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CN106013646B - A kind of novel high polymer face water-proof decorative thermal insulating composite panel and its moulding process - Google Patents

A kind of novel high polymer face water-proof decorative thermal insulating composite panel and its moulding process Download PDF

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Publication number
CN106013646B
CN106013646B CN201610317266.8A CN201610317266A CN106013646B CN 106013646 B CN106013646 B CN 106013646B CN 201610317266 A CN201610317266 A CN 201610317266A CN 106013646 B CN106013646 B CN 106013646B
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layer
polymer
pir
moulding process
coiled material
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CN201610317266.8A
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CN106013646A (en
Inventor
邹先华
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HUBEI JOABOA BUILDING ENERGY CONSERVATION TECHNOLOGY CO LTD
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HUBEI JOABOA BUILDING ENERGY CONSERVATION TECHNOLOGY CO LTD
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0801Separate fastening elements
    • E04F13/0832Separate fastening elements without load-supporting elongated furring elements between wall and covering elements
    • E04F13/0833Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable
    • E04F13/0846Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable the fastening elements engaging holes or grooves in the side faces of the covering elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Abstract

The invention discloses a kind of novel high polymer face water-proof decorative thermal insulating composite panel and its moulding process, including insulating layer, the insulating layer outer surface is coated with PIR heat cross-linking layers, and high-polymer decorative layer is bonded with above the PIR heat cross-linkings layer, back sheet is bonded with below PIR heat cross-linkings layer.Beneficial effects of the present invention:Use tongue and groove grafting, the installation of viscous anchor it is fixed while, the waterproof superpower with macromolecule coiled material of science, anti-UV agings weather resistance;And the superpower fire-resistance flame attacking ability of the inorganic heat insulation materials such as excellent heat cross-linking ability and rock wool of modified PIR, while effective guarantee plank physical properties index, improve the stability and its system general safety performance of macromolecule face decorative heat preservation one panel products.

