CN106044101B - A kind of anti-deviation pickup conveyer belt - Google Patents
A kind of anti-deviation pickup conveyer belt Download PDFInfo
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- CN106044101B CN106044101B CN201610534107.3A CN201610534107A CN106044101B CN 106044101 B CN106044101 B CN 106044101B CN 201610534107 A CN201610534107 A CN 201610534107A CN 106044101 B CN106044101 B CN 106044101B
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- roller
- drive roll
- deviation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/02—Adaptations of individual rollers and supports therefor
- B65G39/07—Other adaptations of sleeves
- B65G39/071—Other adaptations of sleeves for aligning belts or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种输送装置,尤其是一种防跑偏捡拾输送带,属于农业机械技术领域。The invention relates to a conveying device, in particular to an anti-deviation picking conveyor belt, which belongs to the technical field of agricultural machinery.
背景技术Background technique
现有技术的捡拾脱粒机工作时,其齿带式捡拾输送机构在驱动辊、中撑辊和被动辊的作用下做逆向于机具前进方向的回转运动。在此过程中,齿带很容易因受到各种因素的影响而产生跑偏现象,还会因加工精度或皮带质量问题产生磨损造成齿带的驱动力不足而产生打滑现象。When the pick-up thresher of the prior art works, its toothed-belt type pick-up conveying mechanism does a rotary motion against the forward direction of the machine tool under the action of the driving roller, the middle support roller and the driven roller. During this process, the toothed belt is easily affected by various factors to cause deviation, and also due to wear and tear due to machining accuracy or belt quality problems, the driving force of the toothed belt is insufficient and slippage occurs.
据申请人了解,目前的捡拾输送机构通常采用四段式齿带组合,各段齿带之间采用间隔板分开。这种结构因齿带与间隔板之间存在缝隙,容易造成输送损失,影响机具工作的稳定可靠。此外,为防止齿带跑偏,主动辊和被动辊对应齿带宽度方向的中间位置分别固定防跑偏圆箍,这种防跑偏装置实质是在跑偏发生后被动纠偏,而非真正意义上的防止跑偏,因此防跑偏效果不理想,容易使齿带受损。此外,若减少齿带分段以减少损失(例如四段改为二段),则势必要加长每段圆箍的长度,结果会降低辊轴对齿带的纠偏能力。According to the applicant's understanding, the current pick-up and conveying mechanism usually adopts a four-section toothed belt combination, and each section of the toothed belt is separated by a spacer plate. Because there is a gap between the toothed belt and the spacer plate in this structure, it is easy to cause transmission loss and affect the stability and reliability of the machine tool. In addition, in order to prevent the deviation of the toothed belt, the active roller and the driven roller corresponding to the middle position of the width direction of the toothed belt are respectively fixed with anti-deviation hoops. The essence of this anti-deviation device is passive correction after the deviation occurs, not the real meaning Therefore, the anti-deviation effect is not ideal, and it is easy to damage the toothed belt. In addition, if the toothed belt segments are reduced to reduce losses (for example, four sections are changed to two sections), the length of each hoop must be lengthened, which will reduce the ability of the roller to correct the toothed belt.
发明内容Contents of the invention
本发明所要解决的技术问题是,针对上述现有技术存在的问题,提供一种可以主动纠正的防跑偏捡拾输送带,从而保证即使高效输送也能有效防止跑偏,提高机具作业的稳定性和可靠性。The technical problem to be solved by the present invention is to provide an anti-deviation picking conveyor belt that can be actively corrected, so as to ensure that deviation can be effectively prevented even if it is conveyed efficiently, and the stability of machine tool operation can be improved. and reliability.
为了解决以上技术问题,本发明提供的一种防跑偏捡拾输送带包括平行支撑在机架上的主动辊和被动辊以及环绕在主动辊和被动辊的齿带,所述齿带的外表面间隔分布有弹性拨齿,所述主动辊、被动辊的两端分别开有外宽内窄的周向槽;所述齿带宽度方向两端内表面对应周向槽的位置沿输送方向间隔固定有导向块,所述导向块的截面与周向槽的截面相配,相邻导向块的中心距C小于等于下式计算确定的L值:In order to solve the above technical problems, an anti-deviation pick-up conveyor belt provided by the present invention includes driving rollers and driven rollers supported in parallel on the frame and a toothed belt that surrounds the driving rollers and driven rollers. The outer surface of the toothed belt There are elastic shifting teeth distributed at intervals, and the two ends of the driving roller and the passive roller are respectively provided with circumferential grooves with outer width and inner narrowness; the positions of the inner surfaces corresponding to the circumferential grooves at both ends of the toothed belt in the width direction are fixed at intervals along the conveying direction There are guide blocks, the cross-section of the guide block matches the cross-section of the circumferential groove, and the center-to-center distance C between adjacent guide blocks is less than or equal to the L value determined by the following formula:
式中In the formula
d2——主动辊、被动辊中的大辊直径d 2 ——The diameter of the largest roller among the driving roller and the passive roller
d1——主动辊、被动辊中的小辊直径d 1 ——The diameter of the small roller among the driving roller and the passive roller
a ——主动辊与被动辊的中心距a ——the center distance between the driving roller and the passive roller
r ——主动辊、被动辊中的小辊半径。r ——the radius of the small roll in the driving roll and the passive roll.
