CN106019086A - High-voltage overhead conductor test system - Google Patents
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/08—Locating faults in cables, transmission lines, or networks
- G01R31/081—Locating faults in cables, transmission lines, or networks according to type of conductors
- G01R31/085—Locating faults in cables, transmission lines, or networks according to type of conductors in power transmission or distribution lines, e.g. overhead
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- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
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Abstract
Description
技术领域technical field
本发明涉及电力系统检测领域,具体而言,涉及一种高压架空导线检测系统。The invention relates to the field of power system detection, in particular to a high-voltage overhead wire detection system.
背景技术Background technique
高压架空导线架在高空,长期遭受风吹日晒,因此定期的检修工作是不可避免的,同样也由于高压架空导线架在高空的原因,使检修工作变得不是很容易,若是每一根导线都需要检修工人爬上高空去检查和维修,不但耗时耗力,而且存在极大的危险性;随着无人机技术的发展,电力部门把无人机技术和高空检修结合在一起,但由于无人机为遥控操作,高空经常横向风比较大,因此,无人机升空后,无人机的操控并不是一件很容易的事,如果操控不稳的话,检修的效率和质量将大打折扣。The high-voltage overhead wire frame is at high altitude and has been exposed to wind and sun for a long time. Therefore, regular maintenance work is inevitable. Also because the high-voltage overhead wire frame is high-altitude, the maintenance work is not very easy. If each wire Both require maintenance workers to climb up to the sky for inspection and maintenance, which is not only time-consuming and labor-intensive, but also extremely dangerous; with the development of drone technology, the power sector combines drone technology with high-altitude maintenance, but Since the UAV is operated by remote control, the horizontal wind is often relatively strong at high altitude. Therefore, it is not easy to control the UAV after it is lifted into the air. If the UAV is not controlled stably, the efficiency and quality of maintenance will be reduced. Big discount.
发明内容Contents of the invention
本发明的目的在于提供一种高压架空导线检测系统,以改善上述的问题。The object of the present invention is to provide a high-voltage overhead wire detection system to improve the above problems.
本发明是这样实现的:The present invention is achieved like this:
本发明提供的高压架空导线检测系统包括遥控控制的无人机,无人机的底部设置有夹持装置和探伤装置;夹持装置包括夹件、滑块、第一电机、电缆扫描仪、单片机、横向设置的第一螺杆和安装底座,夹件包括第一夹件和第二夹件,滑块包括第一滑块和第二滑块,第一夹件与第一滑块连接,第二夹件与第二滑块连接;第一螺杆设置有正螺纹段和反螺纹段,第一螺杆的中部设置有凸块,凸块位于正螺纹段和反螺纹段之间,安装底座的底部设置有滑道,第一螺杆位于滑道的内部且凸块位于滑道的中部,第一滑块滑动嵌设于滑道的内部且与正螺纹段螺纹连接,第二滑块滑动嵌设于滑道的内部且与反螺纹段螺纹连接;电缆扫描仪设置于安装底座的底部,电缆扫描仪位于滑道的一侧且对应设置于滑道的中部;第一电机驱动第一螺杆转动;电缆扫描仪和第一电机均与单片机电连接,单片机接收电缆扫描仪扫描到导线的信息时,单片机控制第一电机转动;The high-voltage overhead wire detection system provided by the present invention includes a drone controlled by remote control, and the bottom of the drone is provided with a clamping device and a flaw detection device; the clamping device includes a clamp, a slider, a first motor, a cable scanner, a single-chip microcomputer , the first screw rod and the mounting base arranged horizontally, the clip includes a first clip and a second clip, the slider includes a first slider and a second slider, the first clip is connected with the first slider, and the second The clip is connected with the second slider; the first screw is provided with a positive thread section and a reverse thread section, the middle part of the first screw is provided with a bump, and the bump is located between the forward thread section and the reverse thread section, and the bottom of the mounting base is provided with There is a slideway, the first screw rod is located inside the slideway and the projection is located in the middle of the slideway, the first slider is slidably embedded in the inside of the slideway and threaded with the positive thread segment, the second slider is slidably embedded in the slideway The inside of the channel and threaded with the anti-thread section; the cable scanner is arranged at the bottom of the installation base, and the cable scanner is located on one side of the slideway and correspondingly arranged in the middle of the slideway; the first motor drives the first screw to rotate; the cable scan Both the instrument and the first motor are electrically connected to the single-chip microcomputer, and when the single-chip microcomputer receives the information that the cable scanner scans the wire, the single-chip microcomputer controls the rotation of the first motor;
探伤装置与夹持装置并排设置,探伤装置包括至少一个机械臂,每个机械臂的末端设置有标记组件和探伤仪,标记组件包括安装盒、微电机、竖向设置于安装盒的内部的第二螺杆和涂料笔,第二螺杆的一端与涂料笔连接,第二螺杆的另一端与微电机之间设置有齿轮;安装盒的纵向截面包括与安装盒的底壁对应的半圆弧。The flaw detection device and the clamping device are arranged side by side. The flaw detection device includes at least one mechanical arm, and the end of each mechanical arm is provided with a marking assembly and a flaw detector. The marking assembly includes a mounting box, a micro-motor, and a first Two screw rods and a paint pen, one end of the second screw rod is connected with the paint pen, and a gear is arranged between the other end of the second screw rod and the micro-motor; the longitudinal section of the installation box includes a semicircle corresponding to the bottom wall of the installation box.
