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CN105999338B - A kind of air sterillization material for core and preparation method thereof - Google Patents

A kind of air sterillization material for core and preparation method thereof Download PDF

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CN105999338B
CN105999338B CN201610334713.0A CN201610334713A CN105999338B CN 105999338 B CN105999338 B CN 105999338B CN 201610334713 A CN201610334713 A CN 201610334713A CN 105999338 B CN105999338 B CN 105999338B
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fiber
air
core
air sterillization
reaction
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CN105999338A (en
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薛永强
王婧
王雪平
米玉辉
张志�
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CHANGZHOU CITY GARDENSUN ANTI-BACTERIAL MATERIAL TECHNOLOGY Co Ltd
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CHANGZHOU CITY GARDENSUN ANTI-BACTERIAL MATERIAL TECHNOLOGY Co Ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2209/00Aspects relating to disinfection, sterilisation or deodorisation of air
    • A61L2209/10Apparatus features
    • A61L2209/14Filtering means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2209/00Aspects relating to disinfection, sterilisation or deodorisation of air
    • A61L2209/20Method-related aspects
    • A61L2209/21Use of chemical compounds for treating air or the like

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The present invention relates to a kind of air sterillization material for core and preparation method thereof.The air sterillization material for core is that the safe and efficient poly- iodine disinfectant of height is immobilized generated to reticular fibre surface.The air sterillization material for core is the purpose contacted with bacterium by the poly- iodide ion of height of material surface to realize sterilizing, have the characteristics that safe and efficient, tasteless, noresidue, not burn into stability height, long service life, at low cost, can be used for hospital, family, public place, in the various vehicles etc. confined spaces air sterillization, especially suitable for air sterillization under the conditions of presence of people.The preparation method of the air sterillization material for core is using reticular fibre as carrier, obtained from high poly- iodide ion is bonded to fiber surface as organosilicon quaternary ammonium salt.The air sterillization material for core may fitted in the equipment such as air-conditioning, air cleaner and carry out continuous sterilization to room air.

Description

一种空气消毒滤芯材料及其制备方法A kind of air disinfection filter element material and preparation method thereof

技术领域technical field

本发明涉及一种空气消毒滤芯材料及其制备方法,特别是涉及一种通过化学键将高聚碘离子键合到纤维表面的空气消毒滤芯材料及其制备方法。The invention relates to an air disinfection filter element material and a preparation method thereof, in particular to an air disinfection filter element material in which high polyiodide ions are bonded to the fiber surface through chemical bonds and a preparation method thereof.

背景技术Background technique

公共场所中的空气是疾病传播的主要媒介,因此在有人存在条件下公共场所的空气消毒就成为公共卫生安全的重要保障。The air in public places is the main medium for disease transmission, so air disinfection in public places under the condition of people is an important guarantee for public health safety.

目前空气消毒常用的方法有一下几种:There are several common methods of air disinfection at present:

方法1:物理空气消毒方法Method 1: Physical Air Disinfection Method

(1)紫外线空气消毒:250nm~270nm的紫外线具有较强的杀菌作用,紫外灯的杀菌效果与照射时间和照射强度直接相关,因此,在利用紫外线杀菌时,一定要有足够的杀菌时间和照射强度,以确保有效地杀灭细菌。由于紫外线消毒的照射时间较长,而紫外线长期照射对人体有害,所以紫外线空气消毒,不具备在有人存在情况下的空气消毒。(1) Ultraviolet air disinfection: Ultraviolet rays of 250nm to 270nm have a strong bactericidal effect, and the sterilizing effect of ultraviolet lamps is directly related to the irradiation time and irradiation intensity. Therefore, when using ultraviolet rays to sterilize, there must be sufficient sterilizing time and irradiation Strength to ensure effective germ killing. Since the irradiation time of ultraviolet disinfection is long, and long-term exposure to ultraviolet rays is harmful to the human body, ultraviolet air disinfection does not have the ability to disinfect air in the presence of people.

(2)等离子体空气消毒:等离子体是一种新型的消毒剂,也可以用于空气消毒。Gregory Fridman[US:20130330229A1]等设计的等离子体屏幕能够在几毫秒内杀死空气中的细菌和病毒。但是等离子体中的一些成分如γ射线、β粒子对人体会产生严重损伤,不适合有人存在情况下的空气消毒。(2) Plasma air disinfection: Plasma is a new type of disinfectant and can also be used for air disinfection. Plasma screens designed by Gregory Fridman[US:20130330229A1] can kill bacteria and viruses in the air within milliseconds. However, some components in the plasma, such as gamma rays and beta particles, will cause serious damage to the human body, and are not suitable for air disinfection in the presence of people.

方法2:化学空气消毒方法Method 2: Chemical Air Disinfection Method

(1)过氧乙酸法:过氧乙酸是一种广谱、高效、廉价的灭菌剂,在抗击SARS的过程中曾被广泛使用。过氧乙酸可以用于医疗器械消毒灭菌和环境空气、物体表面等疫源地消毒和预防性消毒。过氧乙酸的分解产物为过氧化氢、醋酸、水和氧,这些对人体危害不大,但是如果人长期接触,不仅会引起呼吸道疾病,而且皮肤会变得粗糙、脱皮干裂,因而也不具备在有人存在情况下的空气消毒。(1) Peracetic acid method: peracetic acid is a broad-spectrum, efficient and cheap sterilant, which was widely used in the fight against SARS. Peracetic acid can be used for disinfection and sterilization of medical devices, disinfection and preventive disinfection of epidemic foci such as ambient air and object surfaces. The decomposition products of peracetic acid are hydrogen peroxide, acetic acid, water and oxygen, which are not harmful to the human body, but if people are exposed to them for a long time, they will not only cause respiratory diseases, but also the skin will become rough, peeling and cracked, so it is not suitable for human body. Air disinfection in the presence of people.