Description

A kind of novel high polymer face water-proof decorative thermal insulating composite panel and its moulding process
Technical field
The present invention relates to building material fields, it particularly relates to which a kind of water-proof decorative heat preservation in novel high polymer face is compound Plate and its moulding process.
Background technology
Two kinds of common thermal insulation material organic and/or inorganic materials and high-molecular organic material, the former has rock wool, glass fibre and mine Cotton etc., the latter include polystyrene, polypropylene, polyethylene, polyethylene and acetate ethylene copolymer, polyurethane(PU), phenolic aldehyde tree Fat, epoxy resin, Lauxite, unsaturated polyester (UP), polyimides etc., wherein PU rigid foams have excellent thermal insulation Can, it is widely used in the industries such as household electrical appliances, petrochemical industry and building always;Traditional exterior insulation form of construction work is thin-coat plaster system It unites, is:In decorative mortar as facing decoration is carried out on the levelling of building enclosure, anti-impacting layer, water-proof function is poor, and And need to construct layer by layer, construction is complicated, and is site operation, and quality is difficult to be effectively controlled.
Invention content
For above-mentioned technical problem in the related technology, the present invention proposes that a kind of water-proof decorative heat preservation in novel high polymer face is multiple Plywood and its moulding process, to solve problems of the prior art.
To realize the above-mentioned technical purpose, the technical proposal of the invention is realized in this way:
A kind of novel high polymer face water-proof decorative thermal insulating composite panel, including insulating layer, the insulating layer outer surface are coated with PIR heat cross-linking layers, the PIR heat cross-linkings layer top are bonded with high-polymer decorative layer, backing are bonded with below PIR heat cross-linkings layer Layer.
Further, the high-polymer decorative layer is thermoplastic polyolefin coiled material, polyvinyl chloride sheet waterproof roll, ternary EP rubbers coiled material, haloflex rubber plastic blend coiled material, enhanced CPE sheet, polyethylene polypropylene fiber sheet, ethylene- One or more of vinyl acetate co-polymer coiled material, high density polyethylene (HDPE) coiled material synthesis macromolecule coiled material.
Further, the insulating layer is hard to be modified PU rigid foams, modified PIR rigid foams, modified PUR Matter foamed plastics, mineral wool, rock wool, aerogel blanket, mineral wool, phenolic resin hard foam plastics, expansion polyphenyl plate, extruded polystyrene Plate, rubber-plastic sponge, Foam cement insulation material, foam glass, foam concrete, haydite concrete etc., glass bead, expansion are precious One or more of Zhu Yan.
Further, the back sheet is aluminium foil or Glass Fiber Reinforced Polymer cement mortar composite layer.
Further, the thickness of the aluminium foil is 0.06mm.
Further, the thickness of the Glass Fiber Reinforced Polymer cement mortar composite layer is 0.5mm.
Further, the tensile bond strength between the high-polymer decorative layer and PIR heat cross-linking layers is not less than 0.10MPa。
Further, the composite plate passes through adhesive linkage, nylon expansion anchor and the cement bonded sand being arranged on base course wall Starch screed-coat connection.
Further, square tongue and groove, the square of the adjacent composite plates are offered at left and right sides of the composite plate Tongue and groove is spliced into groove;Adjacent composite plates are looked for by adhesive linkage, mechanical fixed part with the cement mortar being arranged on base course wall Flat bed connects, and the mechanical fixed part is arranged on groove.
A kind of novel high polymer face water-proof decorative thermal insulating composite panel moulding process, includes the following steps:
1)Covering guarantor will be carried out to its surface using PET protection film by equipment for coating film after high-polymer decorative layer coiled material uncoiling Shield;
2)The high-polymer decorative layer coiled material of PET protection film be will be covered in the production line by former pressur rolling forming;
3), with the transmission speed of 5~10m/min of linear speed, machinery will be passed through by the high-polymer decorative layer coiled material of pressur rolling forming Conveyer belt is continuously transmitted to after preheating chamber is preheated to 30 ~ 32 degrees Celsius, is delivered to automation vector high-pressure material feeding equipment and is changed Property PIR be actively crosslinked liquid material high pressure coating;
4)The insulating layer of required specification is mechanically subjected to automation vector modification PIR and is actively crosslinked liquid material four sides High pressure is coated with, and is then transmit to have automated vector high-pressure material feeding equipment and be modified PIR and is actively crosslinked three face high pressure of liquid material In the high-polymer decorative layer coiled material cavity after molding of coating;
5) enter continuous double continuous curing molding systems of crawler belt after the back sheet being sent into upper unwinding device platform converges to enter Mouthful, the decoration placed face down of high-polymer decorative layer is kept in transmit process;Transmission speed is 5~10m/min at this time;
6)Double crawler belt progressive die transmitting apparatus speeds of service are 5~10m/min, and internal temperature is 62~69 degrees Celsius;It is described Product is in the continuous curing molding internal system heat cross-linking molding of double crawler belts;
7)It is cut by automatic assembly line end automatic cutting, packaging system, stacking, packaging, be delivered into Product ageing area obtains final products after carrying out ripening.
Beneficial effects of the present invention:While using tongue and groove grafting, viscous anchor installation is fixed, science uses macromolecule The superpower waterproof of coiled material, anti-UV agings weather resistance;And it is modified the inorganic heat preservations such as PIR excellent heat cross-linking ability and rock wool The superpower fire-resistance flame attacking ability of material while effective guarantee plank physical properties index, improves macromolecule face decoration The stability and its system general safety performance of heat-insulating integral panel products;Unique tongue and groove double-side fastening structure is when installing splicing It is effectively guaranteed system flatness and installation accuracy;It is complicated thoroughly to solve traditional similar product mounting process, accuracy error Greatly, the problem of product function is single and low production efficiency, has widened the scope of application of product significantly.