本申请中的无人机由遥控控制,本权利要求中未提及的遥控技术参照现有技术,在此不作赘述。虽然无人机由遥控控制,但是由于空中风力情况复杂,操控失误的情况时有发生,而设置夹持装置能够使待检测的导线的位置更加稳定,检测的效果更加准确。The unmanned aerial vehicle in this application is controlled by remote control, and the remote control technology not mentioned in this claim refers to the prior art, which will not be repeated here. Although the UAV is controlled by remote control, due to the complex wind conditions in the air, control errors often occur, and the installation of the clamping device can make the position of the wire to be detected more stable and the detection effect more accurate.
如何使导线能够落入第一夹件和第二夹件之间,设置电缆扫描仪,电缆扫描仪采用现有的扫描仪,扫描仪能够扫描到导线的图像,并且能够转化为相关的数据传播。由于电缆扫描仪对应设置于滑道的中部,因此当电缆扫描仪扫描到导线时,扫描到的导线部分位于滑道中部的附近,此时再稍加移动无人机即可使导线落入第一夹件和第二夹件之间,通过第一电机驱动第一螺杆转动,进而第一夹件和第二夹件相互靠近,从而将导线限位于第一夹件和第二夹件之间。How to make the wire fall between the first clamp and the second clamp, set up the cable scanner, the cable scanner adopts the existing scanner, the scanner can scan the image of the wire, and can convert it into related data transmission . Since the cable scanner is correspondingly set in the middle of the slideway, when the cable scanner scans the wire, the part of the scanned wire is located near the middle of the slideway. At this time, the drone can be moved slightly to make the wire fall into the first Between the first clip and the second clip, the first screw is driven by the first motor to rotate, and then the first clip and the second clip are close to each other, thereby limiting the wire between the first clip and the second clip .
探伤装置与夹持装置并排设置是指探伤装置和支持装置均位于飞机的中心线,只是前后位置不一样。在夹持装置夹持好导线后,机械臂开始移动,使标记组件和探伤仪移动至导向上方,其中安装盒的底部与导线紧贴移动,当探伤仪探测到导线故障时,移动无人机,距离为移动标记组件和探伤仪之间的距离,然后标记组件中的涂料笔在第二螺杆的驱动下,端部接触导线,在导线的外壁上作好标记,待检修员工进行维修。安装盒的底部设置为弧形曲面,便于标记以及减小导线与标记组件的摩擦。The fact that the flaw detection device and the clamping device are arranged side by side means that both the flaw detection device and the supporting device are located on the centerline of the aircraft, but the front and rear positions are different. After the wire is clamped by the clamping device, the mechanical arm starts to move, so that the marking component and the flaw detector move above the guide, and the bottom of the installation box moves closely with the wire. When the flaw detector detects a wire fault, the UAV is moved , the distance is the distance between the mobile marking component and the flaw detector, and then the paint pen in the marking component is driven by the second screw, and the end contacts the wire, and marks are made on the outer wall of the wire, waiting for maintenance personnel to repair. The bottom of the installation box is set as an arc-shaped surface, which is convenient for marking and reduces the friction between the wire and the marking component.
综上所述,本技术方案中的无人机的底部设置夹持装置,夹持装置可以夹持住高压架空导线,无人机在沿着高压架空导线滚动的同时,实现高压架空导线方向的有序检测,并能在检测到的故障导线的附近进行标记,便于后续的检修,该种方式大大提高了高压架空导线的检修效率和质量。In summary, the bottom of the UAV in this technical solution is equipped with a clamping device, which can hold the high-voltage overhead wire, and the UAV can realize the orientation of the high-voltage overhead wire while rolling along the high-voltage overhead wire. Orderly detection, and can be marked near the detected faulty conductors, which is convenient for subsequent maintenance. This method greatly improves the maintenance efficiency and quality of high-voltage overhead conductors.
进一步地,每个机械臂的末端设置第一分支杆和第二分支杆,第一分支杆和第二分支杆之间通过连接杆连接,第一分支杆的末端设置标记组件,第二分支杆的末端设置探伤仪。Further, the end of each mechanical arm is provided with a first branch rod and a second branch rod, the first branch rod and the second branch rod are connected by a connecting rod, the end of the first branch rod is provided with a marking assembly, and the second branch rod The flaw detector is set at the end.
标记组件和探伤仪位于连接杆的延长线上,保持标记组件与探伤仪的移动轨迹重合,从而保证标记的准确性。设置第一分支杆和第二分支杆便于安装标记组件和探伤仪。The marking component and the flaw detector are located on the extension line of the connecting rod, keeping the moving track of the marking component coincident with the flaw detector, so as to ensure the accuracy of marking. The provision of the first branch bar and the second branch bar facilitates the installation of the marking assembly and the flaw detector.
进一步地,高压架空导线检测系统还包括第一调节装置,第一调节装置包括并排设置且竖向设置于无人机的底部的两个调节板,两个调节板的相对的一侧分别设置有轨道,轨道包括竖向设置的第一轨道和多个横向设置的第二轨道,第一轨道和第二轨道相互连通;安装底座的两侧分别设置有滑轮,每个滑轮滑动嵌设于一个滑道内。Further, the high-voltage overhead wire detection system also includes a first adjustment device, the first adjustment device includes two adjustment plates arranged side by side and vertically arranged at the bottom of the drone, and the opposite sides of the two adjustment plates are respectively provided with The track, the track includes a vertically arranged first track and a plurality of horizontally arranged second tracks, the first track and the second track communicate with each other; pulleys are respectively arranged on both sides of the installation base, and each pulley is slidably embedded in a slide inside the road.
