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CN106006569B - A kind of purifying technique of ammonia process wet type desulfurizing process byproducts sulphur cream - Google Patents

A kind of purifying technique of ammonia process wet type desulfurizing process byproducts sulphur cream Download PDF

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CN106006569B
CN106006569B CN201610315628.XA CN201610315628A CN106006569B CN 106006569 B CN106006569 B CN 106006569B CN 201610315628 A CN201610315628 A CN 201610315628A CN 106006569 B CN106006569 B CN 106006569B
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sulfur
paste
sulfur paste
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cleaning agent
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CN106006569A (en
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李涛
李国强
张静
张永发
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Taiyuan University of Technology
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/02Preparation of sulfur; Purification
    • C01B17/027Recovery of sulfur from material containing elemental sulfur, e.g. luxmasses or sulfur containing ores; Purification of the recovered sulfur
    • C01B17/033Recovery of sulfur from material containing elemental sulfur, e.g. luxmasses or sulfur containing ores; Purification of the recovered sulfur using a liquid extractant

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Abstract

一种氨法湿式脱硫工艺副产物硫膏的提纯工艺是先将焦化企业蒸氨得到的浓氨水送入硫膏清洗剂槽,并向硫膏清洗剂槽中加入络合剂,混合均匀后制得硫膏清洗剂;再将硫膏与硫膏清洗剂按比例加入洗提装置中洗提,后进行固液分离,得到的滤液送入脱硫反应槽用于脱硫液的配制,得到的滤渣送入硫膏熔融工序;然后将滤渣送入熔硫釜中进行熔硫,获得液硫成型为硫磺,熔硫釜上部得到的蒸汽经冷凝处理后送入脱硫反应槽中用于脱硫液的配制。本工艺有效地解决了现有硫膏熔融过程中颜色发黑,纯度较低的问题,实现了焦化企业废硫膏的资源化处理和利用,保护环境的同时提高了企业的经济效益。

A purification process of sulfur paste, a by-product of the ammonia wet desulfurization process, is to first send the concentrated ammonia water obtained by distilling ammonia from coking enterprises into the sulfur paste cleaning agent tank, and add a complexing agent to the sulfur paste cleaning agent tank, and mix evenly to prepare Obtain sulfur paste cleaning agent; then add sulfur paste and sulfur paste cleaning agent to the eluting device in proportion to elute, and then carry out solid-liquid separation, and the obtained filtrate is sent to the desulfurization reaction tank for the preparation of desulfurization liquid, and the obtained filter residue is sent to Enter the sulfur paste melting process; then send the filter residue into the sulfur melting kettle to melt sulfur, obtain liquid sulfur and form it into sulfur, the steam obtained from the upper part of the sulfur melting kettle is condensed and sent to the desulfurization reaction tank for the preparation of desulfurization liquid. This process effectively solves the problems of black color and low purity in the melting process of the existing sulfur paste, realizes the resource treatment and utilization of waste sulfur paste in coking enterprises, and improves the economic benefits of enterprises while protecting the environment.

Description

一种氨法湿式脱硫工艺副产物硫膏的提纯工艺A purification process of sulfur paste, a by-product of ammonia wet desulfurization process

技术领域technical field

本发明涉及一种硫膏的提纯工艺,具体的是一种焦化企业采用氨法湿式氧化工艺脱硫过程中产生硫膏的提纯工艺。The invention relates to a purification process of sulfur paste, in particular to a purification process of sulfur paste produced in the desulfurization process of a coking enterprise using an ammonia wet oxidation process.

背景技术Background technique

采用氨法湿式氧化法对焦炉煤气进行脱硫的过程中,焦炉煤气中的H2S、HCN和NH3被脱硫液吸收后,于再生塔内被氧化,以硫磺泡沫的形式浮于再生塔上部,然后自流入泡沫槽进行后续处理。In the process of desulfurization of coke oven gas by ammonia wet oxidation method, H 2 S, HCN and NH 3 in coke oven gas are absorbed by the desulfurization liquid, oxidized in the regeneration tower, and float in the regeneration tower in the form of sulfur foam. The upper part of the tower, and then flows into the foam tank for subsequent treatment.

