CN106040043A - An improved mixing box and a mixing machine with the improved mixing box - Google Patents
An improved mixing box and a mixing machine with the improved mixing box Download PDFInfo
- Publication number
- CN106040043A CN106040043A CN201610588305.8A CN201610588305A CN106040043A CN 106040043 A CN106040043 A CN 106040043A CN 201610588305 A CN201610588305 A CN 201610588305A CN 106040043 A CN106040043 A CN 106040043A
- Authority
- CN
- China
- Prior art keywords
- mixing
- shaft
- box
- sealing ring
- raw materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007789 sealing Methods 0.000 claims description 56
- 238000004898 kneading Methods 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 17
- 238000007670 refining Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 67
- 239000000843 powder Substances 0.000 abstract description 13
- 238000003756 stirring Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 description 10
- 239000000428 dust Substances 0.000 description 9
- 229920002994 synthetic fiber Polymers 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 239000000110 cooling liquid Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229910001316 Ag alloy Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- WPPDFTBPZNZZRP-UHFFFAOYSA-N aluminum copper Chemical compound [Al].[Cu] WPPDFTBPZNZZRP-UHFFFAOYSA-N 0.000 description 2
- -1 aluminum-silver Chemical compound 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
- B01F27/701—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
- B01F27/706—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with all the shafts in the same receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/23—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
- B01F27/232—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
- B01F27/2322—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes with parallel axes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/186—Preventing generation of dust or dirt; Sieves; Filters using splash guards in mixers for avoiding dirt or projection of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/41—Mounting or supporting stirrer shafts or stirrer units on receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/43—Supporting receptacles on frames or stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
- B29B7/186—Rotors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7495—Systems, i.e. flow charts or diagrams; Plants for mixing rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本发明涉及混炼机技术领域,尤其公开了一种改良式混炼箱及带有改良式混炼箱的混炼机。The invention relates to the technical field of mixing machines, and in particular discloses an improved mixing box and a mixing machine with the improved mixing box.
背景技术Background technique
随着橡胶、塑胶、粉末冶金等化工行业的发展,需要将大量的粉末原料进行混炼而形成各种合成材料,在合成材料的生产过程中,使用者将各种粉末原料加入到混炼机、密炼机、开炼机等设备的混炼箱中,在混炼箱内利用混炼轴对粉末原料进行搅拌将原料充分混合,进而形成所需的合成材料。With the development of rubber, plastic, powder metallurgy and other chemical industries, it is necessary to mix a large amount of powder raw materials to form various synthetic materials. In the production process of synthetic materials, users add various powder raw materials to the mixer. In the mixing box of equipment such as internal mixer, open mixer, etc., the powder raw materials are stirred by the mixing shaft in the mixing box to fully mix the raw materials, and then form the required synthetic material.
在混炼轴对混炼箱内的原料进行搅拌时,粉末原料会经混炼轴与混炼箱之间的缝隙逸出,如此,就会造成对原料的浪费;此外,工作人员吸入逸出的粉末原料后,亦会对身体造成各种伤害。When the mixing shaft stirs the raw materials in the mixing box, the powder raw materials will escape through the gap between the mixing shaft and the mixing box, so that it will cause waste of raw materials; in addition, the staff will inhale and escape After using the powder raw materials, it will also cause various injuries to the body.
发明内容Contents of the invention
为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种改良式混炼箱及带有改良式混炼箱的混炼机,有效减少原料经混炼轴与箱体之间的间隙而逸出的逸出量。In order to overcome the shortcomings and deficiencies in the prior art, the object of the present invention is to provide an improved mixing box and a mixer with the improved mixing box, which can effectively reduce the amount of raw materials passing between the mixing shaft and the box. The amount of escape that escapes from the gap.
为实现上述目的,本发明的一种改良式混炼箱,包括箱体、铰接于箱体的混炼轴,箱体设有混炼腔,混炼轴设有位于混炼腔内的混炼部,所述混炼轴还包括与混炼部连接的支撑部,箱体设有用于容设支撑部的通孔,支撑部设有螺旋排料槽,螺旋排料槽的一端位于混炼腔内。In order to achieve the above object, an improved mixing box of the present invention includes a box body and a mixing shaft hinged to the box body, the box body is provided with a mixing chamber, and the mixing shaft is provided with a mixing shaft located in the mixing chamber. The mixing shaft also includes a supporting part connected with the mixing part, the box body is provided with a through hole for accommodating the supporting part, the supporting part is provided with a spiral discharge groove, and one end of the spiral discharge groove is located in the mixing chamber Inside.
优选地,沿靠近所述混炼腔的方向,螺旋排料槽的螺旋方向与混炼轴的转动方向相反。Preferably, along the direction close to the mixing chamber, the spiral direction of the spiral discharge groove is opposite to the rotation direction of the mixing shaft.
优选地,所述支撑部套设有第一密封环,混炼部设有限位槽,第一密封环的一端容设于限位槽内,螺旋排料槽设于第一密封环,螺旋排料槽自第一密封环的外表面凹设而成。Preferably, the support part is covered with a first sealing ring, the kneading part is provided with a limit groove, one end of the first seal ring is accommodated in the limit groove, the spiral discharge groove is arranged on the first seal ring, and the spiral row The trough is formed by recessing from the outer surface of the first sealing ring.
优选地,所述支撑部还套设有第二密封环,第一密封环设有卡环,第二密封环设有用于容设卡环的卡槽,第二密封环远离第一密封环的一端设有挡止部。Preferably, the support part is also sleeved with a second sealing ring, the first sealing ring is provided with a snap ring, the second sealing ring is provided with a slot for accommodating the snap ring, and the second sealing ring is far away from the first sealing ring. One end is provided with a stopper.
优选地,所述通孔内还装设有密封轴承,密封轴承套设于第一密封环及第二密封环,密封轴承远离混炼腔的一端抵接于挡止部。Preferably, a sealed bearing is also installed in the through hole, the sealed bearing is sleeved on the first sealing ring and the second sealing ring, and the end of the sealed bearing away from the mixing chamber abuts against the stopper.
优选地,所述箱体还装设有加热管,箱体设有与混炼腔间隔设置的通槽,通槽围绕混炼腔设置,通槽位于混炼腔与加热管之间。Preferably, the box body is also equipped with a heating pipe, the box body is provided with a through groove spaced apart from the mixing chamber, the through groove is arranged around the mixing chamber, and the through groove is located between the mixing chamber and the heating pipe.
优选地,所述混炼轴包括彼此间隔设置的第一混炼轴及第二混炼轴,第一混炼轴装设有第一齿轮,第二混炼轴装设有第二齿轮,第一齿轮与第二齿轮的齿数不相同。Preferably, the mixing shaft includes a first mixing shaft and a second mixing shaft arranged at intervals, the first mixing shaft is equipped with a first gear, the second mixing shaft is equipped with a second gear, and the second mixing shaft is equipped with a second gear. The teeth numbers of the first gear and the second gear are different.