设置第一调节装置,夹持装置能够上下移动和前后移动。通过安装底座沿着竖向设置的第一轨道上下移动实现高度调节,沿着横向设置的第二轨道移动实现前后调节。实现高度调节时,使安装底座停留在第一轨道和第二轨道的交汇处可实现固定。降低遥控难度,调节无人机位置后可通过调节夹持装置的位置实现导线位于夹持装置内侧。The first adjusting device is provided, and the clamping device can move up and down and forward and backward. The height adjustment is realized by moving the mounting base up and down along the first vertically arranged rail, and the front and back adjustment is realized by moving along the second horizontally arranged rail. When the height is adjusted, the installation base can be fixed at the intersection of the first track and the second track. To reduce the difficulty of remote control, after adjusting the position of the drone, the wire can be located inside the clamping device by adjusting the position of the clamping device.
进一步地,多个第二轨道沿纵向方向并排设置,第一轨道贯穿多个第二轨道的中部。Further, the multiple second rails are arranged side by side along the longitudinal direction, and the first rail runs through the middle of the multiple second rails.
第一轨道和第二轨道设置的方式不受限制,具体变化方式为,第一种方式,多个第二轨道分别位于不均匀的分布在第一轨道的两侧,第二种方式,多个第二轨道平均分为两个部分且分别位于第一轨道的两侧;第三种方式,第一轨道位于多个第二轨道的一端。本申请中优选第二轨道对称设置于第一轨道两侧的方式,该种方式能够使安装底座的移动范围扩大,实现灵活调节,遥控检测更加便捷。The way the first track and the second track are set is not limited. The specific change way is that in the first way, a plurality of second tracks are located on both sides of the first track unevenly distributed, and in the second way, a plurality of The second track is evenly divided into two parts and located on both sides of the first track; in the third way, the first track is located at one end of multiple second tracks. In this application, it is preferred that the second track is arranged symmetrically on both sides of the first track, which can expand the moving range of the installation base, realize flexible adjustment, and make remote control detection more convenient.
进一步地,高压架空导线检测系统还包括第二调节装置,第二调节装置包括第二电机、竖向设置的调节螺杆和并排设置于无人机的底部的两个竖向滑轨,安装底座位于两个竖向滑轨之间,安装底座的两侧分别设置有固定块,固定块滑动嵌设于竖向滑轨的内部,第二电机设置于无人机,调节螺杆的顶端与第二电机之间通过齿轮连接,调节螺杆的底端与安装底座的顶部连接。Further, the high-voltage overhead wire detection system also includes a second adjustment device, the second adjustment device includes a second motor, a vertical adjustment screw and two vertical slide rails arranged side by side at the bottom of the drone, and the installation base is located at Between the two vertical slide rails, fixed blocks are respectively arranged on both sides of the installation base, and the fixed blocks are slidably embedded in the inside of the vertical slide rails. The second motor is set on the drone, and the top of the adjustment screw is connected to the second motor. The gears are connected between them, and the bottom end of the adjusting screw is connected with the top of the installation base.
第二电机驱动调节螺杆上下移动,进而带动安装底座上下移动。竖向设置的竖向滑轨能够使安装底座只能沿着竖向滑轨的方向移动,保持夹持装置移动的稳定性,方便检测。The second motor drives the adjusting screw to move up and down, and then drives the installation base to move up and down. The vertically arranged vertical slide rail can make the installation base move only along the direction of the vertical slide rail, so as to maintain the stability of the movement of the clamping device and facilitate detection.
进一步地,高压架空导线检测系统还包括第三调节装置,第三调节装置包括设置于无人机的液压缸和设置于无人机的底部的安装架,安装架设置有安装圆孔,液压缸包括活塞杆,活塞杆活动穿过安装圆孔与安装底座的顶部连接。Further, the high-voltage overhead wire detection system also includes a third adjustment device. The third adjustment device includes a hydraulic cylinder disposed on the drone and a mounting frame disposed on the bottom of the drone. The mounting frame is provided with a mounting hole, and the hydraulic cylinder Including the piston rod, the piston rod moves through the installation round hole and is connected with the top of the installation base.
活塞杆只能沿着安装圆孔上下移动,活塞杆上下移动时带动安装底座上下移动,实现夹持装置的高度调节。The piston rod can only move up and down along the mounting hole, and when the piston rod moves up and down, it drives the mounting base to move up and down, so as to realize the height adjustment of the clamping device.
进一步地,第一夹件的纵向截面和第二夹件的纵向截面均呈“C”字形,第一夹件的开口与第二夹件的开口相对设置。待检测导线限位于第一夹件和第二夹件之间,第一夹件和第二夹件相互靠近形成的形状能够与导线的截面匹配,减小摩擦的同时能够使待检测导线的位置更加确定,便于检测。Further, the longitudinal section of the first clamping piece and the longitudinal section of the second clamping piece are both in a “C” shape, and the opening of the first clamping piece is opposite to the opening of the second clamping piece. The wire to be detected is limited between the first clip and the second clip, and the shape formed by the first clip and the second clip being close to each other can match the cross section of the wire, reducing friction while making the position of the wire to be detected More certain and easy to detect.
