CN106049754B - The assembled section of the standard of assembly concrete combined column and the combined column being made up of assembly section - Google Patents
The assembled section of the standard of assembly concrete combined column and the combined column being made up of assembly section Download PDFInfo
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- 239000004567 concrete Substances 0.000 title claims abstract description 84
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 307
- 239000010959 steel Substances 0.000 claims abstract description 307
- 238000010276 construction Methods 0.000 claims abstract description 59
- 230000002787 reinforcement Effects 0.000 claims abstract description 21
- 239000003351 stiffener Substances 0.000 claims description 90
- 238000012946 outsourcing Methods 0.000 claims description 13
- 238000003466 welding Methods 0.000 claims description 11
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
- E04C3/32—Columns; Pillars; Struts of metal
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
- E04C3/34—Columns; Pillars; Struts of concrete other stone-like material, with or without permanent form elements, with or without internal or external reinforcement, e.g. metal coverings
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Abstract
本发明公开了装配式混凝土复合柱的标准拼装节及由该拼装节构成的复合柱,标准拼装节包括单层分节柱中的单层分节架,单层分节架包括主体钢架和设置在主体钢架中的钢筋笼,本发明还包括作为预制构件的钢节点,钢节点固定在单层分节架的顶端和/或底端,与单层分节架形成一柱状的钢骨架,钢骨架内部具有一上、下相通的混凝土浇注通道,用于在现场施工时将多个标准拼装节上、下拼接固定后进行混凝土浇注,以构建成装配式混凝土复合柱。本发明作为预制构件的标准拼装节重量轻,易于运输,大大降低运输成本,提高运输、施工的安全性,还能在保证复合柱性能的前提下大大降低装配式混凝土复合柱的安装工作量,提高预制装配柱的施工效率。
The invention discloses a standard assembly section of a prefabricated concrete composite column and a composite column composed of the assembly section. The standard assembly section includes a single-layer section frame in a single-layer section column, and the single-layer section frame includes a main steel frame and a steel frame. The reinforcement cage arranged in the main steel frame, the present invention also includes steel nodes as prefabricated components, the steel nodes are fixed on the top and/or bottom of the single-layer segmented frame, forming a columnar steel skeleton with the single-layer segmented frame , There is an upper and lower concrete pouring channel inside the steel skeleton, which is used to splice and fix multiple standard assembly joints up and down during on-site construction before pouring concrete to build a prefabricated concrete composite column. The present invention, as a standard assembled section of a prefabricated component, is light in weight, easy to transport, greatly reduces transport costs, improves the safety of transport and construction, and can also greatly reduce the installation workload of a prefabricated concrete composite column on the premise of ensuring the performance of the composite column. Improve the construction efficiency of prefabricated assembly columns.
Description
技术领域technical field
本发明涉及建筑工程技术领域中的一种建筑结构构件,具体涉及一种用于构建装配式混凝土复合柱的标准拼装节,还涉及一种由所述标准拼装节组成的装配式复合柱。The invention relates to a building structural member in the technical field of construction engineering, in particular to a standard assembly joint for constructing an assembled concrete composite column, and also to an assembled composite column composed of the standard assembly joint.
背景技术Background technique
国务院办公厅1999年出台《关于推进住宅产业化提高住宅质量的若干意见》,2013年1月1日,以2013年1号文的形式,转发了发改委、住建部《绿色建筑行动方案》(国办发〔2013〕1号附件1),文件重点要求充分认识开展绿色建筑行动,并将“推动建筑工业化”列为十大重要任务之一。The General Office of the State Council promulgated "Several Opinions on Promoting Housing Industrialization and Improving Housing Quality" in 1999. On January 1, 2013, in the form of 2013 No. 1 document, the National Development and Reform Commission and the Ministry of Housing and Urban-Rural Development "Green Building Action Plan" (State Council Attachment 1 of Banfa [2013] No. 1), the document focuses on fully understanding the implementation of green building actions, and lists "promoting the industrialization of construction" as one of the ten important tasks.
目前各地建筑采用的结构柱主要有现浇钢筋混凝土柱,预制装配钢筋混凝土柱,钢管混凝土柱和型钢混凝土柱。At present, the structural columns used in buildings in various places mainly include cast-in-place reinforced concrete columns, prefabricated reinforced concrete columns, steel pipe concrete columns and steel concrete columns.
现浇钢筋混凝土柱需要完成支模、钢筋笼制作安装、混凝土浇注养护等工序,现场施工量大,工期长。Cast-in-situ reinforced concrete columns need to complete the process of formwork support, reinforcement cage fabrication and installation, concrete pouring and curing, etc., which requires a large amount of on-site construction and a long construction period.
现有的预制装配钢筋混凝土柱,只有中间的单层分节柱是预制的,而且该预制件内还包括浇注的混凝土结构,锚固在混凝土中的柱纵筋从柱的两端伸出,单层分节柱之间的连接节点是需要现场施工的。这种结构的混凝土柱相比于现浇钢筋混凝土柱,虽然能缩短工期,但由于单层分节柱内预制有混凝土,所以重量和体量都大,运输、安装工作量较大,运输、安装的安全性较差。In the existing prefabricated reinforced concrete columns, only the middle single-layer segmental column is prefabricated, and the prefabricated part also includes a poured concrete structure, and the column longitudinal bars anchored in the concrete protrude from both ends of the column. The connection nodes between the layer segmental columns need to be constructed on site. Compared with the cast-in-place reinforced concrete column, the concrete column of this structure can shorten the construction period, but because the concrete is prefabricated in the single-layer segmented column, the weight and volume are large, and the transportation and installation workload is relatively large. The security of the installation is poor.
同预制装配钢筋混凝土柱一样,目前的钢管混凝土柱和型钢混凝土柱的连接节点也都是现场预制的,而且这种结构的结构柱钢材用量多,造价高。Like the prefabricated reinforced concrete columns, the connection nodes of the current steel pipe concrete columns and steel concrete columns are also prefabricated on site, and the structural columns of this structure use a lot of steel and are expensive.
发明内容Contents of the invention
本发明的第一个发明目的是提供一种用于构建装配式混凝土复合柱的标准拼装节,采用仅先预制单层分节柱的钢框架即单层分节架,并在单层分节架的底端和/或顶端设置标准化连接钢节点的方式,作为装配式混凝土复合柱的预制构件,其既能满足复合柱的性能要求,又能快速进行复合柱的组合安装,进一步缩短工期、降低施工成本,并且大大降低预制构件的重量,方便运输及节省运输成本和提高运输、施工安全。The first object of the present invention is to provide a standard assembled section for constructing prefabricated concrete composite columns, which adopts the steel frame of prefabricated single-layer sectioned column, that is, the single-layer section frame, and the single-layer section The bottom and/or top of the frame is provided with standardized connecting steel nodes, as a prefabricated component of the prefabricated concrete composite column, which can not only meet the performance requirements of the composite column, but also quickly carry out the combined installation of the composite column, further shortening the construction period. Reduce construction costs, and greatly reduce the weight of prefabricated components, facilitate transportation and save transportation costs, and improve transportation and construction safety.
本发明的第二个发明目的是提供一种由所述标准拼装节组装而成的装配式混凝土复合柱,该复合柱是直接由多个所述标准拼装节上、下拼接固定并现浇混凝土而成,可省去现场构建柱间连接节点的工序,现场施工量小,工期短。The second object of the present invention is to provide a prefabricated concrete composite column assembled by the standard assembly joints, the composite column is directly spliced and fixed by a plurality of the standard assembly joints up and down and cast-in-place concrete It can save the process of constructing connection nodes between columns on site, and the construction volume on site is small and the construction period is short.
本发明的第一个发明目的通过如下技术方案实现:一种装配式混凝土复合柱的标准拼装节,包括单层分节柱中的单层分节架,单层分节架包括主体钢架和设置在所述主体钢架中的钢筋笼,其特征在于,本发明还包括作为预制构件的钢节点,所述钢节点固定在所述单层分节架的顶端和/或底端,与所述单层分节架形成一柱状的钢骨架,所述钢骨架内部具有一上、下相通的混凝土浇注通道,用于在现场施工时将多个所述标准拼装节上、下拼接固定后进行混凝土浇注,以构建成装配式混凝土复合柱。The first object of the invention of the present invention is achieved through the following technical solutions: a standard assembled section of a prefabricated concrete composite column, including a single-layer section frame in a single-layer section column, and the single-layer section frame includes a main steel frame and The reinforcement cage arranged in the main body steel frame is characterized in that the present invention also includes a steel node as a prefabricated component, and the steel node is fixed on the top and/or bottom of the single-layer segmented frame, and is connected with the The single-layer segmented frame forms a columnar steel skeleton, and the steel skeleton has an upper and lower connected concrete pouring channel, which is used to splice and fix a plurality of the standard assembly joints up and down during on-site construction. Concrete is poured to construct fabricated concrete composite columns.