本发明的一种带有改良式混炼箱的混炼机,包括架体、装设于架体的第一驱动件,还包括如上所述的改良式混炼箱,所述箱体装设于架体,第一驱动件的输出端与混炼轴连接。A mixing machine with an improved mixing box of the present invention includes a frame body, a first driving member installed on the frame body, and the improved mixing box as described above, and the box body is installed On the frame body, the output end of the first driving member is connected with the mixing shaft.
优选地,所述带有改良式混炼箱的混炼机还包括用于遮盖混炼腔的防尘机构,防尘机构包括装设于架体的支架、装设于支架的第二驱动件、铰接于支架的第一轴体及两个第二轴体、分别装设于两个第二轴体并相互配合的罩壳,第二驱动件的输出端与第一轴体连接,两个第二轴体分别与第一轴体的两端啮合。Preferably, the mixing machine with the improved mixing box also includes a dust-proof mechanism for covering the mixing chamber, the dust-proof mechanism includes a bracket installed on the frame body, a second drive member installed on the bracket , the first shaft body and the two second shaft bodies hinged to the bracket, the casings respectively installed on the two second shaft bodies and cooperating with each other, the output end of the second driving member is connected with the first shaft body, and the two The second shaft engages with both ends of the first shaft respectively.
优选地,所述支架设有第一斜面,第二轴体与第一斜面平行设置,罩壳包括主板及自主板竖直延伸的抵接板,主板装设于第二轴体,主板为直角三角形,主板设有用于抵接第一斜面的第二斜面,第二斜面与主板的斜边平行,抵接板与主板的一个直角边平行,两个罩壳的抵接板用于抵接在一起。Preferably, the bracket is provided with a first slope, the second shaft is arranged parallel to the first slope, the casing includes a main board and an abutment plate extending vertically from the main board, the main board is installed on the second shaft, and the main board is at a right angle Triangular, the main board is provided with a second slope for abutting against the first slope, the second slope is parallel to the hypotenuse of the main board, the abutment plate is parallel to a right-angled side of the main board, and the abutment plates of the two casings are used to abut against the Together.
本发明的有益效果:实际使用时,将待混合的各种粉末原料加入到混炼腔内,利用电机或其它驱动件驱动混炼轴转动,通过混炼部对原料搅拌进而将原料混合均匀,在原料的混合过程中,进入混炼轴与箱体之间缝隙内的原料再通过螺旋排料槽重新流入到混炼腔内,有效减少原料经混炼轴与箱体之间的间隙而逸出的逸出量。Beneficial effects of the present invention: in actual use, various powder raw materials to be mixed are added into the mixing chamber, the motor or other driving parts are used to drive the mixing shaft to rotate, and the raw materials are stirred by the mixing part to mix the raw materials evenly. During the mixing process of raw materials, the raw materials entering the gap between the mixing shaft and the box body will flow into the mixing chamber again through the spiral discharge groove, effectively reducing the escape of raw materials through the gap between the mixing shaft and the box body. amount of escape.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明隐藏防尘罩后的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the present invention after hiding the dust cover;
图3为本发明隐藏防尘罩后另一视角的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of another perspective after the dust cover is hidden in the present invention;
图4为本发明的改良式混炼箱的立体结构示意图;Fig. 4 is the schematic diagram of the three-dimensional structure of the improved mixing box of the present invention;
图5为本发明的改良式混炼箱的俯视图;Fig. 5 is the top view of the improved mixing box of the present invention;
图6为图5中沿A—A方向的剖视图;Fig. 6 is a sectional view along the A-A direction in Fig. 5;
图7为图6中B部分的局部放大示意图;Fig. 7 is a partially enlarged schematic diagram of part B in Fig. 6;
图8为本发明的箱体的剖视图;Fig. 8 is a sectional view of the casing of the present invention;
图9为本发明的防尘机构罩壳打开后的立体结构示意图;Fig. 9 is a three-dimensional structural schematic diagram of the dust-proof mechanism cover of the present invention after opening;
图10为本发明的防尘机构罩壳关闭后的立体结构示意图;Fig. 10 is a three-dimensional structural schematic diagram of the dust-proof mechanism cover of the present invention after it is closed;
图11为本发明的防尘机构罩壳关闭后的后视图。Fig. 11 is a rear view of the dust-proof mechanism cover of the present invention after it is closed.
附图标记包括:Reference signs include:
1—架体 10—防尘罩 11—固定板1—frame body 10—dust cover 11—fixed plate
12—减速机 13—联轴器 14—触控板12—reducer 13—coupling 14—touch panel
2—箱体 20—混炼腔 21—加热管2—box 20—mixing chamber 21—heating tube
22—第一通槽 23—第二通槽 31—第一混炼轴22—the first channel 23—the second channel 31—the first mixing shaft
32—第二混炼轴 33—混炼部 34—支撑部32—second mixing shaft 33—mixing section 34—supporting section
35—螺旋排料槽 36—第一密封环 37—第二密封环35—Spiral discharge groove 36—First sealing ring 37—Second sealing ring
38—密封轴承 41—第一驱动件 42—第二驱动件38—Sealed Bearing 41—First Drive 42—Second Drive
43—第三驱动件 5—防尘机构 50—支架43—the third driving member 5—dust-proof mechanism 50—bracket
51—第一轴体 52—第二轴体 53—罩壳51—first shaft body 52—second shaft body 53—cover
54—第一斜面 55—主板 56—抵接板54—first bevel 55—main board 56—abutment plate
57—可视孔。57—Visible hole.
具体实施方式detailed description
为了便于本领域技术人员的理解,下面结合实施例及附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not intended to limit the present invention.
请参阅图2、图3、图5、图6和图7,本发明的一种改良式混炼箱,包括箱体2、铰接在箱体2上的混炼轴,箱体2大致呈中空长方体状,当然,根据实际需要,箱体2亦可为中空球状或者其它形状,箱体2设有混炼腔20,混炼腔20自箱体2的顶端凹设而成,混炼轴设有位于混炼腔20内的混炼部33,混炼部33包括本体及自本体突伸而出的多个弧形翅片构成,所述混炼轴还包括与混炼部33连接的支撑部34,支撑部34自混炼部33的本体一体凸设而成,箱体2设有用于容设支撑部34的通孔,支撑部34设有螺旋排料槽35,螺旋排料槽35的一端位于混炼腔20内,螺旋排料槽35的深度沿远离混炼腔20的方向逐渐变小,即从螺旋排料槽35靠近混炼腔20的一端到螺旋排料槽35远离混炼腔20的一端,螺旋排料槽35的深度逐渐变小,使得螺旋排料槽35形成“滑梯”结构,确保螺旋排料槽35内的原料更容易回流到混炼腔20内。本实施例中,混炼部33的左右两端均设置有支撑部34。Referring to Fig. 2, Fig. 3, Fig. 5, Fig. 6 and Fig. 7, an improved mixing box of the present invention comprises a box body 2 and a mixing shaft hinged on the box body 2, and the box body 2 is roughly hollow Cuboid shape, of course, according to actual needs, the box body 2 can also be hollow spherical or other shapes, the box body 2 is provided with a mixing chamber 20, the mixing chamber 20 is formed from the top of the box body 2, and the mixing shaft is set There is a mixing section 33 located in the mixing chamber 20. The mixing section 33 includes a body and a plurality of arc-shaped fins protruding from the body. The mixing shaft also includes a support connected to the mixing section 33. part 34, the support part 34 is integrally protruded from the body of the mixing part 33, the box body 2 is provided with a through hole for accommodating the support part 34, the support part 34 is provided with a spiral discharge groove 35, and the spiral discharge groove 35 One end is located in the mixing chamber 20, and the depth of the spiral discharge groove 35 gradually decreases along the direction away from the mixing chamber 20, that is, from the end of the spiral discharge groove 35 close to the mixing chamber 20 to the spiral discharge groove 35 away from the mixing chamber. At one end of the mixing chamber 20, the depth of the spiral discharge trough 35 gradually decreases, so that the spiral discharge trough 35 forms a "slide" structure, ensuring that the raw materials in the spiral discharge trough 35 can flow back into the mixing chamber 20 more easily. In this embodiment, both left and right ends of the kneading section 33 are provided with support sections 34 .
