Hollow capsule sorting unit in economic benefits and social benefits sterilization duplex position
[ technical field ] A method for producing a semiconductor device
The invention relates to the technical field of hollow capsule sorting equipment, in particular to a double-effect sterilization double-station hollow capsule sorting device.
[ background of the invention ]
The hollow capsule is composed of a cap and a body which are formed by refining medicinal gelatin and auxiliary materials. The medicine bottle is mainly used for containing solid medicines. Sorting occupies an important position in the whole production process of the hollow capsules, and all hollow capsule semi-products are generally checked one by one through a manual or automatic sorting machine to remove unqualified products. The existing hollow capsule sorting device usually works in a one-to-one mode, namely, one device only has one working position, and one worker or one sorting machine carries out sorting operation, so that the working efficiency is low, the energy consumption is high, and the production cost is high; in addition, the gelatin hollow capsule is a main external packaging material of the existing capsule preparation, and the gelatin is a good culture medium of microorganisms, so the gelatin hollow capsule is extremely easy to be infected by external microorganisms in the sorting process, and the ultraviolet disinfection technology is a physical disinfection mode, has broad-spectrum sterilization capability and is the only disinfection method without generating disinfection byproducts. At present, the ultraviolet disinfection technology has been developed into safe, reliable, efficient and environment-friendly disinfection technology, and is widely applied in various fields. In order to reduce the production cost, improve the sorting efficiency, reduce the probability of the hollow capsules being infected by microorganisms and improve the production quality of the hollow capsules, a double-effect sterilization double-station hollow capsule sorting device is necessary.
[ summary of the invention ]
The invention aims to overcome the defects of the prior art and provide a double-effect sterilization double-station hollow capsule sorting device, which aims to solve the technical problems of poor sterilization effect, less stations of one machine and low working efficiency of the hollow capsule sorting device in the prior art.
In order to achieve the purpose, the invention provides a double-effect sterilization double-station hollow capsule sorting device which comprises a machine body, a batch blanking device, a storage sterilization device, a first conveying mechanism, a second conveying mechanism, a third conveying mechanism, a fourth conveying mechanism and a first ozone purifier, wherein the machine body is divided into an upper layer structure and a lower layer structure through a partition plate, the first conveying mechanism and the second conveying mechanism are respectively installed on the left side and the right side of the upper layer, the third conveying mechanism and the fourth conveying mechanism are respectively installed on the left side and the right side of the lower layer, sorting ports are respectively formed in the machine body right above the first conveying mechanism and the second conveying mechanism, a plurality of ultraviolet sterilization lamp tubes are installed below the partition plate at equal intervals, the first ozone purifier is installed on the left side and the right side of the machine body, a blanking device installation table is arranged in the middle of the machine body, a distribution hopper is installed in the blanking device installation table, divide hopper one side to be located first conveying mechanism input top, the opposite side is located second conveying mechanism's input top, the doffer in batches install on the doffer mount table, the top of doffer in batches install a storage sterilization apparatus, storage sterilization apparatus lower extreme and the upper end intercommunication of doffer in batches.
Preferably, the first ozone purifiers are connected with the inner cavity of the machine body in a ventilation mode.
Preferably, the first guide chute is obliquely installed between the output end of the first conveying mechanism and the input end of the third conveying mechanism, the second guide chute is obliquely installed between the output end of the second conveying mechanism and the input end of the fourth conveying mechanism, the first guide chute and the second guide chute penetrate through the partition plate, waste chutes are formed in the left side and the right side of the upper end face of the machine body, the waste chutes are respectively located in the front of the corresponding sorting ports, the material collecting box is installed below the output end of the third conveying mechanism and the output end of the fourth conveying mechanism, the material collecting box is slidably installed at the bottom of the machine body, and the front end of the material collecting box and the front wall of the machine body can be sealed and embedded.
Preferably, the batch blanking device comprises a blanking barrel, a conveying sleeve, an internal gear, a transmission gear, a center wheel, a transmission shaft and a fixed shaft, wherein the front end of the transmission shaft is rotatably connected with the center of the front wall of the blanking barrel through a bearing, the number of the fixed shafts is 2-3, the fixed shafts are distributed with the transmission shaft as the center in an equal-diameter and equal-interval manner, the center wheel is fixedly installed on the transmission shaft, the transmission gear is rotatably installed on the fixed shaft through the bearing, the internal gear and the center wheel are coaxially installed in the blanking barrel, the transmission gear is in external meshing transmission with the center wheel and in internal meshing transmission with the internal gear, and the conveying sleeve is tightly wrapped on the outer peripheral surface of the internal gear in.
Preferably, the periphery of the conveying sleeve is provided with elastic material separating plates at equal intervals, and the head of each elastic material separating plate is provided with a fine fluff brush.
