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CN105986480B - Protective coating, filtrate, matrix and its protective coating preparation method - Google Patents

Protective coating, filtrate, matrix and its protective coating preparation method Download PDF

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CN105986480B
CN105986480B CN201510076536.6A CN201510076536A CN105986480B CN 105986480 B CN105986480 B CN 105986480B CN 201510076536 A CN201510076536 A CN 201510076536A CN 105986480 B CN105986480 B CN 105986480B
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protective coating
matrix
filtrate
polyelectrolyte
substrate
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CN105986480A (en
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汪家道
杜川
陈大融
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Tsinghua University
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Abstract

本发明涉及一种保护涂层的制备方法,其包括以下步骤:配置混合液a,使其包含1~50 g/L的聚电解质,0.01~2 mol/L的强电解质;将所述混合液a形成于基体的表面及基底内部微结构中,并将该基体烘干;取50~100份的质量分数为2%~15%的聚四氟乙烯纳米颗粒分散液、0~50份质量分数为1%~10%的聚苯乙烯纳米颗粒分散液混合,并进行搅拌或超声分散,从而获得混合液b;将所述混合液b形成于基底表面及基底内部微结构中,并将所述基体烘干;升温至160~220℃烘烤使所述聚苯乙烯颗粒熔化,使聚四氟乙烯颗粒固化,取出自然降温。另外,本发明还涉及一种保护涂层、滤料以及基体。

The present invention relates to a method for preparing a protective coating, which comprises the following steps: configuring a mixed solution a to contain a polyelectrolyte of 1-50 g/L and a strong electrolyte of 0.01-2 mol/L; a is formed on the surface of the substrate and the internal microstructure of the substrate, and the substrate is dried; take 50-100 parts of 2%-15% polytetrafluoroethylene nanoparticle dispersion, 0-50 parts by mass 1% to 10% of the polystyrene nanoparticle dispersion liquid is mixed, and stirred or ultrasonically dispersed to obtain a mixed liquid b; the mixed liquid b is formed on the surface of the substrate and the internal microstructure of the substrate, and the mixed liquid b is formed. The substrate is dried; the temperature is raised to 160-220° C. and baked to melt the polystyrene particles, solidify the polytetrafluoroethylene particles, and take them out to cool down naturally. In addition, the present invention also relates to a protective coating, a filter material and a substrate.

Description

保护涂层、滤料、基体及其保护涂层的制备方法Protective coating, filter material, substrate and preparation method of protective coating

技术领域technical field

本发明涉及一种保护涂层、滤料、基体及其保护涂层的制备方法。The invention relates to a protective coating, a filter material, a substrate and a preparation method of the protective coating.

背景技术Background technique

雾霾问题已经成为我国,特别是京津冀地区最为严重的环境污染问题之一。据统计,造成雾霾的PM2.5有超过20%来自工业烟气排放,例如火电厂、水泥厂、垃圾焚烧厂等,因此提升改造烟气排放企业的烟气净化设备,是雾霾治理的关键任务。目前,工业烟气净化设备按技术分,主要有两类:一类是静电除尘技术,一类是滤袋除尘技术。采用静电除尘后的工业烟气,颗粒物排放浓度一般在50-100mg/m,最低可达15-30 mg/m,而采用滤袋除尘技术,颗粒物排放浓度一般小于50 mg/m,最低可达0-5 mg/m。按照国家新排放标准GB13223-2011,颗粒物排放浓度小于20mg/m,所以必须采用电袋结合或滤袋除尘技术才能稳定达到要求。The haze problem has become one of the most serious environmental pollution problems in my country, especially in the Beijing-Tianjin-Hebei region. According to statistics, more than 20% of PM2.5 that causes smog comes from industrial flue gas emissions, such as thermal power plants, cement plants, waste incineration plants, etc. Therefore, upgrading and transforming the flue gas purification equipment of flue gas emitting enterprises is the key to smog control. core tasks. At present, industrial flue gas purification equipment is divided into two categories according to technology: one is electrostatic dust removal technology, and the other is filter bag dust removal technology. The industrial flue gas after electrostatic precipitator is used, and the emission concentration of particulate matter is generally 50-100mg/m , as low as 15-30 mg/m , while the filter bag dust removal technology is used, the emission concentration of particulate matter is generally less than 50 mg/m , as low as 0-5 mg/m . According to the new national emission standard GB13223-2011, the emission concentration of particulate matter is less than 20mg/m Therefore, it is necessary to use electric bag combination or filter bag dust removal technology to meet the requirements stably.