实际使用时,将待混合的各种粉末原料加入到混炼腔20内,利用电机或其它驱动件驱动混炼轴转动,通过混炼部33对原料搅拌进而将原料混合均匀,在原料的混合过程中,进入混炼轴与箱体2之间缝隙内的原料再通过螺旋排料槽35重新流入到混炼腔20内,有效减少原料经混炼轴与箱体2之间的间隙而逸出的逸出量。In actual use, put various powder raw materials to be mixed into the mixing chamber 20, use a motor or other driving parts to drive the mixing shaft to rotate, stir the raw materials through the mixing part 33, and then mix the raw materials evenly. During the process, the raw materials entering the gap between the mixing shaft and the box body 2 flow into the mixing chamber 20 again through the spiral discharge groove 35, effectively reducing the escape of raw materials through the gap between the mixing shaft and the box body 2. amount of escape.
本实施例中,沿靠近所述混炼腔20的方向,螺旋排料槽35的螺旋方向与混炼轴的转动方向相反,例如,当混炼轴顺时针转动时,从螺旋排料槽35远离混炼腔20的一端至螺旋排料槽35靠近混炼腔20的一端,螺旋排料槽35的螺旋方向为逆时针螺旋,当混炼轴转动时,螺旋排料槽35内的原料即可借助混炼轴的离心力方便、快速地重新进入到混炼腔20内进行混合。反之亦然,当混炼轴逆时针转动时,从螺旋排料槽35远离混炼腔20的一端至螺旋排料槽35靠近混炼腔20的一端,螺旋排料槽35的螺旋方向为顺时针螺旋。In this embodiment, along the direction close to the mixing chamber 20, the helical direction of the spiral discharge groove 35 is opposite to the rotation direction of the mixing shaft, for example, when the mixing shaft rotates clockwise, the spiral discharge groove 35 From one end away from the mixing chamber 20 to the end of the spiral discharge groove 35 close to the mixing chamber 20, the spiral direction of the spiral discharge groove 35 is a counterclockwise spiral. When the mixing shaft rotates, the raw materials in the spiral discharge groove 35 are The centrifugal force of the mixing shaft can be used to conveniently and quickly re-enter the mixing chamber 20 for mixing. Vice versa, when the mixing shaft rotates counterclockwise, from the end of the spiral discharge groove 35 away from the mixing chamber 20 to the end of the spiral discharge groove 35 close to the mixing chamber 20, the spiral direction of the spiral discharge groove 35 is in the direction Hour hand spiral.
优选地,所述螺旋排料槽35远离混炼腔20的一端未突伸出箱体2,即螺旋排料槽35远离混炼腔20的一端位于通孔内,利用通孔的侧壁遮盖住螺旋排料槽35远离混炼腔20的一端,相较于螺旋排料槽35突伸出箱体2,有效防止原料经螺旋排料槽35逸出到混炼箱外部。Preferably, the end of the spiral discharge groove 35 away from the mixing chamber 20 does not protrude from the box body 2, that is, the end of the spiral discharge groove 35 away from the mixing chamber 20 is located in the through hole, and is covered by the side wall of the through hole. The end of the spiral discharge trough 35 away from the mixing chamber 20 protrudes out of the box body 2 compared to the spiral discharge trough 35 , effectively preventing raw materials from escaping to the outside of the mixing box through the spiral discharge chute 35 .
请参阅图4至图7,所述支撑部34套设有第一密封环36,第一密封环36采用金属材料制成,如铝或不锈钢等,螺旋排料槽35设置在第一密封环36上,第一密封环36与混炼轴分开单独成型后再组装到一起,如此,即可大大简化混炼轴的支撑部34的结构设计,便于生产加工混炼轴。混炼部33设有限位槽,限位槽自混炼部33的本体的端部凹设而成,限位槽呈环形,第一密封环36的一端容设在限位槽中,通过设置限位槽,方便第一密封环36的安装与定位,确保第一密封环36可以快速地组装到预定位置,螺旋排料槽35自第一密封环36的外表面一体凹设而成。Please refer to Fig. 4 to Fig. 7, the support part 34 is provided with a first sealing ring 36, the first sealing ring 36 is made of metal material, such as aluminum or stainless steel, etc., and the spiral discharge groove 35 is arranged on the first sealing ring 36, the first sealing ring 36 and the kneading shaft are molded separately and then assembled together. In this way, the structural design of the support part 34 of the kneading shaft can be greatly simplified, and the production and processing of the kneading shaft is facilitated. The kneading part 33 is provided with a limit groove, the limit groove is recessed from the end of the body of the kneading part 33, the limit groove is annular, and one end of the first sealing ring 36 is accommodated in the limit groove, by setting The limiting groove facilitates the installation and positioning of the first sealing ring 36 and ensures that the first sealing ring 36 can be quickly assembled to a predetermined position. The spiral discharge groove 35 is integrally recessed from the outer surface of the first sealing ring 36 .
本实施例中,所述第一密封环36还设有环槽,环槽自第一密封环36的外表面一体凹设而成,环槽环绕第一密封环36设置,环槽与螺旋排料槽35彼此间隔设置,环槽位于通孔内,环槽内装设有密封圈,密封圈的内侧容设在环槽内,密封圈的外侧抵接在通孔的侧壁上,优选地,密封圈采用硅胶制成。本实施例中,螺旋排料槽35形成混炼箱的第一级密封结构,环槽与密封圈配合形成混炼箱的第二级密封结构。In this embodiment, the first sealing ring 36 is also provided with a ring groove, which is integrally recessed from the outer surface of the first sealing ring 36, and the ring groove is arranged around the first sealing ring 36, and the ring groove and the spiral row The troughs 35 are spaced apart from each other, the annular groove is located in the through hole, and a sealing ring is installed in the annular groove, the inner side of the sealing ring is arranged in the annular groove, and the outer side of the sealing ring abuts against the side wall of the through hole. Preferably, The sealing ring is made of silicone. In this embodiment, the spiral discharge groove 35 forms the first-level sealing structure of the mixing box, and the ring groove and the sealing ring form the second-level sealing structure of the mixing box.