(2)臭氧法:臭氧(O3)是氧气(O2)的同素异形体,臭氧的氧化还原电位为2.07V,氧化还原电位仅次于氟,具有极强的氧化性。臭氧的稳定系极差,在常温下就可以自动分解为氧,所以臭氧不能储存,只能够现用现制备。臭氧被用于空气消毒时,一般是先在空调系统中安装一个臭氧发生器,用空气为原料,利用紫外辐射法、电解法、电晕放电法等方法制备臭氧,随净化风机扩散到室内空间中,从而对室内空气以及室内表面消毒。臭氧是一把双刃剑,在消毒的同时,由于臭氧刺激机体黏膜组织,可导致喉咙干燥、咳嗽、胸闷、哮喘等呼吸道疾病,因此也不具备在有人存在情况下的空气消毒。(2) Ozone method: Ozone (O 3 ) is an allotrope of oxygen (O 2 ), the oxidation-reduction potential of ozone is 2.07V, the oxidation-reduction potential is second only to fluorine, and it has strong oxidizing properties. The stability of ozone is extremely poor, and it can be automatically decomposed into oxygen at room temperature, so ozone cannot be stored, and can only be prepared for current use. When ozone is used for air disinfection, an ozone generator is generally installed in the air conditioning system first, and air is used as raw material to prepare ozone by methods such as ultraviolet radiation, electrolysis, and corona discharge, and diffuses into the indoor space with the purification fan. , thereby disinfecting the indoor air and indoor surfaces. Ozone is a double-edged sword. While disinfecting, because ozone stimulates the mucous membranes of the body, it can cause dry throat, cough, chest tightness, asthma and other respiratory diseases. Therefore, it is not suitable for air disinfection in the presence of people.

(3)二氧化氯法:二氧化氯(chlorine dioxide)的分子式为ClO2,由一个氯原子和两个氧原子组成,氧化还原电位为1.5V,在常温下为黄绿色气体或红色爆炸性结晶,具有很强的刺激性味道。二氧化氯腐蚀性较强,只能用于无人存在的空气消毒。(3) Chlorine dioxide method: the molecular formula of chlorine dioxide (chlorine dioxide) is ClO 2 , which consists of one chlorine atom and two oxygen atoms, and its oxidation-reduction potential is 1.5V. It is yellow-green gas or red explosive crystal at room temperature , has a strong pungent taste. Chlorine dioxide is highly corrosive and can only be used for air disinfection where no one is present.

方法3:其它空气消毒方法Method 3: Other Air Disinfection Methods

近年来,人们普遍认为,气体熏蒸消毒是杀灭和去除空间微生物污染的较有效的手段,常用的熏蒸消毒剂包括甲醛、汽化过氧化氢等。甲醛由于其杀菌效果好、价格低、操作简便等原因,目前仍是我国医院、实验室常用的熏蒸消毒剂。但有研究显示,甲醛具有潜在的致癌作用,长期使用对人体有危害很大。In recent years, it is generally believed that gas fumigation is a more effective means to kill and remove microbial contamination in space. Commonly used fumigation disinfectants include formaldehyde and vaporized hydrogen peroxide. Formaldehyde is still a fumigation disinfectant commonly used in hospitals and laboratories in my country because of its good bactericidal effect, low price, and easy operation. However, studies have shown that formaldehyde has a potential carcinogenic effect, and long-term use is very harmful to the human body.

用中草药解毒和杀菌由来已久,《本草纲目》等中医中药典籍都有关于用中草药烧烟熏治以避瘟气的方法。此类药多辛温香燥,有芳香辟浊化湿的作用,如艾叶和苍术。艾叶含挥发油,对金黄色葡萄球菌、结核杆菌、绿脓杆菌、白喉杆菌、枯草芽孢杆菌、铜绿假单胞菌和大肠杆菌等多种常见菌及多种皮肤真菌有不同程度的杀菌和抑菌作用。苍术含苍术素、苍术酮、茅苍术醇和β-核胺油醇等,对结核杆菌、金黄色葡萄球菌、大肠杆菌、枯草杆菌及铜绿假单饱杆菌有显著的杀菌和抑菌效果。中草药烟熏不仅有大量烟雾,而且长时间烟熏还会刺激呼吸道引起严重不适,因而也不适宜在有人情况下进行消毒。The use of Chinese herbal medicine to detoxify and sterilize bacteria has a long history. "Compendium of Materia Medica" and other Chinese medicine classics all have methods for using Chinese herbal medicine to burn smoke to avoid plague. Most of these medicines are pungent, warm, fragrant and dry, and have the effect of eliminating turbidity and dampness with fragrance, such as Artemisia argyi and Atractylodes atractylodes. Artemisia argyi contains volatile oil, which has different degrees of bactericidal and antibacterial effects on Staphylococcus aureus, Mycobacterium tuberculosis, Pseudomonas aeruginosa, Diphtheria bacillus, Bacillus subtilis, Pseudomonas aeruginosa and Escherichia coli and many other common bacteria and skin fungi effect. Atractylodes atractylodis contains atractylodesin, atractylodes ketone, atractylodes alcohol and β-nucleoaminooleyl alcohol, etc., which have significant bactericidal and bacteriostatic effects on Mycobacterium tuberculosis, Staphylococcus aureus, Escherichia coli, Bacillus subtilis and Pseudomonas aeruginosa. Smoked Chinese herbal medicine not only produces a lot of smoke, but also irritates the respiratory tract for a long time and causes serious discomfort, so it is not suitable for disinfection when there are people.

物理消毒法主要是利用物理学中光、电以及过滤、吸附等方式与室内空气中细菌作用来杀灭细菌,化学消毒法主要是利用化学消毒剂的氧化性改变空气中细菌的细胞结构,使其不能正常的代谢繁殖导致死亡。气体熏蒸法通过杀菌物质影响细菌的新陈代谢来杀灭细菌。上述三类方法都能够不同程度的杀灭空气中的有害微生物,但是一旦消毒停止,或者有人员出入的影响,使得消毒后,空间细菌菌落数迅速上升至未消毒前的菌落数,甚至数量比未消毒前的菌落数还要高。The physical disinfection method mainly uses light, electricity, filtration, adsorption and other methods in physics to interact with the bacteria in the indoor air to kill bacteria. The chemical disinfection method mainly uses the oxidation of chemical disinfectants to change the cell structure of bacteria in the air, so that It cannot reproduce normally by metabolism leading to death. The gas fumigation method kills bacteria by affecting the metabolism of bacteria with bactericidal substances. The above three types of methods can all kill harmful microorganisms in the air to varying degrees, but once the disinfection is stopped, or there are people coming in and out, the number of bacterial colonies in the space will rise rapidly to the number of colonies before the disinfection, and even the number will be higher than that before disinfection. The number of colonies before disinfection is even higher.

总之,目前空气消毒方法存在消毒剂消毒效果差、残留污染、腐蚀性强、消毒成本高或消毒设备造价昂贵、使用过程复杂等缺点,尤其是均不能在有人条件下进行消毒。In short, the current air disinfection methods have disadvantages such as poor disinfection effect of disinfectants, residual pollution, strong corrosiveness, high disinfection cost or expensive disinfection equipment, complicated use process, etc., especially they cannot be disinfected under human conditions.

高聚碘是是目前国际上公认的一种安全、高效的消毒剂,其有效杀菌成分为高聚碘离子;高聚碘离子是碘离子与碘分子的聚合物,其结构式为m为聚合度,且3≤m≤9的整数。与普通的含碘消毒剂相比,高聚碘的氧化性更强,杀菌性能更好,并且非常稳定。虽然高聚碘是一种高效的消毒剂,但也不能在有人存在条件下直接使用。本发明利用高聚碘接触杀菌的高效性,将高聚碘离子固载到通透性能优异的高比表面的材料表面,制成能够在有人存在条件下进行空气消毒的滤芯材料。Polyiodine is a safe and efficient disinfectant recognized internationally at present, and its effective bactericidal component is polyiodide ion; polyiodide ion is a polymer of iodide ion and iodine molecule, and its structural formula is m is the degree of polymerization, and an integer of 3≤m≤9. Compared with ordinary iodine-containing disinfectants, high-polyiodine has stronger oxidizing properties, better bactericidal performance, and is very stable. Although polyiodine is an efficient disinfectant, it cannot be used directly in the presence of people. The invention utilizes the high efficiency of high-polyiodine contact sterilization, immobilizes high-polyiodide ions on the surface of a material with a high specific surface area and excellent permeability, and makes a filter element material capable of air disinfection in the presence of people.

发明内容Contents of the invention

本发明的第一目的是提供一种消毒效果好、能够在有人条件下进行消毒的空气消毒滤芯材料。The first object of the present invention is to provide an air disinfection filter element material with good disinfection effect and capable of disinfection under human conditions.

实现本发明第一目的的技术方案是:一种空气消毒滤芯材料,所述空气消毒滤芯材料是固载有高聚碘离子的纤维,高聚碘离子的结构为m称为聚合度,且3≤m≤9的整数。The technical scheme that realizes the first object of the present invention is: a kind of air disinfection filter element material, and described air disinfection filter element material is the fiber that is loaded with high polyiodide ion, and the structure of high polyiodide ion is m is called the degree of polymerization, and an integer of 3≤m≤9.

优选的,所述纤维为网状纤维,所述网状纤维优选为高比表面的网状活性炭纤维、网状尼龙纤维或网状聚酯纤维。Preferably, the fibers are reticular fibers, and the reticular fibers are preferably reticular activated carbon fibers, reticular nylon fibers or reticular polyester fibers with high specific surface area.

本发明的空气消毒滤芯材料是通过有机硅季铵盐偶联剂将高聚碘消毒剂固载到纤维表面所生成的一种空气消毒滤芯材料(高聚碘/有机硅季铵盐/纤维),其结构示意图如图1所示。The air disinfection filter element material of the present invention is a kind of air disinfection filter element material (high polyiodine/organosilicon quaternary ammonium salt/fiber) generated by immobilizing high-polyiodine disinfectant on the fiber surface through an organic silicon quaternary ammonium salt coupling agent , and its structure diagram is shown in Fig. 1.

本发明的第二目的是提供一种空气消毒滤芯材料的制备方法。The second object of the present invention is to provide a method for preparing an air disinfection filter element material.

实现本发明第二目的的技术方案是:一种空气消毒滤芯材料的制备方法,包括以下步骤:The technical scheme that realizes the second purpose of the present invention is: a kind of preparation method of air disinfection filter element material, comprises the following steps:

(1)首先将纤维材料进行高温烘干和沸水蒸煮预处理;(1) First, the fiber material is subjected to high-temperature drying and boiling water cooking pretreatment;

(2)后将经步骤(1)处理后的纤维置于活化液中,在搅拌、震荡或超声条件下,控制温度进行活化反应,反应一定时间后,取出用蒸馏水洗涤;(2) Finally, the fibers treated in step (1) are placed in the activation solution, and under stirring, shaking or ultrasonic conditions, the temperature is controlled to carry out the activation reaction, and after a certain period of reaction, take out and wash with distilled water;

(3)再将经步骤(2)处理后的纤维置于含有有机硅季铵盐、碘、碘化物以及稳定剂的高聚碘固载液中,在搅拌、震荡或超声条件下,控制反应温度,进行固载反应,反应一定时间后取出,在一定温度下干燥,即得空气消毒滤芯材料,制备原理与工艺见图2。(3) Place the fiber treated in step (2) in a high poly iodine carrier liquid containing organosilicon quaternary ammonium salt, iodine, iodide and stabilizer, and control the reaction under stirring, shaking or ultrasonic conditions Temperature, carry out immobilization reaction, take out after reacting for a certain period of time, and dry at a certain temperature to obtain the air disinfection filter element material. The preparation principle and process are shown in Figure 2.

上述方案中,步骤(2)所述活化液,当所述纤维为活性炭纤维或尼龙纤维时,所述活化液为无机酸和氧化剂的水溶液,其中酸为盐酸、硫酸、磷酸和硝酸中的一种或多种的混合物,氧化剂为双氧水、K2S2O8或(NH4)2S2O8中的一种或多种的混合物,其酸、氧化剂与水的质量比为3~10:10~20:70~87;当所述纤维为聚酯纤维时,所述活化液为碱液,碱为氢氧化钠、氢氧化钾或碳酸钠中的一种或多种的混合物,其碱与水的质量比为1~8:92~99。活化反应的目的是增加纤维表面的含氧官能团(羟基和羧基)数量,使得纤维表面能够键合更多的有机硅季铵盐,从而固载更多的高聚碘消毒剂。In the above-mentioned scheme, the activation solution described in step (2), when the fiber is activated carbon fiber or nylon fiber, the activation solution is an aqueous solution of an inorganic acid and an oxidizing agent, wherein the acid is one of hydrochloric acid, sulfuric acid, phosphoric acid and nitric acid The mixture of one or more kinds, the oxidizing agent is hydrogen peroxide, K 2 S 2 O 8 or (NH 4 ) 2 S 2 O 8 , the mass ratio of acid, oxidizing agent and water is 3-10 : 10~20: 70~87; when described fiber is polyester fiber, described activation solution is lye, and alkali is the mixture of one or more in sodium hydroxide, potassium hydroxide or sodium carbonate, and its The mass ratio of alkali to water is 1-8:92-99. The purpose of the activation reaction is to increase the number of oxygen-containing functional groups (hydroxyl and carboxyl) on the fiber surface, so that more organic silicon quaternary ammonium salts can be bonded to the fiber surface, thereby immobilizing more high-polyiodine disinfectant.

上述方案中,步骤(2)所述纤维和活化液的质量比为1:50~1:300,反应温度50~90℃,反应时间30~90分钟;反应结束后取出纤维,用蒸馏水洗涤3~5次;然后进行干燥,干燥温度80~120℃,干燥时间30~90分钟。反应结束后,通过补加反应消耗的酸、氧化剂和水或碱和水,可实现活化液的循环套用。In the above scheme, the mass ratio of the fibers and the activation solution in step (2) is 1:50 to 1:300, the reaction temperature is 50 to 90°C, and the reaction time is 30 to 90 minutes; after the reaction, the fibers are taken out and washed with distilled water for 3 ~5 times; then dry, the drying temperature is 80-120°C, and the drying time is 30-90 minutes. After the reaction is finished, the circulation of the activation solution can be realized by supplementing the acid, oxidant and water or alkali and water consumed by the reaction.

上述方案中,步骤(3)所述的有机硅季铵盐分子式为(CH3O)3Si(CH2)3N(CH3)2CnH2n+ 1Cl,n=10~18;所述有机硅季铵盐本身具有杀菌功能,可实现与高聚碘协同杀菌的目的;在高聚碘固载液中,有机硅季铵盐为上述一种有机硅季铵盐或多种有机硅季铵盐的混合物;高聚碘固载液的溶剂为乙醇的水溶液,乙醇与水的体积比为1:3~3:1。In the above scheme, the molecular formula of the organic silicon quaternary ammonium salt described in step (3) is (CH 3 O) 3 Si(CH 2 ) 3 N(CH 3 ) 2 C n H 2n+ 1 Cl, n=10-18; The organic silicon quaternary ammonium salt itself has a bactericidal function, and can realize the purpose of synergistic sterilization with high poly iodine; A mixture of quaternary ammonium salts; the solvent of the high polyiodine solid carrier liquid is an aqueous solution of ethanol, and the volume ratio of ethanol to water is 1:3 to 3:1.

上述方案中,步骤(3)所述稳定剂为乙酸、草酸、柠檬酸、磷酸和苹果酸中的一种或几种的混合物,高聚碘固载液中碘化物、碘单质、有机硅季铵盐、稳定剂和乙醇水溶液的质量比为0.1~1.0:0.1~2.0:0.1~4.0:0.1~1.0:92.0~99.6。In the above-mentioned scheme, the stabilizer described in step (3) is a mixture of one or more of acetic acid, oxalic acid, citric acid, phosphoric acid and malic acid, iodide, iodine simple substance, organosilicon quaternary The mass ratio of the ammonium salt, the stabilizer and the aqueous ethanol solution is 0.1-1.0:0.1-2.0:0.1-4.0:0.1-1.0:92.0-99.6.

上述方案中,步骤(3)所述的固载反应中,纤维与固载液的质量比为1:50~1:200,反应温度50~90℃,反应时间20~60分钟;反应后,将固载高聚碘后的纤维取出,直接进行干燥,干燥温度30~60℃,干燥时间2~8小时,即得空气消毒滤芯材料。对于反应结束后的高聚碘固载液,可通过补加碘化物、碘单质、有机硅季铵盐、稳定剂和乙醇水溶液而实现高聚碘固载液的循环套用。In the above scheme, in the immobilized reaction described in step (3), the mass ratio of the fiber to the immobilized liquid is 1:50 to 1:200, the reaction temperature is 50 to 90°C, and the reaction time is 20 to 60 minutes; after the reaction, Take out the fiber after immobilizing high-polyiodine, and directly dry it at a drying temperature of 30-60° C. and a drying time of 2-8 hours to obtain an air disinfection filter element material. For the high polyiodine solid carrier liquid after the reaction, the recycling of the high poly iodine solid carrier liquid can be realized by adding iodide, iodine simple substance, organosilicon quaternary ammonium salt, stabilizer and ethanol aqueous solution.

上述方案中,步骤(3)所述的固载反应包括2个反应:有机硅季铵盐与纤维表面活性基团(羟基和羧基)的偶联反应以及高聚碘离子与氯离子之间的离子交换反应。In the above scheme, the immobilization reaction described in step (3) includes 2 reactions: the coupling reaction of organosilicon quaternary ammonium salt and fiber surface active groups (hydroxyl and carboxyl) and the coupling reaction between polyiodide ions and chloride ions. ion exchange reaction.

本发明的空气消毒滤芯材料可直接装配到空调、空气净化器或电风扇上使用,其使用寿命(按每天消毒3小时计)可达一年以上。The air disinfection filter element material of the present invention can be directly assembled on an air conditioner, an air cleaner or an electric fan for use, and its service life (according to 3 hours of disinfection per day) can reach more than one year.

本发明所述的一种空气消毒滤芯材料及其制备方法,与现有技术相比,其优点和积极效果在于:通过预处理、活化处理和固载反应所制备出的空气消毒滤芯材料,可以将高聚碘离子通过化学键牢牢地固定在纤维表面,通过表面的高聚碘离子与细菌或病毒直接接触的方式实现空气消毒;该空气消毒滤芯材料具有稳定性强、安全性能高、杀菌效果好、使用方便、消毒寿命长、无残留、不腐蚀和消毒成本低等特点,特别是该材料能够在有人存在条件下进行空气消毒;并且,该制备方法还具有工艺简便、快捷和废液循环套用等优点。本发明的空气消毒滤芯材料解决了目前空气消毒中消毒滤芯消毒效果差、残留污染、腐蚀性强、消毒成本高或消毒设备造价昂贵、使用过程复杂等缺点等问题,可为有人存在条件下的公共场所密闭空间的空气消毒提供一种新的材料和技术。A kind of air disinfection filter element material of the present invention and preparation method thereof, compared with prior art, its advantage and positive effect are: the air disinfection filter element material prepared by pretreatment, activation treatment and immobilized reaction, can The high polyiodide ions are firmly fixed on the surface of the fiber through chemical bonds, and air disinfection is realized by direct contact between the high polyiodide ions on the surface and bacteria or viruses; the air disinfection filter material has strong stability, high safety performance, and bactericidal effect Good, easy to use, long disinfection life, no residue, no corrosion and low disinfection cost, especially the material can carry out air disinfection in the presence of people; moreover, the preparation method also has the advantages of simple and fast process and waste liquid circulation Application and other advantages. The air disinfection filter element material of the present invention solves the problems of poor disinfection effect, residual pollution, strong corrosion, high disinfection cost, expensive disinfection equipment, complicated use process and other shortcomings in the current air disinfection, and can be used under the condition of human presence. Air disinfection in closed spaces of public places provides a new material and technology.

附图说明Description of drawings

图1为本发明提供的空气消毒滤芯材料的结构示意图;Fig. 1 is the structural representation of the air disinfection filter core material provided by the present invention;

图2为本发明提供的空气消毒滤芯材料的制备与工艺示意图;Fig. 2 is the preparation and process schematic diagram of air disinfection filter core material provided by the present invention;

图3为本发明实施例1提供的活性炭纤维空气消毒滤芯材料的Raman光谱图;Fig. 3 is the Raman spectrogram of the activated carbon fiber air disinfection filter element material provided by the embodiment of the present invention 1;

图4为本发明实施例2提供的尼龙纤维空气消毒滤芯材料的Raman光谱图;Fig. 4 is the Raman spectrogram of the nylon fiber air disinfection filter core material that the embodiment of the present invention 2 provides;

图5为本发明实施例3提供的聚酯纤维空气消毒滤芯材料的Raman光谱图。Fig. 5 is the Raman spectrogram of the polyester fiber air disinfection filter core material provided by Example 3 of the present invention.

具体实施方式Detailed ways

下面结合实施例对本发明作出进一步详细说明。The present invention will be described in further detail below in conjunction with the examples.

实施例1活性炭纤维空气消毒滤芯材料的具体实施方案。Embodiment 1 The specific implementation of activated carbon fiber air disinfection filter core material.

预处理:将活性炭纤维毡在120℃的烘箱中干燥3.5小时,置于干燥器中冷却;将活性炭纤维毡裁剪为400mm×400mm正方形块(20g),在沸水中蒸煮0.5小时,重复两次,把处理好的活性炭纤维毡置于120℃的鼓风干燥箱中干燥1.5小时,备用。Pretreatment: dry the activated carbon fiber felt in an oven at 120°C for 3.5 hours, place it in a desiccator and cool it down; cut the activated carbon fiber felt into a square piece (20g) of 400mm×400mm, cook it in boiling water for 0.5 hour, repeat twice, Place the treated activated carbon fiber felt in a blast drying oven at 120°C for 1.5 hours and set it aside.

活化反应:将预处理好的活性炭纤维毡置于烧瓶中,加入1250ml浓度为10%的硝酸,再加入1250ml 30%的双氧水,反应温度为60℃,反应时间为1小时,振荡频率120转/分钟,反应结束,将活化后纤维用蒸馏水洗3次,100℃干燥20分钟,备用。Activation reaction: put the pretreated activated carbon fiber felt in a flask, add 1250ml of 10% nitric acid, then add 1250ml of 30% hydrogen peroxide, the reaction temperature is 60°C, the reaction time is 1 hour, and the oscillation frequency is 120 rpm Minutes, the reaction is over, the activated fiber is washed 3 times with distilled water, dried at 100°C for 20 minutes, and set aside.

高聚碘固载液的配制:首先在2104g乙醇水溶液中搅拌条件下依次加入8g有机硅季铵盐、4.11g碘化钾、草酸4.04g,然后加入18.51g碘单质即可,其中有机硅季铵盐为3-(三甲氧基硅烷基)丙基十二烷基二甲基氯化铵。Preparation of high-polyiodine solid-carrier liquid: First, add 8 g of organosilicon quaternary ammonium salt, 4.11 g of potassium iodide, and 4.04 g of oxalic acid in 2104 g of ethanol aqueous solution while stirring, and then add 18.51 g of iodine elemental substance, of which organosilicon quaternary ammonium salt It is 3-(trimethoxysilyl)propyl dodecyldimethyl ammonium chloride.

固载反应:将活化反应后的活性炭纤维毡置于装有高聚碘固载液的烧杯中,在60℃下振荡反应45分钟,振荡频率120转/分钟,反应结束后,取出,40℃下干燥3小时,即得高聚碘/有机硅季铵盐/活性炭纤维空气消毒滤芯材料。该材料的Raman光谱图和空气消毒结果分别见图3和表1。Immobilization reaction: place the activated carbon fiber mat after the activation reaction in a beaker filled with high-polyiodine immobilization liquid, and shake it at 60°C for 45 minutes at a frequency of 120 rpm. After the reaction, take it out and store it at 40°C Drying for 3 hours under high temperature polyiodine/organosilicon quaternary ammonium salt/activated carbon fiber air disinfection filter element material. The Raman spectrum and air disinfection results of the material are shown in Figure 3 and Table 1, respectively.

从图3可知,在115cm-1处有一个强峰,该峰为伸缩振动峰(ν1),而230cm-1在115cm-1振动峰的倍频峰(2ν1),160cm-1处的峰为的伸缩振动峰,因此,可以证明上述所制备的空气消毒滤芯材料表面固载了高聚碘离子。It can be seen from Figure 3 that there is a strong peak at 115cm -1 , which is stretching vibration peak (ν 1 ), while 230cm -1 is The double frequency peak (2ν 1 ) of the vibration peak at 115cm -1 , the peak at 160cm -1 is Therefore, it can be proved that the surface of the prepared air disinfection filter element material is immobilized with polyiodide ions.

表1活性炭纤维空气消毒滤芯材料的空气消毒实验结果Table 1 Air disinfection experiment results of activated carbon fiber air disinfection filter element material

从上表的结果中可知,该样品作用90分钟对20m3密闭房间空气中人工喷染的白色葡萄球菌的平均杀灭率高达99.99%,表明活性炭纤维空气消毒滤芯材料具有非常优异的空气消毒性能。From the results in the above table, it can be seen that the average killing rate of the sample for 90 minutes on the artificially sprayed Staphylococcus albus in the air of a 20m 3 closed room is as high as 99.99%, indicating that the activated carbon fiber air disinfection filter material has very excellent air disinfection performance .

实施例2尼龙纤维空气消毒滤芯材料的具体实施方案。The specific implementation of embodiment 2 nylon fiber air disinfection filter core material.

预处理:将网状尼龙纤维在100℃的烘箱中干燥1.5小时,置于干燥器中冷却;将网状尼龙纤维裁剪为400mm×400mm正方形块(30g),在沸水中蒸煮0.5小时,重复两次,把处理好的尼龙纤维置于100℃的鼓风干燥箱中干燥1.0小时,备用。Pretreatment: Dry the reticular nylon fibers in an oven at 100°C for 1.5 hours, place them in a desiccator and cool them down; cut the reticular nylon fibers into 400mm×400mm square pieces (30g), cook them in boiling water for 0.5 hours, repeat twice The second time, place the treated nylon fiber in a blast drying oven at 100°C for 1.0 hour and set it aside.

活化反应:将预处理好的尼龙纤维置于烧瓶中,加入1250ml浓度为20%的硝酸,再加入1250ml 30%的双氧水,反应温度为70℃,反应时间1小时,振荡频率150转/分钟,反应结束,将活化后纤维用蒸馏水洗3次,110℃干燥20分钟,备用。Activation reaction: put the pretreated nylon fibers in a flask, add 1250ml of 20% nitric acid, then add 1250ml of 30% hydrogen peroxide, the reaction temperature is 70°C, the reaction time is 1 hour, and the oscillation frequency is 150 rpm. After the reaction is finished, the activated fiber is washed three times with distilled water, dried at 110° C. for 20 minutes, and set aside.

高聚碘固载液的配制:首先在2104g乙醇水溶液中搅拌条件下依次加入8g有机硅季铵盐、4.11g碘化钾、草酸4.04g,然后加入18.51g碘单质即可,其中有机硅季铵盐为3-(三甲氧基硅烷基)丙基十四烷基二甲基氯化铵。Preparation of high-polyiodine solid-carrier liquid: First, add 8 g of organosilicon quaternary ammonium salt, 4.11 g of potassium iodide, and 4.04 g of oxalic acid in 2104 g of ethanol aqueous solution while stirring, and then add 18.51 g of iodine elemental substance, of which organosilicon quaternary ammonium salt It is 3-(trimethoxysilyl)propyltetradecyldimethylammonium chloride.

固载反应:将活化反应后的尼龙纤维置于装有固载液的烧杯中,60℃下振荡反应45分钟,振荡频率120转/分钟,反应结束后,40℃下干燥4小时,即得尼龙纤维空气消毒滤芯材料。该材料的Raman光谱图和空气消毒结果分别见图4和表2。Immobilization reaction: place the activated nylon fiber in a beaker filled with the immobilization liquid, vibrate and react at 60°C for 45 minutes, the oscillation frequency is 120 rpm, after the reaction, dry at 40°C for 4 hours to obtain Nylon fiber air disinfection filter material. The Raman spectrum and air disinfection results of the material are shown in Figure 4 and Table 2, respectively.

从图4可知,在230cm-1处出现较强峰,为在115cm-1振动峰的倍频峰,160cm-1处的峰为的伸缩振动峰。因此,可以证明上述所制备的空气消毒滤芯材料表面固载了高聚碘离子。It can be seen from Figure 4 that a stronger peak appears at 230cm -1 , which is In the double frequency peak of the vibrational peak at 115cm -1 , the peak at 160cm -1 is stretching vibration peak. Therefore, it can be proved that the surface of the prepared air disinfection filter element material is immobilized with polyiodide ions.

表2尼龙纤维空气消毒滤芯材料的空气消毒实验结果The air disinfection experiment result of table 2 nylon fiber air disinfection filter element material

从上表的结果中可知,样品作用90分钟对20m3密闭房间空气中人工喷染的白色葡萄球菌的平均杀灭率为98.63%,表明尼龙纤维空气消毒滤芯材料具有非常优异的空气消毒性能。From the results in the above table, it can be known that the average killing rate of Staphylococcus albicans artificially sprayed in the air of a 20m closed room after 90 minutes of sample action is 98.63%, indicating that the nylon fiber air disinfection filter material has very excellent air disinfection performance.

实施例3聚酯纤维空气消毒滤芯材料的具体实施方案。The specific implementation of embodiment 3 polyester fiber air disinfection filter core material.

预处理:将网状聚酯纤维在100℃的烘箱中干燥1.5小时,置于干燥器中冷却;将网状聚酯纤维裁剪为400mm×400mm正方形块(30g),在沸水中蒸煮0.5小时,重复两次,把处理好的尼龙纤维置于100℃的鼓风干燥箱中干燥1.0小时,备用。Pretreatment: Dry the reticular polyester fiber in an oven at 100° C. for 1.5 hours, place it in a desiccator and cool it; cut the reticular polyester fiber into a square block (30 g) of 400 mm × 400 mm, and cook it in boiling water for 0.5 hour. Repeat twice, place the treated nylon fiber in a blast drying oven at 100° C. to dry for 1.0 hour, and set aside.

活化反应:将预处理好的聚酯纤维置于烧瓶中,加入2%的氢氧化钠溶液,反应温度为70℃,反应时间1小时,振荡频率150转/分钟,反应结束,将活化后纤维用蒸馏水洗3次,110℃干燥20分钟,备用。Activation reaction: put the pretreated polyester fiber in a flask, add 2% sodium hydroxide solution, the reaction temperature is 70°C, the reaction time is 1 hour, the oscillation frequency is 150 rpm, after the reaction is completed, the activated fiber Wash 3 times with distilled water, dry at 110°C for 20 minutes, and set aside.

高聚碘固载液的配制:首先在2104g乙醇水溶液中搅拌条件下依次加入16g有机硅季铵盐、4.11g碘化钾、柠檬酸4.24g,然后加入18.51g碘单质即可,其中有机硅季铵盐为3-(三甲氧基硅烷基)丙基十六烷基二甲基氯化铵。Preparation of high-polyiodine solid-carrier liquid: First, add 16g of organosilicon quaternary ammonium salt, 4.11g of potassium iodide, 4.24g of citric acid in 2104g of ethanol aqueous solution while stirring, and then add 18.51g of iodine elemental substance, of which organosilicon quaternary ammonium The salt was 3-(trimethoxysilyl)propylhexadecyldimethylammonium chloride.

固载反应:将活化反应后的聚酯纤维置于装有高聚碘固载液的烧杯中,60℃下振荡反应40分钟,振荡频率120转/分钟,反应结束后,50℃下干燥6小时,即得聚酯纤维空气消毒滤芯材料。该材料的Raman光谱图和空气消毒结果分别见图5和表3。Immobilization reaction: place the activated polyester fibers in a beaker filled with high-polyiodine immobilization liquid, shake and react at 60°C for 40 minutes, and the oscillation frequency is 120 rpm. After the reaction, dry at 50°C for 6 hours, the polyester fiber air disinfection filter element material is obtained. The Raman spectrum and air disinfection results of the material are shown in Figure 5 and Table 3, respectively.

从图3可知,在109cm-1处有一个强峰,该峰为伸缩振动峰(ν1),而218cm-1处是在109cm-1振动峰的倍频峰(2ν1),146cm-1处的峰为的伸缩振动峰,因此,可以证明上述所制备的空气消毒滤芯材料表面固载了高聚碘离子。It can be seen from Fig. 3 that there is a strong peak at 109cm -1 , which is stretching vibration peak (ν 1 ), and at 218cm -1 is In the double frequency peak (2ν 1 ) of the vibration peak at 109cm -1 , the peak at 146cm -1 is Therefore, it can be proved that the surface of the prepared air disinfection filter element material is immobilized with polyiodide ions.

表3聚酯纤维空气消毒滤芯材料的空气消毒实验结果The air disinfection experiment result of table 3 polyester fiber air disinfection filter element material

从上表的结果中可知,该样品作用90分钟对20m3密闭房间空气中人工喷染的白色葡萄球菌的平均杀灭率为99.96%,表明聚酯纤维空气消毒滤芯材料具有高效的空气消毒性能。From the results in the above table, it can be seen that the average killing rate of the sample against Staphylococcus albus artificially sprayed in the air of a 20m closed room for 90 minutes is 99.96%, indicating that the polyester fiber air disinfection filter material has efficient air disinfection performance .

以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.

Claims (9)

1. a kind of air sterillization material for core, it is characterised in that the air sterillization material for core be it is immobilized have the immobilized poly- iodine of height/ The fiber of organosilicon quaternary ammonium salt, the structure of high poly- iodide ion are Im -, m is known as the degree of polymerization, and the integer of 3≤m≤9, the air The structural formula for sterilizing material for core is as follows:
2. air sterillization material for core according to claim 1, the fiber is reticular fibre, and the reticular fibre is net Shaped activated carbon fiber, netted nylon fiber or reticulated polyester fiber.
3. a kind of preparation method of air sterillization material for core, it is characterised in that include the following steps:
(1) fiber is subjected to drying and boiling water pretreatment;
(2) will through step (1), treated, and fiber is placed in activating solution, carry out activating under stirring, concussion or ultrasound condition anti- It answers, fiber is taken out after reaction and is washed with distilled water, it is dry;
It (3) will be through in step (2) treated fiber the is placed in poly- immobilized liquid of iodine of height containing organosilicon quaternary ammonium salt, in stirring, shake Swing or ultrasound condition under, carry out the immobilized reaction of high poly- iodide ion, after reaction, take out fiber and be dried to get air Sterilize material for core.
4. the preparation method of air sterillization material for core according to claim 3, it is characterised in that dried described in step (1) Dry condition is to dry 0.5~10 hour at 100~200 DEG C.
5. the preparation method of air sterillization material for core according to claim 3, it is characterised in that:
When the fiber is activated carbon fibre or nylon fiber, activating solution described in step (2) is inorganic acid and oxidant Aqueous solution, the inorganic acid are one of hydrochloric acid, sulfuric acid and nitric acid or a variety of mixtures, the oxidant be hydrogen peroxide and (NH4) mixture of one or both of 2S2O8;The mass ratio of the inorganic acid, oxidant and water is 3~10:10~20: 70~87;
When the fiber is polyester fiber, activating solution described in step (2) is lye, and the alkali is sodium hydroxide, hydroxide The mass ratio of one of potassium and sodium carbonate or a variety of mixtures, the alkali and water is 1~8:92~99.
6. the preparation method of air sterillization material for core according to claim 3, it is characterised in that fibre described in step (2) The mass ratio of peacekeeping activating solution is 1:50~1:300,50~90 DEG C of reaction temperature, the reaction time 30~90 minutes;Reaction terminates After take out fiber, be washed with distilled water 3~5 times;80~120 DEG C of drying temperature, drying time 10~30 minutes.
7. the preparation method of air sterillization material for core according to claim 3, it is characterised in that height described in step (3) The poly- immobilized liquid of iodine is the ethanol water containing organosilicon quaternary ammonium salt, iodine, iodide and stabilizer, in the ethanol water The volume ratio of ethyl alcohol and water is 1:3~3:1;The iodide are KI or NaI;The stabilizer is acetic acid, oxalic acid, lemon The mixture of one or more of acid, phosphoric acid and malic acid;Iodide, iodine, organosilicone quaternary ammonium in the immobilized liquid of the poly- iodine of height The mass ratio of salt, stabilizer and ethanol water is 0.1~1.0:0.1~2.0:0.1~4.0:0.1~1.0:92.0~ 99.6。
8. the preparation method of air sterillization material for core according to claim 7, it is characterised in that described in step (3) The molecular formula of organosilicon quaternary ammonium salt is (CH3O)3Si(CH2)3N(CH3)2CnH2n+1Cl, wherein n=10~18;The poly- iodine of height is solid In carrier fluid, organosilicon quaternary ammonium salt is the mixture of a kind of above-mentioned organosilicon quaternary ammonium salt or a variety of organosilicon quaternary ammonium salts.
9. the preparation method of air sterillization material for core according to claim 3, it is characterised in that solid described in step (3) It carries in reaction, the mass ratio of fiber and the high poly- immobilized liquid of iodine is 1:50~1:200,50~90 DEG C of reaction temperature, the reaction time 20 ~60 minutes;30~60 DEG C of drying temperature, drying time 2~8 hours.
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CN107353424B (en) * 2017-07-10 2020-06-19 太原理工大学 High-iodine surface antibacterial plastic and preparation method and application thereof
CN110898526A (en) * 2019-12-09 2020-03-24 西安中科贝昂环保科技有限公司 Preparation method of air disinfection filter element material
CN111482005A (en) * 2020-04-17 2020-08-04 成都新柯力化工科技有限公司 Filter screen for purifying air of house fresh air system and preparation method
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