部分企业通过熔融法对硫泡沫进行处理,该法是在125℃~158℃范围内,将硫膏经过熔化-过滤工序后获得硫磺,达到硫磺提纯的目的。然而,通过这种方法得到的硫磺颜色发黑,纯度较低,销路较差,同时还存在能耗高,污染大等问题。所以绝大多数焦化企业更愿意将硫泡沫进行离心或过滤后,得到价值较低的硫膏。Some enterprises process sulfur foam through the melting method. This method is to obtain sulfur after melting and filtering the sulfur paste in the range of 125 ° C to 158 ° C, so as to achieve the purpose of sulfur purification. However, the sulfur obtained by this method is black in color, low in purity and poor in marketability, and also has problems such as high energy consumption and large pollution. Therefore, most coking enterprises are more willing to centrifuge or filter sulfur foam to obtain sulfur paste with lower value.

硫膏中除了主要成分硫磺外,还含有大量水分以及脱硫副产物。由于其纯度低,质量差,大部分焦化企业将硫膏以极低的价格出售,而有部分企业则需要支付约20~40元/吨的费用给回收硫膏的企业,有的企业甚至将其作为废弃物填埋,上述处理方法一方面造成了资源浪费,另一方面严重威胁工人和周边群众的安全和健康。因此,实现焦化企业硫膏的提纯对提高企业经济效益,减少环境污染具有重要的意义。In addition to the main component of sulfur, sulfur paste also contains a large amount of water and desulfurization by-products. Due to its low purity and poor quality, most coking enterprises sell the sulfur paste at a very low price, while some enterprises need to pay about 20-40 yuan/ton to the enterprises that recycle the sulfur paste, and some enterprises even sell the sulfur paste It is landfilled as waste. On the one hand, the above-mentioned treatment methods cause a waste of resources, and on the other hand, seriously threaten the safety and health of workers and surrounding people. Therefore, it is of great significance to realize the purification of sulfur paste in coking enterprises to improve the economic benefits of enterprises and reduce environmental pollution.

目前有部分研究者对硫膏中硫磺的提纯做了相关研究,如牛艳霞用甲苯对硫膏进行浸取,通过索氏抽提装置,得到了纯度为95%以上的硫磺;公开号为CN103264991A公开了一种利用四氯乙烯对硫膏进行浸取。该浸取法虽然得到高纯度硫磺,但浸取过程引入了大量有机溶剂,除存在易爆、毒性大等安全问题外,还存在浸取剂价格远高于硫磺价格,浸取过程损失严重等问题,目前还没有焦化企业采用上述方法对焦化硫膏进行提纯。公开号为CN102976279A公开了一种先用甲醇和丙酮的混合有机溶剂提取硫膏中的硫氰酸铵,然后水洗分离硫磺和硫代硫酸铵,达到提纯硫膏的目的。但该方法针对的是富盐类硫膏,并且未能去除硫膏中的非溶水性物质。At present, some researchers have done relevant research on the purification of sulfur in sulfur paste. For example, Niu Yanxia leached sulfur paste with toluene, and obtained sulfur with a purity of more than 95% through a Soxhlet extraction device; the publication number is CN103264991A. A method of leaching sulfur paste by tetrachlorethylene was developed. Although this leaching method obtains high-purity sulfur, a large amount of organic solvents are introduced into the leaching process. In addition to safety problems such as explosion and high toxicity, there are also problems such as the price of the leaching agent is much higher than the price of sulfur, and serious losses during the leaching process. At present, no coking enterprise has used the above method to purify coking sulfur paste. Publication No. CN102976279A discloses a method of extracting ammonium thiocyanate in sulfur paste with a mixed organic solvent of methanol and acetone, and then washing and separating sulfur and ammonium thiosulfate to achieve the purpose of purifying the sulfur paste. But this method is aimed at the salt-rich sulfur paste, and fails to remove the insoluble substances in the sulfur paste.