所述支撑部34还套设有第二密封环37,第一密封环36设有卡环,卡环呈环形,卡环自第一密封环36远离混炼腔20的一端一体凸设而成,第二密封环37靠近第一密封环36的一端设有用于容设卡环的卡槽,卡槽自第二密封环37的端面一体凹设而成,第二密封环37远离第一密封环36的一端设有挡止部,优选地,第二密封环37亦可采用硅胶制成,当然,第二密封环37亦可采用热固性塑胶或热塑性塑胶制成。当第二密封环37安装到预定位置之后,挡止部贴设在箱体2的外表面上,防止第二密封环37过度插入,当然,当拆卸第二密封环37时,使用者可以抓持住挡止部,进而将第二密封环37轻松拉出。通过增设第二密封环37,形成混炼箱的第三级密封结构。The support portion 34 is also sleeved with a second seal ring 37, the first seal ring 36 is provided with a snap ring, the snap ring is annular, and the snap ring is integrally formed by protruding from the end of the first seal ring 36 away from the mixing chamber 20 , the end of the second seal ring 37 close to the first seal ring 36 is provided with a draw-in groove for accommodating the snap ring, the draw-in groove is integrally recessed from the end face of the second seal ring 37, and the second seal ring 37 is far away from the first seal ring One end of the ring 36 is provided with a stopper. Preferably, the second sealing ring 37 can also be made of silica gel. Of course, the second sealing ring 37 can also be made of thermosetting plastic or thermoplastic. After the second sealing ring 37 is installed at the predetermined position, the stopper is attached to the outer surface of the box body 2 to prevent the second sealing ring 37 from being excessively inserted. Of course, when the second sealing ring 37 is disassembled, the user can grasp the Hold the stopper, and then pull out the second sealing ring 37 easily. By adding the second sealing ring 37, the third-level sealing structure of the mixing box is formed.
所述箱体2的通孔内还装设有密封轴承38,密封轴承38套设在第一密封环36的外侧及第二密封环37的外侧,当改良式混炼箱组装完成后,密封轴承38远离混炼腔20的一端的端面抵接在挡止部上,通过增设密封轴承38,一方面减缓混炼轴的支撑部34与通孔侧壁之间的磨损,延长混炼箱的使用寿命;另一方面也大大降低混炼箱使用时的噪音。A sealed bearing 38 is also installed in the through hole of the box body 2, and the sealed bearing 38 is sleeved on the outside of the first seal ring 36 and the outside of the second seal ring 37. After the improved mixing box is assembled, the seal The end surface of the bearing 38 away from the end of the mixing chamber 20 abuts against the stopper. By adding the sealed bearing 38, on the one hand, the wear between the support portion 34 of the mixing shaft and the side wall of the through hole is slowed down, and the life of the mixing box is extended. On the other hand, it also greatly reduces the noise when the mixing box is in use.
实际组装时,先将所述混炼轴经通孔安装在箱体2上,再将密封轴承38安装在通孔内,然后再将第一密封环36套设在支撑部34并移动到预定位置,在安装第一密封环36之前,先将密封圈安装在第一密封环36的环槽中,最后再将第二密封环37套设在支撑部34上并移动至预定位置。During actual assembly, first install the mixing shaft on the box body 2 through the through hole, then install the sealing bearing 38 in the through hole, and then set the first sealing ring 36 on the support part 34 and move it to the predetermined position. Position, before installing the first sealing ring 36, first install the sealing ring in the ring groove of the first sealing ring 36, and finally set the second sealing ring 37 on the supporting part 34 and move to a predetermined position.
请参阅图4和图8,所述箱体2还装设有加热管21,箱体2还设有与混炼腔20间隔设置的通槽,通槽围绕混炼腔20设置,通槽位于混炼腔20与加热管21之间;待混炼的各种粉末原料加入到混炼腔20内之后,利用加热管21对混炼腔20内的原料进行加热,根据实际需要,可以将原料加热至熔融状态,从而使得原料分子之间的扩散运动更加快速,配合混炼腔20内混炼部33的搅拌,确保原料可以利用较短的时间快速充分混合,待原料充分混合后,将冷却液注入到通槽内对充分混合的合成材料进行降温,缩短原料降温所需的时间,从而大大提升原料的混合效率。Referring to Fig. 4 and Fig. 8, the box body 2 is also equipped with a heating pipe 21, and the box body 2 is also provided with a through groove spaced apart from the mixing chamber 20, the through groove is arranged around the mixing chamber 20, and the through groove is located at Between the mixing chamber 20 and the heating tube 21; after various powder raw materials to be mixed are added into the mixing chamber 20, the heating tube 21 is used to heat the raw materials in the mixing chamber 20. According to actual needs, the raw materials can be Heating to the molten state, so that the diffusion movement between the raw material molecules is faster, and the stirring of the mixing part 33 in the mixing chamber 20 is combined to ensure that the raw materials can be mixed quickly and fully in a short time. After the raw materials are fully mixed, the cooling The liquid is injected into the through tank to cool down the fully mixed synthetic material, shortening the time required for the cooling of the raw material, thereby greatly improving the mixing efficiency of the raw material.
本实施例中,所述箱体2采用铝铜合金或铝银合金制成,利用铝、铜及银导热性能好的特性,使得加热管21或冷却液的温度可以快速地传递给混炼腔20内的原料,保证原料能够利用较短的时间升高或降低至预定温度。考虑到箱体2的制造成本,当箱体2采用铝铜合金时,铝和铜的成分各占50%;当箱体2采用铝银合金时,铝的成分为80%,银的成分为20%。In this embodiment, the box body 2 is made of aluminum-copper alloy or aluminum-silver alloy, and the temperature of the heating pipe 21 or the cooling liquid can be quickly transferred to the mixing chamber by utilizing the characteristics of good thermal conductivity of aluminum, copper and silver. Raw materials within 20 to ensure that the raw materials can be raised or lowered to the predetermined temperature in a short time. Considering the manufacturing cost of the box body 2, when the box body 2 adopts an aluminum-copper alloy, the components of aluminum and copper each account for 50%; when the box body 2 adopts an aluminum-silver alloy, the composition of aluminum is 80%, and the composition of silver is 20%.