本发明的标准拼装节是装配式混凝土复合柱的预制构件,该预制构件无需预先浇筑混凝土,复合柱采用全装配式形式,是在将多个标准拼装节现场拼接固定后,再在现场浇注混凝土,由于分节柱和节点都为预制构件,是在现有技术的单层分节架基础上加设了连接节点,因此可以省去现场构建节点的工序,使得现场施工量大大减小,可大大缩短工期;而且预制构件仅是钢结构构件,重量大大降低。本发明的单层分节柱只预制了钢骨架,柱内混凝土现场浇注,所以运输成本也能明显降低。The standard assembly section of the present invention is a prefabricated component of a prefabricated concrete composite column. The prefabricated component does not need to pour concrete in advance. The composite column adopts a fully assembled form. After splicing and fixing a plurality of standard assembly sections on site, the concrete is poured on site. , because the sectioned columns and nodes are prefabricated components, the connecting nodes are added on the basis of the single-layer sectioned frame of the prior art, so the process of building nodes on site can be omitted, and the amount of on-site construction can be greatly reduced. The construction period is greatly shortened; and the prefabricated components are only steel structural components, and the weight is greatly reduced. The single-layer segmented column of the present invention only has a prefabricated steel skeleton, and the concrete inside the column is poured on site, so the transportation cost can also be significantly reduced.
作为本发明的优选实施方式:As a preferred embodiment of the present invention:
为了节省钢材用量,降低造价,所述单层分节架包括主体钢架,所述主体钢架由钢箍板和若干竖向设置、用于间隔排列围成柱状结构的支板和/或角构件组成,所述角构件的角度与所述柱状结构相交两侧面之间的夹角对应,所述支板为所述柱状结构的竖向柱立面钢架构件,所述钢箍板连接相邻的所述支板和/或角构件以便定型,形成一钢框架。In order to save the amount of steel and reduce the cost, the single-layer segmented frame includes a main steel frame, and the main steel frame is composed of steel hoops and a number of support plates and/or corners arranged vertically to form a columnar structure at intervals Composed of components, the angle of the corner component corresponds to the angle between the intersecting two sides of the columnar structure, the support plate is a steel frame component of the vertical column facade of the columnar structure, and the steel hoop plate is connected to each other Adjacent said struts and/or corner members are shaped to form a steel frame.
本发明所述单层分节架中的钢筋笼固定在所述主体钢架内壁上,由若干条纵向的柱纵筋和沿所述柱纵筋轴向设置、用于将若干条所述柱纵筋箍拢在一起的若干个横向的柱箍筋构成,所述柱纵筋沿主体钢架内壁周向排列,由柱箍筋将这些柱纵筋围成一个与所述主体钢架内廓形状一致的柱形,所述钢筋笼的柱纵筋两端均伸出所述主体钢架。The reinforcement cage in the single-layer segmented frame of the present invention is fixed on the inner wall of the main body steel frame, and several longitudinal columns and longitudinal reinforcements are arranged axially along the column longitudinal reinforcements, which are used to connect several columns It is composed of several horizontal column stirrups that are gathered together. The column longitudinal bars are arranged along the inner wall of the main steel frame in the circumferential direction. Consistent column shape, both ends of the column longitudinal bars of the reinforcement cage protrude from the main body steel frame.
所述钢节点包括分别用于加强所述单层分节架底端、顶端结构的柱底节点连接件和梁柱节点连接件,所述柱底节点连接件和梁柱节点连接件分别固定在所述单层分节架的底端、顶端,所述柱底节点连接件和梁柱节点连接件均由尺寸与所述主体钢架横截面形状相适配的钢筒和设置在所述钢筒内的加劲肋组成,所述主体钢架分别在底端和顶端与所述柱底节点连接件的钢筒和所述梁柱节点连接件的钢筒对接焊接固定,穿出所述主体钢架两端的柱纵筋分别伸入所述柱底节点连接件和所述梁柱节点连接件内,并被焊接在它们钢筒的内壁上,所述标准拼装节通过所述柱底节点连接件与下层的标准拼装节相连,通过所述梁柱节点连接件与上一层的标准拼装节的柱底节点连接件相连,或者与本层的梁结构相连。The steel nodes include column bottom node connectors and beam-column node connectors for strengthening the bottom and top structures of the single-layer segmented frame respectively, and the column bottom node connectors and beam-column node connectors are respectively fixed on The bottom end and top end of the single-layer segmented frame, the column bottom node connectors and the beam-column node connectors are all made of steel cylinders whose size is suitable for the cross-sectional shape of the main steel frame and arranged on the steel The steel frame of the main body is composed of stiffeners in the tube, and the steel frame of the main body is butt-welded with the steel tube of the column bottom node connector and the steel tube of the beam-column node connector at the bottom and top respectively, and the steel frame of the main body is pierced The column longitudinal reinforcements at both ends of the frame extend into the column bottom node connector and the beam-column node connector respectively, and are welded on the inner walls of their steel cylinders, and the standard assembled joint passes through the column bottom node connector It is connected with the standard assembled joint of the lower floor, and connected with the column bottom joint of the standard assembled joint of the upper floor through the beam-column joint connecting piece, or connected with the beam structure of the current floor.
本发明单层分节架采用框架型的主体钢架内包钢筋笼的设计,在减少钢材消耗量的同时,还使柱承载力强、稳定性好、抗弯抗剪能力高,具有抗震效果,在钢框架内包钢筋笼的单层分节架的上、下端分别设置柱底节点连接件和梁柱节点连接件,使本发明标准拼装节在柱身和柱底、顶都形成稳定的钢构架体系。The single-layer segmented frame of the present invention adopts the design of the frame-type main body steel frame enclosing the steel cage, which not only reduces the consumption of steel materials, but also makes the column have strong bearing capacity, good stability, high bending and shearing resistance, and has an anti-seismic effect. The upper and lower ends of the single-layer segmental frame with reinforcement cages in the steel frame are respectively provided with column bottom node connectors and beam-column node connectors, so that the standard assembled joints of the present invention form a stable steel frame at the column body, column bottom, and top. system.
作为本发明的进一步改进:As a further improvement of the present invention:
所述单层分节柱还包括成品板,所述成品板固定在所述主体钢架的侧面上,封闭所述主体钢架的侧壁,形成所述主体钢架的外包模块,使所述单层分节架自身成为一个浇筑模。The single-layer segmented column also includes a finished plate, the finished plate is fixed on the side of the main steel frame, closes the side wall of the main steel frame, and forms an outsourcing module of the main steel frame, so that the The single-layer section frame itself becomes a casting form.
本发明在单层分节架框架结构的主体钢架的侧面安装外包模块,使单层分节架自身成为一个浇筑模,从而使得本发明标准拼装节在上、下拼接固定浇注混凝土形成复合柱的现场施工过程中,无需另外支模,有利于进一步减少现场施工量,缩短工期。另外,该结构的单层分节架,使得本发明标准拼装节形成一侧壁封闭的框架柱结构,能很好的保留柱内现浇混凝土的水份,可进一步省去混凝土浇水养护的工序。The present invention installs outsourcing modules on the side of the main steel frame of the single-layer segmented frame structure, so that the single-layer segmented frame itself becomes a pouring mold, so that the standard assembled joints of the present invention are spliced and fixed to pour concrete at the upper and lower sides to form a composite column During the on-site construction process, there is no need for additional formwork, which is conducive to further reducing the amount of on-site construction and shortening the construction period. In addition, the single-layer segmented frame of this structure makes the standard assembled joints of the present invention form a frame column structure with one side wall closed, which can well retain the water content of the cast-in-place concrete in the column, and can further save the need for concrete watering and maintenance. process.
作为本发明的更进一步改进:As a further improvement of the present invention:
所述柱底节点连接件和梁柱节点连接件的钢筒的侧面上也都固定有成品板,所述标准拼装节上相邻成品板之间的缝隙摸奖封闭,形成将所述标准拼装节包裹在内、表面平整光滑且具有防火功能的标准拼装节外包模板。Finished boards are also fixed on the sides of the steel cylinders of the column bottom node connectors and beam-column node connectors, and the gaps between adjacent finished boards on the standard assembly joints are closed by lottery, forming a joint of the standard assembly joints. It is a standard assembled festival outsourcing template with a flat and smooth surface and a fireproof function wrapped in knots.
该结构使得本发明复合柱在施工过程中不但无需另外支模和拆模,而且由于标准拼装节上的外包模板表面平整光滑,兼具防火功能,使得由本发明标准拼装节构建的复合柱无需再批荡和附加防火涂料,可进一步节省施工成本,缩短工期。This structure makes the composite column of the present invention not only need no additional formwork support and demolition during the construction process, but also because the surface of the outsourcing formwork on the standard assembly joint is flat and smooth, and has the function of fire protection, so that the composite column constructed by the standard assembly joint of the present invention does not need to be rebuilt. Plastering and additional fireproof coating can further save construction cost and shorten construction period.