进一步地,第一夹件和第二夹件的内侧分别横向设置有滚轮,滚轮的外侧壁设置有环形凹槽,环形凹槽环绕滚轮周向设置。Further, the inner sides of the first clamping piece and the second clamping piece are respectively provided with rollers transversely, and the outer side walls of the rollers are provided with annular grooves, and the annular grooves are circumferentially arranged around the rollers.
设置带有环形凹槽的滚轮,将滑动摩擦改为滚动摩擦,减小摩擦,减小磨损,避免导线在检测的过程中出现破损。A roller with an annular groove is provided to change the sliding friction to rolling friction, reduce friction, reduce wear, and avoid damage to the wire during the detection process.
进一步地,无人机的顶部设置风力发电装置,风力发电装置包括发电机和转动设置于无人机的顶部的扇叶,第一电机、第二电机和所述机械臂分别与发电机电连接;无人机的顶部设置有太阳能电池板。Further, the top of the UAV is provided with a wind power generation device, the wind power generation device includes a generator and rotating fan blades arranged on the top of the UAV, and the first motor, the second motor and the mechanical arm are respectively electrically connected to the generator; The top of the drone is equipped with solar panels.
无人机由遥控控制,飞行动力为电力,设置扇叶,无人机在飞行过程中风力会吹动扇叶转动,扇叶转动的机械能通过发电机转化为电能,发电机再将产生的电供给第一电机、第二电机或者机械臂,充分利用资源,节约能耗。同理无人机在高空飞行,设置太阳能电池板能够吸收热能转化为电能,也是对自然资料的一种利用。降低该无人机的使用成本和检测成本。The UAV is controlled by remote control, the flight power is electricity, and the fan blades are set. During the flight of the UAV, the wind will blow the fan blades to rotate. The mechanical energy of the fan blades is converted into electrical energy through the generator, and the generator then generates electricity Supply the first motor, the second motor or the mechanical arm, make full use of resources and save energy consumption. In the same way, when drones fly at high altitudes, installing solar panels can absorb heat and convert it into electricity, which is also a use of natural materials. Reduce the use cost and detection cost of the UAV.
进一步地,机械臂设置两个,分别为第一机械臂和第二机械臂,第一机械臂和第二机械臂对称设置于夹持装置的两侧。Further, two mechanical arms are provided, namely a first mechanical arm and a second mechanical arm, and the first mechanical arm and the second mechanical arm are symmetrically arranged on both sides of the clamping device.
由于高压架空导线一般设置多根,设置两个机械臂,可以同时对几个导线进行检测,提高检测的工作效率。实际生产使用中,可以通过多设置几个机械臂,实现无人机一次行程即可完成多根高压导线的检测。Since there are generally multiple high-voltage overhead conductors and two mechanical arms are provided, several conductors can be detected at the same time to improve the detection efficiency. In actual production and use, several more robotic arms can be installed to realize the detection of multiple high-voltage wires in one trip of the drone.
本发明的有益效果:本技术方案中的无人机的夹持装置可以夹持住高压架空导线,无人机在沿着高压架空导线滚动的同时,探伤装置实现高压架空导线方向的有序检测,并能在检测到的故障导线的附近进行标记,便于后续的检修,该种检测系统大大提高了高压架空导线的检修效率和质量。Beneficial effects of the present invention: the clamping device of the drone in this technical solution can clamp the high-voltage overhead wire, and the flaw detection device realizes the orderly detection of the direction of the high-voltage overhead wire while the drone is rolling along the high-voltage overhead wire , and can be marked near the detected faulty conductors to facilitate subsequent maintenance. This detection system greatly improves the maintenance efficiency and quality of high-voltage overhead conductors.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本发明实施例提供的架空导线检修系统的第一种结构的主视图;Fig. 1 is the front view of the first structure of the overhead wire maintenance system provided by the embodiment of the present invention;
图2为本发明实施例提供的架空导线检修系统的第二种结构的主视图;Fig. 2 is the front view of the second structure of the overhead wire maintenance system provided by the embodiment of the present invention;
图3为本发明实施例提供的架空导线检修系统的第三种结构的主视图;Fig. 3 is the front view of the third structure of the overhead wire maintenance system provided by the embodiment of the present invention;
图4为本发明实施例提供的夹持装置的结构示意图;Fig. 4 is a schematic structural diagram of a clamping device provided by an embodiment of the present invention;
图5为本发明实施例提供的安装底座的仰视的结构示意图;Fig. 5 is a structural schematic diagram of the bottom view of the mounting base provided by the embodiment of the present invention;
图6为本发明实施例提供的调节板的第一种结构示意图;Fig. 6 is a schematic diagram of the first structure of the regulating plate provided by the embodiment of the present invention;
图7为本发明实施例提供的调节板的第二种结构示意图;Fig. 7 is a second structural schematic diagram of the regulating plate provided by the embodiment of the present invention;
图8为本发明实施例提供的安装盒的侧视图;Fig. 8 is a side view of the installation box provided by the embodiment of the present invention;
图9为本发明实施例提供的探伤装置的结构示意图。Fig. 9 is a schematic structural diagram of a flaw detection device provided by an embodiment of the present invention.