发明内容Contents of the invention

本发明以提纯硫膏中的硫磺为目的,针对焦化企业熔硫过程中硫磺发黑,纯度较差,硫膏浸取过程引入大量易燃易爆有机溶剂,成本高的问题,开发了一种氨法湿式脱硫工艺副产物硫膏的提纯工艺,该工艺通过选择性络合、固液分离和熔融等技术手段,在未引入大量易燃易爆有机溶剂的前提下,解决硫膏熔融得到硫磺发黑、纯度低的问题,实现硫膏资源化处理和利用的同时,回收硫膏中的脱硫催化剂的有效成分。The purpose of the present invention is to purify the sulfur in the sulfur paste. Aiming at the problems of blackening of sulfur and poor purity in the sulfur melting process of coking enterprises, and the introduction of a large amount of flammable and explosive organic solvents in the sulfur paste leaching process, a high cost problem has been developed. Purification process of sulfur paste, a by-product of ammonia wet desulfurization process, through selective complexation, solid-liquid separation and melting, etc., without introducing a large amount of flammable and explosive organic solvents, to solve the problem of melting sulfur paste to obtain sulfur To solve the problems of blackening and low purity, while realizing the resource treatment and utilization of sulfur paste, the effective components of the desulfurization catalyst in the sulfur paste are recovered.

本发明所采取的具体技术方案如下。The concrete technical scheme that the present invention takes is as follows.

一种氨法湿式脱硫工艺副产物硫膏的提纯工艺,所述工艺是按下列步骤进行的:A kind of purification process of ammonia wet desulfurization process by-product sulfur paste, said process is carried out according to the following steps:

(1)硫膏清洗剂的配制:将焦化企业蒸氨得到的浓氨水送入硫膏清洗剂槽,同时向硫膏清洗剂槽中加入10~50mg/L的络合剂,混合均匀后制得硫膏清洗剂;(1) Preparation of sulfur paste cleaning agent: Send the concentrated ammonia water obtained by distilling ammonia from the coking enterprise into the sulfur paste cleaning agent tank, and at the same time add 10~50mg/L complexing agent into the sulfur paste cleaning agent tank, mix well and prepare Desulfur paste cleaning agent;

(2)硫膏洗提工序:将硫膏与上述步骤中的硫膏清洗剂以1: 5 ~1: 100(g/ml)的比例加入到洗提装置中,洗提温度为0~50℃,洗提时间0.5~2h,洗提完成后进行固液分离,分离得到的滤液送入脱硫反应槽中用于脱硫液的配制,得到的滤渣送入硫膏熔融工序;(2) Sulfur paste elution process: Add sulfur paste and the sulfur paste cleaning agent in the above steps to the elution device at a ratio of 1: 5 ~ 1: 100 (g/ml), and the elution temperature is 0 ~ 50 ℃, the elution time is 0.5~2h, and the solid-liquid separation is carried out after the elution is completed, and the separated filtrate is sent to the desulfurization reaction tank for the preparation of the desulfurization liquid, and the obtained filter residue is sent to the sulfur paste melting process;

(3)硫膏熔融工序:将上述步骤中的滤渣送入熔硫釜中进行熔硫,熔硫温度为125℃~158℃,熔硫时间为0.5~5h,熔硫釜底得到的液硫在硫磺成型槽中冷却成型后包装外售,熔硫釜上部得到的蒸汽经冷凝处理后送入脱硫反应槽中用于脱硫液的配制。(3) Sulfur paste melting process: Send the filter residue in the above steps into a sulfur melting kettle for sulfur melting. The sulfur melting temperature is 125°C~158°C, and the sulfur melting time is 0.5~5h. After cooling and forming in the sulfur forming tank, it is packaged and sold outside. The steam obtained from the upper part of the sulfur melting tank is condensed and sent to the desulfurization reaction tank for the preparation of desulfurization liquid.

进一步的技术方案如下。Further technical scheme is as follows.