这样,无论何时,主动辊和被动辊的周向槽中分别至少同时存在两个导向块,而截面外宽内窄的周向槽与导向块两侧面的楔合引导作用可以始终抑制捡拾输送带出现跑偏趋势,起到主动纠正作用,因此即使高效输送也能有效防止跑偏,并且周向槽与导向块两侧面的楔紧不仅可以纠偏,还显著增加了两者之间的摩擦力,因此还可以起到避免打滑的作用,从而有效提高作业的稳定可靠。In this way, at any time, there are at least two guide blocks in the circumferential grooves of the driving roller and the passive roller respectively, and the wedging and guiding effect of the circumferential grooves with a wide outer section and a narrower inner section and the two sides of the guide blocks can always restrain the pick-up and conveying. The belt has a tendency to deviate, which acts as an active correction, so even if it is conveyed efficiently, it can effectively prevent deviation, and the wedging between the circumferential groove and the two sides of the guide block can not only correct the deviation, but also significantly increase the friction between the two , so it can also play a role in avoiding slipping, thereby effectively improving the stability and reliability of the operation.
本发明进一步的完善是,所述周向槽为梯形截面槽,所述梯形截面槽的槽底宽度小于导向块截面的短边宽度,因此可以确保传动时两侧面的楔紧作用。A further improvement of the present invention is that the circumferential groove is a trapezoidal cross-section groove, and the width of the groove bottom of the trapezoidal cross-section groove is smaller than the width of the short side of the cross-section of the guide block, so that the wedging effect of both sides during transmission can be ensured.
本发明再进一步的完善是,所述周向槽为梯形截面槽,所述梯形截面槽的槽底宽度小于导向块截面的短边宽度。A further improvement of the present invention is that the circumferential groove is a trapezoidal cross-section groove, and the groove bottom width of the trapezoidal cross-section groove is smaller than the short side width of the cross-section of the guide block.
本发明又进一步的完善是,所述导向块的纵截面朝输送方向。A further improvement of the present invention is that the longitudinal section of the guide block faces the conveying direction.
本发明更进一步的完善是,所述导向块的短边一端中部具有凹陷。A further improvement of the present invention is that the middle part of one end of the short side of the guide block has a depression.
本发明还进一步的完善是,所述机架装有位于主动辊和被动辊之间的中撑辊,当齿带被张紧后,导向块可以更好地起到防跑偏和防打滑的作用。此外,所述中撑辊的两端开有与主动辊和被动辊相应的周向槽。A further improvement of the present invention is that the frame is equipped with intermediate support rollers located between the driving roller and the passive roller. When the toothed belt is tensioned, the guide block can better prevent deviation and slippage. effect. In addition, circumferential grooves corresponding to the driving roller and the passive roller are formed on both ends of the middle support roller.
附图说明Description of drawings
图1为本发明一个实施例的立体结构示意图。Fig. 1 is a schematic perspective view of an embodiment of the present invention.
图2为图1实施例中被动辊的结构示意图。Fig. 2 is a schematic structural view of the passive roller in the embodiment of Fig. 1 .
图3为图1实施例中的导向块立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the guide block in the embodiment of Fig. 1 .
图4为图1实施例中相邻导向块中心距推导示意图。Fig. 4 is a schematic diagram of the derivation of the center distance between adjacent guide blocks in the embodiment of Fig. 1 .
其中:1-弹性拨齿 2-导向块 3-从动辊 4-齿带 5-齿带连接压条Among them: 1-elastic gear 2-guide block 3-driven roller 4-toothed belt 5-toothed belt connecting layer
6-中撑辊 7-主动辊。6- middle support roller 7- driving roller.
具体实施方式Detailed ways
实施例1Example 1
本实施例的防跑偏捡拾输送带如图1所示,包括平行支撑在机架上的主动辊7、被动辊3、位于主动辊7和被动辊3之间其张紧作用的中撑辊6,以及齿带4。该齿带4通过齿带连接压条5连成环形,环绕于主动辊7和被动辊3。齿带4的外表面间隔分布有弹性拨齿1。The anti-deviation pick-up conveyor belt of this embodiment is shown in Figure 1, and comprises driving roller 7, passive roller 3 that are supported on the frame in parallel, and is positioned at the center support roller of its tensioning action between driving roller 7 and driven roller 3 6, and toothed belt 4. The toothed belt 4 is connected to form a ring through the toothed belt connecting bead 5 and surrounds the driving roller 7 and the driven roller 3 . The outer surface of the toothed belt 4 is distributed with elastic shifting teeth 1 at intervals.