图中:In the picture:
无人机101;夹件102;滑块103;第一电机104;电缆扫描仪105;单片机106;第一螺杆107;安装底座108;第一夹件109;第二夹件200;第一滑块201;第二滑块202;正螺纹段203;反螺纹段204;凸块205;滑道206;机械臂207;探伤仪208;安装盒209;微电机300;第二螺杆301;涂料笔302;半圆弧304;第一分支杆305;第二分支杆306;连接杆307;调节板308;轨道309;第一轨道400;第二轨道401;滑轮402;第二电机403;调节螺杆404;竖向滑轨405;固定块406;活塞杆407;安装架408;滚轮409;环形凹槽500;扇叶501;太阳能电池板502;第一机械臂503;第二机械臂504。UAV 101; clip 102; slider 103; first motor 104; cable scanner 105; microcontroller 106; first screw 107; mounting base 108; first clip 109; second clip 200; Block 201; second slider 202; positive thread section 203; reverse thread section 204; bump 205; slideway 206; mechanical arm 207; flaw detector 208; installation box 209; micromotor 300; second screw rod 301; paint pen 302; semi-circular arc 304; first branch rod 305; second branch rod 306; connecting rod 307; adjusting plate 308; track 309; first track 400; second track 401; pulley 402; 404; vertical slide rail 405; fixed block 406; piston rod 407; mounting frame 408; roller 409; annular groove 500;
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,术语“中部”、“横向”、“纵向”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "middle", "horizontal", and "longitudinal" are based on the orientation or positional relationship shown in the drawings, or the Orientation or positional relationship that is conventionally placed is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a reference to the present invention. Invention Limitations. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, or Integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
具体实施例,参照图1至图9。For specific embodiments, refer to FIG. 1 to FIG. 9 .
本实施例提供的高压架空导线检测系统,如图1、图4和图5所示,包括遥控控制的无人机101,无人机101的底部设置有夹持装置和探伤装置;夹持装置包括夹件102、滑块103、第一电机104、电缆扫描仪105、单片机106、横向设置的第一螺杆107和安装底座108,夹件102包括第一夹件109和第二夹件200,滑块103包括第一滑块201和第二滑块202,第一夹件109与第一滑块201连接,第二夹件200与第二滑块202连接;第一螺杆107设置有正螺纹段203和反螺纹段204,第一螺杆107的中部设置有凸块205,凸块205位于正螺纹段203和反螺纹段204之间,安装底座108的底部设置有滑道206,第一螺杆107位于滑道206的内部且凸块205位于滑道206的中部,第一滑块201滑动嵌设于滑道206的内部且与正螺纹段203螺纹连接,第二滑块202滑动嵌设于滑道206的内部且与反螺纹段204螺纹连接;电缆扫描仪105设置于安装底座108的底部,电缆扫描仪105位于滑道206的一侧且对应设置于滑道206的中部;第一电机104驱动第一螺杆107转动;电缆扫描仪105和第一电机104均与单片机106电连接,单片机106接收电缆扫描仪105扫描到导线的信息时,单片机106控制第一电机104转动;如图8和图9所示,探伤装置与夹持装置并排设置,探伤装置包括至少一个机械臂207,每个机械臂207的末端设置有标记组件和探伤仪208,标记组件包括安装盒209、微电机300、竖向设置于安装盒209的内部的第二螺杆301和涂料笔302,第二螺杆301的一端与涂料笔302连接,第二螺杆301的另一端与微电机300之间设置有齿轮;安装盒209的纵向截面包括与安装盒209的底壁对应的半圆弧304。The high-voltage overhead wire detection system provided in this embodiment, as shown in Figure 1, Figure 4 and Figure 5, includes a remote-controlled drone 101, and the bottom of the drone 101 is provided with a clamping device and a flaw detection device; the clamping device Including a clamp 102, a slider 103, a first motor 104, a cable scanner 105, a single-chip microcomputer 106, a first screw 107 arranged horizontally and a mounting base 108, the clamp 102 includes a first clamp 109 and a second clamp 200, The slider 103 includes a first slider 201 and a second slider 202, the first clip 109 is connected to the first slider 201, and the second clip 200 is connected to the second slider 202; the first screw 107 is provided with positive threads section 203 and reverse thread section 204, the middle part of the first screw rod 107 is provided with a projection 205, and the projection 205 is located between the positive thread section 203 and the reverse thread section 204, the bottom of the mounting base 108 is provided with a slideway 206, the first screw rod 107 is located inside the slideway 206 and the projection 205 is located in the middle of the slideway 206. The first slide block 201 is slidably embedded in the inside of the slideway 206 and is threaded with the positive thread segment 203. The second slide block 202 is slidably embedded in the The inside of the slideway 206 is threadedly connected with the reverse thread section 204; the cable scanner 105 is arranged on the bottom of the installation base 108, and the cable scanner 105 is located on one side of the slideway 206 and is correspondingly arranged in the middle of the slideway 206; the first motor 104 drives the first screw rod 107 to rotate; the cable scanner 105 and the first motor 104 are all electrically connected to the single-chip microcomputer 106, and when the single-chip microcomputer 106 receives the information that the cable scanner 105 scans the wire, the single-chip microcomputer 106 controls the first motor 104 to rotate; as shown in Figure 8 As shown in FIG. 9, the flaw detection device and the clamping device are arranged side by side. The flaw detection device includes at least one mechanical arm 207, and the end of each mechanical arm 207 is provided with a marking assembly and a flaw detector 208. The marking assembly includes an installation box 209, a micromotor 300 , the second screw rod 301 and the paint pen 302 that are vertically arranged in the inside of the installation box 209, one end of the second screw rod 301 is connected with the paint pen 302, and a gear is arranged between the other end of the second screw rod 301 and the micro-motor 300; The longitudinal section of the box 209 includes a semicircular arc 304 corresponding to the bottom wall of the mounting box 209 .