所述提纯工艺的络合剂是由单乙醇胺、乙二胺和有机磷酸盐按比例1:1:1~1:3:7配制。The complexing agent in the purification process is prepared from monoethanolamine, ethylenediamine and organic phosphate in a ratio of 1:1:1 to 1:3:7.

所述的提纯工艺的洗提装置是连续逆流浸取装置或者是多级浸取装置。The extraction device of the purification process is a continuous countercurrent leaching device or a multi-stage leaching device.

所述的提纯工艺的固液分离的方法是采用离心分离或是过滤分离设备,在温度为0~50℃,分离为100~150μm。The method of solid-liquid separation in the purification process is to use centrifugal separation or filtration separation equipment, and the temperature is 0-50° C., and the separation is 100-150 μm.

所述的提纯工艺的熔融釜的出料口带有孔径为50~100μm的滤网。The outlet of the melting kettle in the purification process is equipped with a filter screen with a pore size of 50-100 μm.

本发明上述所提供的一种氨法湿式脱硫工艺副产物硫膏的提纯工艺,与现有技术相比,本工艺利用原本补充脱硫液碱源的氨水中添加单乙醇胺、乙二胺和有机磷酸盐等络合剂作为硫膏洗提剂,在实现高效洗提硫膏中杂质的同时,实现了脱硫催化剂等有效成分的回收再利用,降低脱硫过程中催化剂的消耗。将洗提后的硫膏用熔融法进行提纯,有效解决了现有硫膏熔融过程中颜色发黑,纯度较低的问题,得到了纯度高,色度好的硫磺产品,实现了焦化企业废硫膏的资源化处理和利用,保护环境的同时提高了企业的经济效益。Compared with the prior art, the purification process of the by-product sulfur cream of the ammonia wet desulfurization process provided by the present invention above uses the addition of monoethanolamine, ethylenediamine and organic phosphoric acid in the ammonia water that originally supplemented the alkali source of the desulfurization solution. The complexing agent such as salt is used as the sulfur paste eluting agent, which not only realizes the high-efficiency elution of impurities in the sulfur paste, but also realizes the recovery and reuse of effective components such as desulfurization catalysts, and reduces the consumption of catalysts in the desulfurization process. The eluted sulfur paste is purified by melting method, which effectively solves the problem of black color and low purity in the melting process of the existing sulfur paste, and obtains a sulfur product with high purity and good color, which realizes the waste of coking enterprises. The resource treatment and utilization of sulfur paste protects the environment and improves the economic benefits of the enterprise.

附图说明Description of drawings

图1是本发明的工艺流程图。Fig. 1 is a process flow diagram of the present invention.

图中:1:泡沫槽;2:泡沫泵;3:主壳;4:氨水泵;5:过滤装置;6:熔融釜;7:硫磺成型槽;8:脱硫反应槽;9:进料口;10:进液口;11:出液口;12:螺旋板;13:出料口;14:主轴;15:硫磺清洗剂槽。In the figure: 1: foam tank; 2: foam pump; 3: main shell; 4: ammonia water pump; 5: filter device; 6: melting kettle; 7: sulfur forming tank; 8: desulfurization reaction tank; 9: feed port ;10: Liquid inlet; 11: Liquid outlet; 12: Spiral plate; 13: Material outlet; 14: Main shaft; 15: Sulfur cleaning agent tank.

具体实施方式detailed description

对上述本发明所提供的技术方案作出进一步的说明。A further description is made to the technical solution provided by the present invention above.

具体实施方式1Specific implementation mode 1

本实施案例采用的硫膏来源于采用HPF氨法氧化法脱硫工艺的某焦化厂,硫膏中含有38%的水分、51%的硫磺, 其余为NH4SCN、(NH42S2O3、(NH42SO4等杂质共计11%;采用的氨水来源于该厂蒸氨塔来浓度为11%的氨水;单乙醇氨、乙二胺和有机磷酸盐均为分析纯试剂。The sulfur paste used in this implementation case comes from a coking plant that adopts the HPF ammonia oxidation desulfurization process. The sulfur paste contains 38% water, 51% sulfur, and the rest is NH 4 SCN, (NH 4 ) 2 S 2 O 3. Impurities such as (NH 4 ) 2 SO 4 total 11%; the ammonia water used comes from the ammonia distillation tower of the plant with a concentration of 11%; monoethanol ammonia, ethylenediamine and organic phosphate are all analytical reagents.