Description of the drawings
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the present invention Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings Obtain other attached drawings.
Fig. 1 is the structural representation of the novel high polymer face water-proof decorative thermal insulating composite panel described according to embodiments of the present invention Figure;
Fig. 2 is the scheme of installation one of the composite plate described according to embodiments of the present invention;
Fig. 3 is the scheme of installation two of the composite plate described according to embodiments of the present invention.
Wherein:
1, high-polymer decorative layer;2, insulating layer;3, back sheet;4, PIR heat cross-linkings layer;5, square tongue and groove;6, groove;7、 Adhesive linkage;8, nylon expansion anchor;9, base course wall;10, cement mortar screeding layer;11, mechanical fixed part;12, composite plate.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained belong to what the present invention protected Range.
As shown in Figure 1, a kind of novel high polymer face water-proof decorative thermal insulating composite panel described according to embodiments of the present invention, packet Insulating layer 2 is included, 2 outer surface of the insulating layer is coated with PIR heat cross-linkings layer 4, and 4 top of the PIR heat cross-linkings layer is bonded with high score Sub- decorative layer 1,4 lower section of PIR heat cross-linkings layer is bonded with back sheet 3, between the high-polymer decorative layer 1 and PIR heat cross-linkings layer 4 Tensile bond strength is not less than 0.10MPa.
The high-polymer decorative layer 4 is thermoplastic polyolefin coiled material, polyvinyl chloride sheet waterproof roll, ethylene propylene diene rubber Coiled material, haloflex rubber plastic blend coiled material, enhanced CPE sheet, polyethylene polypropylene fiber sheet, ethene-vinyl acetate One or more of ester copolymer coiled material, high density polyethylene (HDPE) coiled material synthesis macromolecule coiled material.
The insulating layer 2 is modified PU rigid foams, modified PIR rigid foams, modified PUR rigid foams modeling Material, mineral wool, rock wool, aerogel blanket, mineral wool, phenolic resin hard foam plastics, expansion polyphenyl plate, extruded polystyrene board, rubber and plastic In sponge, Foam cement insulation material, foam glass, foam concrete, haydite concrete etc., glass bead, expanded perlite One or more.
The back sheet 3 is aluminium foil or Glass Fiber Reinforced Polymer cement mortar composite layer, the thickness of the aluminium foil are The thickness of 0.06mm, the Glass Fiber Reinforced Polymer cement mortar composite layer are 0.5mm.
As shown in Fig. 2, the composite plate 12 is by adhesive linkage 7, nylon expansion anchor 8 and is arranged on base course wall 9 Cement mortar screeding layer 10 connects.
As shown in figure 3, the left and right sides of the composite plate 12 offers square tongue and groove 5, the adjacent composite plates 12 Square tongue and groove 5 is spliced into groove 6;Adjacent composite plates are by adhesive linkage 7, mechanical fixed part 11 and are arranged on base course wall 9 Cement mortar screeding layer 10 connect, the mechanical fixed part 11 be arranged on groove 6.
A kind of novel high polymer face water-proof decorative thermal insulating composite panel moulding process, includes the following steps:
1)Covering guarantor will be carried out to its surface using PET protection film by equipment for coating film after high-polymer decorative layer coiled material uncoiling Shield;
2)The high-polymer decorative layer coiled material of PET protection film be will be covered in the production line by former pressur rolling forming;
3), with the transmission speed of 5~10m/min of linear speed, machinery will be passed through by the high-polymer decorative layer coiled material of pressur rolling forming Conveyer belt is continuously transmitted to after preheating chamber is preheated to 30 ~ 32 degrees Celsius, is delivered to automation vector high-pressure material feeding equipment and is changed Property PIR be actively crosslinked liquid material high pressure coating;
4)The insulating layer of required specification is mechanically subjected to automation vector modification PIR and is actively crosslinked liquid material four sides High pressure is coated with, and is then transmit to have automated vector high-pressure material feeding equipment and be modified PIR and is actively crosslinked three face high pressure of liquid material In the high-polymer decorative layer coiled material cavity after molding of coating;
5)The back sheet being sent into upper unwinding device platform enters continuous double continuous curing molding systems of crawler belt and enters after converging Mouthful, the decoration placed face down of high-polymer decorative layer is kept in transmit process;Transmission speed is 5~10m/min at this time;
6)Double crawler belt progressive die transmitting apparatus speeds of service are 5~10m/min, and internal temperature is 62~69 degrees Celsius;It is described Product is in the continuous curing molding internal system heat cross-linking molding of double crawler belts;
7)It is cut by automatic assembly line end automatic cutting, packaging system, stacking, packaging, be delivered into Product ageing area obtains final products after carrying out ripening.
The present invention provides a kind of new structural macromolecule veneering water-proofing decorative heat preservation composite board to market, is using enterprise While mouth splicing, viscous anchor installation, double-side fastening, using for science is modified the nothings such as PIR excellent heat seal crosslinking ability and rock wool The superpower fire-resistance flame attacking ability of machine thermal insulation material while effective guarantee plank physical properties index, improves decoration and protects The technical problems such as the stability and system general safety performances of warm panel products, control system flatness and installation accuracy.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.

