CN106033847A - cold joint - Google Patents
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- CN106033847A CN106033847A CN201510115197.8A CN201510115197A CN106033847A CN 106033847 A CN106033847 A CN 106033847A CN 201510115197 A CN201510115197 A CN 201510115197A CN 106033847 A CN106033847 A CN 106033847A
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- 230000007423 decrease Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000033228 biological regulation Effects 0.000 description 4
- 210000003278 egg shell Anatomy 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及装配领域,尤其涉及一种装配工艺中经常使用的冷接头。The invention relates to the field of assembly, in particular to a cold joint often used in the assembly process.
背景技术Background technique
目前装配工艺中使用的冷接头安装时普遍要使用到三个员工,一个员工接线,一个员工打冷接头,还有一个员工给冷接头套套管或者鸡蛋壳(因为目前的冷接头比较薄碰到产品内壁都会造成耐压性能不符合安规要求);而且目前的冷接头在使用过程中经常发现有打破冷接头的情况,也会出现没打紧、漏铜丝的现象,存在一定的安全和售后投诉隐患。总之,目前使用的冷接头存在以下几个缺点:(1)壁薄,达不到安规要求,需要配合鸡蛋壳、套管等一起使用;(如果冷接头太厚则冷截钳夹不动,无法操作);(2)易夹破,生产线气压不稳定,力度过大容易导致冷接头夹破;(3)使用的冷截钳有一定的危险性,属于特殊岗位,且钳子有寿命限制;(4)操作工艺比较复杂、节拍慢;(5)容易发生漏铜丝的现象。因此现有的冷接头的使用范围受限,且其使用成本和质量成本较高。At present, three employees are generally used for the installation of the cold joints used in the assembly process, one for wiring, one for the cold joints, and one for the sleeves or egg shells of the cold joints (because the current cold joints are relatively thin and touch The inner wall of the product will cause the pressure resistance performance to fail to meet the requirements of safety regulations); and the current cold joints are often found to be broken during use, and there are also phenomena such as untightening and copper wire leakage, which have certain safety and after-sales Complain about hidden dangers. In short, the cold joints currently used have the following disadvantages: (1) The wall is thin and cannot meet the safety requirements, and it needs to be used together with egg shells and casings; (if the cold joint is too thick, the cold cutting pliers cannot clamp , unable to operate); (2) easy to pinch, the air pressure of the production line is unstable, and excessive force may easily cause the cold joint to pinch; (3) the cold cutting pliers used are dangerous to a certain extent, and belong to special positions, and the pliers have a limited lifespan (4) The operating process is more complicated and the beat is slow; (5) The phenomenon of copper wire leakage is prone to occur. Therefore, the range of use of the existing cold joint is limited, and its use cost and quality cost are relatively high.
发明内容Contents of the invention
针对上述冷接头使用成本和质量成本较高的问题,本发明的目的是提供一种新的冷接头,该冷接头安装方便,符合安规要求。In view of the above-mentioned problems of high cost of use and quality of the cold joint, the purpose of the present invention is to provide a new cold joint, which is easy to install and meets the requirements of safety regulations.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种冷接头,包括可拆卸连接的第一主体部和第二主体部;A cold joint comprising a first body portion and a second body portion detachably connected;
所述第一主体部的内部设置有一端开口的空腔,在所述第一主体部的与所述开口相对的底壁上设置有绞线部;A cavity with an open end is provided inside the first main body part, and a twisted wire part is provided on the bottom wall of the first main body part opposite to the opening;
所述第二主体部上设置有通孔,且所述通孔沿所述通孔的轴向在所述第一主体部上的投影位于所述第一主体部的设置有所述绞线部的底壁上。The second body part is provided with a through hole, and the projection of the through hole on the first body part along the axial direction of the through hole is located at the part of the first body part where the strand part is provided. on the bottom wall.
在其中一个实施例中,所述绞线部为若干条绞牙,所述绞牙的一端固定在所述底壁上;所述绞牙的形状为镰刀形、月牙形、双月牙形、弹簧形或双螺旋形。In one of the embodiments, the twisted part is a plurality of twisted teeth, and one end of the twisted teeth is fixed on the bottom wall; the shape of the twisted teeth is a sickle shape, a crescent shape, a double crescent shape, a spring shape or double helix.
