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CN106048441A - Die steel powder for 3D printing and manufacturing method of die steel powder - Google Patents

Die steel powder for 3D printing and manufacturing method of die steel powder Download PDF

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Publication number
CN106048441A
CN106048441A CN201610405805.3A CN201610405805A CN106048441A CN 106048441 A CN106048441 A CN 106048441A CN 201610405805 A CN201610405805 A CN 201610405805A CN 106048441 A CN106048441 A CN 106048441A
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China
Prior art keywords
steel shot
mould
comminuted steel
printing
steel powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610405805.3A
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Chinese (zh)
Inventor
康凯
孙骁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Sndvary New Powder Materials Technology Co Ltd
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Wuxi Sndvary New Powder Materials Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Wuxi Sndvary New Powder Materials Technology Co Ltd filed Critical Wuxi Sndvary New Powder Materials Technology Co Ltd
Priority to CN201610405805.3A priority Critical patent/CN106048441A/en
Publication of CN106048441A publication Critical patent/CN106048441A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/10Ferrous alloys, e.g. steel alloys containing cobalt
    • C22C38/105Ferrous alloys, e.g. steel alloys containing cobalt containing Co and Ni
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/16Ferrous alloys, e.g. steel alloys containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/084Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid combination of methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention relates to the technical field of 3D printing, in particular to die steel powder for 3D printing and a manufacturing method of the die steel powder. The die steel powder for 3D printing comprises the following solid raw materials of, by weight, 17-19% of nickel, 11-12.75% of cobalt, 4-5% of molybdenum, 0.1-0.2% of aluminum, 0-0.03% carbon, 0-0.01 of sulfur, 0-0.01% of phosphorus, 0-0.5% of copper, 0-0.1% of manganese, 0-0.1% of silicon, 0-0.5% of chrome and the balance iron. The die steel powder for 3D printing is formed by fusing, atomizing and cooling the raw materials. Titanium is omitted from the die steel powder, and the fusion point is lowered; and meanwhile, fusion time during preparation of titanium is shortened, the preparation, smelting and atomizing cycle is shortened, flux is formed easily, a ladle leaks in the middle, blockage is not liable to occur, production is smooth, and the production efficiency is greatly improved.