请参阅图4至图8,所述混炼轴包括彼此间隔设置的第一混炼轴31及第二混炼轴32,第一混炼轴31上装设有第一齿轮,第二混炼轴32上装设有第二齿轮,第一齿轮与第二齿轮的齿数不相同。实际使用时,将电机的输出轴通过减速机12与第一齿轮、第二齿轮连接,此时可以在减速机12的输出轴上安装一个主动齿轮,第一齿轮、第二齿轮同时与主动齿轮啮合,由于第一齿轮与第二齿轮的齿数不相同,主动齿轮、第一齿轮之间的减速比与主动齿轮、第二齿轮之间的减速比就不相同,进而使得第一混炼轴31、第二混炼轴32的转速不同,如此,两者对混炼腔20内的原料的切削力也不相同,保证混炼腔20内的原料更加快速地充分混合,辅助提升混炼机的生产效率。Referring to Fig. 4 to Fig. 8, described kneading shaft comprises the first kneading shaft 31 and the second kneading shaft 32 that are arranged at intervals, the first kneading shaft 31 is equipped with the first gear, and the second kneading shaft 32 is equipped with a second gear, and the number of teeth of the first gear and the second gear is different. During actual use, the output shaft of the motor is connected with the first gear and the second gear through the speed reducer 12. At this time, a driving gear can be installed on the output shaft of the speed reducer 12, and the first gear and the second gear are connected with the driving gear simultaneously. meshing, because the number of teeth of the first gear and the second gear is not the same, the reduction ratio between the driving gear and the first gear is different from that between the driving gear and the second gear, so that the first mixing shaft 31 1. The rotating speed of the second mixing shaft 32 is different, so the cutting force of the two on the raw materials in the mixing chamber 20 is also different, ensuring that the raw materials in the mixing chamber 20 are mixed more quickly and fully, and assisting in improving the production of the mixing machine efficiency.
所述通槽包括第一通槽22及与第一通槽22间隔设置的第二通槽23,当混炼腔20内的原料混合完成后,将冷却液注入到第一通槽22内,原料的热量传递到第一通槽22内的冷却液中,通过冷却液的流动将原料的热量带走,进而实现对原料的快速降温,当原料冷却后,将混合好的合成材料从箱体2内倒出。在混炼机对原料混炼的过程中,为了确保原料在最佳的活性状态之下混合,避免温度过高而导致原料变性,需要将原料维持在预定温度,即将混炼箱维持在保温状态,此时将保温液(如油等)注入到第二通槽23中,利用保温液将混炼腔20内的原料维持在预定温度。当然,在对混炼腔20内的原料加热时,还可以在第一通槽22内或第二通槽23内注入加热液(如高温流体),利用加热管21与加热液同时对混炼箱内的原料进行加热,进一步缩短加热原料所用的时间。The through-groove includes a first through-groove 22 and a second through-groove 23 spaced from the first through-groove 22. After the raw materials in the mixing chamber 20 are mixed, the cooling liquid is injected into the first through-groove 22, The heat of the raw materials is transferred to the cooling liquid in the first channel 22, and the heat of the raw materials is taken away by the flow of the cooling liquid, thereby realizing the rapid cooling of the raw materials. When the raw materials are cooled, the mixed synthetic materials are discharged from the box 2 pour out. In the process of mixing raw materials in the mixer, in order to ensure that the raw materials are mixed under the best active state and avoid the denaturation of raw materials caused by excessive temperature, it is necessary to maintain the raw materials at a predetermined temperature, that is, to maintain the mixing box in a heat preservation state At this time, the insulating liquid (such as oil, etc.) is injected into the second channel 23, and the raw materials in the mixing chamber 20 are maintained at a predetermined temperature by using the insulating liquid. Of course, when heating the raw materials in the mixing chamber 20, a heating liquid (such as a high-temperature fluid) can also be injected into the first through groove 22 or the second through groove 23, and the heating pipe 21 and the heating liquid can be used to knead the raw materials at the same time. The raw materials in the box are heated to further shorten the time used to heat the raw materials.
所述第一通槽22及第二通槽23的数量均为多个,多个第一通槽22彼此间隔且平行设置,多个第一通槽22相互连通,多个第二通槽23彼此间隔且平行设置,多个第二通槽23相互连通。通过增设第一通槽22、第二通槽23的数量,使得尽可能多的冷却液、保温液或加热液同时与箱体2进行热传递,确保混炼腔20内的原料可以尽可能快地达到使用者所需的预定状态。本实施例中,相邻的两个第一通槽22之间设有第二通槽23,相邻的两个第二通槽23之间设有第一通槽22,即第一通槽22与第二通槽23彼此交错设置,进一步辅助提升热传递的效率。The number of the first through grooves 22 and the second through grooves 23 is multiple, the plurality of first through grooves 22 are spaced from each other and arranged in parallel, the plurality of first through grooves 22 communicate with each other, and the plurality of second through grooves 23 The plurality of second through grooves 23 are arranged at intervals and parallel to each other, and communicate with each other. By increasing the number of first through grooves 22 and second through grooves 23, as many cooling liquids, insulating liquids or heating liquids as possible can conduct heat transfer with the box body 2 at the same time, ensuring that the raw materials in the mixing chamber 20 can be as fast as possible To achieve the predetermined state required by the user. In this embodiment, a second through-slot 23 is provided between two adjacent first through-slots 22, and a first through-slot 22 is provided between two adjacent second through-slots 23, that is, the first through-slot 22 and the second through grooves 23 are alternately arranged to further assist in improving the efficiency of heat transfer.
请参阅图1至图3,本发明的一种带有改良式混炼箱的混炼机,包括架体1、装设在架体1上的第一驱动件41及防尘机构5,架体1大致为中空长方体状,架体1由多根金属杆焊接而成,本实施例中,第一驱动件41可以为电机,当然,根据实际需要,第一驱动件41亦可为气缸或液压缸等其它动力源,还包括如上所述的改良式混炼箱,所述箱体2装设在架体1上,为了方便第一驱动件41及防尘机构5的安装,架体1的顶端还安装有固定板11,固定板11大致为矩形金属平板,第一驱动件41及防尘机构5均安装在固定板11上,第一驱动件41的输出端与混炼轴连接,实际生产时,固定板11上还安装有减速机12,第一驱动件41的输出轴经联轴器13与减速机12的输入轴连接,利用减速机12降低第一驱动件41的转速,进而提升第一驱动件41的输出扭矩,减速机12的输出轴装有与主动齿轮,主动齿轮分别与第一混炼轴31的第一齿轮、第二混炼轴32的第二齿轮啮合;当然,减速机12亦可设置两个输出轴,两个输出轴上均安装主动齿轮,防尘机构5用于遮盖混炼腔20,在混炼轴搅拌混炼腔20内的原料时,防止混炼腔20内的原料逸出。Please refer to Fig. 1 to Fig. 3, a kind of kneader with improved mixing box of the present invention, comprises frame body 1, the first driver 41 and dust-proof mechanism 5 that are installed on frame body 1, frame The body 1 is roughly in the shape of a hollow cuboid, and the frame body 1 is welded by a plurality of metal rods. In this embodiment, the first driving part 41 can be a motor. Of course, according to actual needs, the first driving part 41 can also be a cylinder or a cylinder. Other power sources such as hydraulic cylinders also include the above-mentioned improved mixing box, and the box body 2 is installed on the frame body 1. In order to facilitate the installation of the first driver 41 and the dustproof mechanism 5, the frame body 1 A fixed plate 11 is also installed on the top of the top, and the fixed plate 11 is roughly a rectangular metal flat plate. The first driver 41 and the dust-proof mechanism 5 are all installed on the fixed plate 11. The output end of the first driver 41 is connected to the mixing shaft. During actual production, a speed reducer 12 is also installed on the fixed plate 11, and the output shaft of the first driver 41 is connected with the input shaft of the speed reducer 12 through the shaft coupling 13, and the rotating speed of the first driver 41 is reduced by the speed reducer 12. And then promote the output torque of the first driver 41, the output shaft of the speed reducer 12 is equipped with and driving gear, and the driving gear meshes with the first gear of the first mixing shaft 31 and the second gear of the second mixing shaft 32 respectively; Of course, the speed reducer 12 can also be provided with two output shafts, and driving gears are installed on the two output shafts. The dust-proof mechanism 5 is used to cover the mixing chamber 20, and when the mixing shaft stirs the raw materials in the mixing chamber 20, it prevents The raw materials in the mixing chamber 20 escape.