在其中一个实施例中,所述第一主体部和所述第二主体部螺纹连接。In one of the embodiments, the first main body part and the second main body part are screwed together.
在其中一个实施例中,所述第一主体部包括容纳部和连接部,所述空腔设置在所述容纳部中,所述连接部设置在所述空腔的开口端,所述连接部的内径与所述第二主体部的外径相适配;In one of the embodiments, the first body part includes a receiving part and a connecting part, the cavity is arranged in the receiving part, the connecting part is arranged at the open end of the cavity, and the connecting part The inner diameter of the second body part is adapted to the outer diameter;
在所述连接部上设置有内螺纹,在所述第二主体部上设置有与所述内螺纹相配合的外螺纹,所述第一主体部和所述第二主体部通过所述内螺纹和所述外螺纹连接。An internal thread is provided on the connecting portion, an external thread matched with the internal thread is provided on the second main body, and the first main body and the second main body pass through the internal thread Connect with the external thread.
在其中一个实施例中,所述第二主体部包括相互连接的夹紧部和连接部,且所述连接部的内径与所述第一主体部的外径相适配;In one of the embodiments, the second main body part includes a clamping part and a connecting part connected to each other, and the inner diameter of the connecting part is adapted to the outer diameter of the first main body part;
在所述连接部上设置有内螺纹,在所述第一主体部上设置有与所述内螺纹相配合的外螺纹,所述第一主体部和所述第二主体部通过所述内螺纹和所述外螺纹连接。An internal thread is provided on the connecting part, an external thread matched with the internal thread is provided on the first main body part, and the first main body part and the second main body part pass through the internal thread Connect with the external thread.
在其中一个实施例中,在所述内螺纹或外螺纹的底部设置有避免所述第一主体部和所述第二主体部反旋的空位螺纹。In one of the embodiments, a vacant thread is provided at the bottom of the internal thread or the external thread to prevent back-rotation of the first body part and the second body part.
在其中一个实施例中,在所述第一主体部的内侧壁上设置有凸出部;In one of the embodiments, a protrusion is provided on the inner side wall of the first main body;
在所述第二主体部上设置有伸出部;当所述第一主体部和所述第二主体部螺纹连接时,所述凸出部压紧所述伸出部。A protruding part is provided on the second main body part; when the first main body part and the second main body part are screwed together, the protruding part presses the protruding part.
在其中一个实施例中,所述凸出部和所述伸出部均呈环状。In one of the embodiments, both the protruding part and the protruding part are ring-shaped.
在其中一个实施例中,所述凸出部的与所述伸出部相接触的面为斜面;所述凸出部的斜面向远离所述绞线部的方向倾斜。In one embodiment, the surface of the protruding portion in contact with the protruding portion is an inclined surface; the inclined surface of the protruding portion is inclined in a direction away from the strand portion.
在其中一个实施例中,所述伸出部的与所述凸出部相接触的面为斜面,所述伸出部的斜面向靠近所述第二主体部的方向倾斜。In one of the embodiments, the surface of the protruding part that is in contact with the protruding part is an inclined surface, and the inclined surface of the protruding part is inclined in a direction approaching the second main body part.
在其中一个实施例中,所述伸出部的通孔的内径沿着靠近所述第一主体部的方向逐渐减小。In one of the embodiments, the inner diameter of the through hole of the extension portion gradually decreases along a direction approaching the first main body portion.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明的冷接头通过将冷接头分体设置,将现有的使用冷截钳夹的安装方式改为旋紧式的安装方式,由于不使用冷截钳因此本发明的冷接头可以适当加厚,这样一方面符合安规要求,另一方面可以避免夹破冷接头的问题;(1) The cold joint of the present invention changes the existing installation method of using cold cutting clamps into a screw-on installation method by setting the cold joint separately, and the cold joint of the present invention can be used because the cold cutting clamp is not used. Appropriately thickened, so that on the one hand, it meets the requirements of safety regulations, and on the other hand, it can avoid the problem of pinching cold joints;
(2)改变了安装方式后,在使用成本上节约了人工,不需要使用冷截钳,降低了安装成本;(2) After changing the installation method, labor is saved in the use cost, and the cold cutter is not needed, which reduces the installation cost;
(3)简化了操作工艺,提高了装配效率;(3) The operation process is simplified and the assembly efficiency is improved;
(4)本发明的冷接头避免了铜丝露出的问题。(4) The cold joint of the present invention avoids the problem of exposed copper wires.