Description

3D prints by mould comminuted steel shot and manufacture method thereof
Technical field
The present invention relates to 3D printing technique field, particularly relate to a kind of 3D printing mould comminuted steel shot and manufacture method thereof.
Background technology
3D printing technique is another synonym increasing material manufacture and Intelligent Manufacturing Technology, is to be skill by data information Art, realizes intelligence, molding freely in 3D printer by the principle of layering, is not retrained by complexity, and metal 3D prints Technology is by metal 3D printer, powder to be realized layering to print, by successively powder having been melted intelligent entity Manufacturing, the metal dust that nowadays can print includes titanium alloy, mould steel, rustless steel, nickel alloy, aluminium alloy etc., existing skill The production efficiency of the metal dust in art is relatively low, the problems such as blocking package, molten steel stream is tacky easily occurs, it addition, of the prior art Containing Titanium in mould comminuted steel shot, in 3D marker's program process, it will usually use nitrogen as protective gas, and titanium easily and Nitrogen reacts, if carbon content is micro-high in mould comminuted steel shot, may generate TiNC field trash, affect the mechanics of die steel Performance, may result in when Shooting Technique, the problem of Cracking of core rod.
Summary of the invention
It is an object of the invention to the defect overcoming prior art to exist, it is provided that a kind of flow of powder performance is preferable, produce effect The 3D printing mould comminuted steel shot that rate is higher.
The technical solution adopted for the present invention to solve the technical problems is: a kind of 3D printing mould comminuted steel shot, it include with The solid material of lower percentage by weight: nickel 17~19wt%, cobalt 11~12.75wt%, molybdenum 4~5wt%, aluminum 0.1~ 0.2wt%, carbon 0~0.03wt%, sulfur 0~0.01wt%, phosphorus 0~0.01wt%, copper 0~0.5wt%, manganese 0~0.1wt%, Silicon 0~0.1wt%, chromium 0~0.5wt%, surplus is ferrum.
Further, described nickel be purity be the pure nickel of 99.99%, described cobalt use electrolytic cobalt sheet.
Another object of the present invention is the manufacture method disclosing a kind of 3D printing mould comminuted steel shot described above, its step Rapid as follows:
(1) weigh nickel, cobalt, molybdenum, aluminum, carbon, sulfur, phosphorus, copper, manganese, silicon, chromium and iron powder, mix homogeneously, be subsequently placed in Metallic solution it is melted at a temperature of 1580-1700 DEG C;
(2) metallic solution bottom pour ladle with the flow via hole diameter of 10-15g/s as 7mm-9mm is leak into nebulizer carries out mist Change;
(3) drop after atomization is cooled down, obtain mould comminuted steel shot.
As further preferred version: in described step (2), nebulizer uses nitrogen atomization or argon atomization.
Preferably, in described step (2), the nozzle of nebulizer uses close coupled type, and atomizing pressure is 4-6MPA, and medium sprays Amount of jet is 1200-1500m3/h。
Further, in described step (1) metal dust be used in mixed way mixed powder machine, the rotating speed of mixed powder machine controls at 10- 30rad/min, the mixed powder time is 50-80min, and the size controlling of described mould comminuted steel shot is in 1-300 μm.
230-270 mesh sieve crossed by the mould comminuted steel shot of described step (3).
The 3D printing mould comminuted steel shot of gained of the present invention has the advantage that
In the present invention, Titanium removed by mould comminuted steel shot, because titanium can cause mould, comminuted steel shot melt fusing point is too high, Medium frequency induction During stove melting, melt overheat degree is difficult to promote, and forms molten bath later, and when solution is by middle bottom pour ladle simultaneously, temperature loss is relatively big, Easily form blocking package, and after in the present invention, mould comminuted steel shot eliminates titanium so that fusing point is reduced to 1460 from 1480, reduces simultaneously Fusing time during titanium dispensing so that dispensing, melting, atomization cycle shorten, forms melt and is relatively easy to, and middle bottom pour ladle is difficult to Blocking, produces more smooth, and production efficiency is greatly improved.
It addition, the present invention removes titanium also can avoid the appearance of the impurity such as TiNC, it is to avoid affect the mechanical property of die steel Can, it is to avoid the cracking etc. of core rod.The content of aluminum increases the most accordingly in order to more preferably lock oxygen, prevents metal printed at 3D In journey and 3D prints after operation oxidized, finely tune mechanical property simultaneously.
It addition, the printing of prior art by the apparent density of mould comminuted steel shot at 4.0g/cm3-4.4g/cm3, and use this The apparent density of the printing mould comminuted steel shot that bright disclosed method prepares is at 4.5g/cm3-5.1g/cm3, carrying of apparent density Height makes the mobility of powder more preferable.
Detailed description of the invention
Embodiment 1:3D prints with the manufacture of mould comminuted steel shot
(1) raw material of following parts by weight is weighed: nickel 17wt%, cobalt 11wt%, molybdenum 4wt%, aluminum 0.1wt%, carbon 0.01wt%, sulfur 0.005wt%, phosphorus 0.005wt%, copper 0.1wt%, manganese 0.05wt%, silicon 0.05wt%, chromium 0.1wt%, ferrum 67.58%, use mixed powder machine by raw material mix homogeneously, be subsequently placed at a temperature of 1580 DEG C and be melted into metallic solution.Wherein mix The rotating speed of powder machine controls at 10rad/min, and the mixed powder time is 50min, and the size controlling of described mould comminuted steel shot is in 1-300 μm.
(2) metallic solution bottom pour ladle with the flow via hole diameter of 10g/s as 7mm is leak into employing nitrogen atomization in nebulizer, Nozzle uses close coupled type, and atomizing pressure is 4MPA, and medium injection flow is 1200m3/h;
(3) drop after atomization is cooled down, then cross 230 mesh sieves, obtain mould comminuted steel shot.After testing, the present invention Mould comminuted steel shot is in 3D printing+heat treatment later stage tensile strength at 1810MPa, and hardness is at 52HRC, and elongation percentage is 9%.
Embodiment 2:3D prints with the manufacture of mould comminuted steel shot
(1) raw material of following parts by weight is weighed: nickel 18wt%, cobalt 12wt%, molybdenum 4.5wt%, aluminum 0.15wt%, carbon 0.02wt%, sulfur 0.008wt%, phosphorus 0.008wt%, copper 0.3wt%, manganese 0.08wt%, silicon 0.08wt%, chromium 0.3wt%, ferrum 64.554%, use mixed powder machine by raw material mix homogeneously, be subsequently placed at a temperature of 1600 DEG C and be melted into metallic solution.Wherein mix The rotating speed of powder machine controls at 20rad/min, and the mixed powder time is 70min, and the size controlling of described mould comminuted steel shot is in 1-300 μm.
(2) metallic solution bottom pour ladle with the flow via hole diameter of 13g/s as 8mm is leak into employing nitrogen atomization in nebulizer, Nozzle uses close coupled type, and atomizing pressure is 5MPA, and medium injection flow is 1300m3/h;
(3) drop after atomization is cooled down, then cross 250 mesh sieves, obtain mould comminuted steel shot.After testing, the present invention Mould comminuted steel shot is in 3D printing+heat treatment later stage tensile strength at 1769MPa, and hardness is at 52HRC, and elongation percentage is 10%.
Embodiment 3:3D prints with the manufacture of mould comminuted steel shot
(1) raw material of following parts by weight is weighed: nickel 19wt%, cobalt 12.75wt%, molybdenum 5wt%, aluminum 0.2wt%, carbon 0.03wt%, sulfur 0.01wt%, phosphorus 0.01wt%, copper 0.5wt%, manganese 0.1wt%, silicon 0.1wt%, chromium 0.5wt%, ferrum 61.8%, use mixed powder machine by raw material mix homogeneously, be subsequently placed at a temperature of 1700 DEG C and be melted into metallic solution.Wherein mix powder The rotating speed of machine controls at 30rad/min, and the mixed powder time is 80min, and the size controlling of described mould comminuted steel shot is in 1-300 μm.
(2) metallic solution bottom pour ladle with the flow via hole diameter of 15g/s as 9mm is leak into employing nitrogen atomization in nebulizer, Nozzle uses close coupled type, and atomizing pressure is 6MPA, and medium injection flow is 1500m3/h;
(3) drop after atomization is cooled down, then cross 270 mesh sieves, obtain mould comminuted steel shot.After testing, the present invention Mould comminuted steel shot is in 3D printing+heat treatment later stage tensile strength at 1860MPa, and hardness is at 54HRC, and elongation percentage is 8%.