被动辊3如图2所示,两端分别开有外宽内窄的梯形截面周向槽3-1。主动辊7和中撑辊6的两端也分别开有位置与被动辊3对应的梯形截面周向槽。As shown in FIG. 2 , the passive roller 3 has trapezoidal cross-section circumferential grooves 3 - 1 which are wide on the outside and narrow on the inside. The two ends of the driving roller 7 and the middle support roller 6 are respectively provided with trapezoidal cross-sectional circumferential grooves corresponding to the passive roller 3 .
齿带4宽度方向两端内表面对应周向槽的位置沿输送方向间隔固定有导向块2。如图3所示,导向块2的截面与周向槽的截面相配,也基本呈梯形,且截面积朝箭头所示输送方向渐缩,因此梯形截面前小后大形成小锥角,这样可以在传动时更容易进入周向槽,避免冲击,保持齿带的平稳传动。Guide blocks 2 are fixed at intervals along the conveying direction on the inner surfaces of both ends of the toothed belt 4 in the width direction corresponding to the circumferential grooves. As shown in Figure 3, the cross section of the guide block 2 matches the cross section of the circumferential groove, and is also basically trapezoidal, and the cross-sectional area is tapered toward the conveying direction shown by the arrow, so the front of the trapezoidal cross-section is small and the rear is large to form a small cone angle, which can It is easier to enter the circumferential groove during transmission to avoid impact and maintain the smooth transmission of the toothed belt.
梯形截面周向槽的槽底宽度W小于导向块截面的短边最大宽度w,因此传动时周向槽与导向块两侧面具有楔紧作用。导向块2的短边一端中部具有凹陷2-1,不仅便于借助紧固件从中央穿孔2-2将导向块2安装到齿带上,而且有利于增强楔紧作用。The groove bottom width W of the circumferential groove of the trapezoidal section is smaller than the maximum width w of the short side of the guide block section, so the circumferential groove and the two sides of the guide block have a wedging effect during transmission. There is a recess 2-1 in the middle of one end of the short side of the guide block 2, which not only facilitates the installation of the guide block 2 on the toothed belt from the central perforation 2-2 by means of fasteners, but also helps to enhance the wedging effect.
相邻导向块的中心距C(参见图4)小于下式计算确定的L值:The center-to-center distance C of adjacent guide blocks (see Figure 4) is less than the L value determined by the following formula:
式中(单位均为mm)In the formula (the unit is mm)
d2——主动辊、被动辊中的大辊直径d 2 ——The diameter of the largest roller among the driving roller and the passive roller
d1——主动辊、被动辊中的小辊直径d 1 ——The diameter of the small roller among the driving roller and the passive roller
a ——主动辊与被动辊的中心距a ——the center distance between the driving roller and the passive roller
r ——主动辊、被动辊中的小辊半径。r ——the radius of the small roll in the driving roll and the passive roll.
上式的推导过程考虑到由于受弹性拨齿安装角度和齿带硬度的影响,导向块的安装尺寸需要有所限制,为了保证传动的平稳性和流畅性,主、被动辊的梯形槽内应同时存在两个导向块。当主、被动辊的直径相等时,导向块在齿带的安装中心距不难依此确定。当主、被动辊直径不同时,则应考虑小直径辊上的包角大小,此包角应为,其中是大辊直径,是小辊直径,是两辊安装中心距。则两导向块之间的安装距离需要保证不大于。The derivation process of the above formula considers that due to the influence of the installation angle of the elastic gear and the hardness of the tooth belt, the installation size of the guide block needs to be limited. In order to ensure the stability and smoothness of the transmission, the trapezoidal grooves of the active and passive rollers should be There are two guide pads at the same time. When the diameters of the active and passive rollers are equal, it is not difficult to determine the installation center distance of the guide block on the toothed belt. When the diameters of the active and passive rolls are different, the wrap angle on the small diameter roll should be considered, and the wrap angle should be ,in is the large roll diameter, is the small roll diameter, is the center distance between two roller installations. Then the installation distance between the two guide blocks needs to be guaranteed not to be greater than .
试验证明,采用本实施例后,主动辊和被动辊的周向槽中始终分别至少同时存在两个导向块,周向槽与导向块两侧面的楔合引导作用有效抑制了捡拾输送带高速运行可能出现的跑偏趋势,保持其顺畅传动且不打滑,从而有效提高作业的稳定可靠,有效降低了捡拾过程中的损失。The test proves that after adopting this embodiment, there are always at least two guide blocks in the circumferential grooves of the driving roller and the passive roller, respectively, and the wedging and guiding effect between the circumferential groove and the two sides of the guide blocks effectively restrains the high-speed operation of the pick-up conveyor belt. If there is a possible deviation trend, keep its smooth transmission without slipping, so as to effectively improve the stability and reliability of the operation and effectively reduce the loss during the picking process.
除上述实施例外,本发明还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本发明要求的保护范围。In addition to the above-mentioned embodiments, the present invention can also have other implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention.
Claims (5)
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US10182528B2 (en) | 2017-04-22 | 2019-01-22 | Deere & Company | Draper belt assembly |
CN110405575A (en) * | 2019-08-23 | 2019-11-05 | 张家港市和瑞创先智能光学有限公司 | A screen glass anti-deflection grinding mechanism |
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