Preferably, the storage sterilization device comprises a storage box, a sealing cover, an ultraviolet sterilization device, a controller and a second ozone purifier, the storage box is of a long rectangular funnel structure, the lower end of the storage box is communicated with the upper end of the charging chute, the upper end of the storage box is rotatably connected with the sealing cover, the lower surface of the sealing cover is provided with the ultraviolet sterilization device, the upper surface of the sealing cover is provided with the controller, the ultraviolet sterilization device is electrically connected with the controller, and the second ozone purifier is arranged on the rear wall of the storage box and is connected with the inner cavity of the storage box in an air-permeable mode.
Preferably, the left side and the right side of the bottom of the storage box are provided with reinforcing seats, the bottom surfaces of the reinforcing seats are of arc surface structures, and the bottom surfaces of the reinforcing seats are attached to the upper surface of the charging barrel.
Preferably, the lower surface of the partition plate and the periphery of the machine body are provided with ultraviolet protective layers.
Preferably, the batch blanking device is in transmission connection with a first motor through a first speed changer, the first conveying mechanism is in transmission connection with a second motor through a second speed changer, the second conveying mechanism is in transmission connection with a third motor through a third speed changer, and the third conveying mechanism is in transmission connection with a fourth motor through a fourth speed changer.
The invention has the beneficial effects that: compared with the prior art, the double-effect sterilization double-station hollow capsule sorting device provided by the invention is reasonable in structure, and adopts the storage sterilizing device to sterilize the hollow capsules before sorting; the hollow capsules to be sorted fall in batches by using the batch blanking device, the speed is constant, the transmission ratio is large, the speed adjusting range is wide, and the hollow capsules can be prevented from falling in a pile; the hollow capsules are transported and sorted by the first conveying mechanism and the second conveying mechanism, defective hollow capsules are removed, one-machine double-station operation is realized, the energy consumption is low, the purchasing cost of the hollow capsule sorting device is reduced, and the sorting efficiency is improved; and the hollow capsules are subjected to sorting and sterilization treatment through the transmission of the third conveying mechanism and the fourth conveying mechanism. The first and the last sterilization treatments are carried out twice, the sterilization effect is good, and the production quality of the hollow capsule is greatly improved.
The features and advantages of the present invention will be described in detail by embodiments in conjunction with the accompanying drawings.
[ description of the drawings ]
FIG. 1 is a front view of a double-effect sterilization double-station hollow capsule sorting device according to an embodiment of the invention;
FIG. 2 is a left side view of a double-effect sterilization double-station hollow capsule sorting device according to an embodiment of the invention;
fig. 3 is a top view of a double-effect sterilization double-station hollow capsule sorting device according to an embodiment of the invention.
[ detailed description ] embodiments
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and examples. It should be understood, however, that the description herein of specific embodiments is only intended to illustrate the invention and not to limit the scope of the invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Referring to fig. 1 to 3, the embodiment of the invention provides a double-effect sterilization double-station hollow capsule sorting device, which comprises a machine body 1, a batch blanking device 2, a storage sterilization device 3, a first conveying mechanism 4, a second conveying mechanism 5, a third conveying mechanism 6, a fourth conveying mechanism 7 and a first ozone purifier 8, wherein the machine body 1 is divided into an upper layer structure and a lower layer structure through a partition plate 12, the left side and the right side of the upper layer are respectively provided with the first conveying mechanism 4 and the second conveying mechanism 5, the left side and the right side of the lower layer are respectively provided with the third conveying mechanism 6 and the fourth conveying mechanism 7, the machine body 1 is provided with a sorting port 10 right above the first conveying mechanism 4 and the second conveying mechanism 5, a plurality of ultraviolet sterilization lamp tubes 15 are arranged below the partition plate 12 at equal intervals, the left side and the right side of the machine body 1 are respectively provided with the first ozone purifier 8, the intermediate position of organism 1 be provided with doffer mount table 11, doffer mount table 11 in install a hopper 9, hopper 9 one side be located first conveying mechanism 4 input top, the opposite side is located second conveying mechanism 5's input top, doffer 2 in batches install on doffer mount table 11, the top of doffer 2 in batches install a storage sterilization apparatus 3, 3 lower extremes of storage sterilization apparatus and the upper end intercommunication of doffer 2 in batches.