Claims (7)

1. 3D prints and uses a mould comminuted steel shot, and it includes the solid material of following percentage by weight: nickel 17~19wt%, cobalt 11~ 12.75wt%, molybdenum 4~5wt%, aluminum 0.1~0.2wt%, carbon 0~0.03wt%, sulfur 0~0.01wt%, phosphorus 0~ 0.01wt%, copper 0~0.5wt%, manganese 0~0.1wt%, silicon 0~0.1wt%, chromium 0~0.5wt%, surplus is ferrum.
3D printing mould comminuted steel shot the most according to claim 1, it is characterised in that: described nickel be purity be 99.99% Pure nickel, described cobalt uses electrolytic cobalt sheet.
3. a manufacture method for 3D printing mould comminuted steel shot as claimed in claim 2, its step is as follows:
(1) weigh nickel, cobalt, molybdenum, aluminum, carbon, sulfur, phosphorus, copper, manganese, silicon, chromium and iron powder, mix homogeneously, be subsequently placed in 1580- It is melted into metallic solution at a temperature of 1700 DEG C;
(2) metallic solution bottom pour ladle with the flow via hole diameter of 10-15g/s as 7mm-9mm is leak in nebulizer it is atomized;
(3) drop after atomization is cooled down, obtain mould comminuted steel shot.
The manufacture method of 3D printing mould comminuted steel shot the most according to claim 3, it is characterised in that: in described step (2) Nebulizer uses nitrogen atomization or argon atomization.
The manufacture method of 3D printing mould comminuted steel shot the most according to claim 3, it is characterised in that: in described step (2) The nozzle of nebulizer uses close coupled type, and atomizing pressure is 4-6MPA, and medium injection flow is 1200-1500m3/h。
The manufacture method of 3D printing mould comminuted steel shot the most according to claim 3, it is characterised in that: in described step (1) Metal dust be used in mixed way mixed powder machine, the rotating speed of mixed powder machine controls at 10-30rad/min, and the mixed powder time is 50-80min, institute State the size controlling of mould comminuted steel shot in 1-300 μm.
The manufacture method of 3D printing mould comminuted steel shot the most according to claim 3, it is characterised in that: described step (3) 230-270 mesh sieve crossed by mould comminuted steel shot.
CN201610405805.3A 2016-06-12 2016-06-12 Die steel powder for 3D printing and manufacturing method of die steel powder Pending CN106048441A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107116224A (en) * 2017-04-25 2017-09-01 上海材料研究所 A kind of preparation method of the mould powdered steels of 18Ni 300 for 3D printing technique
CN108624816A (en) * 2018-08-24 2018-10-09 江苏浙宏科技股份有限公司 The method and 0Ni18Co9Mo mold powdered steels of 3D printing mold
CN109128165A (en) * 2018-09-04 2019-01-04 华中科技大学 A kind of mold fast processing method based on 3D printing mold core
CN109338192A (en) * 2018-12-24 2019-02-15 南通金源智能技术有限公司 3D printing grinding tool powdered steel
CN109663906A (en) * 2017-10-13 2019-04-23 株式会社沙迪克 The metal powder material of metal powder lamination appearance
CN110860687A (en) * 2019-10-28 2020-03-06 上海毅速激光科技有限公司 Novel 3D printing powder steel and preparation method thereof
CN112404420A (en) * 2020-11-19 2021-02-26 中南大学 High-strength steel powder for 3D printing, preparation method thereof, 3D printing method and prepared high-strength steel
CN114000063A (en) * 2021-11-05 2022-02-01 安徽工程大学 A kind of additive manufacturing high thermal conductivity mold steel material and preparation method thereof
CN115383125A (en) * 2022-09-05 2022-11-25 中铁物总资源科技有限公司 System and method for preparing spherical alloy steel powder based on rail steel