作为本发明的可选实施方式:As an optional embodiment of the present invention:
所述柱底节点连接件的结构为:称所述柱底节点连接件的钢筒为底钢筒,所述底钢筒内贯穿设有纵向的加劲肋;The structure of the node connector at the bottom of the column is: the steel cylinder of the node connector at the bottom of the column is called the bottom steel cylinder, and longitudinal stiffeners are provided throughout the bottom steel cylinder;
称所述梁柱节点连接件的钢筒为顶钢筒,所述顶钢筒内也贯穿设有纵向的加劲肋,所述顶钢筒内还设有横向的加劲肋;The steel cylinder of the beam-column node connector is called the top steel cylinder, and longitudinal stiffeners are also provided through the top steel cylinder, and transverse stiffeners are also provided in the top steel cylinder;
所述底钢筒、顶钢筒内的纵向的加劲肋都由若干块竖向设置的方形钢板构成,所述方形钢板通过两侧焊接在所述底钢筒或顶钢筒不同侧的内壁上,所述底钢筒、顶钢筒内的纵向的加劲肋在水平面上的投影重合;The longitudinal stiffeners in the bottom steel cylinder and the top steel cylinder are all composed of several vertically arranged square steel plates, and the square steel plates are welded on the inner walls of different sides of the bottom steel cylinder or top steel cylinder through two sides. , the projections of the longitudinal stiffeners in the bottom steel cylinder and the top steel cylinder on the horizontal plane coincide;
所述横向的加劲肋,由周圈焊接在所述顶钢筒内壁上的一块中部设有开孔的钢板构成,或由沿周向焊接在所述顶钢筒内壁、围成一圈的若干块钢板构成,沿周向焊接的所述若干块钢板中部形成内圈孔,所述开孔、内圈孔构成混凝土继续向下浇注的浇注口;The transverse stiffener is composed of a steel plate with a hole in the middle welded on the inner wall of the top steel cylinder, or a number of steel plates welded on the inner wall of the top steel cylinder in the circumferential direction to form a circle. The inner ring holes are formed in the middle of the several steel plates welded along the circumferential direction, and the openings and the inner ring holes constitute the pouring gate for the concrete to continue pouring downward;
所述横向的加劲肋至少包括两块,设置位置分别与所述梁结构的上、下翼缘对应;The transverse stiffeners include at least two pieces, and the positions are respectively corresponding to the upper and lower flanges of the beam structure;
所述顶钢筒内的纵向的加劲肋在所述顶钢筒内围合出若干个轴向的独立通道,每个所述通道上端均通过所述横向的加劲肋上的浇注口与所述混凝土浇注通道连通,以便混凝土可以浇注到所述标准拼装节的任何部位。The longitudinal stiffeners in the top steel cylinder enclose several axially independent passages in the top steel cylinder, and the upper end of each passage passes through the sprue on the transverse stiffeners and the The concrete pouring channel is connected so that concrete can be poured to any position of the standard assembly joint.
本发明的梁柱节点连接件可与U型梁直接焊接固定。如图12所示,U型梁5为纵截面呈U型的梁结构,包括由底板51构成的下翼缘、相对的两腹板52,和下翼缘,下翼缘由分别固定在两腹板52的上端构成所述腹板52的外翻边的两翼板53构成。U型梁5的上方还固定有支座附加翼缘n型钢件6。支座附加翼缘n型钢件6由顶板61和相对的两腹板62构成,支座附加翼缘n型钢件6两腹板62的下端与U型梁5两腹板52的上端对接并焊接固定,支座附加翼缘n型钢件6横跨在U型梁5的上方。The beam-column node connector of the present invention can be directly welded and fixed with the U-shaped beam. As shown in Figure 12, the U-shaped beam 5 is a U-shaped beam structure in longitudinal section, including a lower flange formed by a bottom plate 51, two opposite webs 52, and a lower flange, and the lower flange is respectively fixed on the two webs. The upper end of the plate 52 constitutes the two wing plates 53 that form the outward flange of the web 52 . The top of the U-shaped beam 5 is also fixed with a support additional flange n-shaped steel part 6 . The n-shaped steel part 6 of the additional flange of the support is composed of a top plate 61 and two opposite webs 62. The lower ends of the two webs 62 of the n-shaped steel part 6 of the additional flange of the support are connected with the upper ends of the two webs 52 of the U-shaped beam 5 and welded. Fixed, the additional flange n-shaped steel piece 6 of the support straddles the top of the U-shaped beam 5 .
在本发明梁柱节点连接件用于与U型梁相连时,作为本发明梁柱节点连接件的优选实施方式:When the beam-column node connector of the present invention is used to connect with U-shaped beams, as a preferred embodiment of the beam-column node connector of the present invention:
所述梁柱节点连接件的顶钢筒为一方形钢筒,其内的纵向的加劲肋为井字型加劲肋;The top steel cylinder of the beam-column node connector is a square steel cylinder, and the longitudinal stiffeners inside it are well-shaped stiffeners;
所述顶钢筒内横向的加劲肋为尺寸与所述顶钢筒内部尺寸适配的、周圈焊接的方形钢板,具有三块,它们由上而下分层设置在所述顶钢筒内,分别称为翼缘板、上板和下板,所述井字型加劲肋中平行的两方形钢板之间的跨度与U型梁两腹板之间的跨度对应;The transverse stiffener in the top steel cylinder is a square steel plate whose size matches the internal size of the top steel cylinder and is welded around the circumference. There are three pieces, which are layered in the top steel cylinder from top to bottom. , are respectively called flange plate, upper plate and lower plate, and the span between the two parallel square steel plates in the well-shaped stiffener corresponds to the span between the two webs of the U-shaped beam;
U型梁焊接在所述顶钢筒外壁时:When the U-shaped beam is welded on the outer wall of the top steel cylinder:
所述翼缘板与U型梁上支座附加翼缘n型钢件的顶板隔着所述顶钢筒相对,所述井字型加劲肋中平行的两方形钢板隔着所述顶钢筒,与所述U型梁的两腹板和所述支座附加翼缘n型钢件的两腹板相对,所述上板与所述U型梁的翼板隔着所述顶钢筒相对,所述下板与所述U型梁底板隔着所述顶钢筒相对。The flange plate and the top plate of the additional flange n-shaped steel part of the upper support of the U-shaped beam are opposite to each other through the top steel cylinder, and the two parallel square steel plates in the well-shaped stiffener are separated from the top steel cylinder, The two webs of the U-shaped beam and the two webs of the additional flange n-shaped steel part of the support are opposite, and the upper plate is opposite to the flange of the U-shaped beam through the top steel cylinder, so The lower plate is opposite to the bottom plate of the U-shaped beam through the top steel cylinder.
作为所述梁柱节点连接件的优选方案:As the optimal scheme of the beam-column node connector:
所述顶钢筒内纵向的加劲肋还包括辅助加劲肋,所述辅助加劲肋由四块竖向设置的方形肋板构成,所述方形肋板垂直焊接在所述顶钢筒的四面内壁中线和所述井字型加劲肋中与相应内壁平行靠近的方形钢板间,设置辅助加劲肋可进一步提升节点核心区的抗剪力;The longitudinal stiffeners in the top steel cylinder also include auxiliary stiffeners, the auxiliary stiffeners are composed of four vertically arranged square ribs, and the square ribs are vertically welded to the centerline of the four inner walls of the top steel cylinder Between the square steel plates in the well-shaped stiffeners that are parallel to the corresponding inner walls, an auxiliary stiffener can be set to further increase the shear resistance of the core area of the node;
所述顶钢筒内由所述辅助加劲肋划分出的通道的上端也通过所述横向的加劲肋上的浇注口与所述混凝土浇注通道连通;The upper end of the channel divided by the auxiliary stiffener in the top steel cylinder is also communicated with the concrete pouring channel through the pouring port on the transverse stiffener;
所述方形肋板至少贯穿所述上板、下板之间的距离。The square ribs at least run through the distance between the upper board and the lower board.
本发明的第二个发明目的可以通过以下技术措施来实现:一种由所述标准拼装节构成的装配式混凝土复合柱,所述复合柱由多个所述标准拼装节上、下拼接固定并浇注混凝土而成,具体是相邻两所述标准拼装节相拼接的上端钢节点与下端钢节点焊接固定,并通过锚固在所述混凝土中的若干根构造筋相连,所述构造筋的两端均分别伸入拼接的两相邻标准拼装节的单层分节架内,伸入所述单层分节架内的长度至少为LaE,LaE为抗震锚固长度,LaE具体的取值可通过查表得到。The second object of the present invention can be achieved by the following technical measures: a prefabricated concrete composite column composed of the standard assembly joints, the composite column is spliced and fixed by a plurality of the standard assembly joints up and down It is made of poured concrete, specifically, the upper steel node and the lower steel node that are spliced by two adjacent standard assembly joints are welded and fixed, and are connected by several structural bars anchored in the concrete, and the two ends of the structural bars are They are respectively inserted into the single-layer segmented frame of two adjacent standard assembly joints that are spliced, and the length inserted into the single-layer segmented frame is at least LaE, and LaE is the seismic anchorage length. The specific value of LaE can be obtained by checking Table gets.
本发明装配式混凝土复合柱的施工过程为:The construction process of the assembled concrete composite column of the present invention is:
(1)在工厂内完成预制拼装构件:单层分节架、钢节点的预制;(1) Complete prefabricated assembly components in the factory: prefabrication of single-layer segmented frames and steel nodes;
(2)将预制拼装构件运输到现场焊接拼装固定;(2) Transport the prefabricated assembly components to the site for welding and assembly;
(3)浇灌柱内混凝土。(3) Pour the concrete in the column.