本申请中的无人机101由遥控控制,本权利要求中未提及的遥控技术参照现有技术,在此不作赘述。虽然无人机101由遥控控制,但是由于空中风力情况复杂,操控失误的情况时有发生,而设置夹持装置能够使待检测的导线的位置更加稳定,检测的效果更加准确。The UAV 101 in this application is controlled by remote control. For the remote control technology not mentioned in the claims, refer to the prior art, which will not be repeated here. Although the UAV 101 is controlled by remote control, due to the complex wind conditions in the air, control errors occur from time to time, and the installation of the clamping device can make the position of the wire to be detected more stable and the detection effect more accurate.
如何使导线能够落入第一夹件109和第二夹件200之间,设置电缆扫描仪105,电缆扫描仪105采用现有的扫描仪,扫描仪能够扫描到导线的图像,并且能够转化为相关的数据传播。由于电缆扫描仪105对应设置于滑道206的中部,因此当电缆扫描仪105扫描到导线时,扫描到的导线部分位于滑道206中部的附近,此时再稍加移动无人机101即可使导线落入第一夹件109和第二夹件200之间,通过第一电机104驱动第一螺杆107转动,进而第一夹件109和第二夹件200相互靠近,从而将导线限位于第一夹件109和第二夹件200之间。How to make the wire fall between the first clamp 109 and the second clamp 200, the cable scanner 105 is set, the cable scanner 105 adopts an existing scanner, the scanner can scan the image of the wire, and can be converted into Related data dissemination. Since the cable scanner 105 is correspondingly arranged in the middle of the slideway 206, when the cable scanner 105 scans the wire, the part of the scanned wire is located near the middle of the slideway 206. At this time, it is enough to move the UAV 101 a little. Make the wire fall between the first clamping piece 109 and the second clamping piece 200, drive the first screw rod 107 to rotate through the first motor 104, and then the first clamping piece 109 and the second clamping piece 200 are close to each other, thereby the wire is limited in Between the first clip 109 and the second clip 200 .
探伤装置与夹持装置并排设置是指探伤装置和支持装置均位于飞机的中心线,只是前后位置不一样。在夹持装置夹持好导线后,机械臂207开始移动,使标记组件和探伤仪208移动至导向上方,其中安装盒209的底部与导线紧贴移动,当探伤仪208探测到导线故障时,移动无人机101,距离为移动标记组件和探伤仪208之间的距离,然后标记组件中的涂料笔302在第二螺杆301的驱动下,端部接触导线,在导线的外壁上作好标记,待检修员工进行维修。安装盒209的底部设置为弧形曲面,便于标记以及减小导线与标记组件的摩擦。The fact that the flaw detection device and the clamping device are arranged side by side means that both the flaw detection device and the supporting device are located on the centerline of the aircraft, but the front and rear positions are different. After the wire is clamped by the clamping device, the mechanical arm 207 starts to move, so that the marking assembly and the flaw detector 208 move above the guide, where the bottom of the installation box 209 moves close to the wire, and when the flaw detector 208 detects a fault in the wire, Move the drone 101, the distance is the distance between the mobile marking assembly and the flaw detector 208, and then the paint pen 302 in the marking assembly is driven by the second screw 301, and the end contacts the wire, and marks are made on the outer wall of the wire , to be repaired by maintenance staff. The bottom of the installation box 209 is set as an arc-shaped curved surface, which is convenient for marking and reduces friction between the wire and the marking assembly.
本实施例中提供一种优选的实施方式,机械臂207设置两个,分别为第一机械臂503和第二机械臂504,第一机械臂503和第二机械臂504对称设置于夹持装置的两侧。由于高压架空导线一般设置多根,设置两个机械臂207,可以同时对几个导线进行检测,提高检测的工作效率。实际生产使用中,可以通过多设置几个机械臂207,实现无人机101一次行程即可完成多根高压导线的检测。注意,上述只是一种举例的方式,实际生产使用的过程中,机械臂207的设置数量不受限制。In this embodiment, a preferred implementation is provided. There are two robotic arms 207, namely the first robotic arm 503 and the second robotic arm 504. The first robotic arm 503 and the second robotic arm 504 are symmetrically arranged on the clamping device. on both sides. Since a plurality of high-voltage overhead conductors are generally provided, and two mechanical arms 207 are provided, several conductors can be inspected at the same time, and the working efficiency of the inspection can be improved. In actual production and use, several more mechanical arms 207 can be installed, so that the drone 101 can complete the detection of multiple high-voltage wires in one trip. Note that the above is only an example, and the number of the mechanical arms 207 is not limited during actual production and use.
综上所述,本技术方案中的无人机101的底部设置夹持装置,夹持装置可以夹持住高压架空导线,无人机101在沿着高压架空导线滚动的同时,实现高压架空导线方向的有序检测,该种方式大大提高了高压架空导线的检修效率和质量。In summary, the bottom of the UAV 101 in this technical solution is equipped with a clamping device, which can hold the high-voltage overhead wire, and the UAV 101 can realize the high-voltage overhead wire while rolling along the high-voltage overhead wire. The orderly detection of the direction greatly improves the efficiency and quality of the maintenance of high-voltage overhead conductors.
为了便于安装标记组件和探伤仪208,每个机械臂207的末端设置第一分支杆305和第二分支杆306,第一分支杆305和第二分支杆306之间通过连接杆307连接,第一分支杆305的末端设置标记组件,第二分支杆306的末端设置探伤仪208。标记组件和探伤仪208位于连接杆307的延长线上,保持标记组件与探伤仪208的移动轨迹重合,从而保证标记的准确性。设置第一分支杆305和第二分支杆306便于安装标记组件和探伤仪208。In order to facilitate the installation of the marking assembly and the flaw detector 208, a first branch rod 305 and a second branch rod 306 are arranged at the end of each mechanical arm 207, and the first branch rod 305 and the second branch rod 306 are connected by a connecting rod 307. The end of one branch rod 305 is provided with a marking assembly, and the end of a second branch rod 306 is provided with a flaw detector 208 . The marking assembly and the flaw detector 208 are located on the extension line of the connecting rod 307 to keep the moving tracks of the marking assembly and the flaw detector 208 coincident so as to ensure the accuracy of the marking. The provision of the first branch rod 305 and the second branch rod 306 facilitates the installation of the marker assembly and the flaw detector 208 .
调节夹持装置的位置,能够简化操作,提高夹持导线的速度。调节装置优选但不限于下述三种实施方式。Adjusting the position of the clamping device can simplify the operation and increase the speed of clamping the wire. The adjustment device is preferably but not limited to the following three implementations.
第一种实施方式,如图1所示,高压架空导线检测系统还包括第一调节装置,第一调节装置包括并排设置且竖向设置于无人机101的底部的两个调节板308,两个调节板308的相对的一侧分别设置有轨道309,轨道309包括竖向设置的第一轨道400和多个横向设置的第二轨道401,第一轨道400和第二轨道401相互连通;安装底座108的两侧分别设置有滑轮402,每个滑轮402滑动嵌设于一个滑道206内。In the first embodiment, as shown in FIG. 1 , the high-voltage overhead wire detection system further includes a first adjustment device. The first adjustment device includes two adjustment plates 308 arranged side by side and vertically arranged at the bottom of the UAV 101. The opposite side of each adjusting plate 308 is provided with track 309 respectively, and track 309 comprises the first track 400 that vertically arranges and the second track 401 that a plurality of laterally arranges, and the first track 400 and the second track 401 communicate with each other; Two sides of the base 108 are respectively provided with pulleys 402 , and each pulley 402 is slidably embedded in a slideway 206 .
设置第一调节装置,夹持装置能够上下移动和前后移动。通过安装底座108沿着竖向设置的第一轨道400上下移动实现高度调节,沿着横向设置的第二轨道401移动实现前后调节。实现高度调节时,使安装底座108停留在第一轨道400和第二轨道401的交汇处可实现固定。降低遥控难度,调节无人机101位置后可通过调节夹持装置的位置实现导线位于夹持装置内侧。The first adjusting device is provided, and the clamping device can move up and down and forward and backward. The height adjustment is realized by moving the installation base 108 up and down along the first vertically arranged rail 400 , and the front and rear adjustment is realized by moving along the horizontally arranged second rail 401 . When adjusting the height, the installation base 108 can be fixed at the junction of the first track 400 and the second track 401 . To reduce the difficulty of remote control, after adjusting the position of the UAV 101, the wire can be located inside the clamping device by adjusting the position of the clamping device.
第一种实施方式进一步改进为,多个第二轨道401沿纵向方向并排设置,第一轨道400贯穿多个第二轨道401的中部。The first embodiment is further improved in that a plurality of second rails 401 are arranged side by side along the longitudinal direction, and the first rail 400 runs through the middle of the plurality of second rails 401 .
第一轨道400和第二轨道401设置的方式不受限制,具体变化方式为,如图6和图7所示,第一种方式,多个第二轨道401分别位于不均匀的分布在第一轨道400的两侧,第二种方式,多个第二轨道401平均分为两个部分且分别位于第一轨道400的两侧;第三种方式,第一轨道400位于多个第二轨道401的一端。本申请中优选第二轨道401对称设置于第一轨道400两侧的方式,该种方式能够使安装底座108的移动范围扩大,实现灵活调节,遥控检测更加便捷。The manner in which the first track 400 and the second track 401 are arranged is not limited, and the specific change mode is, as shown in FIG. 6 and FIG. On both sides of the track 400, in the second way, multiple second tracks 401 are equally divided into two parts and located on both sides of the first track 400 respectively; in the third way, the first track 400 is located on multiple second tracks 401 one end. In this application, it is preferred that the second track 401 is arranged symmetrically on both sides of the first track 400 , which can expand the moving range of the installation base 108 , realize flexible adjustment, and make remote control detection more convenient.
第二种实施方式,如图2所示,高压架空导线检测系统还包括第二调节装置,第二调节装置包括第二电机403、竖向设置的调节螺杆404和并排设置于无人机101的底部的两个竖向滑轨405,安装底座108位于两个竖向滑轨405之间,安装底座108的两侧分别设置有固定块406,固定块406滑动嵌设于竖向滑轨405的内部,第二电机403设置于无人机101,调节螺杆404的顶端与第二电机403之间通过齿轮连接,调节螺杆404的底端与安装底座108的顶部连接。The second embodiment, as shown in Figure 2, the high-voltage overhead wire detection system also includes a second adjustment device, the second adjustment device includes a second motor 403, an adjustment screw 404 arranged vertically, and an adjustment screw 404 arranged side by side on the UAV 101 Two vertical slide rails 405 at the bottom, the installation base 108 is located between the two vertical slide rails 405, the two sides of the installation base 108 are respectively provided with fixed blocks 406, and the fixed blocks 406 are slidably embedded in the vertical slide rails 405 Inside, the second motor 403 is arranged on the drone 101 , the top of the adjusting screw 404 is connected to the second motor 403 through a gear, and the bottom of the adjusting screw 404 is connected to the top of the mounting base 108 .
第二电机403驱动调节螺杆404上下移动,进而带动安装底座108上下移动。竖向设置的竖向滑轨405能够使安装底座108只能沿着竖向滑轨405的方向移动,保持夹持装置移动的稳定性,方便检测。The second motor 403 drives the adjusting screw 404 to move up and down, and then drives the installation base 108 to move up and down. The vertical slide rail 405 arranged vertically can make the installation base 108 only move along the direction of the vertical slide rail 405, so as to maintain the stability of the movement of the clamping device and facilitate detection.
第三种实施方式,如图3所示,高压架空导线检测系统还包括第三调节装置,第三调节装置包括设置于无人机101的液压缸和设置于无人机101的底部的安装架408,安装架408设置有安装圆孔,液压缸包括活塞杆407,活塞杆407活动穿过安装圆孔与安装底座108的顶部连接。活塞杆407只能沿着安装圆孔上下移动,活塞杆407上下移动时带动安装底座108上下移动,实现夹持装置的高度调节。In the third embodiment, as shown in FIG. 3 , the high-voltage overhead wire detection system also includes a third adjustment device, and the third adjustment device includes a hydraulic cylinder arranged on the UAV 101 and a mounting frame arranged on the bottom of the UAV 101 408 , the mounting frame 408 is provided with a mounting hole, the hydraulic cylinder includes a piston rod 407 , and the piston rod 407 moves through the mounting hole to connect with the top of the mounting base 108 . The piston rod 407 can only move up and down along the mounting hole, and when the piston rod 407 moves up and down, it drives the mounting base 108 to move up and down, so as to realize the height adjustment of the clamping device.
作为本实施例的优选实施方式,如图4所示,第一夹件109的纵向截面和第二夹件200的纵向截面均呈“C”字形,第一夹件109的开口与第二夹件200的开口相对设置。待检测导线限位于第一夹件109和第二夹件200之间,第一夹件109和第二夹件200相互靠近形成的形状能够与导线的截面匹配,减小摩擦的同时能够使待检测导线的位置更加确定,便于检测。As a preferred implementation of this embodiment, as shown in Figure 4, the longitudinal section of the first clip 109 and the longitudinal section of the second clip 200 are "C" shaped, the opening of the first clip 109 and the second clip The openings of the member 200 are oppositely arranged. The wire to be detected is limited between the first clip 109 and the second clip 200, and the shape formed by the close proximity of the first clip 109 and the second clip 200 can match the cross section of the wire, reducing friction while enabling the The position of the detection wire is more definite, which is convenient for detection.
可以在上述实施方式的基础上进一步改进为,第一夹件109和第二夹件200的内侧分别横向设置有滚轮409,滚轮409的外侧壁设置有环形凹槽500,环形凹槽500环绕滚轮409周向设置。设置带有环形凹槽500的滚轮409,将滑动摩擦改为滚动摩擦,减小摩擦,减小磨损,避免导线在检测的过程中出现破损。It can be further improved on the basis of the above-mentioned embodiment that the inner sides of the first clip 109 and the second clip 200 are respectively provided with rollers 409 transversely, and the outer side walls of the rollers 409 are provided with annular grooves 500, and the annular grooves 500 surround the rollers 409 circumferential settings. A roller 409 with an annular groove 500 is provided to change sliding friction into rolling friction, reduce friction and wear, and avoid damage to the wire during the detection process.
为了节约能耗,如图1、图2和图3所示,无人机101的顶部设置风力发电装置,风力发电装置包括发电机和转动设置于无人机101的顶部的扇叶501,第一电机104、第二电机403和所述机械臂207分别与发电机电连接;无人机101的顶部设置有太阳能电池板502。In order to save energy consumption, as shown in Fig. 1, Fig. 2 and Fig. 3, the top of the UAV 101 is provided with a wind power generating device, and the wind power generating device includes a generator and a fan blade 501 which is rotated and arranged on the top of the UAV 101. The first motor 104 , the second motor 403 and the mechanical arm 207 are respectively electrically connected to the generator; the top of the drone 101 is provided with a solar panel 502 .
无人机101由遥控控制,飞行动力为电力,设置扇叶501,无人机101在飞行过程中风力会吹动扇叶501转动,扇叶501转动的机械能通过发电机转化为电能,发电机再将产生的电供给第一电机104、第二电机403或者机械臂207,充分利用资源,节约能耗。同理无人机101在高空飞行,设置太阳能电池板502能够吸收热能转化为电能,也是对自然资料的一种利用。降低该无人机101的使用成本和检测成本。The UAV 101 is controlled by remote control, and the flight power is electric power. The fan blade 501 is set. During the flight of the UAV 101, the wind will blow the fan blade 501 to rotate. The mechanical energy of the fan blade 501 is converted into electrical energy through the generator. Then, the generated electricity is supplied to the first motor 104, the second motor 403 or the mechanical arm 207, so as to make full use of resources and save energy consumption. Similarly, when the UAV 101 flies at high altitude, installing the solar panel 502 can absorb heat energy and convert it into electrical energy, which is also a kind of utilization of natural materials. The use cost and detection cost of the UAV 101 are reduced.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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