CN106002480B - A kind of Waterwheel-type cube valve processing unit (plant) - Google Patents
A kind of Waterwheel-type cube valve processing unit (plant) Download PDFInfo
- Publication number
- CN106002480B CN106002480B CN201610347018.8A CN201610347018A CN106002480B CN 106002480 B CN106002480 B CN 106002480B CN 201610347018 A CN201610347018 A CN 201610347018A CN 106002480 B CN106002480 B CN 106002480B
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- turntable
- lathe bed
- power head
- head
- waterwheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q16/00—Equipment for precise positioning of tool or work into particular locations not otherwise provided for
- B23Q16/02—Indexing equipment
- B23Q16/08—Indexing equipment having means for clamping the relatively movable parts together in the indexed position
- B23Q16/10—Rotary indexing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Units (AREA)
Abstract
The invention discloses a kind of Waterwheel-type cube valve processing unit (plant), including lathe bed, the lathe bed is equipped with turntable and multiple power heads, and the spindle centerline of the multiple power head intersects at a point；Indexing system and multiple fixtures are connected on the turntable；The center line of workpiece four direction clamped by the fixture is overlapped with the center line of aforementioned four dynamic head main spindle, the left and right side of the lathe bed is provided with YZ axis power unit, the facets such as the YZ axis power unit and turntable are parallel, and the YZ axis power unit front end uses an angle of 90 degrees degree head.The power head that the present invention is intersected at a point by the way that turntable and multiple spindle centerlines are arranged on lathe bed, the spindle centerline of the multiple power head intersects at a point, cooperation is using the fixture on the YZ axis power unit and turntable of an angle of 90 degrees degree head, so as to realize the full-automatic processing of multistation multiple directions, and machining accuracy and stability are stronger, production efficiency is higher, and overall structure is simple, easily manufactured.
Description
Technical field
The present invention relates to a kind of cube valve process equipment more particularly to a kind of Waterwheel-type cube valve processing unit (plant)s.
Background technique
Currently, cube valve is production air-conditioning, the essential easy consumption product such as hardware pipe fitting, at present Waterwheel-type special machine tool
The valve body piece in three directions can only be processed, and there are five machine directions for cube valve, and two machines is thus needed just to be capable of processing
It completes.The manufacturing enterprise of domestic considerable cube valve also rests on labor-intensive, and this kind of enterprise is processed using universal machine tools
Valve body needs replacing working procedures and frock clamp, leads to inefficiency, labour cost is high, and machining accuracy and stability cannot
Guarantee well.Cube valve is there are five direction, and there is an outer annular groove in the inside, internal screw thread, external screw thread, and through-hole etc. needs multiple tracks work
Sequence could be manufactured completely, and replaced process and necessarily brought replacement frock clamp, and resetting will appear very big inclined
Difference, machining accuracy it is difficult to ensure that, and need artificial deburring that could complete.With the rapid development of our country's economy, to valve body
Demand can be increasing, has been not suitable with demand of the today's society to valve body quantity using this traditional production model.Together
When with national " made in China 2025 " implementation, efficiently, the fast development of high-precision automation equipment is domestic more next
More need this kind of process equipment.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of Waterwheel-type cube valve processing unit (plant)s, can be realized multistation
The full-automatic processing of multiple directions, and machining accuracy and stability are stronger, production efficiency is higher, and overall structure is simple, manufacturer
Just.
The present invention is to solve above-mentioned technical problem and the technical solution adopted is that provide a kind of Waterwheel-type cube valve processing dress
It sets, including lathe bed, wherein the lathe bed is equipped with turntable and multiple power heads, the spindle centerline of the multiple power head
It intersects at a point；Indexing system and multiple fixtures are connected on the turntable, the multiple power head includes horizontal left side power
Head, horizontal right side power head, overhead power head and lower power head；The number of the overhead power head and lower power head is
Two, be radially in the distribution of X shape along turntable, the horizontal right side power head and horizontal left side power head are set along the parallel direction of lathe bed
It sets；The center line of workpiece four direction clamped by the fixture is overlapped with the center line of aforementioned four dynamic head main spindle, described
The left and right side of lathe bed is provided with YZ axis power unit, and the facets such as the YZ axis power unit and turntable are parallel, and the YZ axis is dynamic
Power unit front end the processing of the 5th direction is realized using an angle of 90 degrees degree head.
