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CN106045395A - Ecological energy-saving dry-mixed mortar - Google Patents

Ecological energy-saving dry-mixed mortar Download PDF

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Publication number
CN106045395A
CN106045395A CN201610369440.3A CN201610369440A CN106045395A CN 106045395 A CN106045395 A CN 106045395A CN 201610369440 A CN201610369440 A CN 201610369440A CN 106045395 A CN106045395 A CN 106045395A
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CN
China
Prior art keywords
mortar
mixed mortar
dry
polymer
ecological energy
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Pending
Application number
CN201610369440.3A
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Chinese (zh)
Inventor
龙祖业
杨义
黄崇奕
李绍新
潘仁爱
唐明
张芳
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Guangxi Yufeng Concrete Co Ltd
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Guangxi Yufeng Concrete Co Ltd
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Application filed by Guangxi Yufeng Concrete Co Ltd filed Critical Guangxi Yufeng Concrete Co Ltd
Priority to CN201610369440.3A priority Critical patent/CN106045395A/en
Publication of CN106045395A publication Critical patent/CN106045395A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses ecological energy-saving dry-mixed mortar. The ecological energy-saving dry-mixed mortar is mainly made of limestone manufactured sand and industrial waste residue powder. The industrial waste residue powder comprises mineral powder and fly ash. The ecological energy-saving dry-mixed mortar has the advantages that the ecological energy-saving dry-mixed mortar is made of the industrial waste residue powder and common limestone sand, accordingly, energy can be saved, and environments can be protected; the ecological energy-saving dry-mixed mortar is good in performance.

