有限,因此通常通过安装消声器结构或填充消声材料的方式以降低噪音,这种方式使得风机结构较为复杂,或者成本较高;另一方面,由于离心风机结构设计的不合理,使得风机效率较低。The existing box-type centrifugal fan is mainly composed of a box body, a volute, a wind wheel, an air inlet, an air outlet and a motor. There is an air inlet and an air outlet; if there is no noise reduction device outside the volute, the noise will be relatively large, and the ability of the box to reduce noise is limited, so the noise is usually reduced by installing a muffler structure or filling the sound-absorbing material , this method makes the structure of the fan more complicated, or the cost is higher; on the other hand, due to the unreasonable structural design of the centrifugal fan, the efficiency of the fan is lower.
发明内容Contents of the invention
本发明的目的是提供一种静音风机结构,该风机无须消音材料、静音效果好且风机效率较高。The object of the present invention is to provide a structure of a quiet fan, which does not need sound-absorbing materials, has good quiet effect, and has high fan efficiency.
为实现上述目的,本发明所采用的技术方案为:To achieve the above object, the technical solution adopted in the present invention is:
一种静音风机结构,包括机箱、分别设于所述机箱两端的进风口和出风口、设于所述机箱内的蜗壳、设于所述蜗壳内的风轮、以及驱动所述风轮的电机,所述出风口尺寸为d,所述进风口尺寸为d1,d≤d1;所述蜗壳包括进口基圆、蜗壳型线、扩压器和蜗舌,所述扩压器顺着所述蜗壳旋转方向扩张,所述扩压器的扩张角a=6°~8°;所述进口基圆的直径为D,所述蜗舌半径r=(0.025~0.05)D,所述蜗舌与所述进口基圆的距离k=(0.04~0.1)D。A silent fan structure, comprising a case, an air inlet and an air outlet respectively arranged at both ends of the case, a volute arranged in the case, a wind wheel arranged in the volute, and a drive for driving the wind wheel motor, the size of the air outlet is d, the size of the air inlet is d1, d≤d1; the volute includes an inlet base circle, a volute profile, a diffuser and a volute tongue, and the diffuser follows As the volute expands in the direction of rotation, the expansion angle of the diffuser a=6°~8°; the diameter of the base circle of the inlet is D, and the radius of the volute tongue r=(0.025~0.05)D, so The distance k=(0.04~0.1)D between the volute tongue and the inlet base circle.
一种优选方式,所述蜗舌半径r=0.05D,所述蜗舌与所述进口基圆的距离k=0.0625D。In a preferred manner, the radius of the volute tongue is r=0.05D, and the distance between the volute tongue and the inlet base circle is k=0.0625D.
一种优选方式,所述扩压器的扩张角a=6°。In a preferred manner, the expansion angle of the diffuser is a=6°.
一种优选方式,所述风轮的叶片材质硬度小于所述蜗壳的材质硬度。进一步,所述风轮的叶片为铝材,所述蜗壳为镀锌板。In a preferred manner, the material hardness of the blades of the wind wheel is less than that of the volute. Further, the blades of the wind wheel are made of aluminum, and the volute is made of galvanized sheet.
一种优选方式,所述电机为直连式或外转子电机。In a preferred manner, the motor is a direct-connected or external rotor motor.
本发明的有益效果是:1、d≤d1,使得出气风速大于或等于进气风速,有足够的进气量供应给风轮,避免造成真空产生噪音;2、扩压器的扩张角能降低出风口气流速度,将部分动能转换成静压值;同时,从风轮进入扩张器入口的气流频率与扩张器进入出风口的频率不同,避免气流在扩张器内形成共振,产生噪音;3、参考下表中测得的数据,进口基圆的直径为D,蜗舌半径r=(0.025~0.05)D,蜗舌与进口基圆的距离k=(0.04~0.1)D 时,风机的噪音较小且风机效率较高。The beneficial effects of the present invention are: 1. d≤d1, so that the air outlet wind speed is greater than or equal to the air inlet wind speed, and there is enough air intake to supply the wind wheel, avoiding the noise caused by vacuum; 2. The expansion angle of the diffuser can be reduced The airflow velocity at the air outlet converts part of the kinetic energy into a static pressure value; at the same time, the frequency of the airflow entering the expander inlet from the wind wheel is different from that of the expander entering the air outlet, so as to avoid the resonance of the airflow in the expander and generate noise; 3. Referring to the measured data in the table below, when the diameter of the base circle of the inlet is D, the radius of the volute tongue is r=(0.025~0.05)D, and the distance between the volute tongue and the base circle of the inlet is k=(0.04~0.1)D, the noise of the fan Smaller and more efficient fan.
附图说明Description of drawings
下面结合附图和具体实施例对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明的风机结构示意图。Fig. 1 is a schematic diagram of the fan structure of the present invention.
具体实施方式detailed description
以下结合附图对本发明进行进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
一种静音风机结构,包括机箱1、分别设于所述机箱1两端的进风口11和出风口12、设于所述机箱1内的蜗壳2、设于所述蜗壳2内的风轮3、以及驱动所述风轮3的电机。A silent fan structure, comprising a case 1, an air inlet 11 and an air outlet 12 respectively arranged at both ends of the case 1, a volute 2 arranged in the case 1, and a wind wheel arranged in the volute 2 3. And a motor for driving the wind wheel 3 .