对硫膏进行干燥和筛分处理,得到粒度<0.3mm,含水量1.76%硫膏样品(工业硫磺GB/T 2449.1-2014中水分的测定)。Dry and sieve the sulfur paste to obtain a sulfur paste sample with a particle size of <0.3mm and a moisture content of 1.76% (determination of moisture in industrial sulfur GB/T 2449.1-2014).

硫膏洗涤液的配制:1L氨水中加入35mg由单乙醇氨、乙二胺和有机磷酸盐按1:1:1配制的络合剂,混合均匀后制得硫膏清洗剂。Preparation of sulfur paste cleaning solution: Add 35 mg of complexing agent prepared by monoethanolamine, ethylenediamine and organic phosphate at a ratio of 1:1:1 to 1L of ammonia water, and mix well to prepare sulfur paste cleaning agent.

准确称取25g硫膏样品,室温下用100ml硫膏洗涤剂洗涤,过滤观察滤出液的颜色变化。重复洗涤过滤过程四次,共计用硫膏洗涤剂400ml。Accurately weigh 25g of sulfur paste sample, wash with 100ml of sulfur paste detergent at room temperature, filter and observe the color change of the filtrate. Repeat the washing and filtering process four times, with a total of 400ml of sulfur paste detergent.

过滤得到滤出物,在80℃条件下干燥3小时,冷却称量后,重复干燥过程直到连续二次称量相差不超过0.002g,干燥后滤渣质量为23.5463g。The filtrate was obtained by filtration, and dried at 80°C for 3 hours. After cooling and weighing, the drying process was repeated until the difference between two consecutive weighings did not exceed 0.002g, and the mass of the filter residue after drying was 23.5463g.

将滤渣送入带过滤装置的熔融反应器中,于143℃下,对滤渣进行熔融处理,处理时间为3h。The filter residue is sent to a melting reactor with a filter device, and the filter residue is melted at 143° C. for 3 hours.

得到硫磺后按工业硫磺GB/T 2449.1-2014测定纯度,色差仪测定颜色。测定结果:纯度为98.6%,对比标样的Lab值,△L、△a、△b值均小于1.5。After the sulfur is obtained, the purity is measured according to the industrial sulfur GB/T 2449.1-2014, and the color is measured by a colorimeter. Measurement results: the purity is 98.6%, compared with the Lab value of the standard sample, the △L, △a, △b values are all less than 1.5.

具体实施方式2Specific implementation mode 2

准确称取25g硫膏样品,室温下用150ml硫膏洗涤剂洗涤,过滤观察滤出液的颜色变化。重复洗涤过滤过程四次,共计用硫膏洗涤剂600ml。Accurately weigh 25g of sulfur paste sample, wash with 150ml of sulfur paste detergent at room temperature, filter and observe the color change of the filtrate. Repeat the washing and filtering process four times, with a total of 600ml of sulfur paste detergent.

过滤得到滤出物,在85℃条件下干燥3小时,冷却称量后,重复干燥过程直到连续二次称量相差不超过0.002g,干燥后滤渣质量为24.0041g。The filtrate was obtained by filtration, and dried at 85°C for 3 hours. After cooling and weighing, the drying process was repeated until the difference between two consecutive weighings was no more than 0.002g, and the mass of the filter residue after drying was 24.0041g.

将滤渣送入带过滤装置的熔融反应器中,于150℃下,对滤渣进行熔融处理,处理时间为3h。Send the filter residue into a melting reactor with a filter device, and carry out melting treatment on the filter residue at 150° C. for 3 hours.