Claims (7)

1. a kind of novel high polymer face water-proof decorative thermal insulating composite panel moulding process, it is characterised in that:Including insulating layer, the guarantor Warm layer outer surface is coated with PIR heat cross-linking layers, and high-polymer decorative layer, PIR heat cross-linking layers are bonded with above the PIR heat cross-linkings layer Lower section is bonded with back sheet, and the composite plate passes through adhesive linkage, nylon expansion anchor and the cement bonded sand being arranged on base course wall Screed-coat connection is starched, square tongue and groove, the square tongue and groove of adjacent composite plates are offered at left and right sides of the composite plate It is spliced into groove;Adjacent composite plates pass through adhesive linkage, mechanical fixed part and the cement mortar screeding layer being arranged on base course wall Connection, the mechanical fixed part are arranged on groove;
Moulding process includes the following steps:
1) covering protection will be carried out to its surface using PET protection film by equipment for coating film after high-polymer decorative layer coiled material uncoiling;
2) the high-polymer decorative layer coiled material of PET protection film is will be covered in the production line by former pressur rolling forming;
3), with the transmission speed of 5~10m/min of linear speed, mechanical transmission will be passed through by the high-polymer decorative layer coiled material of pressur rolling forming Band is continuously transmitted to after preheating chamber is preheated to 30~32 degrees Celsius, is delivered to automation vector high-pressure material feeding equipment and is modified PIR is actively crosslinked the coating of liquid material high pressure;
4) insulating layer of required specification is mechanically subjected to automation vector modification PIR and is actively crosslinked liquid material four sides high pressure Coating, is then transmit to have automated vector high-pressure material feeding equipment and be modified PIR and be actively crosslinked three face high pressure of liquid material and is coated with High-polymer decorative layer coiled material cavity after molding in;
5) enter the continuous curing molding system entry of continuous double crawler belts after the back sheet being sent into upper unwinding device platform converges, pass The decoration placed face down of high-polymer decorative layer is kept during sending;Transmission speed is 5~10m/min at this time;
6) double crawler belt progressive die transmitting apparatus speeds of service are 5~10m/min, and internal temperature is 62~69 degrees Celsius;The product In the continuous curing molding internal system heat cross-linking molding of double crawler belts;
7) it is cut by automatic assembly line end automatic cutting, packaging system, stacking, packaging, it is old to be delivered to finished product Change after area carries out ripening and obtains final products.
2. a kind of novel high polymer face water-proof decorative thermal insulating composite panel moulding process according to claim 1, feature exist In:The high-polymer decorative layer be thermoplastic polyolefin coiled material, polyvinyl chloride sheet waterproof roll, EPDM rubber rolling material, Haloflex rubber plastic blend coiled material, enhanced CPE sheet, polyethylene polypropylene fiber sheet, ethylene-vinyl acetate are total One or more of polymers coiled material, high density polyethylene (HDPE) coiled material synthesis macromolecule coiled material.
3. a kind of novel high polymer face water-proof decorative thermal insulating composite panel moulding process according to claim 1, feature exist In:The insulating layer is modified PU rigid foams, modified PIR rigid foams, modified PUR rigid foams, mine Cotton, rock wool, aerogel blanket, mineral wool, phenolic resin hard foam plastics, expansion polyphenyl plate, extruded polystyrene board, rubber-plastic sponge, One kind in Foam cement insulation material, foam glass, foam concrete, haydite concrete, glass bead, expanded perlite or It is several.
4. a kind of novel high polymer face water-proof decorative thermal insulating composite panel moulding process according to claim 1, feature exist In:The back sheet is aluminium foil or Glass Fiber Reinforced Polymer cement mortar composite layer.
5. a kind of novel high polymer face water-proof decorative thermal insulating composite panel moulding process according to claim 4, feature exist In:The thickness of the aluminium foil is 0.06mm.
6. a kind of novel high polymer face water-proof decorative thermal insulating composite panel moulding process according to claim 4, feature exist In:The thickness of the Glass Fiber Reinforced Polymer cement mortar composite layer is 0.5mm.
7. a kind of novel high polymer face water-proof decorative thermal insulating composite panel moulding process according to claim 1, feature exist In:Tensile bond strength between the high-polymer decorative layer and PIR heat cross-linking layers is not less than 0.10MPa.
CN201610317266.8A 2016-05-13 2016-05-13 A kind of novel high polymer face water-proof decorative thermal insulating composite panel and its moulding process Active CN106013646B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107060244A (en) * 2017-05-12 2017-08-18 深圳市卓宝科技股份有限公司 A kind of waterproof thermal-insulated decorative board structure and installation method
CN113263805B (en) * 2021-01-07 2023-08-11 湖南盛业土工材料制造有限公司 Heavy metal-blocking fiber net/high polymer composite waterproof coiled material and preparation method thereof