相比于现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1)本发明的装配式混凝土复合柱采用工厂化生产预制构件——标准拼装节及其现场组装施工的方式:标准拼装节在工厂中预先制造成型后再运送到施工现场,在施工现场把多个标准拼装节焊接为一体即完成了多个预制构件的组装,最后向标准拼装节内灌注混凝土就可完成复合柱的构建,相比于现有的预制装配钢筋混凝土柱,不但预制构件重量轻,易于运输,大大降低运输成本,提高运输、施工的安全性;而且还能在保证复合柱性能的前提下大大降低装配式混凝土复合柱的安装工作量,从而能明显提高预制装配柱的施工效率,满足建筑工业化的“四化”要求,在产业链组织、技术资格、经济核算等方面都形成了与建筑工业化要求相匹配的新型技术;1) The assembled concrete composite column of the present invention adopts factory production of prefabricated components - standard assembly joints and its on-site assembly construction method: the standard assembly joints are pre-manufactured in the factory and then transported to the construction site. The assembly of multiple prefabricated components is completed by welding one standard assembly section, and finally the construction of the composite column can be completed by pouring concrete into the standard assembly section. Compared with the existing prefabricated reinforced concrete columns, not only the prefabricated components are lighter , easy to transport, greatly reduce transportation costs, improve the safety of transportation and construction; and can also greatly reduce the installation workload of prefabricated concrete composite columns under the premise of ensuring the performance of composite columns, thereby significantly improving the construction efficiency of prefabricated assembly columns , to meet the "four modernizations" requirements of construction industrialization, and form new technologies that match the requirements of construction industrialization in terms of industrial chain organization, technical qualifications, and economic accounting;
2)本发明复合柱竖向安装精度要求低,标准拼装节的拼接接缝处在上柱身底与下柱身顶之间,即使偏差2mm也不影响建筑的外观和使用,所以本发明复合柱组装方便、快捷,竖向安装精度要求低使得本发明复合柱的施工速度可进一步大幅度提高;2) The vertical installation accuracy of the composite column of the present invention is low, and the splicing seam of the standard assembly joint is between the bottom of the upper column body and the top of the lower column body, even if the deviation is 2mm, it will not affect the appearance and use of the building, so the composite column of the present invention The column assembly is convenient and quick, and the vertical installation accuracy is low, so that the construction speed of the composite column of the present invention can be further greatly improved;
3)本发明的单层分节架采用钢框架内包钢筋混凝土柱(由钢筋笼和浇注的混凝土构成)共同受力,不但柱的承载力强、稳定性好,抗弯抗剪能力高,具有抗震效果,还大大节省了钢材用量,降低了造价,相比于普通钢管混凝土柱节省钢材一半以上,具有明显的经济价值;本发明在钢框架内包钢筋混凝土柱结构的单层分节架的底、顶都设置了钢节点,以抵抗节点核心区承受的剪力,使本发明标准拼装节在柱身和柱底、顶都形成稳定的钢构架体系;3) The single-layer segmented frame of the present invention adopts the steel frame inner-wrapped reinforced concrete column (consisting of steel cage and poured concrete) to jointly bear the force, not only the bearing capacity of the column is strong, the stability is good, the bending and shearing resistance is high, and it has the advantages of The anti-seismic effect also greatly saves the amount of steel and reduces the cost. Compared with ordinary concrete-filled steel tube columns, it saves more than half of the steel, which has obvious economic value; Steel joints are arranged at the top and the top to resist the shear force borne by the core area of the joints, so that the standard assembled joints of the present invention form a stable steel frame system at the column body, column bottom and top;
3)本发明在标准拼装节外设置外包模板,使标准拼装节侧壁封闭,自成为一个浇筑模,而且外包模板表面平整光滑,兼具防火功能,使得由本发明构建的复合柱在施工过程中无需支模、拆模和进行混凝土浇水养护,而且无需批荡和附加防火涂料,有利于节省施工成本,进一步缩短工期;3) The present invention arranges the outsourcing formwork outside the standard assembling section, so that the side wall of the standard assembling section is closed, and becomes a pouring form, and the surface of the outsourcing formwork is smooth and smooth, and has the function of fire prevention, so that the composite column constructed by the present invention can be used in the construction process. There is no need for formwork support, formwork removal, concrete watering and maintenance, and no need for plastering and additional fireproof coatings, which is conducive to saving construction costs and further shortening the construction period;
4)向本发明标准拼装节内浇注混凝土时,混凝土可以浇注到标准拼装节内部的任何部位,使得钢框架与内包钢筋混凝土柱、外包模板能更有效的结合,有利于进一步提高柱的承载能力和稳定性;本发明单层分节架采用钢框架与内包钢筋混凝土柱、外包成品板一体浇筑成型,钢材强度高,有助于加强柱的刚度,进一步提高其抗剪能力,从而有助于提高装配式高层建筑结构体系的整体刚度;4) When pouring concrete into the standard assembled section of the present invention, the concrete can be poured into any position inside the standard assembled section, so that the steel frame can be more effectively combined with the inner-wrapped reinforced concrete column and the outer-wrapped formwork, which is conducive to further improving the bearing capacity of the column and stability; the single-layer segmented frame of the present invention adopts steel frame, inner-wrapped reinforced concrete column, and outer-wrapped finished slab to be integrally cast and formed. Improve the overall stiffness of the prefabricated high-rise building structure system;
附图说明Description of drawings
下面为本发明具体实施例的相关附图,在下文的具体实施方式部分将结合本发明的具体实施例和相应的附图对本发明作进一步详细描述。The following are related drawings of specific embodiments of the present invention, and the following specific embodiments will further describe the present invention in detail in conjunction with specific embodiments of the present invention and corresponding drawings.
图1为本发明实施例一的复合柱的多个标准拼装节的层间安装结构示意图;Fig. 1 is a schematic diagram of the interlayer installation structure of a plurality of standard assembly joints of a composite column according to Embodiment 1 of the present invention;
图2为实施例一的两相邻标准拼装节的构造筋连接做法示意图;Fig. 2 is the schematic diagram of the structural reinforcement connection method of two adjacent standard assembly joints of embodiment one;
图3为实施例一的一个与梁构件相连的标准拼装节的结构示意主视图(省略钢筋笼);Fig. 3 is a schematic front view of the structure of a standard assembly joint connected to the beam member of Embodiment 1 (reinforcement cage omitted);
图4为图3中A-A部位的单层分节柱之主体钢架横截面图;Fig. 4 is the cross-sectional view of the main steel frame of the single-layer segmented column at the A-A position in Fig. 3;
图5为图3的A-A剖视图;Fig. 5 is A-A sectional view of Fig. 3;
图6为图3中的D-D部位的省略了外包模板的柱底节点连接件的横截面图;Fig. 6 is a cross-sectional view of the column bottom node connector at the D-D position in Fig. 3 omitting the outsourcing formwork;
图7为图3中的D-D剖视图;Fig. 7 is a D-D sectional view among Fig. 3;
图8为图3中B-B部位的梁柱节点连接件下板处的横截面图;Fig. 8 is a cross-sectional view at the lower plate of the beam-column node connector at the B-B position in Fig. 3;
图9为图3中的B-B剖视图(含与梁结构连接的示意);Fig. 9 is the B-B sectional view among Fig. 3 (comprising the schematic diagram that is connected with the beam structure);
图10为图3中C-C部位的梁柱节点连接件上板处的横截面图;Fig. 10 is a cross-sectional view at the upper plate of the beam-column node connector at position C-C in Fig. 3;
图11为图3中的C-C剖视图(含与梁结构连接的示意);Fig. 11 is the C-C sectional view among Fig. 3 (comprising the schematic diagram that is connected with the beam structure);
图12为带有支座附加翼缘n型钢件的U型梁截面示意图;Fig. 12 is a U-shaped beam cross-sectional schematic diagram with an additional flange n-shaped steel part of the support;
图13为本发明实施例二的标准拼装节的单层分节柱的横向截面图;Fig. 13 is a transverse cross-sectional view of a single-layer segmented column of a standard assembled section according to Embodiment 2 of the present invention;
图14为本发明实施例二的标准拼装节的梁柱节点连接件下板位置处的横向截面图;Fig. 14 is a transverse cross-sectional view at the position of the lower plate of the beam-column joint connector of the standard assembled joint according to the second embodiment of the present invention;
图15为本发明实施例二的标准拼装节的梁柱节点连接件上板位置处的横向截面图;Fig. 15 is a transverse cross-sectional view at the position of the upper plate of the beam-column joint connector of the standard assembled joint according to the second embodiment of the present invention;
图16为本发明实施例二的标准拼装节的柱底节点连接件的横向截面图;Fig. 16 is a transverse cross-sectional view of the column bottom node connector of the standard assembled joint according to the second embodiment of the present invention;
图17为本发明实施例三的标准拼装节的单层分节柱的横向截面图;Fig. 17 is a transverse cross-sectional view of a single-layer segmented column of a standard assembled section according to Embodiment 3 of the present invention;
图18为本发明实施例三的标准拼装节的梁柱节点连接件下板处的横向截面;Fig. 18 is a transverse section at the lower plate of the beam-column joint connector of the standard assembled joint according to the third embodiment of the present invention;
图19为本发明实施例三的标准拼装节的梁柱节点连接件上板处的横向截面图;Fig. 19 is a transverse cross-sectional view at the upper plate of the beam-column node connector of the standard assembled joint according to the third embodiment of the present invention;
图20为本发明实施例三的标准拼装节的柱底节点连接件的横向截面图。Fig. 20 is a transverse cross-sectional view of the connecting piece of the column bottom node of the standard assembled joint according to the third embodiment of the present invention.
具体实施方式Detailed ways
实施例一Embodiment one
图1~图12所示的实施例一中的标准拼装节为一方形柱。The standard assembly section in the first embodiment shown in Figures 1 to 12 is a square column.