所述出风口12尺寸为d,所述进风口11尺寸为d1,d≤d1。使得出气风速大于或等于进气风速,有足够的进气量供应给风轮3,避免造成真空产生噪音。The size of the air outlet 12 is d, the size of the air inlet 11 is d1, d≤d1. The air outlet wind speed is greater than or equal to the air inlet wind speed, and sufficient air intake is supplied to the wind wheel 3 to avoid vacuum and noise.
所述蜗壳2包括进口基圆21、蜗壳型线22、扩压器23和蜗舌24,所述扩压器23顺着所述蜗壳24旋转方向扩张,所述扩压器23的扩张角a=6°~8°,优选为a=6°。扩压器23的扩张角能降低出风口11气流速度,将部分动能转换成静压值;同时,从风轮3进入扩张器23入口的气流频率与扩张器23进入出风口12的频率不同,避免气流在扩张器23内形成共振,产生噪音。The volute 2 includes an inlet base circle 21, a volute profile 22, a diffuser 23 and a volute tongue 24, the diffuser 23 expands along the direction of rotation of the volute 24, and the diffuser 23 The expansion angle a=6°~8°, preferably a=6°. The expansion angle of the diffuser 23 can reduce the airflow velocity at the air outlet 11, and convert part of the kinetic energy into a static pressure value; at the same time, the frequency of the airflow entering the inlet of the expander 23 from the wind wheel 3 is different from the frequency at which the expander 23 enters the air outlet 12, Avoid air flow from forming resonance in the expander 23 and generating noise.
所述进口基圆21的直径为D,所述蜗舌24半径r=(0.025~0.05)D,所述蜗舌24与所述进口基圆21的距离k=(0.04~0.1)D;优选方式为:所述蜗舌24半径r=0.05D,所述蜗舌24与所述进口基圆21的距离k=0.0625D。参考下面列表中所测数据,r、k值在该范围内时,风机的噪音较小且风机效率较高。The diameter of the inlet base circle 21 is D, the radius of the volute tongue 24 is r=(0.025~0.05)D, and the distance between the volute tongue 24 and the inlet base circle 21 is k=(0.04~0.1)D; preferably The method is: the radius of the volute tongue 24 is r=0.05D, and the distance between the volute tongue 24 and the inlet base circle 21 is k=0.0625D. Refer to the measured data in the table below, when the r and k values are within this range, the noise of the fan is small and the efficiency of the fan is high.
所述风轮3的叶片材质硬度小于所述蜗壳2的材质硬度;进一步,所述风轮3的叶片为铝材,所述蜗壳3为镀锌板。由于两者材质不同,气流对叶片和蜗壳3产生的冲击频率各不相同,不会产生共振效应。The blade material hardness of the wind wheel 3 is less than that of the volute 2; further, the blades of the wind wheel 3 are made of aluminum, and the volute 3 is galvanized. Due to the different materials of the two, the impact frequency of the airflow on the blade and the volute 3 is different, and no resonance effect will be generated.
所述电机为直连式或外转子电机。降低了多重连接部件产生的二次噪音。The motor is a direct-connected or external rotor motor. Secondary noise generated by multiple connected parts is reduced.
以上所述并非对本发明的技术范围作任何限制,凡依据本发明技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本发明的技术方案的范围内。The above description does not limit the technical scope of the present invention in any way, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
Claims (6)
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CN106438486A (en) * | 2016-11-23 | 2017-02-22 | 青岛海尔空调电子有限公司 | Centrifugal fan volute and indoor unit |
CN106523434A (en) * | 2016-11-23 | 2017-03-22 | 青岛海尔空调电子有限公司 | Centrifugal fan volute and indoor machine |
CN108592201A (en) * | 2018-05-10 | 2018-09-28 | 青岛海尔空调电子有限公司 | A kind of Novel spider plant falls machine |
CN111059082A (en) * | 2019-12-27 | 2020-04-24 | 宁波奥克斯电气股份有限公司 | Anti-surge fans and air conditioners |
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CN205876763U (en) * | 2016-07-19 | 2017-01-11 | 东莞市宏铭通风设备有限公司 | A silent fan structure |
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CN106438486A (en) * | 2016-11-23 | 2017-02-22 | 青岛海尔空调电子有限公司 | Centrifugal fan volute and indoor unit |
CN106523434A (en) * | 2016-11-23 | 2017-03-22 | 青岛海尔空调电子有限公司 | Centrifugal fan volute and indoor machine |
CN106438486B (en) * | 2016-11-23 | 2020-01-17 | 青岛海尔空调电子有限公司 | A centrifugal fan volute and indoor unit |
CN106523434B (en) * | 2016-11-23 | 2020-02-28 | 青岛海尔空调电子有限公司 | A centrifugal fan volute and indoor unit |
CN108592201A (en) * | 2018-05-10 | 2018-09-28 | 青岛海尔空调电子有限公司 | A kind of Novel spider plant falls machine |
CN111059082A (en) * | 2019-12-27 | 2020-04-24 | 宁波奥克斯电气股份有限公司 | Anti-surge fans and air conditioners |
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