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CN101413332A (en) * 2008-09-05 2009-04-22 武汉科华高新材料发展有限公司 Fire-proof type exterior wall composite thermal insulation decorative board and manufacture method thereof
CN102152561A (en) * 2010-12-06 2011-08-17 上海万国科技发展有限公司 Phenolic modified polyurethane polyisocyanurate PIR energy-saving insulation board
CN202509708U (en) * 2012-03-15 2012-10-31 三利防水保温工程有限公司 Polyisocyanurate foam (PIR) insulation decorative integrated board
CN204059639U (en) * 2014-09-26 2014-12-31 安徽广燕新材料科技有限责任公司 A kind of inorganic polyurethane thermal-insulation clad plate
CN204386088U (en) * 2015-01-08 2015-06-10 精碳伟业(北京)科技有限公司 Heat insulating decorative board
CN104831885A (en) * 2015-04-03 2015-08-12 重庆思贝肯节能技术开发有限公司 Fiber reinforcement foaming cement thermal insulation decoration board

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CN102261175B (en) * 2010-05-27 2014-11-05 亚士创能科技(上海)股份有限公司 Installation method for heat insulated decorative composite board
CN104110113B (en) * 2014-06-11 2016-07-13 江苏尼高科技有限公司 Flexible web veneer polyurethane insulation and decoration integrated plate and preparation technology thereof

Patent Citations (6)

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Publication number Priority date Publication date Assignee Title
CN101413332A (en) * 2008-09-05 2009-04-22 武汉科华高新材料发展有限公司 Fire-proof type exterior wall composite thermal insulation decorative board and manufacture method thereof
CN102152561A (en) * 2010-12-06 2011-08-17 上海万国科技发展有限公司 Phenolic modified polyurethane polyisocyanurate PIR energy-saving insulation board
CN202509708U (en) * 2012-03-15 2012-10-31 三利防水保温工程有限公司 Polyisocyanurate foam (PIR) insulation decorative integrated board
CN204059639U (en) * 2014-09-26 2014-12-31 安徽广燕新材料科技有限责任公司 A kind of inorganic polyurethane thermal-insulation clad plate
CN204386088U (en) * 2015-01-08 2015-06-10 精碳伟业(北京)科技有限公司 Heat insulating decorative board
CN104831885A (en) * 2015-04-03 2015-08-12 重庆思贝肯节能技术开发有限公司 Fiber reinforcement foaming cement thermal insulation decoration board

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