附图说明Description of drawings
图1为本发明的冷接头的一个实施例的整体示意图;Fig. 1 is the overall schematic diagram of an embodiment of the cold joint of the present invention;
图2为图1所示的冷接头的俯视示意图。FIG. 2 is a schematic top view of the cold joint shown in FIG. 1 .
具体实施方式detailed description
为了使本发明的冷接头的目的、技术方案及优点更加清楚明白,以下结合具体附图及具体实施例,对本发明进行进一步详细说明。In order to make the purpose, technical solution and advantages of the cold joint of the present invention clearer, the present invention will be further described in detail below in conjunction with specific drawings and specific embodiments.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
参见图1和图2,本发明提供了一种冷接头,包括第一主体部100和第二主体部200;所述第一主体部100的内部设置有一端开口的空腔101,在所述第一主体部100的与所述开口相对的底壁102上设置有绞线部103;所述第二主体部200上设置有通孔210,且所述通孔210沿通孔210的轴向在第一主体部100上的投影(如图1所示方向的在水平方向上的正投影)位于所述第一主体部100的设置有所述绞线部103的底壁102上。其中第一主体部100和第二主体部200为分体式的,并且第一主体部100和第二主体部200之间可拆卸连接。本实施例中所述第一主体部100和所述第二主体部200螺纹连接。1 and 2, the present invention provides a cold joint, including a first body part 100 and a second body part 200; the inside of the first body part 100 is provided with a cavity 101 with an open end, in the The bottom wall 102 of the first body part 100 opposite to the opening is provided with a strand part 103; The projection on the first main body part 100 (the orthographic projection of the direction shown in FIG. 1 in the horizontal direction) is located on the bottom wall 102 of the first main body part 100 on which the twisted wire part 103 is disposed. Wherein the first body part 100 and the second body part 200 are split, and the first body part 100 and the second body part 200 are detachably connected. In this embodiment, the first body part 100 and the second body part 200 are screwed together.
本发明的冷接头对现有的冷接头进行了改进,其将冷接头分为两部分,这两部分之间采用螺纹连接的方式,也就是说采用旋钮的方式可以将两部分固定并将引线接好,这样操作时不需要冷截钳,这样就可以将冷接头的壁厚适当加厚,壁厚较大的冷接头可以达到安规要求,不需要一定与套管或鸡蛋壳配合使用,同时壁厚较大的冷接头不易夹破。The cold joint of the present invention improves the existing cold joint. It divides the cold joint into two parts, and the two parts are connected by threads, that is to say, the two parts can be fixed and the lead wires can be fixed by the knob. Connect it well, so that the cold cutting pliers are not needed during operation, so that the wall thickness of the cold joint can be appropriately thickened, and the cold joint with a larger wall thickness can meet the requirements of safety regulations, and it does not need to be used in conjunction with casing or egg shells. At the same time, cold joints with larger wall thickness are not easy to be pinched.
第一主体部100中的绞线部103是用来与配线绞合的,使用时将配线的漏铜丝从第二主体部200的通孔210中插入,直至配线的漏铜丝接触到绞线部103;然后将第一主体部100和第二主体部200通过螺纹旋紧,旋紧的同时配线的漏铜丝和绞线部103进行咬合从而完成接线。目前的冷接头是利用其内部的铜片的变形来咬紧配线中的铜丝,但是这样操作很容易有铜丝漏出来,本发明的冷接头改变了以往的插入和咬紧的接线方式,配线和铜丝和绞线部的结合随着旋转的次数越多咬合的越紧,配线和绞线部是360度环绕压线,完全避免了铜丝露出的问题。The twisted wire part 103 in the first main body part 100 is used for twisting with the wiring. During use, the copper leakage wire of the wiring is inserted from the through hole 210 of the second main body part 200 until the copper leakage wire of the wiring Contact the twisted wire part 103; then the first main body part 100 and the second main body part 200 are screwed tightly, and at the same time the leak copper wire of the wiring is engaged with the twisted wire part 103 to complete the wiring. The current cold joint uses the deformation of the internal copper sheet to bite the copper wire in the wiring, but it is easy for the copper wire to leak out in this way. The cold joint of the present invention changes the previous wiring method of inserting and clamping , the combination of wiring and copper wires and twisted wires will become tighter with the more rotations, the wiring and twisted wires are 360 degrees around the crimped wires, completely avoiding the problem of exposed copper wires.