图1为本发明实施例一的复合柱的结构示意图,如图1所示,本实施例的复合柱由由预制构件组装而成的标准拼装节1上、下拼接固定并现浇混凝土而成。相邻两标准拼装节1端部焊接固定,并通过锚固在混凝土中的若干根构造筋2相连,构造筋2的两端分别伸入拼接的两标准拼装节1的单层分节架11(下文讲到)内,如图2所示,伸入单层分节架11内的长度至少为LaE,LaE为抗震锚固长度,LaE具体的取值可根据要求通过查表得到。Fig. 1 is a schematic structural view of the composite column of Embodiment 1 of the present invention. As shown in Fig. 1, the composite column of this embodiment is formed by splicing and fixing the upper and lower parts of the standard assembly section 1 assembled from prefabricated components and casting concrete . The ends of two adjacent standard assembled sections 1 are welded and fixed, and are connected by several structural bars 2 anchored in the concrete, and the two ends of the structural bars 2 respectively extend into the single-layer section frame 11 ( hereinafter mentioned), as shown in Figure 2, the length extending into the single-layer segmented frame 11 is at least LaE, and LaE is the seismic anchorage length, and the specific value of LaE can be obtained by looking up the table according to requirements.
本发明复合柱采用全装配形式,除混凝土需现场浇注外,柱和节点都为预制构件,现场施工量小,可大大缩短工期。The composite column of the invention adopts a fully assembled form. Except that the concrete needs to be poured on site, both the column and the joints are prefabricated components, and the on-site construction amount is small, which can greatly shorten the construction period.
如图1所示,本实施例中每个标准拼装节1由三部分组装而成,包括单层分节架11、柱底节点连接件12和梁柱节点连接件13。标准拼装节11通过柱底节点连接件12与下层的标准拼装节1相连,通过梁柱节点连接件13与上层的标准拼装节1和本层的梁结构3相连。As shown in FIG. 1 , each standard assembly section 1 in this embodiment is assembled from three parts, including a single-layer section frame 11 , a column bottom node connector 12 and a beam-column node connector 13 . The standard assembly section 11 is connected to the standard assembly section 1 of the lower floor through the column bottom node connector 12, and is connected to the standard assembly section 1 of the upper floor and the beam structure 3 of the current floor through the beam-column node connector 13.
图3为一个与梁构件相连的标准拼装节的结构示意主视图,该图省略了单层分节架11内部的钢筋笼、柱底节点连接件12内的加劲肋和梁柱节点连接件13内的纵向的加劲肋。Fig. 3 is a schematic front view of the structure of a standard assembly joint connected with a beam member, which omits the reinforcement cage inside the single-layer section frame 11, the stiffeners in the column bottom node connector 12 and the beam-column node connector 13 Inner longitudinal stiffeners.
如图3、4所示,本实施例中的单层分节架11包括主体钢架111,为了节省钢材用量,主体钢架111采用钢框架结构,主体钢架111由四个角部的角度件111a形成一方形柱状的骨架,本实施例中的角度件111a采用支撑角钢,主体钢架111还包括钢箍板111b,钢箍板111b横向连接在相邻的支撑角钢之间。为了在节省了钢材用量的同时,使柱的承载力强、稳定性好,抗弯抗剪能力高,具有抗震效果,单层分节架11还包括焊接在主体钢架111内的钢筋笼112,以便在浇筑柱内混凝土后,形成钢框架内包钢筋混凝土柱受力。As shown in Figures 3 and 4, the single-layer segmented frame 11 in this embodiment includes a main body steel frame 111. In order to save steel consumption, the main body steel frame 111 adopts a steel frame structure, and the main body steel frame 111 is composed of four angles The piece 111a forms a square column skeleton. The angle piece 111a in this embodiment adopts supporting angle steel, and the main steel frame 111 also includes a steel hoop plate 111b, and the steel hoop plate 111b is transversely connected between adjacent supporting angle steels. In order to save the amount of steel used, the column has strong bearing capacity, good stability, high bending and shearing resistance, and has an anti-seismic effect. The single-layer segmented frame 11 also includes a reinforcement cage 112 welded in the main steel frame 111 , so that after the concrete in the column is poured, the reinforced concrete column wrapped in the steel frame is formed to bear the force.
如图5所示,钢筋笼112为一种柱配筋构件,包括沿主体钢架111内壁周向排列的若干条纵向的柱纵筋112a,若干条柱纵筋112a围成一个形状与主体钢架111内廓形状一致的柱形,柱纵筋112a的两端穿出主体钢架111,以便与梁柱节点连接件13和柱底节点连接件12相连。钢筋笼112还包括沿柱纵筋112a轴向排列,将柱纵筋112a箍拢在一起的若干个横向设置的柱箍筋112b。柱纵筋112a与钢箍板112b和支撑角钢点焊,在钢箍板111b范围内不设置柱箍筋112b。沿着单层分节架11的轴向看去,本实施例中柱箍筋112b呈网格状(具有拉筋的柱箍筋),柱箍筋112b的这种结构,抗剪力效果更好。在钢箍板111b范围内不设置柱箍筋112b,是因为钢箍板111b已经可以抵抗剪力,所以其所在范围内可以不用另外设置柱箍筋112b。As shown in Figure 5, the steel cage 112 is a column reinforcement member, including several longitudinal column longitudinal bars 112a arranged circumferentially along the inner wall of the main body steel frame 111, and the plurality of column longitudinal bars 112a form a shape and The inner profile of the frame 111 has a consistent column shape, and the two ends of the column longitudinal ribs 112a pass through the main steel frame 111 so as to connect with the beam-column node connector 13 and the column bottom node connector 12 . The reinforcement cage 112 also includes several horizontally arranged column stirrups 112b arranged axially along the column longitudinal bars 112a and hooping the column longitudinal bars 112a together. The column longitudinal reinforcement 112a is spot-welded with the steel hoop 112b and the supporting angle steel, and no column hoop 112b is set within the range of the steel hoop 111b. Viewed along the axial direction of the single-layer segmented frame 11, the column stirrups 112b in this embodiment are grid-like (column stirrups with tension bars), and the structure of the column stirrups 112b has a better shear resistance effect. it is good. The column stirrup 112b is not provided within the range of the steel stirrup plate 111b because the steel stirrup plate 111b can already resist shear force, so there is no need to additionally set the column stirrup 112b within its range.
梁柱节点连接件13和柱底节点连接件12都呈方形筒状,分别固定在单层分节架11的顶、底,用于加强柱底、顶的结构,以便形成稳定的钢构架体系。Beam-column node connectors 13 and column bottom node connectors 12 are both in the shape of a square tube, and are respectively fixed on the top and bottom of the single-layer segmented frame 11 to strengthen the structure of the column bottom and top so as to form a stable steel frame system .
柱底节点连接件12和梁柱节点连接件13均由尺寸与主体钢架111横截面形状相适配的方形钢筒和设置在方形钢筒内的加劲肋组成。主体钢架111底端与柱底节点连接件12的方形钢筒对接焊接固定,主体钢架111顶端与梁柱节点连接件13的方形钢筒对接焊接固定,穿出主体钢架111两端的柱纵筋112a分别伸入柱底节点连接件12和梁柱节点连接件13内,与它们方形钢筒的内壁双面5d焊接。Both the column bottom node connector 12 and the beam-column node connector 13 are composed of a square steel cylinder whose size matches the cross-sectional shape of the main steel frame 111 and stiffeners arranged in the square steel cylinder. The bottom of the main steel frame 111 is butt-welded and fixed to the square steel cylinder of the column bottom node connector 12, and the top of the main steel frame 111 is butt-welded and fixed to the square steel cylinder of the beam-column node connector 13, passing through the columns at both ends of the main steel frame 111 The longitudinal ribs 112a extend into the column bottom node connector 12 and the beam-column node connector 13 respectively, and are welded with the double-sided inner walls 5d of their square steel cylinders.
为了能进一步简化现场施工时的步骤,本发明单层分节架11还包括成品板一113,成品板一113固定在主体钢架111的四个侧面上,封闭主体钢架111的侧壁,形成主体钢架111的外包模块,使单层分节架11或者说标准拼装节1本身成为一个浇筑模,以便在现场施工时,省去支模的繁琐工序,而且由于封闭式结构能很好的保留柱内现浇混凝土内的水份,可进一步省去混凝土浇水养护的工序。In order to further simplify the steps during on-site construction, the single-layer segmented frame 11 of the present invention also includes a finished plate one 113, and the finished plate one 113 is fixed on the four sides of the main steel frame 111 to close the side walls of the main steel frame 111, The outsourcing module that forms the main steel frame 111 makes the single-layer section frame 11 or the standard assembly section 1 itself a pouring form, so that the cumbersome process of setting up the formwork can be omitted during on-site construction, and because the closed structure can be well The moisture in the cast-in-place concrete in the column can be retained, which can further save the process of concrete watering and curing.
在单层分节架11内浇筑混凝土后,混凝土穿过主体钢架111与成品板一113直接接触,使单层分节架11的钢框架与内包钢筋混凝土柱(由钢筋笼和混凝土构成)、成品板一113一体浇筑成型,钢材强度高,有助于加强柱的刚度,进一步提高其抗剪能力,从而有助于提高装配式高层建筑结构体系的整体刚度。After pouring concrete in the single-layer segmental frame 11, the concrete passes through the main steel frame 111 and directly contacts the finished plate 113, so that the steel frame of the single-layer segmental frame 11 and the inner-encased reinforced concrete column (consisting of steel cage and concrete) , The finished plate-113 is integrally cast and formed, the steel has high strength, which helps to strengthen the rigidity of the column, further improves its shear resistance, and thus helps to improve the overall rigidity of the prefabricated high-rise building structure system.