得到硫磺后按工业硫磺GB/T 2449.1-2014测定纯度,色差仪测定颜色。测定结果:纯度为98.9%,对比标样的Lab值,△L、△a、△b值均小于1.5。After the sulfur is obtained, the purity is measured according to the industrial sulfur GB/T 2449.1-2014, and the color is measured by a colorimeter. Measurement results: the purity is 98.9%, compared with the Lab value of the standard sample, the △L, △a, △b values are all less than 1.5.

Claims (3)

1.一种氨法湿式脱硫工艺副产物硫膏的提纯工艺,所述工艺是按下列步骤进行的:1. a purification process of ammonia wet desulfurization process by-product sulfur paste, said process is carried out in the following steps: (1)硫膏清洗剂的配制:将焦化企业蒸氨得到的浓氨水送入硫膏清洗剂槽(15),同时向硫膏清洗剂槽(15)中加入10~50mg/L的络合剂,混合均匀后制得硫膏清洗剂;(1) Preparation of sulfur paste cleaning agent: send the concentrated ammonia water obtained by distilling ammonia in the coking enterprise into the sulfur paste cleaning agent tank (15), and add 10~50mg/L complexing ammonia into the sulfur paste cleaning agent tank (15) at the same time Agent, mixed evenly to make sulfur paste cleaning agent; (2)硫膏洗提工序:将硫膏与上述步骤(1)中的硫膏清洗剂以1: 5 ~1: 100的比例加入到洗提装置中,洗提温度为0~50℃,洗提时间0.5~2h,洗提完成后进行固液分离,分离得到的滤液送入脱硫反应槽(8)中用于脱硫液的配制,得到的滤渣送入硫膏熔融工序;(2) Sulfur paste elution process: add sulfur paste and the sulfur paste cleaning agent in the above step (1) to the elution device at a ratio of 1: 5 ~ 1: 100, and the elution temperature is 0 ~ 50 ° C. The elution time is 0.5~2h. After the elution is completed, the solid-liquid separation is carried out, and the separated filtrate is sent to the desulfurization reaction tank (8) for the preparation of the desulfurization liquid, and the obtained filter residue is sent to the sulfur paste melting process; (3)硫膏熔融工序:将上述步骤(2)中的滤渣送入熔硫釜中进行熔硫,熔硫温度为125℃~158℃,熔硫时间为0.5~5h,熔硫釜底得到的液硫在硫磺成型槽(7)中冷却成型后包装外售,熔硫釜上部得到的蒸汽经冷凝处理后送入脱硫反应槽(8)中用于脱硫液的配制;(3) Sulfur paste melting process: send the filter residue in the above step (2) into the sulfur melting kettle for sulfur melting, the sulfur melting temperature is 125°C~158°C, the sulfur melting time is 0.5~5h, and the bottom of the sulfur melting kettle is obtained The liquid sulfur is cooled and formed in the sulfur forming tank (7) and then packaged for sale, and the steam obtained from the upper part of the sulfur melting tank is condensed and then sent to the desulfurization reaction tank (8) for the preparation of desulfurization liquid; 所述络合剂是由单乙醇胺、乙二胺和有机磷酸盐按比例1:1:1~1:3:7配制;The complexing agent is prepared by monoethanolamine, ethylenediamine and organic phosphate in a ratio of 1:1:1~1:3:7; 在上述步骤(2)中,所述硫膏与硫膏清洗剂的比例是g/ml。In the above step (2), the ratio of the sulfur paste to the sulfur paste cleaning agent is g/ml. 2.如权利要求1所述的提纯工艺,所述洗提装置是连续逆流浸取装置或者是多级浸取装置。2. The purification process as claimed in claim 1, wherein the extraction device is a continuous countercurrent leaching device or a multi-stage leaching device. 3.如权利要求1所述的提纯工艺,所述熔融釜的出料口带有孔径为50~100μm的滤网。3. The purification process according to claim 1, the discharge port of the melting kettle has a filter screen with a pore size of 50-100 μm.
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