请参阅图2、图3、图9、图10和图11,所述防尘机构5包括装设在固定板11上的支架50、装设在支架50上的第二驱动件42、铰接在支架50上的第一轴体51及两个第二轴体52、分别装设在两个第二轴体52上并相互配合的罩壳53,第二驱动件42的输出端与第一轴体51连接,两个第二轴体52分别与第一轴体51的两端啮合。Referring to Fig. 2, Fig. 3, Fig. 9, Fig. 10 and Fig. 11, the dust-proof mechanism 5 includes a bracket 50 mounted on the fixed plate 11, a second driving member 42 mounted on the bracket 50, and hinged on the The first shaft body 51 and the two second shaft bodies 52 on the bracket 50, the casings 53 which are respectively installed on the two second shaft bodies 52 and cooperate with each other, the output end of the second driving member 42 and the first shaft body The two second shaft bodies 52 are respectively engaged with the two ends of the first shaft body 51 .
所述支架50包括彼此间隔且平行设置的两个立板、连接两个立板的中间板、与立板的下端及中间板的下端连接的托板、与立板的上端及中间板上端连接的顶板,两个立板的形状相同,立板、中间板均为矩形平板,中间板位于两个立板之间,中间板的两端分别连接两个立板的后端,托板安装在固定板11上,第一轴体51铰接在中间板上,第二驱动件42安装在中间板上,第二驱动件42为驱动气缸,两个第二轴体52分别铰接在不同的立板上。The support 50 includes two vertical plates spaced from each other and arranged in parallel, a middle plate connecting the two vertical plates, a supporting plate connected with the lower end of the vertical plate and the lower end of the middle plate, connected with the upper end of the vertical plate and the upper end of the middle plate. The top plate, the two vertical plates have the same shape, the vertical plate and the middle plate are rectangular flat plates, the middle plate is located between the two vertical plates, the two ends of the middle plate are respectively connected to the rear ends of the two vertical plates, and the supporting plate is installed on the On the fixed plate 11, the first shaft body 51 is hinged on the middle board, the second driving member 42 is installed on the middle board, the second driving member 42 is a driving cylinder, and the two second shaft bodies 52 are respectively hinged on different vertical boards superior.
所述第一轴体51的中部位置还装设有第三齿轮,第二驱动件42的活塞杆连接有与第三齿轮啮合的齿条,通过第二驱动件42带动齿条伸缩运动进而实现第三齿轮的转动,由于第三齿轮与第一轴体51固定连接在一起,第三齿轮转动时连带第一轴体51转动。当然,第二驱动件42亦可为电缸或驱动电机等,当第二驱动件42为驱动电机时,此时在第二驱动件42的输出轴上安装与第三齿轮啮合的驱动齿轮或蜗杆,第二驱动件42连带驱动齿轮或蜗杆转动,驱动齿轮或蜗杆连带与其啮合的第三齿轮转动,进而实现第一轴体51的转动。The middle position of the first shaft body 51 is also equipped with a third gear, and the piston rod of the second driving member 42 is connected with a rack meshed with the third gear, and the second driving member 42 drives the rack to telescopically move to realize The rotation of the third gear, because the third gear is fixedly connected with the first shaft body 51 , the third gear rotates together with the rotation of the first shaft body 51 . Certainly, the second drive member 42 can also be an electric cylinder or a drive motor, etc., and when the second drive member 42 was a drive motor, the output shaft of the second drive member 42 was installed with a drive gear or a drive gear meshed with the third gear. The worm, the second driving member 42 rotates with the driving gear or the worm, and the driving gear or the worm rotates with the third gear meshed with it, thereby realizing the rotation of the first shaft body 51 .
所述第一轴体51的左右两端还分别装设有第四齿轮,两个第二轴体52分别装设有与不同的第四齿轮啮合的第五齿轮,当第一轴体51转动时,第一轴体51带动第四齿轮转动,第四齿轮驱动与其啮合在一起的第五齿轮转动,第五齿轮连带与其固定在一起的第二轴体52转动,第二轴体52进而连带罩壳53转动,使得混炼箱夹持在两个罩壳53之间,利用罩壳53封闭住混炼腔20的开口,避免粉末原料在混合时从混炼箱的开口逸出,从而达到防尘的效果。The left and right ends of the first shaft body 51 are respectively equipped with fourth gears, and the two second shaft bodies 52 are respectively equipped with fifth gears meshing with different fourth gears. When the first shaft body 51 rotates , the first shaft body 51 drives the fourth gear to rotate, the fourth gear drives the fifth gear meshed with it to rotate, the fifth gear rotates with the second shaft body 52 fixed together with it, and the second shaft body 52 further The casing 53 rotates, so that the mixing box is clamped between the two casings 53, and the opening of the mixing chamber 20 is closed by the casing 53, so as to prevent the powder raw materials from escaping from the opening of the mixing box during mixing, thereby achieving Dustproof effect.
所述支架50的两个立板上分别设置有第一斜面54,第一斜面54位于立板远离中间板的一端,第一斜面54自立板的顶端向下并向后延伸而成,第二轴体52装设在立板的外侧面上,即第二轴体52、中间板分别位于立板的左右两侧,第二轴体52与第一斜面54平行设置,罩壳53包括主板55及自主板55竖直延伸的抵接板56,主板55装设在第二轴体52上,主板55为直角三角形,主板55设有用于抵接第一斜面54的第二斜面,第二斜面与主板55的斜边平行,当然,第二斜面亦可设置在主板55的斜边上,抵接板56与主板55的一个直角边平行,两个罩壳53的抵接板56用于抵接在一起。本实施例中,抵接板56与主板55一体成型,根据需要,亦可将抵接板56与主板55分开单独成型,然后再将两者固定安装在一起,当两个罩壳53转动闭合后,两个抵接板56彼此紧密贴合,第一斜面54与第二斜面紧密贴合,确保两个抵接板56之间没有间隙、第一斜面54与第二斜面之间没有间隙,防止逸出混炼箱的粉末原料从上述间隙逸出到外部。The two vertical plates of the bracket 50 are respectively provided with a first slope 54, the first slope 54 is located at the end of the vertical plate away from the middle plate, the first slope 54 extends downward and backward from the top of the vertical plate, and the second The shaft body 52 is installed on the outer surface of the vertical board, that is, the second shaft body 52 and the middle board are respectively located on the left and right sides of the vertical board, the second shaft body 52 is arranged parallel to the first slope 54, and the casing 53 includes a main board 55 And the abutment plate 56 vertically extending from the main board 55, the main board 55 is installed on the second shaft body 52, the main board 55 is a right triangle, the main board 55 is provided with a second inclined plane for abutting against the first inclined plane 54, the second inclined plane Parallel to the hypotenuse of the main board 55, of course, the second slope can also be arranged on the hypotenuse of the main board 55, the abutment plate 56 is parallel to a right-angled side of the main board 55, and the abutment plates 56 of the two casings 53 are used to abut against connected together. In this embodiment, the abutment plate 56 and the main board 55 are integrally formed. If necessary, the abutment plate 56 and the main board 55 can also be formed separately and separately, and then the two are fixedly installed together. When the two casings 53 are rotated and closed Finally, the two abutment plates 56 are closely attached to each other, and the first inclined surface 54 is closely attached to the second inclined surface to ensure that there is no gap between the two abutting plates 56 and between the first inclined surface 54 and the second inclined surface. Prevent the powder raw material that has escaped from the kneading box from escaping to the outside from the above-mentioned gap.