柱底节点连接件12和梁柱节点连接件13的方形钢筒的各侧面上也都固定有成品板,标准拼装节1上相邻成品板之间的缝隙摸奖封闭,形成将标准拼装节1包裹在内、表面平整光滑且具有防火功能的标准拼装节外包模板。该结构使得本发明复合柱在施工过程中不但无需另外支模和拆模,而且由于标准拼装节上的外包模板表面平整光滑,兼具防火功能,使得由本发明标准拼装节1构建的复合柱无需再批荡和附加防火涂料,可进一步节省施工成本,缩短工期。Finished boards are also fixed on each side of the square steel cylinder of the column bottom joint connector 12 and the beam-column joint connector 13, and the gaps between the adjacent finished boards on the standard assembled joint 1 are sealed to form a standard assembled joint. 1 A standard assembly section outsourcing formwork that is wrapped inside, has a smooth surface and has a fireproof function. This structure makes the composite column of the present invention not only need no additional formwork support and formwork removal during the construction process, but also because the surface of the outsourcing formwork on the standard assembly joint is smooth and has a fireproof function, the composite column constructed by the standard assembly joint 1 of the present invention does not need Further plastering and additional fireproof coating can further save construction cost and shorten the construction period.
成品板可采用预制混凝土叠合板或加筋木丝板等,满足上述要求即可。本发明在成品板内侧面设置角部预埋钢件和中部预埋钢件,以便成品板可方便的焊接在标准拼装节1的侧壁。如图5所示,成品板一113通过角部预埋钢件113a与主体钢架111相应侧面上的支撑角钢焊接,成品板一113还通过中部预埋钢件113b与主体钢架111相应侧面上的钢箍板111b焊接。The finished panels can be prefabricated concrete laminated panels or reinforced wood wool panels, etc., as long as they meet the above requirements. In the present invention, corner pre-embedded steel parts and middle part pre-embedded steel parts are arranged on the inner surface of the finished plate, so that the finished plate can be conveniently welded on the side wall of the standard assembly joint 1. As shown in Figure 5, the finished plate 113 is welded to the supporting angle steel on the corresponding side of the main steel frame 111 through the embedded steel part 113a at the corner, and the finished plate 113 is also welded to the corresponding side of the main steel frame 111 through the embedded steel part 113b in the middle. The upper steel hoop plate 111b is welded.
本实施例中,柱底节点连接件12的结构如图6、7所示,柱底节点连接件12包括:由方形钢筒构成的底钢筒121,焊接在底钢筒121内、贯穿底钢筒121的纵向的加劲肋122,和成品板二123。加劲肋122呈井字型,下文称为井字型加劲肋122。成品板二123固定在底钢筒121的四个侧面上构成柱底节点连接件12的外包模块。井字型加劲肋122由中轴线与底钢筒121中轴线重合,焊接在底钢筒121相对内壁上的四块两两垂直相交的钢板构成。In this embodiment, the structure of the column bottom node connector 12 is shown in Figures 6 and 7. The column bottom node connector 12 includes: a bottom steel cylinder 121 composed of a square steel cylinder, welded in the bottom steel cylinder 121, penetrating through the bottom The longitudinal stiffener 122 of the steel cylinder 121, and the finished plate 123. The stiffeners 122 are in the shape of a square, and are referred to as square stiffeners 122 hereinafter. The finished plate 2 123 is fixed on the four sides of the bottom steel cylinder 121 to form an outsourcing module of the column bottom node connector 12 . The well-shaped stiffener 122 is composed of four steel plates perpendicularly intersecting in pairs on the inner wall of the bottom steel cylinder 121 by the central axis coincident with the central axis of the bottom steel cylinder 121 .
图6、7中2为由下层的标准拼装节1伸入该层标准拼装节1内的构造筋2。2 in Figures 6 and 7 is the structural rib 2 stretched into the standard assembly section 1 of the lower floor by the standard assembly section 1 of the lower floor.
本实施例中,梁柱节点连接件13的结构如图3、8、9、10、11所示,本实施例中的梁柱节点连接件13的结构与U型梁(参见图12)适配,U型梁的端部可直接固定在本实施例梁柱节点连接件13的顶钢筒131(下文讲述)的侧壁。In this embodiment, the structure of the beam-column node connector 13 is shown in Figures 3, 8, 9, 10, and 11. The structure of the beam-column node connector 13 in this embodiment is suitable for U-shaped beams (see Figure 12). Matching, the end of the U-shaped beam can be directly fixed on the side wall of the top steel cylinder 131 (described below) of the beam-to-column node connector 13 of this embodiment.
如图所示,梁柱节点连接件13包括由方形钢筒构成的顶钢筒131,还包括作为横向的加劲肋的翼缘板132、上板133、下板134,和焊接在顶钢筒131内、贯穿整个顶钢筒131的纵向的加劲肋即井字型加劲肋135,及成品板三136。井字型加劲肋135的结构和在方形钢筒内的安装位置同井字型加劲肋122,以使它们在水平面上的投影重合。As shown in the figure, the beam-to-column joint connector 13 includes a top steel cylinder 131 made of a square steel cylinder, and also includes a flange plate 132 as a transverse stiffener, an upper plate 133, a lower plate 134, and a steel cylinder welded on the top steel cylinder. In 131, the longitudinal stiffeners running through the entire top steel cylinder 131 are well-shaped stiffeners 135, and the finished plate three 136. The structure of the well-shaped stiffener 135 and the installation position in the square steel cylinder are the same as the well-shaped stiffener 122, so that their projections on the horizontal plane coincide.
翼缘板132、上板133、下板134为尺寸与顶钢筒131内部尺寸适配的方形平板,中部设有作为混凝土浇注口的开孔,三块方形平板通过边缘焊接在顶钢筒131的四面内壁。The flange plate 132, the upper plate 133, and the lower plate 134 are square flat plates whose size matches the internal size of the top steel cylinder 131. There is an opening in the middle as a concrete pouring port, and the three square flat plates are welded to the top steel cylinder 131 through the edges. four inner walls.
翼缘板132、上板133、下板134由上而下分层设置在顶钢筒131内,垂直于轴线方向看,将井字型加劲肋135分成若干段。The flange plate 132 , the upper plate 133 , and the lower plate 134 are layered and arranged in the top steel cylinder 131 from top to bottom, and the well-shaped stiffener 135 is divided into several sections when viewed perpendicular to the axial direction.
其中,翼缘板132的设置位置与U型梁3上的支座附加翼缘n型钢件顶板在梁柱节点连接件13顶钢筒131外壁上的焊接位置对应(在梁柱节点连接件13上焊接支座附加翼缘n型钢件承受相连楼板4的剪力),上板133、下板134的设置位置分别与U型梁3的翼板和底板在顶钢筒131外壁上的焊接位置对应,以便翼缘板132、上板133、下板134分别隔着顶钢筒131,与焊接在顶钢筒131外壁上的U型梁3上的支座附加翼缘n型钢件的顶板、U型梁3的翼板和底板相对。Wherein, the setting position of the flange plate 132 corresponds to the welding position on the outer wall of the beam-column node connector 13 top steel cylinder 131 of the additional flange n-shaped steel part top plate of the support on the U-shaped beam 3 (in the beam-column node connector 13 The upper welding support is attached to the flange n-shaped steel parts to bear the shear force of the connected floor 4), and the setting positions of the upper plate 133 and the lower plate 134 are respectively connected with the welding positions of the wing plate and the bottom plate of the U-shaped beam 3 on the outer wall of the top steel cylinder 131 Corresponding, so that the flange plate 132, the upper plate 133, the lower plate 134 are respectively across the top steel cylinder 131, and the top plate, The wing plate of the U-shaped beam 3 is opposite to the bottom plate.
井字型加劲肋135中平行的两钢板之间的跨度,与支座附加翼缘n型钢件的两腹板和U型梁3两腹板之间的跨度对应,以便U型梁3焊接在顶钢筒131外壁上时,支座附加翼缘n型钢件的两腹板和U型梁3两腹板,隔着顶钢筒131,与井字型加劲肋三焊接在顶钢筒131相应内壁上的两钢板相对。The span between the parallel two steel plates in the well-shaped stiffener 135 corresponds to the span between the two webs of the additional flange n-shaped steel part of the support and the span between the U-shaped beam 3 two webs, so that the U-shaped beam 3 is welded on When it is on the outer wall of the top steel cylinder 131, the two webs of the n-shaped steel parts of the additional flange of the support and the two webs of the U-shaped beam 3 are separated from the top steel cylinder 131, and are welded to the top steel cylinder 131 with the well-shaped stiffeners. The two steel plates on the inner wall are opposite.