Description

Ecological energy-saving dry-mixed mortar
Technical field
The present invention relates to technology field of mortar, especially a kind of ecological energy-saving dry-mixed mortar.
Background technology
Dry powder and mortar (dry-mix) is also known as dry mash, dry-mixed mortar, dry powder building materials or dry-mixed mortar etc..It is by inorganic The raw materials such as adhesive, organic adhesion agent, aggregate, filler and additive, are made by scientific ingredients, accurately calculating and industrialized production Multi items multiduty premix powder body, as supply of commodities.The most only need to add a certain amount of mediation water, through uniformly Mixing can use.
Compared with the traditional method of mixing mortar at the construction field (site), dry powder and mortar is used to improve efficiency of construction, guarantee Construction quality, protection environment have obvious effect with the aspect such as save material, thus since the sixties in 20th century, dry powder sand Slurry is able to flourish in European and American developed countries, is widely used, and pushes Asia, Oceania and Latin American countries to.
The development trend of China's dry powder and mortar: 20 end of the centurys, China starts by abroad introducing dry powder and mortar technology, and combines Domestic raw material sources, makes an adjustment the formula of multiple different purposes dry powder and mortars, becomes effective in practical engineering application, It may be said that the popularization and application of China's dry powder and mortar are the most in the ascendant, within 2005, national major area dry powder and mortar produces basic condition It is shown in Table 1:
1 2005 years national major area dry powder and mortars of table produce basic condition
From the point of view of current development trend, China's development in terms of dry powder and mortar from now on be concentrated mainly on following some:
(1) development is in order to by industrial waste and dry powder and mortar kind that local material is main raw material(s).Flyash, slag, useless The utilization of stone powder, refining slag, bentonite etc., is not only able to reduce the cost of dry powder and mortar, improves mortar performance, and favorably In protection environment, economize on resources.How making good use of these industrial wastes is a very important problem.
(2) exploitation is suitable for the new varieties of newly built construction needs.Only develop comprehensive, to meet market demand all mortars Kind, just can make its scope unrestricted, promotes creating favorable conditions smoothly for it.Along with dedicated mortar, the going out of extraordinary mortar Existing, not only drive the development of dry powder and mortar, also for promoting the development of other industries to create conditions.
(3) production technology of oneself is developed.Production technology China of dry powder and mortar is the most immature at present, general manufacturing enterprise Production line is all introduced from external, and its one production line of investment is typically at 2000~30,000,000 yuans, expensive.Only Have and develop the production technology tallied with the national condition, could be that all-round construction dry powder and mortar enterprise creates conditions, not only reduce throwing Money cost, and reduce production cost.
(4) coordinate mutually with materials for wall.Country is being devoted to promote the use of novel wall material always, thus develop with The dedicated mortar that currently used Principal Blocks material matches is necessary.
Showing according to relevant information, original mortar is concentrated expression problem out during the use of novel wall material Have:
1. mortar workability is bad, and building block absorbs water too much in building process, building block dehydration generation secondary in dry run Drying shrinkage causes body of wall cracking;Mortar is built by laying bricks or stones the fullest, the quality problems such as cavity occurs.
2. mortar cohesion after dry solidification in novel wall material because of sectional dimension and the different of clay brick and Occur cohering hypodynamic phenomenon, cause body of wall easy to crack under the influence of distortional stress.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, propose a kind of ecological energy-saving dry-mixed mortar, form environmental protection, performance is good.
In order to realize foregoing invention purpose, the present invention provides techniques below scheme: a kind of ecological energy-saving dry-mixed mortar, main Wanting raw material is limestone Machine-made Sand and Industry Waste ground-slag, and Industry Waste ground-slag includes breeze and flyash.
Further, cement, the content of Industry Waste ground-slag and cement equivalent, breeze and flyash equivalent are also included.
Further, also including additive, additive includes that high water conservation polymer, the percent mass of high water conservation polymer contain Amount is 10%.
Compared with prior art, the invention have the advantages that employing Industry Waste ground-slag and common limestone sand are raw material, Energy-conserving and environment-protective, and the dry-mixed mortar performance obtained is good.
Accompanying drawing explanation
Fig. 1 is that the polymer volume of the present invention is to mortar early-age shrinkage strain figure;
Fig. 2 is the mortar SEM figure mixing with being not incorporated into polymer.
Detailed description of the invention
Describing the present invention below in conjunction with the accompanying drawings, the description of this part is only exemplary and explanatory, should not Protection scope of the present invention is had any restriction effect.
One, this project prepares dry-mixed mortar with limestone matter Machine-made Sand and Industry Waste ground-slag for primary raw material, the work of selection Industry waste residue powder is breeze and flyash.
Breeze Main chemical component is CaO, SiO2, Al2O3、Fe2O3Deng, its admixture being used as dry-mixed mortar can improve Improve the combination property of dry-mixed mortar.Its effect shows: improve Binder Materials physics grating, the physisorption to Cl-, Promoting later strength, improve impervious and resistance to corrosion, this character is favourable to conveying and the construction of high temperature season concrete.Also The pore structure of dry-mixed mortar can be improved, reduce porosity and decrease maximum diameter of hole size, make dry-mixed mortar form sold stowing Structure and microscopic parameter from tightly packed system.Powdered ore quality technical requirement is shown in Table 10:
Table 10 powdered ore quality and technical specification
The character of flyash and the effect in mortar thereof: the active effect of flyash, refer to the activity one-tenth of flyash in mortar Divide chemical reaction, also referred to as volcano ash effect produced by (such as SiO2, Al2O3 etc.).The activity of flyash refers mainly to volcanic ash thing Matter participates in Calx, the active SiO2 in the ability of hydration reaction, i.e. flyash between cement minerals and portland cement, The ability of chemical reaction is carried out between the Ca (OH) 2 that Al2O3 composition and hydrated cementitious separate out.The active effect of flyash is conducive to Receiving the Ca (OH) 2 that cement slurry one aggregate Interface district is enriched with, active reaction thing CSH gel can be with hole, filling interface district simultaneously Gap, thus improve cement slurry one aggregate Interface structure.Flyash quality and technical specification are shown in Table 11:
Table 11 flyash quality and technical specification
Industry Waste ground-slag substitutes cement preparation research
According to JGJ/T 98-2001 " masonry mortar mix-design code ", the mortar institute of different brackets intensity can be calculated Cement, sand and the water consumption scope needed, is shown in Table 12:
Table 12 masonry mortar basic match ratio material usage
The 15%-25% of Binder Materials can be accounted for according to doping quantity of fly ash in code, experiment is chosen Industry Waste ground-slag and substitutes 50% cement High additive, flyash, breeze respectively mix 25%, as a example by the common masonry mortar of M5 and M7.5, be dry mixed preparation proportioning such as following table 13:
Table 13 dry-mixed masonry mortar match ratio
Blended stir after detect each performance indications, and contrast GB result such as table 14 below:
Commonly build M5.0 technical specification by laying bricks or stones:
Table 14 M5 and M7.5 mortar performance
It follows that when Industry Waste ground-slag substitution rate reaches 50%, produced dry-mixed mortar properties of product are better than national standard and want Ask.
Two, additive comprises high water conservation polymer: hydroxypropyl methyl cellulose, polypropylene fibre, starch ether;
1, polymer has stronger water absorbing capacity, also has preferable water retention property simultaneously, it is added together with additive In mortar, the interior sealing compound of function admirable can be become, mortar inside is carried out maintenance, improve mortar internal relative humidity, subtract The self-constriction that few mortar is internally dry and produces, thus suppress mortar tearing tendency.According to Energy Saving Technique for Buildings in Our Country require and The trend of industry development, universal produced problem when applying in conjunction with current premixing mortar, with reference to standard GB/T/T 25181- The relevant regulations of 2010 and industry standard JG/T 230-2007 carries out the shrinkage research of premixing mortar.
Cement slurry occurs mainly in early days owing to shrinking the strain produced, and within 7 days, later strain facies is to steadily.Therefore emphasis The shrinkage of research mortar 1d, 7d, by the early-age shrinkage performance test of maintenance premixing mortar in polymer, former 7d circle The values of shrinkage strain of ring test specimen is index, the sealing compound impact on premixing mortar volume stability in research.Wherein shrinkage Primary Reference " ASTM cement mortar and concrete ring type confined shrinkage cracking testing standard method " is tested.
Previous experiments achievement according to laboratory, the high water conservation polymer absorption of use is 14 times of own wt, Tentatively draw initial M5 premixing mortar mixture ratio, as shown in Table 15.
The basic match ratio of table 15 M5 premixing mortar
Choosing content of stone powder is 14%, and wherein Machine-made Sand content of stone powder is 27.1%, can calculate fine sand (particle diameter is at 0-1.18mm) Being 4310 × 14%/27.1%=2226g, medium sand (particle diameter is at 1.18-2.36mm) is 4310-2226=2084g, and densification powder volume is 0.04%, when high water conservation polymer volume is respectively the 5% of water consumption, 10%, 15%, 20%, according to the match ratio of upper table, join 5000g Material, conversion is such as table 16:
Cement mortar ratio tested by table 16
According to previously described experimental technique, the values of shrinkage strain of test 1d-7d annulus specimen, each volume of analyzing polymers is in advance Mix the influence degree of Shrinkage Property of Mortar, determine the optimum mix amount.The impact that mortar early-age shrinkage is strained by polymer volume is as follows Table 17:
The impact that mortar early-age shrinkage is strained by table 17 polymer volume
As shown in Figure 1, along with the increase of polymer volume, the 1d contraction strain change of premixing mortar is inconspicuous, 7d contraction strain Value first reduces and increases afterwards;Polymer volume is little to the effect of contraction of 1d, more apparent to the effect of contraction of 7d.1d contraction change is advised Rule may be relevant with enclosed system residing for mortar, and in slurry, moisture is sufficient in early days, thus polymer volume number can't show Write the volume contraction affecting mortar;And 7d degree of hydration is relatively big, along with the raising of degree of hydration, when polymer volume is less, During mortar aquation and moisture loss, mortar internal relative humidity reduce, polymer cannot enough " supplementing " the wettest Degree, mortar still suffers from shrinking because self capillary tube shrinks;When polymer volume is excessive, the unnecessary gel of introducing occupies mortar Original space, forms big pore, causes Mortar shrinkage to increase.Therefore when polymer volume is suitable, to suppression contractive effect Substantially.When polymer volume is 10%, premixing mortar values of shrinkage strain is minimum, its 1d, 7d values of shrinkage strain respectively-11 μ ε ,- 87 μ ε, for the optimum mix amount.
Code and building mortar basic performance tests standard, mortar when testing 10% polymer volume is prepared according still further to mortar The index such as denseness, water retention, density, 7d intensity and 28d intensity.Result such as table 18:
Mortar performance during table 18 polymer volume 10%
From result in upper table, the mortar C group mixing polymer is intended to than A group mobility, water-retaining property and the mechanical property do not mixed Good, density the most slightly increases, and the addition of polymer can improve mechanical property and the rheological property of mortar.
, maintenance premixing mortar Study on Microstructure in polymer
The macro property of material is often determined by the microstructure within material, according to the contraction of maintenance premixing mortar in polymer Strain value, carries out micro analysis to not admixing the premixing mortar mixing polymer, by the mortar specimen that makes before according to standard Condition maintenance, carries out the sem analysis of 7d age, and result is as shown in Figure 2.
As seen from Figure 2, the microstructure after premixing mortar aquation 7d is the most relatively compact, is not incorporated in polymer master drawing It appeared that substantial amounts of threadiness C-S-H gel and more bulk, the Ca (OH) of cube lamellar2Crystal, in C-S-H gel week Enclose and there is also a small amount of AFt.Mix in polymer master drawing it is apparent that large-area fibrous C-S-H gel, arrange Closely, the Ca (OH) of a small amount of lamellar it is wrapped in2So that the structure of gelling system is finer and close;The intensity of mortar relies primarily on The Behavior of Hardened Cement Paste of portland cement system hydration and hardening, degree of hydration is the highest, and system microstructure is the finest and close, the intensity of premixing mortar The highest.
3, maintenance premixing mortar pore structure study in polymer
The internal pore structure of mortar is to ensure that the premise of its durability, and porosity is the lowest the most favourable to its durability.This research Mainly use mercury injection method (being called for short MIP) to analyze mortar and only starch the overall porosity of sample, total specific surface area and total pore volume.According to hole Gap size is divided into four classes to the impact of durability, be respectively harmless hole d < 20nm, less do harm to hole d 20~50nm, harmful hole d 50~200nm and many evil hole d > 200nm.With reference to basic match ratio, making mortar and only starch test, concrete match ratio see table 19:
Match ratio starched only by table 19 mortar
Do MIP test for above-mentioned 2 groups of sample 28d ages, the results are shown in Table 20.
The pore structure parameter of table 20 mortar
The sample porosity not mixing polymer as seen from the above table is less than the porosity mixed with polymer, and the ratio of admixture polymer is not Fill reduces one times in the how harmful hole of more than 200nm, and the few harmful hole of 50-200nm also significantly reduces, the harmless hole of below 20nm Increasing, on the whole, admixture polymer ratio does not fills the oriented little varying aperture trend of polymer, illustrates that polymer makes mortar The trend of microporous.
Use fish peak homemade limestone matter Machine-made Sand, S75 level breeze and II grade of flyash, true through trial test repeatedly Determine the optimal proportion of industrialization, have been carried out industrialized production at present and apply Yushan Hill gulf new rural village, Shi Lan road guarantee house, gold goose The interior wall of the projects such as Promised Land is built by laying bricks or stones and plasters, on-the-spot extraction sample determination dry-mixed mortar properties of product, and result is as shown in table 21:
Table 21 dry-mixed mortar industrialization proportioning and performance
The above is only the preferred embodiment of the present invention, it is noted that come for those skilled in the art Saying, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications also should be regarded as Protection scope of the present invention.

Claims (3)

1. an ecological energy-saving dry-mixed mortar, it is characterised in that: primary raw material is limestone Machine-made Sand and Industry Waste ground-slag, work Industry waste residue powder includes breeze and flyash.
2. ecological energy-saving dry-mixed mortar as claimed in claim 1, it is characterised in that: also include cement, containing of Industry Waste ground-slag Amount and cement equivalent, breeze and flyash equivalent.
3. ecological energy-saving dry-mixed mortar as claimed in claim 2, it is characterised in that: also including additive, additive includes height Water conservation polymer, the weight/mass percentage composition of high water conservation polymer is 10%.
CN201610369440.3A 2016-05-30 2016-05-30 Ecological energy-saving dry-mixed mortar Pending CN106045395A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009155151A (en) * 2007-12-26 2009-07-16 Taiheiyo Materials Corp Water reducing agent for cement composition and cement composition
CN103058593A (en) * 2012-12-28 2013-04-24 嘉兴市博宏新型建材有限公司 Method for preparing common dry-mixed mortar by pulverized fuel ash and mining powder
CN104402330A (en) * 2014-11-04 2015-03-11 潍坊德霖建材科技有限公司 Dry-mixed self-leveling mortar
CN104743970A (en) * 2013-12-30 2015-07-01 胜利油田营海实业集团有限公司 Technological method for production of dry-mixed mortar
CN105294013A (en) * 2015-11-25 2016-02-03 诸暨市兆山天峰干混砂浆有限公司 Dry mixing building mortar

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009155151A (en) * 2007-12-26 2009-07-16 Taiheiyo Materials Corp Water reducing agent for cement composition and cement composition
CN103058593A (en) * 2012-12-28 2013-04-24 嘉兴市博宏新型建材有限公司 Method for preparing common dry-mixed mortar by pulverized fuel ash and mining powder
CN104743970A (en) * 2013-12-30 2015-07-01 胜利油田营海实业集团有限公司 Technological method for production of dry-mixed mortar
CN104402330A (en) * 2014-11-04 2015-03-11 潍坊德霖建材科技有限公司 Dry-mixed self-leveling mortar
CN105294013A (en) * 2015-11-25 2016-02-03 诸暨市兆山天峰干混砂浆有限公司 Dry mixing building mortar

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