所述主板55上或抵接板56上还可以设置可视孔57,当然,亦可在主板55与抵接板56上同时设置可视孔57,可视孔57可与混炼箱的开口连通,实际使用时,可视孔57用于安装透明板,工作人员可以通过透明板观看混炼箱内的物料混合的状况。根据具体需要,透明板可以采用透明玻璃板或透明塑胶板。Visible holes 57 can also be set on the main board 55 or on the abutting plate 56, certainly, also can be provided with the visible holes 57 on the main board 55 and the abutting plate 56 at the same time, the visible holes 57 can be connected with the opening of the mixing box Connected, during actual use, the viewing hole 57 is used to install the transparent plate, and the staff can watch the mixing situation of the materials in the mixing box through the transparent plate. According to specific needs, the transparent plate can adopt a transparent glass plate or a transparent plastic plate.
请参阅图1、图2、图3、图4和图8,本实施例中,所述支架50的顶板还装设有第三驱动件43,第三驱动件43为驱动气缸,第三驱动件43的活塞杆连接有盖板,当各种粉末原料加入到混炼腔20内之后,第三驱动件43的活塞杆向下伸出进而连带盖板遮盖住混炼腔20的开口,当混炼轴的混炼部33对混炼腔20内的原料搅拌时,防止混炼腔20内的原料溅出。然后第二驱动件42再驱动罩壳53夹持住混炼箱,对混炼箱进行再次密封,进一步防止混炼腔20内的原料逸出。根据实际需要,还可以在固定板11安装防尘罩10,利用防尘罩10将整个混炼机罩住,然后将防尘罩10内部与抽风机或中央抽风系统连接,将防尘罩10内的原料粉尘统一收集处理。Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 8, in the present embodiment, the top plate of described support 50 is also provided with the 3rd driver 43, and the 3rd driver 43 is the driving cylinder, and the 3rd driver The piston rod of the part 43 is connected with a cover plate. When various powder materials are added into the mixing chamber 20, the piston rod of the third driving part 43 extends downwards and covers the opening of the mixing chamber 20 together with the cover plate. When the kneading portion 33 of the kneading shaft stirs the raw materials in the kneading chamber 20 , it prevents the raw materials in the kneading chamber 20 from splashing out. Then the second driving member 42 drives the casing 53 to clamp the kneading box, and seals the kneading box again, further preventing the raw materials in the kneading chamber 20 from escaping. According to actual needs, the dust cover 10 can also be installed on the fixed plate 11, and the whole kneader is covered by the dust cover 10, and then the inside of the dust cover 10 is connected with the exhaust fan or the central exhaust system, and the dust cover 10 The raw material dust inside is collected and processed in a unified manner.
所述固定板11还可以安装第四驱动件,第四驱动件为驱动气缸,在混炼箱的下端设置与混炼腔20连通的出料口,第四驱动件的活塞杆上连接有封口板,实际使用时,第四驱动件的活塞杆伸出进而将封口板封住出料口,然后再将各种粉末原料加入到混炼腔20内,待各种原料混合均匀成合成材料后,第四驱动件的活塞杆缩回进而连带封口板打开出料口,进而将合成材料经出料口从混炼腔20内流出。The fixed plate 11 can also be equipped with a fourth driver, the fourth driver is a drive cylinder, the lower end of the mixing box is provided with a discharge port communicated with the mixing chamber 20, and the piston rod of the fourth driver is connected with a seal Plate, in actual use, the piston rod of the fourth driving part is stretched out to seal the sealing plate to the discharge port, and then various powder raw materials are added into the mixing chamber 20, and after the various raw materials are mixed uniformly to form a synthetic material , the piston rod of the fourth driving member is retracted to open the discharge port together with the sealing plate, and then the synthetic material flows out from the mixing chamber 20 through the discharge port.
当然,所述固定板11上还可以安装第五驱动件,第五驱动件为驱动气缸,此时混炼箱的下端铰接在固定板11上,混炼轴的一端与减速机12可拆卸地连接在一起,第五驱动件的活塞杆铰接在混炼轴的另一端或者铰接在混炼箱上,当混炼腔20内的原料混合均匀成合成材料之后,松开混炼轴与减速机12的连接处,防尘机构5打开罩壳53,第五驱动件的活塞杆伸出进而将混炼箱倾斜,从而将合成材料经混炼腔20的开口直接倒出。Of course, the fifth driving member can also be installed on the fixed plate 11, and the fifth driving member is a driving cylinder. At this time, the lower end of the mixing box is hinged on the fixed plate 11, and one end of the mixing shaft is detachably connected to the speed reducer 12. Connected together, the piston rod of the fifth driver is hinged on the other end of the mixing shaft or on the mixing box. After the raw materials in the mixing chamber 20 are mixed evenly into synthetic materials, loosen the mixing shaft and the reducer. 12, the dust-proof mechanism 5 opens the cover 53, and the piston rod of the fifth driving member stretches out to tilt the mixing box, so that the synthetic material is directly poured out through the opening of the mixing chamber 20.
所述架体1还装设有控制箱,本实施例中,控制箱安装在架体1的内部,固定板11或防尘罩10上还装设有与控制箱电联接的触控板14,触控板14可以通过线缆或无线传输的方式与控制箱的控制器连接,加热管21、第一驱动件41、第二驱动件42、第三驱动件43、第四驱动件及第五驱动件分别与控制箱的控制器电联接,利用触控板14经控制器调控各个驱动件及加热管21的运行参数,进而实现整个混炼机的自动运作。The frame body 1 is also equipped with a control box. In this embodiment, the control box is installed inside the frame body 1, and a touch panel 14 electrically connected to the control box is also installed on the fixed plate 11 or the dust cover 10. , the touch panel 14 can be connected with the controller of the control box through cables or wireless transmission, the heating tube 21, the first driving part 41, the second driving part 42, the third driving part 43, the fourth driving part and the second driving part The five driving parts are respectively electrically connected with the controller of the control box, and the operating parameters of each driving part and heating tube 21 are regulated by the touch panel 14 through the controller, so as to realize the automatic operation of the entire mixing machine.