从使用成本上分析,本发明的冷接头不需要使用冷截钳,因此只需要一个员工单独即可完成冷接头的安装,节省了人工成本和设备成本;同时本发明的冷接头不用实现将两根配线的漏铜丝绞合在一起,只需要穿过通孔即可,因此简化了操作工艺,提高了装配速度。据统计,冷接头的装配速度提高了4倍。From the analysis of the cost of use, the cold joint of the present invention does not need to use cold cutting pliers, so only one employee can complete the installation of the cold joint alone, saving labor costs and equipment costs; The copper leakage wires of the root wiring are twisted together and only need to pass through the through hole, thus simplifying the operation process and improving the assembly speed. According to statistics, the assembly speed of cold joints has increased by 4 times.
较佳的,作为一种可实施方式,参见图1,所述绞线部103为若干条绞牙,所述绞牙的一端固定在所述底壁102上,绞牙的另一端为自由端;所述绞牙的形状为镰刀形、月牙形、双月牙形、弹簧形或双螺旋形。为了使绞牙和配线的咬合达到最好的效果,绞牙的形状可以是多样化的,可以根据实际设计不同形状的绞牙。参见图1,若干条绞牙之间可以平行设置,也可以非平行设置,较优的所有绞牙的自由端最好相交于一点。Preferably, as a possible implementation, referring to Fig. 1, the twisted wire part 103 is a plurality of twisted teeth, one end of the twisted teeth is fixed on the bottom wall 102, and the other end of the twisted teeth is a free end ; The shape of the twisted tooth is a sickle shape, a crescent shape, a double crescent shape, a spring shape or a double helix shape. In order to achieve the best effect on the occlusion of the twisted teeth and wiring, the shapes of the twisted teeth can be varied, and different shapes of twisted teeth can be designed according to the actual situation. Referring to Fig. 1, several twisted teeth can be arranged in parallel or non-parallel, preferably the free ends of all twisted teeth intersect at one point.
第一主体部100和第二主体部200通过螺纹连接。作为一种可实施方式,参见图1,所述第一主体部100包括容纳部110和连接部120,所述空腔101设置在所述容纳部110中,所述连接部120设置在所述空腔101的开口端,所述连接部120的内径与所述第二主体部200的外径相适配;在所述连接部120上设置有内螺纹121,在所述第二主体部200上设置有与所述内螺纹121相配合的外螺纹201,所述第一主体部100和所述第二主体部200通过所述内螺纹121和所述外螺纹201连接。本实施例中第二主体部200通过螺纹连接在连接部的内部。The first body part 100 and the second body part 200 are connected by threads. As a possible implementation mode, referring to FIG. 1 , the first body part 100 includes a receiving part 110 and a connecting part 120, the cavity 101 is set in the receiving part 110, and the connecting part 120 is set in the The opening end of the cavity 101, the inner diameter of the connecting part 120 is adapted to the outer diameter of the second main body part 200; An external thread 201 matched with the internal thread 121 is provided on the top, and the first main body part 100 and the second main body part 200 are connected through the internal thread 121 and the external thread 201 . In this embodiment, the second main body part 200 is connected inside the connecting part through threads.
作为另一种实施方式,所述第二主体部200包括相互连接的夹紧部和连接部,且所述连接部的内径与所述第一主体部100的外径相适配;在所述连接部上设置有内螺纹,在所述第一主体部上设置有与所述内螺纹相配合的外螺纹,所述第一主体部和所述第二主体部通过所述内螺纹和所述外螺纹连接。本实施例中第一主体部100和第二主体部200旋紧连接后,第一主体部100的一部分位于第二主体部中。As another embodiment, the second main body part 200 includes a clamping part and a connecting part connected to each other, and the inner diameter of the connecting part is adapted to the outer diameter of the first main body part 100; The connecting part is provided with an internal thread, and the first main body is provided with an external thread matched with the internal thread, and the first main body and the second main body pass through the internal thread and the External thread connection. In this embodiment, after the first body part 100 and the second body part 200 are screwed together, a part of the first body part 100 is located in the second body part.