The ozone purifier is characterized in that the first ozone purifier 8 is connected with an inner cavity of the machine body 1 in a ventilating manner, a first guide chute 16 is obliquely arranged between an output end of the first conveying mechanism 4 and an input end of the third conveying mechanism 6, a second guide chute 17 is obliquely arranged between an output end of the second conveying mechanism 5 and an input end of the fourth conveying mechanism 7, the first guide chute 16 and the second guide chute 17 penetrate through the partition plate 12, the machine body 1 is provided with waste chutes 18 on the left side and the right side of the upper end surface, the waste chutes 18 are respectively positioned in front of the corresponding sorting ports 10, a material collecting box 14 is arranged below the output end of the third conveying mechanism 6 and the output end of the fourth conveying mechanism 7, the material collecting box 14 is slidably arranged at the bottom of the machine body 1, the front end of the material collecting box 14 is in sealable embedded connection with the front wall of the machine body 1, and the batch blanking device 2 comprises a material dropping barrel 21, Carry cover 22, internal gear 23, drive gear 24, centre wheel 25, transmission shaft 26 and fixed axle 27, the front wall center that passes through bearing and blanking barrel 21 of front end of transmission shaft 26 rotate to be connected, the quantity of fixed axle 27 be 2 ~ 3, use transmission shaft 26 to distribute as the equidistant distribution of equal footpath in center, centre wheel 25 fixed mounting on transmission shaft 26, drive gear 24 pass through the bearing and can rotate to be installed on fixed axle 27, internal gear 23 and centre wheel 25 coaxial line install in blanking barrel 21, drive gear 24 all with centre wheel 25 external gearing transmission, with internal gear 23 internal gearing transmission, the outer peripheral face of internal gear 23 on expand tightly to coat and have and carry cover 22, carry cover 22 periphery equidistant elastic material distributing plate 220 that is provided with of periphery, elastic material distributing plate 220's head be provided with the fine soft brush, storage sterilization apparatus 3 include storage case 31, the fine hair brush is connected to the antetheca, Sealing cover 32, ultraviolet sterilization device 33, controller 34 and second ozone purifier 35, storage case 31 be rectangular rectangle funnel structure, storage case 31 lower extreme and the upper end intercommunication of blanking section of thick bamboo 21, storage case 31 upper end rotatable coupling a sealing cover 32, sealing cover 32 lower surface on install ultraviolet sterilization device 33, sealing cover 32 upper surface on install a controller 34, ultraviolet sterilization device 33 be connected with controller 34 electricity, second ozone purifier 35 install on storage case 31's rear wall, be connected with storage case 31's inner chamber is ventilated, storage case 31's bottom left and right sides be provided with and strengthen seat 36, strengthen seat 36's bottom surface be the arc surface structure, strengthen seat 36 bottom surface and blanking section of thick bamboo 21's upper surface laminating connection, the lower surface of division board 12 and organism 1 all be provided with the ultraviolet protection layer all around, the batch blanking device 2 is in transmission connection with a first motor 29 through a first speed changer 28, the first conveying mechanism 4 is in transmission connection with a second motor 41 through a second speed changer 40, the second conveying mechanism 5 is in transmission connection with a third motor 51 through a third speed changer 50, and the third conveying mechanism 6 is in transmission connection with a fourth motor 70 through a fourth speed changer 60.
The working process of the invention is as follows:
in the working process of the double-effect sterilization double-station hollow capsule sorting device, a controller 34 is electrified with a mains supply to pre-sterilize a storage box 31, then the hollow capsules to be sorted are poured into the clean storage box 31, after a sealing cover 32 is covered, the hollow capsules are sterilized before being sorted by an ultraviolet sterilization device 33, meanwhile, a second ozone purifier 35 works to discharge and purify ozone generated in the sterilization process in time, after the sterilization is finished, the hollow capsules are kept stand for a period of time, then a first motor 29, a second motor 41, a third motor 51 and a fourth motor 70 are started, the first motor 29 drives a central wheel 25 to transmit, then a transmission gear 24 drives an inner gear 23 to rotate, a conveying sleeve 22 on the inner gear 23 is rotated by adopting a secondary gear transmission mode to drive the hollow capsules in the storage box 31 to fall in batches at a constant speed, the hollow capsules are divided into two parts at random by a material dividing hopper 9, the two parts enter the input end of a first conveying mechanism 4 and the input end of a second conveying mechanism 5 respectively for conveying, manual or machine separation is carried out when the hollow capsules pass through a separation port 10, the defective hollow capsules fall into a waste material box below a waste material groove 18 through the waste material groove 18, the nondefective hollow capsules fall onto a third conveying mechanism 6 and a fourth conveying mechanism 7 through a first material guide groove 16 and a second material guide groove 17 respectively, sterilization treatment after hollow capsule separation is carried out through an ultraviolet sterilization lamp tube 15, and finally the hollow capsules fall into a material collecting box 14, and meanwhile, first ozone purifiers 8 on two sides work to discharge and purify ozone in time.
According to the double-effect sterilization double-station hollow capsule sorting device, the two-stage gear transmission is adopted, the transmission ratio is large, the speed adjusting range is wide, hollow capsules can be prevented from falling in a pile, one-machine double-station operation is realized, the energy consumption is low, the purchasing cost of the hollow capsule sorting device is reduced, and the sorting efficiency is improved; the first and the last sterilization treatments are carried out twice, the sterilization effect is good, the sterilization is more thorough, and the production quality of the hollow capsule is greatly improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents or improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.