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005105368A (en) * 2003-09-30 2005-04-21 Hitachi Powdered Metals Co Ltd Stainless-steel-sintered member with high corrosion resistance and manufacturing method therefor
CN102712021A (en) * 2010-02-12 2012-10-03 诺尔斯海德公司 Modular extrusion die
CN102905821A (en) * 2010-05-25 2013-01-30 松下电器产业株式会社 Metal powder for powder sintering lamination, method for producing three-dimensional shaped article using same, and obtained three-dimensional shaped article
CN105537582A (en) * 2016-03-03 2016-05-04 上海材料研究所 316L stainless steel powder for 3D printing technology and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005105368A (en) * 2003-09-30 2005-04-21 Hitachi Powdered Metals Co Ltd Stainless-steel-sintered member with high corrosion resistance and manufacturing method therefor
CN102712021A (en) * 2010-02-12 2012-10-03 诺尔斯海德公司 Modular extrusion die
CN102905821A (en) * 2010-05-25 2013-01-30 松下电器产业株式会社 Metal powder for powder sintering lamination, method for producing three-dimensional shaped article using same, and obtained three-dimensional shaped article
CN105537582A (en) * 2016-03-03 2016-05-04 上海材料研究所 316L stainless steel powder for 3D printing technology and preparation method thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107116224A (en) * 2017-04-25 2017-09-01 上海材料研究所 A kind of preparation method of the mould powdered steels of 18Ni 300 for 3D printing technique
CN109663906A (en) * 2017-10-13 2019-04-23 株式会社沙迪克 The metal powder material of metal powder lamination appearance
CN109663906B (en) * 2017-10-13 2021-07-16 株式会社沙迪克 Metal powder material for metal powder laminate molding and three-dimensional molded article
CN108624816A (en) * 2018-08-24 2018-10-09 江苏浙宏科技股份有限公司 The method and 0Ni18Co9Mo mold powdered steels of 3D printing mold
CN109128165A (en) * 2018-09-04 2019-01-04 华中科技大学 A kind of mold fast processing method based on 3D printing mold core
CN109338192A (en) * 2018-12-24 2019-02-15 南通金源智能技术有限公司 3D printing grinding tool powdered steel
CN110860687A (en) * 2019-10-28 2020-03-06 上海毅速激光科技有限公司 Novel 3D printing powder steel and preparation method thereof
CN112404420A (en) * 2020-11-19 2021-02-26 中南大学 High-strength steel powder for 3D printing, preparation method thereof, 3D printing method and prepared high-strength steel
CN114000063A (en) * 2021-11-05 2022-02-01 安徽工程大学 A kind of additive manufacturing high thermal conductivity mold steel material and preparation method thereof
CN115383125A (en) * 2022-09-05 2022-11-25 中铁物总资源科技有限公司 System and method for preparing spherical alloy steel powder based on rail steel

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