Above-mentioned Waterwheel-type cube valve processing unit (plant), wherein the fixture includes synchronous hydraulic oil cylinder, clamp hand and receiving
The clamping of workpiece, the number of the clamp hand are two, and described two clamp hands are symmetrically set in the front end face of synchronous hydraulic oil cylinder, and with
The connection of synchronous hydraulic oil cylinder；The clamping is set to clamp hand center, and connect with clamp hand.
Above-mentioned Waterwheel-type cube valve processing unit (plant), wherein the turntable be in regular polygon, the mounting surface of the fixture with
Lathe bed horizontal plane angle is in 45 degree.
Above-mentioned Waterwheel-type cube valve processing unit (plant), wherein along the outer circle circumferential direction of turntable equipped with multiple on the lathe bed
The quantity of station, the station is consistent with the quantity of turntable upper fixture, be provided on two adjacent stations feeding system and
The indexing of blanking system, the isodisperse of the turntable, the equal part number of stations of lathe bed and indexing system is consistent.
The present invention compare the prior art have it is following the utility model has the advantages that Waterwheel-type cube valve processing unit (plant) provided by the invention,
The power head to be intersected at a point by the way that turntable and multiple spindle centerlines are arranged on lathe bed, the main shaft of the multiple power head
Center line intersects at a point, and cooperation is using the fixture on the YZ axis power unit and turntable of an angle of 90 degrees degree head, so as to realize
The full-automatic processing of multistation multiple directions, and machining accuracy and stability are stronger, production efficiency is higher, and overall structure is simple,
It is easily manufactured.
Detailed description of the invention
Fig. 1 is Waterwheel-type cube valve processing unit (plant) structural schematic diagram of the present invention；
Fig. 2 is the front view of Waterwheel-type cube valve processing unit (plant) of the present invention；
Fig. 3 is the YZ axis power unit structure schematic diagram of Waterwheel-type cube valve processing unit (plant) of the present invention；
Fig. 4 is the clamp structure schematic diagram of Waterwheel-type cube valve processing unit (plant) of the present invention；
Fig. 5 is the turntable and indexing system connection schematic diagram of Waterwheel-type cube valve processing unit (plant) of the present invention.
In figure:
1 lathe bed, 2 indexing system, 3 turntable
The 4 horizontal 6 overhead power heads of right side power head of horizontal left side power head 5
7 lower power head, 8 blanking system, 9 feeding system
10 fixture, 11 YZ axis power unit
101 synchronous hydraulic oil cylinder, 102 clamp hand
103 workpiece, 104 clamping.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is Waterwheel-type cube valve processing unit (plant) structural schematic diagram of the present invention；Fig. 2 is Waterwheel-type cube valve of the present invention processing
The front view of device；Fig. 5 is the turntable and indexing system connection schematic diagram of Waterwheel-type cube valve processing unit (plant) of the present invention.
Referring to Figure 1, Fig. 2 and Fig. 5, Waterwheel-type cube valve processing unit (plant) provided by the invention, including lathe bed 1, indexing system
System 2, turntable 3, horizontal left side power head 4, horizontal right side power head 5, overhead power head 6, lower power head 7, blanking system 8,
Feeding system 9 and fixture 10；The indexing system 2 is connect with turntable 3；The overhead power head 6, lower power head 7, the horizontal right side
Side power head 5 and horizontal left side power head 4 are respectively arranged at lathe bed top, lower part, horizontal inner and horizontal external, and top is dynamic
Power head 6, lower power head 7, horizontal left side power head 4 and horizontal right side power head 5 spindle centerline intersect at a point；It is described
The number of overhead power head 6 and lower power head 7 is two, radial in the distribution of X shape along turntable 3；The fixture 10 and turntable 3
Connection, and the quantity of fixture 10 and turntable 3 etc. divide it is corresponding；The center line of workpiece four direction clamped by the fixture 10 and dynamic
The center line of power head main shaft is overlapped, and the left and right side of the lathe bed 1 is provided with YZ axis power unit 11, the YZ axis power unit
11 is parallel with the facets such as turntable 3, and the processing of the 5th direction is realized using an angle of 90 degrees degree head in 11 front end of YZ axis power unit, such as schemes
Shown in 3；The feeding system 9 and blanking system 8 are set in 1 horizontal external of lathe bed, and two adjacent position of halving.
Fig. 4 is the clamp structure schematic diagram of Waterwheel-type cube valve processing unit (plant) of the present invention.
Continuing with referring to fig. 4, Waterwheel-type cube valve processing unit (plant) provided by the invention, the fixture 10 includes synchronous hydraulic
Oil cylinder 101, clamp hand 102, workpiece 103 and clamping 104；The clamp hand 102 is symmetrically equipped with altogether in 101 front end face of synchronous hydraulic oil cylinder
Two, and connect with synchronous hydraulic oil cylinder 101；The clamping 104 is set to 102 center of clamp hand, and connect with clamp hand 102；It is described
Workpiece 103 is set to inside clamping 104.
Waterwheel-type cube valve processing unit (plant) provided by the invention, 3 equal part of turntable and 1 equal part of lathe bed, the indexing system
The indexing of system 2 divides corresponding with turntable 3 etc.；The isodisperse of the i.e. described turntable 3, the equal part number of stations of lathe bed 1 and indexing system 2
It indexes consistent.The turntable 3 is preferably in regular polygon, and the mounting surface of fixture 10 and 1 horizontal plane angle of lathe bed are in 45 degree, such as
Shown in Fig. 5.
Waterwheel-type cube valve processing unit (plant) provided by the invention, specific work process are as follows: picking up work by feeding system 9
Part 103, and it is sent into fixture 10, clamp, indexing system 2 drives turntable 3 to rotate, and stops after completing an indexing, at this point, institute
Dynamic head feeding, is retracted after completing processing, and indexing system 2 is rotated further by an indexing, all power head feedings, after completing processing
It retracts, and so on, when indexing system 2 completes the last one indexing, the workpiece for being put into fixture at first is just processed
Finish, blanking is grabbed by blanking system 8 at this time.So circulation constantly, as soon as being equivalent to indexing system every turn indexing, there is a work
Part completion of processing, to realize efficient, stable production and processing.
Although the present invention is disclosed as above with preferred embodiment, however, it is not to limit the invention, any this field skill
Art personnel, without departing from the spirit and scope of the present invention, when can make a little modification and perfect therefore of the invention protection model
It encloses to work as and subject to the definition of the claims.
Claims (2)
1. a kind of Waterwheel-type cube valve processing unit (plant), including lathe bed (1), which is characterized in that the lathe bed (1) is equipped with turntable
(3) and multiple power heads, the spindle centerline of the multiple power head intersect at a point；It is connected on the turntable (3) point
Degree system (2) and multiple fixtures (10), the multiple power head include horizontal left side power head (4), horizontal right side power head
(5), overhead power head (6) and lower power head (7)；The number of the overhead power head (6) and lower power head (7) is two
It is a, it is radially distributed in X shape along turntable (3), the horizontal right side power head (5) and horizontal left side power head (4) are along lathe bed (1)
Parallel direction setting；In the center line and aforementioned four dynamic head main spindle of workpiece four direction clamped by the fixture (10)
Heart line is overlapped, and the left and right side of the lathe bed (1) is provided with YZ axis power unit (11), the YZ axis power unit (11) with turn
The facets such as platform (3) are parallel, and the processing of the 5th direction is realized using an angle of 90 degrees degree head in the YZ axis power unit (11) front end；
The fixture (10) includes the clamping (104) of synchronous hydraulic oil cylinder (101), clamp hand (102) and receiving workpiece (103),
The number of the clamp hand (102) is two, and described two clamp hands (102) are symmetrically set in the front end face of synchronous hydraulic oil cylinder (101),
And it is connect with synchronous hydraulic oil cylinder (101)；The clamping (104) is set to clamp hand (102) center, and connect with clamp hand (102)；
The turntable (3) is in regular polygon, and the mounting surface and lathe bed (1) horizontal plane angle of the fixture (10) are in 45 degree.
2. Waterwheel-type cube valve processing unit (plant) according to claim 1, which is characterized in that along turntable on the lathe bed (1)
(3) outer circle circumferential direction is equipped with multiple stations, and the quantity of the station is consistent with the quantity of turntable (3) upper fixture (10), and two
Be provided with feeding system (9) and blanking system (8) on a adjacent station, the isodisperse of the turntable (3), lathe bed (1) etc.
The indexing of digit of dividing the work and indexing system (2) is consistent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610347018.8A CN106002480B (en) | 2016-05-24 | 2016-05-24 | A kind of Waterwheel-type cube valve processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610347018.8A CN106002480B (en) | 2016-05-24 | 2016-05-24 | A kind of Waterwheel-type cube valve processing unit (plant) |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106002480A CN106002480A (en) | 2016-10-12 |
| CN106002480B true CN106002480B (en) | 2019-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610347018.8A Active CN106002480B (en) | 2016-05-24 | 2016-05-24 | A kind of Waterwheel-type cube valve processing unit (plant) |
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| Country | Link |
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| CN (1) | CN106002480B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926629B (en) * | 2019-03-01 | 2024-03-26 | 朗快智能科技（杭州）有限公司 | Eight-station waterwheel type special processing milling machine for copper ball valve |
| CN112809452A (en) * | 2021-01-27 | 2021-05-18 | 浙江铭纹机床有限公司 | Special lathe of waterwheel formula valve |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6044202A (en) * | 1983-08-20 | 1985-03-09 | Hitachi Seiki Co Ltd | Spindle head indexing device |
| US5862718A (en) * | 1995-04-20 | 1999-01-26 | Kiesling; Jeff L. | Indexing table |
| CN2754802Y (en) * | 2004-11-29 | 2006-02-01 | 哈尔滨量具刃具集团有限责任公司 | Rectangular angular head |
| CN102149512A (en) * | 2009-10-01 | 2011-08-10 | 山崎马扎克公司 | 5-face machining angle tool holder |
| CN103612120A (en) * | 2013-11-22 | 2014-03-05 | 陈云法 | Waterwheel type special valve |
| CN203817709U (en) * | 2014-05-12 | 2014-09-10 | 高比机械设备(上海)有限公司 | Multi-station rotating disc type valve body machining special machine |
-
2016
- 2016-05-24 CN CN201610347018.8A patent/CN106002480B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6044202A (en) * | 1983-08-20 | 1985-03-09 | Hitachi Seiki Co Ltd | Spindle head indexing device |
| US5862718A (en) * | 1995-04-20 | 1999-01-26 | Kiesling; Jeff L. | Indexing table |
| CN2754802Y (en) * | 2004-11-29 | 2006-02-01 | 哈尔滨量具刃具集团有限责任公司 | Rectangular angular head |
| CN102149512A (en) * | 2009-10-01 | 2011-08-10 | 山崎马扎克公司 | 5-face machining angle tool holder |
| CN103612120A (en) * | 2013-11-22 | 2014-03-05 | 陈云法 | Waterwheel type special valve |
| CN203817709U (en) * | 2014-05-12 | 2014-09-10 | 高比机械设备(上海)有限公司 | Multi-station rotating disc type valve body machining special machine |
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| Publication number | Publication date |
|---|---|
| CN106002480A (en) | 2016-10-12 |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20181219 Address after: 311100 Zhejiang Province Yuhang District Yuhang Economic and Technological Development Zone Taiji Road No. 3 Building 502C-33 Applicant after: Langkuai Intelligent Technology (Shanghai) Co.,Ltd. Address before: 201616 One Floor, Building No. 159 Zhujiabang Road, Xiaokunshan Town, Songjiang District, Shanghai Applicant before: KEKUAI INTELLIGENT TECHNOLOGY (SHANGHAI) CO.,LTD. |
|
| CI03 | Correction of invention patent |
Correction item: Patentee|Address Correct: LANGKUAI INTELLIGENT TECHNOLOGY (HANGZHOU) CO.,LTD.|311100 Zhejiang Province Yuhang District Yuhang Economic and Technological Development Zone Taiji Road No. 3 Building 502C-33 False: Langkuai Intelligent Technology (Shanghai) Co.,Ltd.|311100 Zhejiang Province Yuhang District Yuhang Economic and Technological Development Zone Taiji Road No. 3 Building 502C-33 Number: 02-01 Volume: 35 |
|
| CI03 | Correction of invention patent | ||
| CP02 | Change in the address of a patent holder |
Address after: 311100 No.9, Hengyi street, Linping street, Yuhang District, Hangzhou City, Zhejiang Province Patentee after: LANGKUAI INTELLIGENT TECHNOLOGY (HANGZHOU) Co.,Ltd. Address before: 311100, No. 3, Tai Mo Road, Yuhang economic and Technological Development Zone, Yuhang District, Zhejiang, Hangzhou, 2, 502C-33 Patentee before: LANGKUAI INTELLIGENT TECHNOLOGY (HANGZHOU) Co.,Ltd. |
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| CP02 | Change in the address of a patent holder | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20161012 Assignee: ZHEJIANG HUIFENG VALVE Co.,Ltd. Assignor: LANGKUAI INTELLIGENT TECHNOLOGY (HANGZHOU) CO.,LTD. Contract record no.: X2022330000428 Denomination of invention: A waterwheel type square valve processing device Granted publication date: 20190101 License type: Common License Record date: 20220817 |
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| EE01 | Entry into force of recordation of patent licensing contract |