较佳的,作为一种较好的实施方式,在螺纹的底部设置有能够避免第一主体部100和第二主体部200反旋的空位螺纹。该空位螺纹能够在旋紧到螺纹底部的同时将第一主体部和第二主体部紧紧旋在一起,再进行反向旋开的时候是无效的,这样设置能够有效的避免产品晃动时导致螺纹结构在反方向力的作用下将螺纹结构旋开的可能,进一步增加了安装的可靠性。本实施例中在内螺纹和外螺纹的底部均设置有空位螺纹,也可以仅在内螺纹或仅在外螺纹上设置空位螺纹。Preferably, as a better embodiment, a vacant thread that can prevent the first body part 100 and the second body part 200 from back-rotating is provided at the bottom of the thread. The vacant thread can screw the first main body and the second main body together tightly when screwed to the bottom of the thread, and then it is invalid when unscrewed in the opposite direction. This setting can effectively prevent the product from shaking. The possibility that the threaded structure can be unscrewed under the action of the force in the opposite direction further increases the reliability of the installation. In this embodiment, vacant threads are provided at the bottoms of both the internal thread and the external thread, and vacant threads may be provided only on the internal thread or only on the external thread.
较佳的,作为一种可实施方式,参见图1,在所述第一主体部100的内侧壁上设置有凸出部130;在所述第二主体部200上设置有伸出部220;当所述第一主体部100和所述第二主体部200螺纹连接时,所述凸出部130压紧所述伸出部220。在第一主体部100和第二主体部200旋紧的过程中,凸出部130能够压紧伸出部220,这样就能够压紧位于伸出部220中的配线,这样绞紧的配线和绞线部就不会在外力的拉扯下扯开或脱落。Preferably, as a possible implementation manner, referring to FIG. 1 , a protruding portion 130 is provided on the inner side wall of the first main body portion 100; a protruding portion 220 is provided on the second main body portion 200; When the first body part 100 and the second body part 200 are screwed together, the protruding part 130 presses the protruding part 220 . During the screwing process of the first main body part 100 and the second main body part 200, the protruding part 130 can press the protruding part 220, so that the wiring located in the protruding part 220 can be pressed, and the twisted wiring The wire and the twisted wire portion will not tear or fall off under the pulling of the external force.
凸出部130可以呈环状,也可以为若干个爪,同样的,伸出部220也可以呈环状,可以为若干个爪。较优的,所述凸出部130和所述伸出部220均呈环状,这样设置能够保证凸出部完全压紧伸出部。The protruding portion 130 may be in the shape of a ring, or several claws. Similarly, the protruding portion 220 may also be in the shape of a ring, and may be several claws. Preferably, both the protruding part 130 and the protruding part 220 are ring-shaped, so that the protruding part can completely press the protruding part.
更优的,所述凸出部130的与所述伸出部220相接触的面131为斜面;所述凸出部130的斜面131向远离所述绞线部103的方向倾斜。设置斜面能够更好的压紧伸出部220。参见图1,两个相对的斜面之间的夹角小于90度。More preferably, the surface 131 of the protruding portion 130 in contact with the protruding portion 220 is an inclined surface; the inclined surface 131 of the protruding portion 130 is inclined in a direction away from the strand portion 103 . Setting the slope can better compress the protruding part 220 . Referring to Fig. 1, the angle between two opposite slopes is less than 90 degrees.
进一步的,所述伸出部220的与所述凸出部130相接触的面221为斜面,所述伸出部220的斜面221向靠近所述第二主体部200的方向倾斜。相对的两个斜面221之间的夹角小于90度。Further, the surface 221 of the protruding portion 220 in contact with the protruding portion 130 is a slope, and the slope 221 of the protruding portion 220 is inclined towards the direction approaching the second main body portion 200 . The angle between the two opposite slopes 221 is less than 90 degrees.
较优的,所述伸出部220的通孔的内径沿着靠近所述第一主体部100的方向逐渐减小。这样设置能够很好的夹紧配线,避免配线脱落。Preferably, the inner diameter of the through hole of the extension part 220 decreases gradually along the direction approaching the first main body part 100 . This setting can clamp the wiring very well and prevent the wiring from falling off.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be determined by the claims.
Claims (11)
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CN109545520A (en) * | 2018-12-25 | 2019-03-29 | 宁波天安集团开关有限公司 | A kind of transformer of the electrical teaching Switching Power Supply fixed using elastic slice |
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