如图10、11所示,顶钢筒131内还设有纵向的加劲肋辅助加劲肋137,辅助加劲肋137由四块竖向设置的方形肋板构成,四块方形肋板垂直焊接在顶钢筒131四侧内壁的中线上,连接顶钢筒131的内壁与井字型加劲肋135中与该侧内壁平行靠近的钢板的中部。辅助加劲肋137可贯穿顶钢筒131的内壁设置,也可仅设于上板133、下板134之间,贯穿它们之间的距离。辅助加劲肋137的设置,主要用于进一步加强节点核心区的抗剪力。As shown in Figures 10 and 11, longitudinal stiffeners and auxiliary stiffeners 137 are also provided in the top steel cylinder 131. The auxiliary stiffeners 137 are composed of four vertically arranged square ribs, and the four square ribs are vertically welded on the top. The center line of the inner walls of the four sides of the steel cylinder 131 is connected to the inner wall of the top steel cylinder 131 and the middle part of the steel plate in the well-shaped stiffener 135 which is parallel to the inner walls of the sides. The auxiliary stiffeners 137 can be arranged through the inner wall of the top steel cylinder 131, or only arranged between the upper plate 133 and the lower plate 134, and run through the distance between them. The setting of the auxiliary stiffener 137 is mainly used to further strengthen the shear force of the core area of the node.
成品板三136固定在顶钢筒131的四个侧面上构成梁柱节点连接件13的外包模块,成品板三131的相应位置处可预留焊接窗,以方便U型梁与顶钢筒131的连接。The finished plate 3 136 is fixed on the four sides of the top steel cylinder 131 to form the outsourcing module of the beam-column node connector 13. Welding windows can be reserved at the corresponding positions of the finished plate 3 131 to facilitate the connection between the U-shaped beam and the top steel cylinder 131. Connection.
如图8、9所示,下板134上的开孔为一个趋向于顶钢筒131内壁设置,角点落于井字加劲肋135各个与顶钢筒131内壁相连的钢板上的八边形开孔,各个所述角点与同其临近的顶钢筒131的内壁间的距离大致相等。As shown in Figures 8 and 9, the opening on the lower plate 134 is set towards the inner wall of the top steel cylinder 131, and the corner points fall on the octagonal shape of each steel plate connected to the inner wall of the top steel cylinder 131 of the well-shaped stiffeners 135. Opening, the distance between each corner point and the inner wall of the top steel cylinder 131 adjacent to it is approximately equal.
上板133上形成与下板134对应的八边形开孔区域,上板133不同于下板134的地方是,上板133上的开孔为四个,由分别连接顶钢筒131两相对内壁的一个十字型板件133a均匀划分所述八边形开孔区域而成,十字型板133a为上板133方形平板结构的一部分。An octagonal opening area corresponding to the lower plate 134 is formed on the upper plate 133. The difference between the upper plate 133 and the lower plate 134 is that there are four openings on the upper plate 133, which are respectively connected to the top steel cylinders 131. A cross-shaped plate 133 a on the inner wall is formed by evenly dividing the octagonal opening area, and the cross-shaped plate 133 a is a part of the square plate structure of the upper plate 133 .
翼缘板132结构与上板133结构相同。The structure of the flange plate 132 is the same as that of the upper plate 133 .
井字型加劲肋135和辅助加劲肋137在顶钢筒131内围合出若干个轴向的独立通道,每个所述通道的上端均通过翼缘板132、上板133或下板134上的开孔与标准拼装节1内的混凝土浇注通道连通,以便混凝土可以浇注到标准拼装节1内的任何部位。Well-shaped stiffeners 135 and auxiliary stiffeners 137 enclose several axial independent passages in the top steel cylinder 131, and the upper end of each passage passes through the flange plate 132, the upper plate 133 or the lower plate 134. The opening in the standard assembly section 1 communicates with the concrete pouring channel, so that concrete can be poured into any position in the standard assembly section 1.
本实施例中连接相邻的标准拼装节1的构造筋2有四根,四根构造筋2分设于标准拼装节1的四个边角处。图9、11中的2为由下层的标准拼装节1伸入该层标准拼装节1内的构造筋。下板134边缘相应位置处开有用于供单层分节架11内的柱纵筋112a上端穿过的穿孔。In this embodiment, there are four structural ribs 2 connecting adjacent standard assembly joints 1, and the four structural ribs 2 are respectively arranged at four corners of the standard assembly joint 1. 2 among Figures 9 and 11 is the structural rib stretched into the standard assembly section 1 of the lower floor by the standard assembly section 1 of the lower floor. At corresponding positions on the edge of the lower plate 134, there are perforations for the upper ends of the column longitudinal ribs 112a in the single-layer segmented frame 11 to pass through.
本发明的施工过程如下:Construction process of the present invention is as follows:
(1)在工厂内完成预制拼装构件:单层分节架、梁柱节点连接件、柱底节点连接件的预制;(1) Complete prefabricated assembly components in the factory: prefabrication of single-layer segmented frame, beam-column node connectors, and column bottom node connectors;
(2)将预制拼装构件运输到现场焊接拼装固定;(2) Transport the prefabricated assembly components to the site for welding and assembly;
(3)浇灌柱内混凝土;(3) Pouring the concrete in the column;
(4)柱内混凝土浇注完成后,使梁柱节点连接件与U形梁焊接相连,再浇注U形梁梁身的混凝土,形成钢混梁柱连接节点。(4) After the concrete pouring in the column is completed, the beam-column node connector is welded to the U-shaped beam, and then the concrete of the U-shaped beam body is poured to form a steel-concrete beam-column connection node.
本发明的梁柱节点连接件同样可用于安装矩形梁,矩形梁的安装方式同U型梁(矩形梁的顶板相当于U型梁的翼板)。The beam-column node connector of the present invention can also be used to install rectangular beams, and the installation method of the rectangular beams is the same as that of U-shaped beams (the top plate of the rectangular beam is equivalent to the wing plate of the U-shaped beam).
本发明还可在梁柱节点连接件外壁焊接钢牛腿,通过钢牛腿与梁结构相连。此时,梁柱节点连接件内的加劲肋结构,应根据钢牛腿的结构灵活调整。In the present invention, steel corbels can also be welded on the outer wall of the beam-column node connector, and connected to the beam structure through the steel corbels. At this time, the stiffener structure in the beam-column joint connector should be flexibly adjusted according to the structure of the steel corbel.
本发明采用预制构件单层分节架11、柱底节点连接件12和梁柱节点连接件13拼装成标准拼装节1,再通过标准拼装节1上下拼接形成复合柱,使常规钢筋混凝土柱施工现场绑扎钢筋、支模浇注混凝土、拆模等复杂施工工艺转变成,满足工业化要求的构件工厂化生产和现场组装施工工艺,解决了现有技术中柱施工时间长的技术问题。本发明的标准拼装节1也可以在工厂中预先制造成型再运送到施工现场,在施工现场仅需通过焊接连接各标准拼装节,即可实现预制构件的定位对接,最后向标准拼装节内灌注混凝土就可完成装配式混凝土复合柱的施工。本发明标准拼装节可完全工厂化生产,生产效率高,现场只进行简单的焊接和浇筑混凝土工作,大大提高了施工速度。而且本发明结构的装配式混凝土复合柱竖向安装精度要求低,标准拼装节的拼接接缝处在上柱身底与下柱身顶之间,即使偏差2mm也不影响建筑的外观和使用,上、下层间安装误差可采用混凝土结构的偏差要求,组装非常方便、快捷,竖向安装精度要求低使得柱的施工速度得以大幅提高。The present invention adopts prefabricated component single-layer section frame 11, column bottom node connector 12 and beam-column node connector 13 to assemble into standard assembly section 1, and then forms composite column by splicing up and down through standard assembly section 1, so that conventional reinforced concrete column construction On-site tying of steel bars, formwork pouring of concrete, formwork removal and other complex construction techniques are transformed into factory production of components and on-site assembly construction techniques that meet the requirements of industrialization, and solve the technical problem of long construction time in the prior art. The standard assembly joint 1 of the present invention can also be pre-manufactured in the factory and then transported to the construction site. At the construction site, only the standard assembly joints need to be connected by welding to realize the positioning and docking of the prefabricated components, and finally pour into the standard assembly joint. The concrete can complete the construction of the prefabricated concrete composite column. The standard assembly joint of the invention can be produced in a factory completely, and the production efficiency is high. Only simple welding and concrete pouring work are performed on site, which greatly improves the construction speed. Moreover, the vertical installation accuracy of the prefabricated concrete composite column of the structure of the present invention is low, and the splicing seam of the standard assembly joint is between the bottom of the upper column body and the top of the lower column body, even if the deviation is 2 mm, it will not affect the appearance and use of the building. The installation error between the upper and lower floors can adopt the deviation requirements of the concrete structure. The assembly is very convenient and fast, and the vertical installation accuracy is low, so that the construction speed of the column can be greatly improved.
本发明装配式混凝土复合柱具有构件工厂化生产,现场只进行简单的组装和建筑混凝土施工的特点,满足建筑工业化的“四化”要求,在产业链组织、技术资格、经济核算等方面都形成了与建筑工业化要求相匹配的新型技术。The prefabricated concrete composite column of the present invention has the characteristics of factory production of components, simple assembly and construction concrete construction on site, meets the requirements of the "four modernizations" of construction industrialization, and is formed in the aspects of industrial chain organization, technical qualifications, and economic accounting. New technologies that match the requirements of construction industrialization have been developed.
本发明的标准拼装节还可以为其他形状的柱体,如圆形柱、异形柱等,具体见实施二、实施例三。The standard assembling section of the present invention can also be cylinders of other shapes, such as round cylinders, special-shaped cylinders, etc., see Embodiment 2 and Embodiment 3 for details.