以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. limits.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610588305.8A CN106040043B (en) | 2016-07-25 | 2016-07-25 | Improved mixing box and mixing machine with same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610588305.8A CN106040043B (en) | 2016-07-25 | 2016-07-25 | Improved mixing box and mixing machine with same |
Publications (2)
Publication Number | Publication Date |
---|---|
CN106040043A true CN106040043A (en) | 2016-10-26 |
CN106040043B CN106040043B (en) | 2019-03-05 |
Family
ID=57417636
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610588305.8A Active CN106040043B (en) | 2016-07-25 | 2016-07-25 | Improved mixing box and mixing machine with same |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN106040043B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106040044A (en) * | 2016-07-25 | 2016-10-26 | 广东利拿实业有限公司 | An improved mixing box |
CN115302650A (en) * | 2022-08-30 | 2022-11-08 | 承德石油高等专科学校 | Rubber banburying processing equipment based on green |
Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4184772A (en) * | 1976-07-14 | 1980-01-22 | Frenkel C-D Aktiengesellschaft | Mixing apparatus |
JPH08128535A (en) * | 1994-11-02 | 1996-05-21 | Kobe Steel Ltd | Rotor shaft sealing device of kneading machine |
CN1724236A (en) * | 2004-07-21 | 2006-01-25 | 株式会社山口制作所 | Spiral mould |
CN201161441Y (en) * | 2007-08-27 | 2008-12-10 | 江苏东旭科技有限公司 | A heating device for waste rubber kneader |
CN201442316U (en) * | 2009-07-15 | 2010-04-28 | 大连云山机械有限公司 | Sealing device of pressurized rubber-plastic milling machine |
CN201924923U (en) * | 2010-12-27 | 2011-08-10 | 三一重型装备有限公司 | Roadheader and cantilever operation mechanism thereof |
CN202012622U (en) * | 2011-01-21 | 2011-10-19 | 滁州市爱力特家电成套装备有限公司 | Helical sealing structure of gear box |
CN204235861U (en) * | 2014-11-28 | 2015-04-01 | 桂林橡胶设计院有限公司 | A kind of double-screw feeding device of Rubber Extruder |
CN204658732U (en) * | 2015-05-14 | 2015-09-23 | 东莞市利拿实业有限公司 | A kind of multifunctional mixing and granulating compound all-in-one machine |
CN205388151U (en) * | 2016-03-17 | 2016-07-20 | 靖江祥云塑料科技有限公司 | A combined type self sealing device for pressing enhancing type milling machine |
CN106040044A (en) * | 2016-07-25 | 2016-10-26 | 广东利拿实业有限公司 | An improved mixing box |
CN205965582U (en) * | 2016-07-25 | 2017-02-22 | 广东利拿实业有限公司 | An improved mixing box and a mixing machine with the improved mixing box |
-
2016
- 2016-07-25 CN CN201610588305.8A patent/CN106040043B/en active Active
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4184772A (en) * | 1976-07-14 | 1980-01-22 | Frenkel C-D Aktiengesellschaft | Mixing apparatus |
JPH08128535A (en) * | 1994-11-02 | 1996-05-21 | Kobe Steel Ltd | Rotor shaft sealing device of kneading machine |
CN1724236A (en) * | 2004-07-21 | 2006-01-25 | 株式会社山口制作所 | Spiral mould |
CN201161441Y (en) * | 2007-08-27 | 2008-12-10 | 江苏东旭科技有限公司 | A heating device for waste rubber kneader |
CN201442316U (en) * | 2009-07-15 | 2010-04-28 | 大连云山机械有限公司 | Sealing device of pressurized rubber-plastic milling machine |
CN201924923U (en) * | 2010-12-27 | 2011-08-10 | 三一重型装备有限公司 | Roadheader and cantilever operation mechanism thereof |
CN202012622U (en) * | 2011-01-21 | 2011-10-19 | 滁州市爱力特家电成套装备有限公司 | Helical sealing structure of gear box |
CN204235861U (en) * | 2014-11-28 | 2015-04-01 | 桂林橡胶设计院有限公司 | A kind of double-screw feeding device of Rubber Extruder |
CN204658732U (en) * | 2015-05-14 | 2015-09-23 | 东莞市利拿实业有限公司 | A kind of multifunctional mixing and granulating compound all-in-one machine |
CN205388151U (en) * | 2016-03-17 | 2016-07-20 | 靖江祥云塑料科技有限公司 | A combined type self sealing device for pressing enhancing type milling machine |
CN106040044A (en) * | 2016-07-25 | 2016-10-26 | 广东利拿实业有限公司 | An improved mixing box |
CN205965582U (en) * | 2016-07-25 | 2017-02-22 | 广东利拿实业有限公司 | An improved mixing box and a mixing machine with the improved mixing box |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106040044A (en) * | 2016-07-25 | 2016-10-26 | 广东利拿实业有限公司 | An improved mixing box |
CN115302650A (en) * | 2022-08-30 | 2022-11-08 | 承德石油高等专科学校 | Rubber banburying processing equipment based on green |
CN115302650B (en) * | 2022-08-30 | 2024-05-24 | 承德石油高等专科学校 | Green environment-friendly rubber banburying processing equipment |
Also Published As
Publication number | Publication date |
---|---|
CN106040043B (en) | 2019-03-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN209828837U (en) | Stirring and mixing tank for shampoo processing | |
CN205965582U (en) | An improved mixing box and a mixing machine with the improved mixing box | |
CN212790615U (en) | Chemical heating agitator with wash scraper | |
CN106040043A (en) | An improved mixing box and a mixing machine with the improved mixing box | |
CN108640372A (en) | A kind of sewage dosing mixing agitating device | |
CN117139617A (en) | An anti-oxidation heat treatment device for alloy powder | |
CN203790859U (en) | Cooling and stirring device | |
CN112248269B (en) | A resin automatic mixing system | |
CN104001440A (en) | Cooling stirring apparatus | |
CN218649915U (en) | Flour mixing machine with welding knife type stirrer structure | |
CN216324932U (en) | Integrated wax mold production device integrating wax melting and cooling | |
CN204841513U (en) | Low temperature agitating unit | |
CN205969563U (en) | An improved mixing box assembly | |
CN104001468A (en) | Reaction kettle | |
CN211339640U (en) | Three-rotor degassing device | |
CN210675165U (en) | Novel preparation of graphite alkene coating device | |
CN107185442A (en) | A lubricating oil stirring device | |
CN212974834U (en) | Fast curing mold processing equipment | |
CN217698777U (en) | A double-screw mixer for mooncake fillings | |
CN205284812U (en) | Vacuum and material machine | |
CN203790946U (en) | Reaction kettle | |
CN106040044B (en) | Improved mixing box | |
CN218609033U (en) | Stirring device for metallurgy | |
CN217624531U (en) | Servo liquid filling machine of wind-heat lotion | |
CN221107798U (en) | Automatic device for glass fiber chopped strand mat adhesive |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |