CN106039995A - Integrated VOCs adsorption concentration-catalytic oxydative degradation turning wheel device and process thereof - Google Patents
Integrated VOCs adsorption concentration-catalytic oxydative degradation turning wheel device and process thereof Download PDFInfo
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- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
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- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
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- B01D53/06—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
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Abstract
本发明公开了一种一体式VOCs吸附浓缩‑催化氧化降解转轮装置及其工艺。该装置包括转轮、第一泵、加热器、第二泵和电机;所述转轮包括转轮吸附区和转轮催化氧化区;所述转轮通过传送带与电机连接;所述转轮吸附区与第一泵连接;所述转轮催化氧化区的出口与第二泵连接;所述转轮催化氧化区的入口与加热器连接;所述转轮上均匀附着有双功能吸附催化剂。转轮的核心‑双功能吸附催化材料是一类负载型金属氧化物或混合型金属氧化物材料。这种一体式VOCs吸附浓缩‑催化氧化降解转轮在吸附‑再生循环操作下,实现了工业尾气中VOCs的连续性净化,达到工业尾气的国家排放标准。
The invention discloses an integrated VOCs adsorption concentration-catalytic oxidation degradation runner device and a process thereof. The device includes a runner, a first pump, a heater, a second pump and a motor; the runner includes a runner adsorption zone and a runner catalytic oxidation zone; the runner is connected to the motor through a conveyor belt; the runner adsorbs The zone is connected to the first pump; the outlet of the rotor catalytic oxidation zone is connected to the second pump; the inlet of the rotor catalytic oxidation zone is connected to the heater; the rotor is uniformly attached with a dual-function adsorption catalyst. The heart of the wheel-bifunctional adsorption catalytic material is a class of supported metal oxide or mixed metal oxide materials. This integrated VOCs adsorption concentration-catalytic oxidation degradation runner realizes the continuous purification of VOCs in industrial tail gas under the adsorption-regeneration cycle operation, and meets the national emission standards of industrial tail gas.
Description
技术领域technical field
本发明涉及一种一体式VOCs吸附浓缩-催化氧化降解转轮及其双功能吸附催化材料,属于工业尾气中有机气体吸附浓缩-催化氧化降解的气体净化技术领域。The invention relates to an integrated VOCs adsorption concentration-catalytic oxidation degradation runner and a dual-function adsorption catalytic material thereof, belonging to the technical field of gas purification of organic gas adsorption concentration-catalytic oxidation degradation in industrial tail gas.
背景技术Background technique
挥发性有机化合物VOCs(Volatile Organic Compounds)是一类具有较高蒸汽压、常温常压下容易挥发的有机化合物,如苯、甲苯、二甲苯、二氯甲烷、醛、酯、醇、酮等([1]吴永文,李忠,奚红霞,许科峰,韩静磊,郭建光,VOCs污染控制技术与吸附催化材料)。VOCs广泛来源于精细化工、石油化工、制药、电子元件制造、印刷、汽车尾气等([2]Chang CT,LeeCH,Wu YP,etc.Resources,Conservation and Recylcing,2002,34,117),其排放到空气中对环境造成极大危害,如破坏臭氧层,形成光化学烟雾、导致雾霾等;也对人体健康造成极大威胁,如导致呼吸道疾病甚至致癌等(孙铁衍,周启星,李培军,污染生态学,北京:科学出版社,2001)。因此,世界各国政府对VOCs的控制高度重视,颁布了日趋更为严格的工业尾气排放标准。因此,发展行之有效的VOCs治理技术迫在眉睫。Volatile organic compounds VOCs (Volatile Organic Compounds) are a class of organic compounds with high vapor pressure and easy to volatilize under normal temperature and pressure, such as benzene, toluene, xylene, methylene chloride, aldehydes, esters, alcohols, ketones, etc. ( [1] Wu Yongwen, Li Zhong, Xi Hongxia, Xu Kefeng, Han Jinglei, Guo Jianguang, VOCs Pollution Control Technology and Adsorption Catalytic Materials). VOCs are widely sourced from fine chemicals, petrochemicals, pharmaceuticals, electronic component manufacturing, printing, automobile exhaust, etc. It causes great harm to the environment, such as destroying the ozone layer, forming photochemical smog, causing smog, etc.; it also poses a great threat to human health, such as causing respiratory diseases and even carcinogenesis (Sun Tieyan, Zhou Qixing, Li Peijun, Pollution Ecology, Beijing: Science Press, 2001). Therefore, governments around the world attach great importance to the control of VOCs, and have promulgated increasingly stricter industrial exhaust emission standards. Therefore, it is imminent to develop effective VOCs treatment technology.
当前,对于中低浓度(100~2000mg/m3)的VOCs污染控制,主要有吸附、催化燃烧、光催化降解、等离子体技术、直接燃烧等等。其中,转轮式吸附被认为是一种经济有效的治理技术,也已应用到了工业尾气VOCs的治理中。转轮式吸附是一种可连续进行吸附和脱附的气体净化技术,其主要通过转轮的吸附区来吸附气体中的VOCs,从而实现气体净化的目标;与此同时,在吸附区富集的VOCs不断转入脱附区,被反向吹扫的热空气脱附解吸,脱附区的吸附剂得以再生又不断转入吸附区进行吸附操作;而从脱附区脱附下来的VOCs被收集起来进行集中处理。At present, for VOCs pollution control with medium and low concentrations (100-2000mg/m 3 ), there are mainly adsorption, catalytic combustion, photocatalytic degradation, plasma technology, direct combustion and so on. Among them, rotary adsorption is considered to be an economical and effective treatment technology, and it has also been applied to the treatment of industrial tail gas VOCs. Rotary wheel adsorption is a gas purification technology that can continuously adsorb and desorb. It mainly adsorbs VOCs in the gas through the adsorption area of the rotor, so as to achieve the goal of gas purification; at the same time, enrich the VOCs in the adsorption area. The VOCs in the desorption area are continuously transferred to the desorption area, desorbed and desorbed by the hot air purged in reverse, the adsorbent in the desorption area can be regenerated and then continuously transferred to the adsorption area for adsorption operation; while the VOCs desorbed from the desorption area are desorbed. collected for centralized processing.
然而,当前的VOCs转轮技术存在一定的瓶颈,主要包括:(1)VOCs经转轮富集-解吸后仍需后续处理装置,如通过一个催化燃烧销毁装置进行彻底降解等,结构不紧凑,能耗和成本均较高;(2)现有的VOCs吸附-再生转轮在再生过程中VOCs不易完全脱除,导致转轮循环使用时吸附效率会不断下降,因而需要间歇性的停工,对转轮上不易脱附的VOCs做进一步处理。However, there are certain bottlenecks in the current VOCs runner technology, mainly including: (1) After the VOCs are enriched and desorbed by the runner, a follow-up treatment device is still required, such as a catalytic combustion destruction device for complete degradation, etc., and the structure is not compact. Both energy consumption and cost are high; (2) the existing VOCs adsorption-regeneration runner is not easy to completely remove VOCs during the regeneration process, resulting in a continuous decline in the adsorption efficiency of the runner when it is recycled, thus requiring intermittent shutdowns. VOCs that are not easily desorbed on the rotor are further processed.
发明内容Contents of the invention
为了克服现有技术的缺点与不足,本发明的首要目的在于提供一种一体式VOCs吸附浓缩-催化氧化降解转轮装置及其工艺。这种一体式VOCs吸附浓缩-催化氧化降解转轮结构紧凑,能耗和再生成本相比现有技术低,连续循环使用性能稳定,可在吸附-再生循环操作下实现工业尾气中VOCs的连续性净化,达到工业尾气的国家排放标准,为工业有机尾气的治理提供了重要参考。In order to overcome the shortcomings and deficiencies of the prior art, the primary purpose of the present invention is to provide an integrated VOCs adsorption concentration-catalytic oxidation degradation runner device and its process. This integrated VOCs adsorption concentration-catalytic oxidation degradation runner has a compact structure, lower energy consumption and regeneration costs than the existing technology, stable continuous cycle performance, and can realize the continuity of VOCs in industrial tail gas under the adsorption-regeneration cycle operation Purify and meet the national emission standards for industrial tail gas, providing an important reference for the treatment of industrial organic tail gas.
本发明的目的通过如下技术方案实现:The purpose of the present invention is achieved through the following technical solutions:
一种一体式VOCs吸附浓缩-催化氧化降解转轮装置,包括转轮、圆形外壳、第一泵、加热器、第二泵、电机、圆形外壳和轴;所述转轮包括转轮吸附区和转轮催化氧化区;An integrated VOCs adsorption concentration-catalytic oxidation degradation runner device, including a runner, a circular shell, a first pump, a heater, a second pump, a motor, a circular shell and a shaft; the runner includes a runner adsorption zone and the rotor catalytic oxidation zone;
所述转轮通过传送带与电机连接;所述转轮通过轴设置于圆形外壳内部;所述第一泵与圆形外壳连接;所述第二泵与圆形外壳连接;所述加热器与圆形外壳连接;所述转轮上均匀附着有双功能吸附催化剂;其中,所述第一泵与圆形外壳连接处正对转轮吸附区区域,所述第二泵与圆形外壳连接处正对转轮催化氧化区区域,所述加热器与圆形外壳连接处正对转轮催化氧化区。The runner is connected to the motor through a conveyor belt; the runner is arranged inside the circular casing through a shaft; the first pump is connected to the circular casing; the second pump is connected to the circular casing; the heater is connected to the circular casing. The circular casing is connected; the runner is evenly attached with a dual-function adsorption catalyst; wherein, the connection between the first pump and the circular casing is facing the adsorption area of the runner, and the connection between the second pump and the circular casing is Facing the catalytic oxidation zone of the rotor, the connection between the heater and the circular shell is facing the catalytic oxidation zone of the rotor.
进一步地,所述转轮吸附区和转轮催化氧化区的面积比例为1/7~1/2。Further, the area ratio of the rotor adsorption zone and the rotor catalytic oxidation zone is 1/7˜1/2.
进一步地,所述双功能吸附催化剂的材料形貌为蜂窝式、瓦楞式或颗粒式;基底材料为堇青石、氧化铝、纯硅分子筛、钛硅分子筛或硅铝分子筛;负载活性组分为金属氧化物或混合金属氧化物;制备方法为浸渍法、共沉淀法。Further, the material morphology of the bifunctional adsorption catalyst is honeycomb, corrugated or granular; the base material is cordierite, alumina, pure silicon molecular sieve, titanium silicon molecular sieve or silicon aluminum molecular sieve; the loaded active component is metal Oxide or mixed metal oxide; the preparation method is impregnation method and co-precipitation method.
进一步地,所述双功能吸附催化剂中,金属氧化物质量百分数为0.5~20wt.%,比表面积在25~1000m2/g范围,孔径尺寸在1.2~4.0nm范围,孔容在0.2~0.8cm3/g范围。Further, in the bifunctional adsorption catalyst, the mass percentage of metal oxide is 0.5-20wt.%, the specific surface area is in the range of 25-1000m 2 /g, the pore size is in the range of 1.2-4.0nm, and the pore volume is in the range of 0.2-0.8cm 3 /g range.
一种一体式VOCs吸附浓缩-催化氧化降解转轮,它的结构为:An integrated VOCs adsorption concentration-catalytic oxidation degradation runner, its structure is:
a)转轮分成两个扇形区,转轮吸附区和转轮催化氧化区组成;在常温的转轮吸附区实现VOCs的吸附浓缩,在加热的转轮催化氧化区实现浓缩VOCs的催化氧化完全降解成CO2和水,与此同时,转轮催化氧化区上的双功能吸附催化剂本身得到再生,转回到转轮吸附区循环使用;a) The runner is divided into two fan-shaped areas, consisting of the rotor adsorption zone and the rotor catalytic oxidation zone; the adsorption and concentration of VOCs can be realized in the normal temperature rotor adsorption zone, and the catalytic oxidation of concentrated VOCs can be realized in the heated rotor catalytic oxidation zone. Degraded into CO2 and water, at the same time, the dual-function adsorption catalyst on the catalytic oxidation zone of the rotor is regenerated, and returned to the adsorption zone of the rotor for recycling;
b)转轮上均匀附着有双功能吸附催化剂。b) A bifunctional adsorption catalyst is evenly attached to the runner.
一种一体式VOCs吸附浓缩-催化氧化降解转轮工艺,包括如下步骤:An integrated VOCs adsorption concentration-catalytic oxidation degradation runner process, comprising the following steps:
a)有机废气由泵带入转轮吸附区,废气中的VOCs在转轮吸附区发生吸附,排出净化气体;a) The organic waste gas is brought into the adsorption zone of the runner by the pump, and the VOCs in the exhaust gas are adsorbed in the adsorption zone of the runner, and the purified gas is discharged;
b)转轮吸附区上的材料趋于吸附饱和时,转入转轮催化氧化区,在高温空气气氛下,转轮上浓缩的VOCs被吸附催化剂表面的催化位所催化氧化,生成CO2和水排出;转轮催化氧化区(2)上的双功能吸附催化剂本身得到再生;b) When the material on the adsorption area of the rotor tends to be adsorbed and saturated, it is transferred to the catalytic oxidation area of the rotor. Under the high-temperature air atmosphere, the VOCs concentrated on the rotor are catalyzed and oxidized by the catalytic sites on the surface of the adsorption catalyst to generate CO and Water is discharged; the bifunctional adsorption catalyst on the rotor catalytic oxidation zone (2) itself is regenerated;
c)经再生的吸附催化剂转回到转轮吸附区循环使用。c) The regenerated adsorption catalyst is transferred back to the adsorption area of the rotor for recycling.
上述工艺中,所述转轮吸附区的温度为20~30℃,所述转轮催化氧化区的温度为150~300℃。In the above process, the temperature of the rotor adsorption zone is 20-30°C, and the temperature of the rotor catalytic oxidation zone is 150-300°C.
上述工艺中,所述有机废气的浓度为100~2000mg/m3。In the above process, the concentration of the organic waste gas is 100-2000 mg/m 3 .
本发明VOCs吸附浓缩-催化氧化降解转轮结构简单,结合图1,其工作原理是:The structure of the VOCs adsorption concentration-catalytic oxidation degradation runner of the present invention is simple, combined with Figure 1, its working principle is:
1.有机废气由泵带入转轮吸附区1,废气中的VOCs被转轮吸附区1中吸附催化材料表面的吸附位所吸附,从而得到净化,净化后的空气则通过送风机3送出。随着吸附VOCs的增加,转轮吸附区1渐渐趋于饱和状态。为了维持其稳定的吸附脱除VOCs的性能,就需要对转轮中的吸附催化剂进行再生,此时,趋于饱和的转轮在电机6的驱动下,慢慢转入再生区域,开始再生过程。1. The organic waste gas is brought into the rotor adsorption zone 1 by the pump, and the VOCs in the exhaust gas are adsorbed by the adsorption sites on the surface of the adsorption catalyst material in the rotor adsorption zone 1, thereby being purified, and the purified air is sent out through the blower 3. With the increase of adsorbed VOCs, the adsorption zone 1 of the rotor gradually tends to a saturated state. In order to maintain its stable performance of adsorption and removal of VOCs, it is necessary to regenerate the adsorption catalyst in the runner. At this time, the runner that tends to be saturated is driven by the motor 6 and slowly turns into the regeneration area to start the regeneration process. .
2.空气经过加热器4加热后正向吹入转轮催化氧化区2,在高温状态下,转轮上浓缩的VOCs被吸附催化剂表面的催化位所催化氧化,生成CO2和水,被风机5引导排出;与此同时,转轮催化氧化区2上的双功能吸附催化剂本身得到再生,恢复了吸附能力,在电机6的驱动下,转回到转轮吸附区1循环使用。2. After the air is heated by the heater 4, it is blown forward into the catalytic oxidation zone 2 of the rotor. At high temperature, the VOCs concentrated on the rotor are catalyzed and oxidized by the catalytic sites on the surface of the adsorbed catalyst to generate CO 2 and water, which are blown by the fan. 5 guide and discharge; at the same time, the dual-function adsorption catalyst on the rotor catalytic oxidation zone 2 is regenerated, and the adsorption capacity is restored, and it is turned back to the rotor adsorption zone 1 for recycling under the drive of the motor 6 .
3.吸附催化剂为双功能吸附-催化材料,其表面同时配置VOCs吸附位和催化位:吸附位可以在常温下吸附废气中的VOCs;催化位可在高温空气气氛下催化氧化表面吸附浓缩的VOCs;催化位和吸附位可以相同或不同。3. The adsorption catalyst is a dual-functional adsorption-catalytic material, and its surface is equipped with VOCs adsorption sites and catalytic sites at the same time: the adsorption site can absorb VOCs in the exhaust gas at room temperature; the catalytic site can catalyze the surface oxidation of concentrated VOCs under high-temperature air atmosphere ; Catalytic sites and adsorption sites can be the same or different.
本发明相对于现有的VOCs吸附-再生转轮技术,具有如下的优点及效果:Compared with the existing VOCs adsorption-regeneration runner technology, the present invention has the following advantages and effects:
1.结构紧凑,能耗和成本都会降低:现有VOCs吸附-再生转轮仅能实现废气中VOCs的浓缩,后续仍需对浓缩的VOCs进行后处理,如增加催化燃烧反应器;而本发明一体式VOCs吸附浓缩-催化氧化降解转轮在吸附-再生循环操作下,仅通过转轮就可实现工业尾气中VOCs的连续性净化,无需进行后续再处理;1. Compact structure, energy consumption and cost will be reduced: the existing VOCs adsorption-regeneration runner can only realize the concentration of VOCs in the exhaust gas, and the concentrated VOCs still needs to be post-treated in the future, such as adding a catalytic combustion reactor; and the present invention The integrated VOCs adsorption concentration-catalytic oxidation degradation runner can achieve continuous purification of VOCs in industrial tail gas only through the runner under the adsorption-regeneration cycle operation, without subsequent reprocessing;
2.连续循环使用性能稳定:现有VOCs吸附-再生转轮再生过程中VOCs不易完全脱除,导致转轮循环使用时吸附效率也不断下降;而本发明一体式VOCs吸附浓缩-催化氧化降解转轮再生过程中VOCs会完全转化成CO2和水,易脱附,从而保证了转轮连续循环使用的性能稳定性,达到工业尾气的国家排放标准。2. Continuous cycle performance is stable: the existing VOCs adsorption-regeneration runner regeneration process is not easy to completely remove VOCs, resulting in a continuous decline in adsorption efficiency when the runner is recycled; and the integrated VOCs adsorption concentration-catalytic oxidation degradation conversion of the present invention During the wheel regeneration process, VOCs will be completely converted into CO 2 and water, which is easy to desorb, thus ensuring the performance stability of the continuous cycle use of the wheel and meeting the national emission standards for industrial tail gas.
附图说明Description of drawings
图1为一体式VOCs吸附浓缩-催化氧化降解转轮示意图;Figure 1 is a schematic diagram of an integrated VOCs adsorption concentration-catalytic oxidation degradation runner;
图2为一体式VOCs吸附浓缩-催化氧化降解转轮正面示意图;Figure 2. The front schematic diagram of the integrated VOCs adsorption concentration-catalytic oxidation degradation runner;
图3为解转轮与电机的连接示意图。Figure 3 is a schematic diagram of the connection between the unwinding wheel and the motor.
图中各个部件如下:The components in the figure are as follows:
转轮吸附区1、转轮催化氧化区2、第一泵3、加热器4、第二泵5、电机6、圆形外壳7、轴8。The rotor adsorption area 1, the rotor catalytic oxidation area 2, the first pump 3, the heater 4, the second pump 5, the motor 6, the circular shell 7, and the shaft 8.
具体实施方式detailed description
下面结合实施例和附图对本发明做进一步描述,但本发明的实施方式并不限于此。The present invention will be further described below in conjunction with the embodiments and accompanying drawings, but the embodiments of the present invention are not limited thereto.
一种一体式VOCs吸附浓缩-催化氧化降解转轮装置,包括转轮、圆形外壳、第一泵3、加热器4、第二泵5、电机6、圆形外壳7和轴8;所述转轮包括转轮吸附区1和转轮催化氧化区2;所述转轮通过传送带与电机6连接;所述转轮通过轴8设置于圆形外壳7内部;所述第一泵3与圆形外壳7连接;所述第二泵5与圆形外壳7连接;所述加热器4与圆形外壳7连接;所述转轮上均匀附着有双功能吸附催化剂;其中,所述第一泵3与圆形外壳7连接处正对转轮吸附区1区域,所述第二泵5与圆形外壳7连接处正对转轮催化氧化区2区域,所述加热器4与圆形外壳7连接处正对转轮催化氧化区2。所述转轮吸附区1和转轮催化氧化区2的面积比例为1/7~1/2。所述双功能吸附催化剂的材料形貌为蜂窝式、瓦楞式或颗粒式;基底材料为堇青石、氧化铝、纯硅分子筛、钛硅分子筛或硅铝分子筛;负载活性组分为金属氧化物或混合金属氧化物;制备方法为浸渍法、溶胶固定法、共沉淀法。所述双功能吸附催化剂中,金属氧化物质量百分数为0.5~20wt.%,比表面积在25~1000m2/g,孔径尺寸在1.2~4.0nm,孔容在0.2~0.8cm3/g。An integrated VOCs adsorption concentration-catalytic oxidation degradation runner device, including a runner, a circular shell, a first pump 3, a heater 4, a second pump 5, a motor 6, a circular shell 7 and a shaft 8; The runner includes a runner adsorption zone 1 and a runner catalytic oxidation zone 2; the runner is connected to the motor 6 through a conveyor belt; the runner is arranged inside the circular housing 7 through a shaft 8; the first pump 3 is connected to the circular shell 7. shaped housing 7; the second pump 5 is connected to the circular housing 7; the heater 4 is connected to the circular housing 7; the runner is uniformly attached with a dual-function adsorption catalyst; wherein the first pump 3 The connection with the circular shell 7 is facing the runner adsorption area 1 area, the connection between the second pump 5 and the circular shell 7 is facing the runner catalytic oxidation zone 2 area, the heater 4 and the circular shell 7 The junction is facing the rotor catalytic oxidation zone 2. The area ratio of the rotor adsorption zone 1 and the rotor catalytic oxidation zone 2 is 1/7˜1/2. The material morphology of the bifunctional adsorption catalyst is honeycomb, corrugated or granular; the base material is cordierite, alumina, pure silicon molecular sieve, titanium silicon molecular sieve or silicon aluminum molecular sieve; the active component is metal oxide or Mixed metal oxide; the preparation method is impregnation method, sol fixation method and co-precipitation method. In the dual-function adsorption catalyst, the metal oxide mass percentage is 0.5-20wt.%, the specific surface area is 25-1000m 2 /g, the pore size is 1.2-4.0nm, and the pore volume is 0.2-0.8cm 3 /g.
实施例1Example 1
(1)一种一体式VOCs吸附浓缩-催化氧化降解转轮装置:(1) An integrated VOCs adsorption concentration-catalytic oxidation degradation runner device:
转轮分成两个扇形区,转轮吸附区1和转轮催化氧化区2组成,转轮吸附区1和转轮催化氧化区2的面积比例为1/3;转轮上均匀附着有双功能吸附催化剂,其材料形貌为蜂窝式;基底材料为堇青石;负载活性组分为Pd-Ce混合金属氧化物;制备方法为浸渍法。具体制备方法为:将Ce(NO3)3·6H2O 20ml,0.35mol/L水溶液浸渍在堇青石10g中,120℃干燥10h,400℃煅烧4h;然后将酸性PdCl2(pH=2.5)溶液5ml,0.19mol/L浸渍于上述载体中,120℃干燥10h,400℃煅烧4h,制得Pd-Ce/堇青石双功能吸附催化剂。The runner is divided into two fan-shaped areas, the runner adsorption zone 1 and the runner catalytic oxidation zone 2, the area ratio of the runner adsorption zone 1 and the runner catalytic oxidation zone 2 is 1/3; The adsorption catalyst has a honeycomb material shape; the base material is cordierite; the loaded active component is Pd-Ce mixed metal oxide; the preparation method is an impregnation method. The specific preparation method is: immerse 20ml of Ce(NO 3 ) 3 ·6H 2 O, 0.35mol/L aqueous solution in 10g of cordierite, dry at 120°C for 10h, and calcined at 400°C for 4h; then acidic PdCl 2 (pH=2.5) 5ml of the solution, 0.19mol/L, was impregnated in the above carrier, dried at 120°C for 10h, and calcined at 400°C for 4h to prepare a Pd-Ce/cordierite dual-functional adsorption catalyst.
(2)一种一体式VOCs吸附浓缩-催化氧化降解转轮工艺:(2) An integrated VOCs adsorption concentration-catalytic oxidation degradation runner process:
浓度为500mg/m3的有机废气由泵带入温度为25℃的转轮吸附区1,废气中的VOCs在转轮吸附区1发生吸附,排出净化气体;转轮吸附区1上的材料趋于吸附饱和时,慢慢转入温度为200℃的转轮催化氧化区2,在200℃下,转轮上浓缩的VOCs被吸附催化剂表面的催化位所催化氧化,生成CO2和水排出;转轮催化氧化区2上的双功能吸附催化剂本身得到再生;经再生的吸附催化剂转回到转轮吸附区1循环使用。VOCs去除率>98%,达到工业尾气的国家排放标准。The organic waste gas with a concentration of 500mg/ m3 is brought into the rotor adsorption zone 1 with a temperature of 25°C by the pump, and the VOCs in the exhaust gas are adsorbed in the rotor adsorption zone 1, and the purified gas is discharged; When the adsorption is saturated, slowly transfer to the catalytic oxidation zone 2 of the rotor at a temperature of 200°C. At 200°C, the VOCs concentrated on the rotor are catalyzed and oxidized by the catalytic sites on the surface of the adsorption catalyst to generate CO 2 and discharge water; The dual-function adsorption catalyst in the rotor catalytic oxidation zone 2 is regenerated; the regenerated adsorption catalyst is transferred back to the rotor adsorption zone 1 for recycling. The removal rate of VOCs is >98%, meeting the national emission standards for industrial tail gas.
实施例2Example 2
(1)一种一体式VOCs吸附浓缩-催化氧化降解转轮装置:(1) An integrated VOCs adsorption concentration-catalytic oxidation degradation runner device:
转轮分成两个扇形区,转轮吸附区1和转轮催化氧化区2组成,转轮吸附区1和转轮催化氧化区2的面积比例为1/7;转轮上均匀附着有双功能吸附催化剂,其材料形貌为颗粒式;基底材料为γ-氧化铝;负载活性组分为Cu-Mn-Ce-Zr混合金属氧化物;制备方法为共沉淀法。具体制备方法为:将Cu(NO3)2 1.05g,Mn(NO3)2 1.26g,CeO2 0.88g,Zr(OH)4 1.65g溶解于100ml去离子水中,配成盐溶液,加入γ-氧化铝10g中,以氨水作为沉淀剂缓慢加人反应溶液中,调节pH值为12,陈化12h,过滤,洗涤,90℃下干燥2h,400℃煅烧4h,制得Cu-Mn-Ce-Zr/γ-氧化铝双功能吸附催化剂。The runner is divided into two fan-shaped areas, the runner adsorption zone 1 and the runner catalytic oxidation zone 2, the area ratio of the runner adsorption zone 1 and the runner catalytic oxidation zone 2 is 1/7; The adsorption catalyst has a granular shape; the base material is γ-alumina; the active component is Cu-Mn-Ce-Zr mixed metal oxide; the preparation method is coprecipitation. The specific preparation method is: dissolve 1.05g of Cu(NO 3 ) 2 , 1.26g of Mn(NO 3 ) 2 , 0.88g of CeO 2 , and 1.65g of Zr(OH) 4 in 100ml of deionized water to prepare a salt solution, and add γ -In 10g of alumina, slowly add ammonia water as a precipitant to the reaction solution, adjust the pH value to 12, age for 12h, filter, wash, dry at 90°C for 2h, and calcined at 400°C for 4h to obtain Cu-Mn-Ce -Zr/γ-alumina bifunctional adsorption catalyst.
(2)一种一体式VOCs吸附浓缩-催化氧化降解转轮工艺:(2) An integrated VOCs adsorption concentration-catalytic oxidation degradation runner process:
浓度为200mg/m3的有机废气由泵带入温度为20℃的转轮吸附区1,废气中的VOCs在转轮吸附区1发生吸附,排出净化气体;转轮吸附区1上的材料趋于吸附饱和时,慢慢转入温度为300℃的转轮催化氧化区2,在300℃空气气氛下,转轮上浓缩的VOCs被吸附催化剂表面的催化位所催化氧化,生成CO2和水排出;转轮催化氧化区2上的双功能吸附催化剂本身得到再生;经再生的吸附催化剂转回到转轮吸附区1循环使用。VOCs去除率>95%,达到工业尾气的国家排放标准。The organic waste gas with a concentration of 200mg/ m3 is brought into the rotor adsorption zone 1 with a temperature of 20°C by the pump, and the VOCs in the exhaust gas are adsorbed in the rotor adsorption zone 1, and the purified gas is discharged; When the adsorption is saturated, it slowly enters the catalytic oxidation zone 2 of the rotor at a temperature of 300 ° C. Under the air atmosphere of 300 ° C, the concentrated VOCs on the rotor are catalyzed and oxidized by the catalytic sites on the surface of the adsorption catalyst to generate CO 2 and water discharge; the dual-function adsorption catalyst on the rotor catalytic oxidation zone 2 is regenerated; the regenerated adsorption catalyst is transferred back to the rotor adsorption zone 1 for recycling. The removal rate of VOCs is >95%, meeting the national emission standards for industrial tail gas.
实施例3Example 3
(1)一种一体式VOCs吸附浓缩-催化氧化降解转轮装置:(1) An integrated VOCs adsorption concentration-catalytic oxidation degradation runner device:
转轮分成两个扇形区,转轮吸附区1和转轮催化氧化区2组成,转轮吸附区1和转轮催化氧化区2的面积比例为1/2;转轮上均匀附着有双功能吸附催化剂,其材料形貌为瓦楞式;基底材料为纯硅分子筛;负载活性组分为Pt-Ce混合金属氧化物;制备方法为共沉淀法。具体制备方法为:将H2PtCl6·6H2O 5ml,0.19mol/L和Ce(NO3)3·6H2O 20ml,0.35mol/L水溶液的混合溶液中加入纯硅分子筛10g,用0.1mol/L NaOH水溶液调节pH值到8.5左右,在80℃搅拌1h,过滤,洗涤,100℃干燥10h,400℃煅烧2h,制得Pt-Ce/纯硅分子筛双功能吸附催化剂。The runner is divided into two fan-shaped areas, the runner adsorption zone 1 and the runner catalytic oxidation zone 2, the area ratio of the runner adsorption zone 1 and the runner catalytic oxidation zone 2 is 1/2; The adsorption catalyst has corrugated material morphology; the base material is pure silicon molecular sieve; the loaded active component is Pt-Ce mixed metal oxide; the preparation method is coprecipitation method. The specific preparation method is: add 10 g of pure silicon molecular sieves to the mixed solution of H 2 PtCl 6 6H 2 O 5ml, 0.19mol/L and Ce(NO 3 ) 3 6H 2 O 20ml, 0.35mol/L aqueous solution, and use 0.1 The mol/L NaOH aqueous solution adjusted the pH value to about 8.5, stirred at 80°C for 1h, filtered, washed, dried at 100°C for 10h, and calcined at 400°C for 2h to prepare the Pt-Ce/pure silicon molecular sieve dual-functional adsorption catalyst.
(2)一种一体式VOCs吸附浓缩-催化氧化降解转轮工艺:(2) An integrated VOCs adsorption concentration-catalytic oxidation degradation runner process:
浓度为500mg/m3的有机废气由泵带入温度为28℃的转轮吸附区1,废气中的VOCs在转轮吸附区1发生吸附,排出净化气体;转轮吸附区1上的材料趋于吸附饱和时,慢慢转入温度为150℃的转轮催化氧化区2,在150℃空气气氛下,转轮上浓缩的VOCs被吸附催化剂表面的催化位所催化氧化,生成CO2和水排出;转轮催化氧化区2上的双功能吸附催化剂本身得到再生;经再生的吸附催化剂转回到转轮吸附区1循环使用。VOCs去除率>95%,达到工业尾气的国家排放标准。The organic waste gas with a concentration of 500mg/ m3 is brought into the rotor adsorption zone 1 with a temperature of 28°C by the pump, and the VOCs in the exhaust gas are adsorbed in the rotor adsorption zone 1, and the purified gas is discharged; When the adsorption is saturated, it slowly enters the catalytic oxidation zone 2 of the rotor at a temperature of 150°C. Under the air atmosphere of 150°C, the VOCs concentrated on the rotor are catalyzed and oxidized by the catalytic sites on the surface of the adsorbed catalyst to generate CO 2 and water discharge; the dual-function adsorption catalyst on the rotor catalytic oxidation zone 2 is regenerated; the regenerated adsorption catalyst is transferred back to the rotor adsorption zone 1 for recycling. The removal rate of VOCs is >95%, meeting the national emission standards for industrial tail gas.
实施例4Example 4
(1)一种一体式VOCs吸附浓缩-催化氧化降解转轮装置:(1) An integrated VOCs adsorption concentration-catalytic oxidation degradation runner device:
转轮分成两个扇形区,转轮吸附区1和转轮催化氧化区2组成,转轮吸附区1和转轮催化氧化区2的面积比例为1/4;转轮上均匀附着有双功能吸附催化剂,其材料形貌为颗粒式;基底材料为钛硅分子筛;负载活性组分为Ag-Fe混合金属氧化物;制备方法为共沉淀法。具体制备方法为:将AgNO3 5ml,0.19mol/L和Fe(NO3)2的水溶液20ml,1.05mol/L的混合溶液中加入钛硅分子筛,用0.1mol/L NaOH水溶液调节pH值到12,沉淀老化5h,过滤,洗涤,100℃干燥10h,400℃煅烧2h,制得Ag-Fe/钛硅分子筛双功能吸附催化剂。The runner is divided into two fan-shaped areas, the runner adsorption zone 1 and the runner catalytic oxidation zone 2, the area ratio of the runner adsorption zone 1 and the runner catalytic oxidation zone 2 is 1/4; The adsorption catalyst has a particle shape; the base material is a titanium-silicon molecular sieve; the active component is Ag-Fe mixed metal oxide; the preparation method is a co-precipitation method. The specific preparation method is: add titanium silicon molecular sieve to the mixed solution of AgNO 3 5ml, 0.19mol/L and Fe(NO 3 ) 2 aqueous solution 20ml, 1.05mol/L, and adjust the pH value to 12 with 0.1mol/L NaOH aqueous solution. , precipitated and aged for 5 hours, filtered, washed, dried at 100°C for 10 hours, and calcined at 400°C for 2 hours to prepare the Ag-Fe/titanium-silicon molecular sieve dual-functional adsorption catalyst.
(2)一种一体式VOCs吸附浓缩-催化氧化降解转轮工艺:(2) An integrated VOCs adsorption concentration-catalytic oxidation degradation runner process:
浓度为100mg/m3的有机废气由泵带入温度为25℃的转轮吸附区1,废气中的VOCs在转轮吸附区1发生吸附,排出净化气体;转轮吸附区1上的材料趋于吸附饱和时,慢慢转入温度为250℃的转轮催化氧化区2,在250℃空气气氛下,转轮上浓缩的VOCs被吸附催化剂表面的催化位所催化氧化,生成CO2和水排出;转轮催化氧化区2上的双功能吸附催化剂本身得到再生;经再生的吸附催化剂转回到转轮吸附区1循环使用。VOCs去除率>98%,达到工业尾气的国家排放标准。The organic waste gas with a concentration of 100mg/ m3 is brought into the rotor adsorption zone 1 with a temperature of 25°C by the pump, and the VOCs in the exhaust gas are adsorbed in the rotor adsorption zone 1, and the purified gas is discharged; the materials on the rotor adsorption zone 1 tend to When the adsorption is saturated, it slowly enters the catalytic oxidation zone 2 of the rotor at a temperature of 250 ° C. Under the air atmosphere of 250 ° C, the VOCs concentrated on the rotor are catalyzed and oxidized by the catalytic sites on the surface of the adsorption catalyst to generate CO 2 and water discharge; the dual-function adsorption catalyst on the rotor catalytic oxidation zone 2 is regenerated; the regenerated adsorption catalyst is transferred back to the rotor adsorption zone 1 for recycling. The removal rate of VOCs is >98%, meeting the national emission standards for industrial tail gas.
实施例5Example 5
(1)一种一体式VOCs吸附浓缩-催化氧化降解转轮装置:(1) An integrated VOCs adsorption concentration-catalytic oxidation degradation runner device:
转轮分成两个扇形区,转轮吸附区1和转轮催化氧化区2组成,转轮吸附区1和转轮催化氧化区2的面积比例为1/5;转轮上均匀附着有双功能吸附催化剂,其材料形貌为蜂窝式;基底材料为硅铝分子筛;负载活性组分为Pd-Ni混合金属氧化物;制备方法为浸渍法。具体制备方法为:将Ni(NO3)2水溶液20ml,0.70mol/L浸渍在10g硅铝分子筛中,120℃干燥10h,400℃煅烧4h;然后将酸性PdCl2(pH=2.5)溶液5ml,0.19mol/L浸渍于上述载体中,120℃干燥10h,400℃煅烧4h,制得Pd-Ni/硅铝分子筛双功能吸附催化剂。The runner is divided into two fan-shaped areas, the runner adsorption zone 1 and the runner catalytic oxidation zone 2, the area ratio of the runner adsorption zone 1 and the runner catalytic oxidation zone 2 is 1/5; The adsorption catalyst has a honeycomb material shape; the base material is a silica-alumina molecular sieve; the loaded active component is a Pd-Ni mixed metal oxide; the preparation method is an impregnation method. The specific preparation method is: immerse 20ml of Ni(NO 3 ) 2 aqueous solution, 0.70mol/L, in 10g of silica-alumina molecular sieve, dry at 120°C for 10h, and calcinate at 400°C for 4h; then add 5ml of acidic PdCl2 (pH=2.5) solution, 0.19 mol/L impregnated in the above carrier, dried at 120°C for 10h, and calcined at 400°C for 4h to prepare a Pd-Ni/silicon-alumina molecular sieve dual-functional adsorption catalyst.
(2)一种一体式VOCs吸附浓缩-催化氧化降解转轮工艺:(2) An integrated VOCs adsorption concentration-catalytic oxidation degradation runner process:
浓度为1500mg/m3的有机废气由泵带入温度为30℃的转轮吸附区1,废气中的VOCs在转轮吸附区1发生吸附,排出净化气体;转轮吸附区1上的材料趋于吸附饱和时,慢慢转入温度为200℃的转轮催化氧化区2,在200℃空气气氛下,转轮上浓缩的VOCs被吸附催化剂表面的催化位所催化氧化,生成CO2和水排出;转轮催化氧化区2上的双功能吸附催化剂本身得到再生;经再生的吸附催化剂转回到转轮吸附区1循环使用。VOCs去除率>95%,达到工业尾气的国家排放标准。The organic waste gas with a concentration of 1500mg/ m3 is brought into the rotor adsorption zone 1 with a temperature of 30°C by the pump, and the VOCs in the exhaust gas are adsorbed in the rotor adsorption zone 1, and the purified gas is discharged; When the adsorption is saturated, it slowly enters the catalytic oxidation zone 2 of the rotor at a temperature of 200°C. Under the air atmosphere of 200°C, the VOCs concentrated on the rotor are catalyzed and oxidized by the catalytic sites on the surface of the adsorbed catalyst to generate CO 2 and water discharge; the dual-function adsorption catalyst on the rotor catalytic oxidation zone 2 is regenerated; the regenerated adsorption catalyst is transferred back to the rotor adsorption zone 1 for recycling. The removal rate of VOCs is >95%, meeting the national emission standards for industrial tail gas.
本发明提出一种一体式VOCs吸附浓缩-催化氧化降解转轮工艺,其使用吸附催化剂的孔隙结构、VOCs降解性能如下:The present invention proposes an integrated VOCs adsorption concentration-catalytic oxidation degradation runner process, which uses the pore structure and VOCs degradation performance of the adsorption catalyst as follows:
(1)孔隙结构(1) Pore structure
采用美国Micromeritics ASAP 2010型比表面积和孔隙分布测试仪测试了本发明制备的系列吸附催化剂的比表面积(SBET)、孔径分布(Pore size)和孔容(VTotal),结果如表1所示。表1示出,吸附催化剂的比表面积在25~1000m2/g范围,孔径尺寸在1.2~4.0nm范围,孔容在0.2~0.8cm3/g范围。Adopt U.S. Micromeritics ASAP 2010 type specific surface area and pore distribution tester to test the specific surface area (S BET ), pore size distribution (Pore size) and pore volume (V Total ) of the series adsorption catalysts prepared by the present invention, the results are shown in table 1 . Table 1 shows that the specific surface area of the adsorbed catalyst is in the range of 25-1000 m 2 /g, the pore size is in the range of 1.2-4.0 nm, and the pore volume is in the range of 0.2-0.8 cm 3 /g.
表1本发明实施例中5种吸附催化剂的孔结构参数The pore structure parameter of 5 kinds of adsorption catalysts in the embodiment of the present invention in table 1
(2)VOCs浓度的测定(2) Determination of VOCs concentration
应用便携式VOCs检测仪测定尾气中VOCs的进出口浓度,计算得到VOCs去除率。五个实施例的VOCs去除率分别为98,95,95,98,95%,达到工业尾气的国家排放标准。A portable VOCs detector was used to measure the inlet and outlet concentrations of VOCs in the tail gas, and the VOCs removal rate was calculated. The VOCs removal rates of the five examples are 98, 95, 95, 98, and 95% respectively, meeting the national emission standards for industrial tail gas.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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CN112973436B (en) * | 2021-02-03 | 2023-01-24 | 浙江天蓝环保技术股份有限公司 | Device and process for in-situ degradation of VOCs (volatile organic compounds) by cooperation of rotating wheel adsorption concentration and high-energy ionization and photocatalysis |
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