下面仅就实施例二、三与实施例一的不同之处,结合实施例二、三的相关附图,对本发明作进一步说明。In the following, only the differences between the second and third embodiments and the first embodiment will be further described in conjunction with the relevant drawings of the second and third embodiments.
实施例二Embodiment two
实施例二中的标准拼装节为一圆形柱。The standard assembly section in the second embodiment is a circular column.
如图13所示,实施例二中单层分节架同实施例一一样,同样由主体钢架111、包围着主体钢架的成品板一113、和焊接在主体钢架111内的钢筋笼112构成。钢筋笼112内的柱纵筋112a沿主体钢架111内壁周向排列,围成一个形状与主体钢架111内廓形状对应的圆柱形。As shown in Figure 13, the single-layer segmented frame in the second embodiment is the same as the first embodiment, and is also composed of a main steel frame 111, a finished plate 113 surrounding the main steel frame, and steel bars welded in the main steel frame 111 A cage 112 is formed. The column longitudinal bars 112a in the reinforcement cage 112 are arranged circumferentially along the inner wall of the main steel frame 111 to form a cylindrical shape corresponding to the inner profile of the main steel frame 111 .
本实施例中主体钢架111包括钢箍板111b,还包括四块纵向设置、围成圆柱状的支板111c,钢箍板111b连接相邻的支板111c以便定型,形成一钢框架。支板111c为弧形板,四块支板111c均匀分布在所述圆柱状结构的圆周上,钢箍板111b同样为一弧形板,以使由它们构成的钢框架在水平面上的投影为圆形。In this embodiment, the main steel frame 111 includes steel hoops 111b, and four vertically arranged and cylindrical support plates 111c. The steel hoops 111b are connected to adjacent support plates 111c for shaping to form a steel frame. The support plate 111c is an arc-shaped plate, and the four support plates 111c are evenly distributed on the circumference of the cylindrical structure, and the steel hoop plate 111b is also an arc-shaped plate, so that the projection of the steel frame formed by them on the horizontal plane is round.
如图14、15所示,实施例二中的梁柱节点连接件同实施例一中的一样,同样由顶钢筒131、包围着顶钢筒131的成品板三136、和焊接在顶钢筒131内的加劲肋构成。As shown in Figures 14 and 15, the beam-to-column joint connector in the second embodiment is the same as that in the first embodiment, and is also composed of the top steel cylinder 131, the finished plate three 136 surrounding the top steel cylinder 131, and the top steel cylinder 136 welded on the top steel cylinder. The stiffeners in the barrel 131 are formed.
本实施例中的顶钢筒131为一圆形钢筒。顶钢筒131内的加劲肋包括纵向的加劲肋即十字形加劲肋二135,还包括横向的加劲肋上板133和下板134。十字形加劲肋二135由两块两两垂直的方形钢板构成,十字形的加劲肋二中轴线与底钢筒131中轴线重合,焊接在顶钢筒131的内壁间。上板133和下板134上、下分层围焊在顶钢筒131内,为两块外径与顶钢筒131内径适配的圆环形钢板,设置位置分别于梁结构的上、下翼缘对应。The top steel cylinder 131 in this embodiment is a circular steel cylinder. The stiffeners in the top steel cylinder 131 include longitudinal stiffeners, that is, cross-shaped stiffeners 2 135 , and transverse stiffeners upper plate 133 and lower plate 134 . The second cross-shaped stiffener 135 is made of two square steel plates perpendicular to each other. The central axis of the second cross-shaped stiffener coincides with the central axis of the bottom steel cylinder 131 and is welded between the inner walls of the top steel cylinder 131 . The upper and lower plates of the upper plate 133 and the lower plate 134 are welded in the top steel cylinder 131 in layers. They are two circular steel plates whose outer diameter matches the inner diameter of the top steel cylinder 131. They are installed on the upper and lower sides of the beam structure respectively corresponding to the flange.
如图16所示,本实施例中柱底节点连接件除未设置横向的加劲肋外,其余结构与梁柱节点连接件相同。As shown in FIG. 16 , the structure of the column bottom node connector in this embodiment is the same as that of the beam-column node connector except that no transverse stiffener is provided.
图14、15中,112a为从同标准拼装节的单层分节架伸入梁柱节点连接件内的单层分节架;2为相连相邻标准拼装节的构造筋。In Figures 14 and 15, 112a is a single-layer section frame extending from the single-layer section frame of the same standard assembly joint into the beam-column node connector; 2 is the structural rib connecting adjacent standard assembly joints.
实施例一、二中钢筒内的横向的加劲肋是为了增加抗剪承载力和抗扭,纵向的加劲肋主要是抗弯。The transverse stiffeners in the steel cylinder in Embodiments 1 and 2 are for increasing the shear bearing capacity and torsion resistance, and the longitudinal stiffeners are mainly for bending resistance.
实施例三Embodiment Three
实施例三中的标准拼装节为一异形柱。The standard assembly section in the third embodiment is a special-shaped column.
如图17所示,实施例三中单层分节架同实施例一一样,同样由主体钢架111、包围着主体钢架的成品板一113、和焊接在主体钢架111内的钢筋笼112构成。钢筋笼112内的柱纵筋112a沿主体钢架111内壁周向排列,围成一个形状与主体钢架111内部形状对应的横截面为梯形的柱状结构。As shown in Figure 17, the single-layer segmented frame in the third embodiment is the same as the first embodiment, and also consists of a main steel frame 111, a finished plate 113 surrounding the main steel frame, and steel bars welded in the main steel frame 111 A cage 112 is formed. The column longitudinal bars 112a in the reinforcement cage 112 are arranged circumferentially along the inner wall of the main steel frame 111 to form a columnar structure with a trapezoidal cross-section whose shape corresponds to the inner shape of the main steel frame 111 .
本实施例中主体钢架111包括支板111c和角构件111a,支板111c和角构件111a均竖向设置,其中,角构件111a分设于梯形柱的四个角部,支板111c位于梯形柱长边上的两角构件111a之间,围成梯形柱状结构,主体钢架111还包括钢箍板111b,钢箍板111b连接相邻的支板111c或角构件111a与支板111c,以便定型。本实施例中的角构件111a为一个角度对应于梯形柱相交面之间夹角的角件,支板111c为一块方形平板。同实施例二中的支板一样,都作为一种竖向柱立面钢架构件。In this embodiment, the main body steel frame 111 includes a support plate 111c and a corner member 111a. Both the support plate 111c and the corner member 111a are arranged vertically. Between the two corner members 111a on the long side, a trapezoidal column structure is formed. The main steel frame 111 also includes a steel hoop plate 111b, which connects the adjacent support plate 111c or the corner member 111a and the support plate 111c for shaping . The corner member 111a in this embodiment is a corner member with an angle corresponding to the angle between the intersecting surfaces of the trapezoidal columns, and the support plate 111c is a square flat plate. Same as the support plate in the second embodiment, it is used as a steel frame component of the vertical column facade.
如图18、19所示,实施例三中的梁柱节点连接件同实施例一中的一样,同样由顶钢筒131、包围着顶钢筒131的成品板三136、和焊接在顶钢筒131内的加劲肋构成。As shown in Figures 18 and 19, the beam-to-column joint connector in the third embodiment is the same as that in the first embodiment, and is also composed of the top steel cylinder 131, the finished plate three 136 surrounding the top steel cylinder 131, and the top steel cylinder 136 welded on the top steel cylinder. The stiffeners in the barrel 131 are formed.
本实施例中的顶钢筒为一梯形钢筒。顶钢筒内的加劲肋包括口字形的加劲肋135、横向的加劲肋138和139。口字形的加劲肋二135由两侧分别焊接在顶钢筒131相邻两内壁中线上的四块方形钢板构成。横向的加劲肋138和横向的加劲肋139上、下分层焊接在顶钢筒131内,都由横向焊接在口字形的加劲肋135每块方形钢板的外侧,两端分别焊接在梯形柱相邻两内壁上,围成一圈的四块钢板构成,每块设置位置分别于梁结构的上、下翼缘对应,相当于实施例一、二中的上、下板133、134The top steel cylinder in this embodiment is a trapezoidal steel cylinder. The stiffeners in the top steel cylinder include a square-shaped stiffener 135 and transverse stiffeners 138 and 139 . The two stiffeners 135 of the square shape are made of four square steel plates that are respectively welded on the midlines of the two inner walls of the top steel cylinder 131 on both sides. The upper and lower layers of the transverse stiffener 138 and transverse stiffener 139 are welded in the top steel cylinder 131, all of which are transversely welded to the outside of each square steel plate of the square-shaped stiffener 135, and the two ends are respectively welded to the trapezoidal column phase. On the adjacent two inner walls, there are four steel plates in a circle, and each set position corresponds to the upper and lower flanges of the beam structure, which is equivalent to the upper and lower plates 133, 134 in Embodiments 1 and 2.
如图20所示,本实施例中柱底节点连接件除未设置横向的加劲肋外,其余结构与梁柱节点连接件相同。As shown in FIG. 20 , the structure of the column bottom node connector in this embodiment is the same as that of the beam-column node connector except that no transverse stiffener is provided.
本实施例中口字形的加劲肋135构成顶钢筒内的纵向的加劲肋。In this embodiment, the square-shaped stiffeners 135 form longitudinal stiffeners in the top steel cylinder.
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