滤袋除尘技术的核心是滤料。作为耗材,滤料有一定的寿命,以燃煤电厂常用的聚苯硫醚高温除尘滤料为例,国产滤料寿命约为1-3年,进口滤袋可达3年以上。延长滤袋使用寿命不但可以大大降低滤袋除尘的成本,同时还可延长企业停产检修的时间,对于相关企业进行环保改造有重要意义。为了提高滤料的使用寿命,许多国内外知名公司,如阜升集团、东方滤袋、博格、安德鲁、必达福等,都采用聚四氟乙烯浸渍技术对滤料进行加工,从而提高滤袋的抗氧化能力、抗酸碱腐蚀能力、过滤效率、清灰能力,从而延长其使用寿命。但现有聚四氟乙烯浸渍技术存在两个重要缺点,一是聚四氟乙烯覆盖率低,不能完全保护滤料纤维;二是聚四氟乙烯与滤料纤维吸附力小,该聚四氟乙烯易脱落。因此目前该技术对滤料寿命的提升效果有限。The core of filter bag dust removal technology is filter material. As a consumable material, the filter material has a certain lifespan. Taking the polyphenylene sulfide high-temperature dust removal filter material commonly used in coal-fired power plants as an example, the service life of the domestic filter material is about 1-3 years, and the imported filter bag can reach more than 3 years. Extending the service life of the filter bag can not only greatly reduce the cost of filter bag dust removal, but also prolong the time for the company to stop production for maintenance, which is of great significance for related enterprises to carry out environmental protection transformation. In order to improve the service life of the filter material, many well-known companies at home and abroad, such as Fusheng Group, Dongfang Filter Bags, Borg, Andrews, BWF, etc., all use the PTFE impregnation technology to process the filter material, so as to improve the filter quality. The anti-oxidation ability, acid-base corrosion resistance, filtration efficiency and dust-cleaning ability of the bag can prolong its service life. However, the existing PTFE impregnation technology has two important shortcomings. One is that the coverage rate of PTFE is low, which cannot completely protect the filter material fibers; Vinyl falls off easily. Therefore, the effect of this technology on the life of the filter material is limited at present.

发明内容SUMMARY OF THE INVENTION

有鉴于此,确有必要提供一种聚四氟乙烯覆盖率高、与滤料纤维吸附力强的保护涂层、滤料、基体及其保护涂层的制备方法。In view of this, it is indeed necessary to provide a protective coating, a filter material, a substrate and a preparation method of the protective coating with high polytetrafluoroethylene coverage and strong adsorption force with the filter material fiber.

一种保护涂层,该保护涂层包括一聚电解质层以及一聚四氟乙烯纳米颗粒层,所述聚电解质层和所述聚四氟乙烯纳米颗粒层层叠设置。A protective coating comprising a polyelectrolyte layer and a polytetrafluoroethylene nanoparticle layer, wherein the polyelectrolyte layer and the polytetrafluoroethylene nanoparticle layer are laminated.

一种滤料,该滤料包括滤料基体以及设置于该滤料基体的保护涂层,该保护涂层包括一聚电解质层以及一聚四氟乙烯纳米颗粒层,所述聚电解质层和所述聚四氟乙烯纳米颗粒层层叠设置。A filter material comprising a filter material base and a protective coating provided on the filter base, the protective coating comprising a polyelectrolyte layer and a polytetrafluoroethylene nanoparticle layer, the polyelectrolyte layer and the The polytetrafluoroethylene nanoparticle layers are arranged in layers.

一种基体,该基体包括基体本体以及设置于该基体本体的保护涂层,该保护涂层包括一聚电解质层以及一聚四氟乙烯纳米颗粒层,所述聚电解质层和所述聚四氟乙烯纳米颗粒层层叠设置。A substrate comprising a substrate body and a protective coating provided on the substrate body, the protective coating comprising a polyelectrolyte layer and a polytetrafluoroethylene nanoparticle layer, the polyelectrolyte layer and the polytetrafluoroethylene Layers of ethylene nanoparticles are arranged one on top of the other.

一种保护涂层的制备方法,其包括以下步骤:配置混合液a,使其包含1~ 50 g/L的聚电解质,0.01~2 mol/L的强电解质;将所述混合液a形成于基体的表面及基底内部微结构中,并将该基体烘干;取50~100份的质量分数为2%~15%的聚四氟乙烯纳米颗粒分散液、0~50份质量分数为1%~10%的聚苯乙烯纳米颗粒分散液混合,并进行搅拌或超声分散,从而获得混合液b;将所述混合液b形成于基底表面及基底内部微结构中,并将所述基体烘干;升温至160~220℃烘烤使所述聚苯乙烯颗粒熔化,使聚四氟乙烯颗粒固化,取出自然降温。A preparation method of protective coating, it comprises the following steps: configure mixed solution a, make it contain the polyelectrolyte of 1~50 g/L, the strong electrolyte of 0.01~2 mol/L; The mixed solution a is formed in The surface of the substrate and the internal microstructure of the substrate are dried, and the substrate is dried; 50-100 parts of the polytetrafluoroethylene nanoparticle dispersion with a mass fraction of 2% to 15%, 0-50 parts of a mass fraction of 1% ~10% polystyrene nanoparticle dispersion liquid is mixed, and stirred or ultrasonically dispersed to obtain mixed liquid b; the mixed liquid b is formed on the surface of the substrate and the microstructure inside the substrate, and the substrate is dried ; Heat the temperature to 160~220°C and bake to melt the polystyrene particles, solidify the polytetrafluoroethylene particles, and take them out to cool down naturally.

一种滤料保护涂层的制备方法,其包括以下步骤:配置混合液a,使其包含1~ 50g/L的聚电解质,0.01~2 mol/L的强电解质;将所述混合液a形成于一滤料表面及该滤料内部的纤维表面,并将该滤料烘干;取50~100份的质量分数为2%~15%的聚四氟乙烯纳米颗粒分散液、0~50份质量分数为1%~10%的聚苯乙烯纳米颗粒分散液混合,并进行搅拌或超声分散,从而获得混合液b;将所述混合液b形成于滤料表面及该滤料内部的纤维表面,并将所述滤料烘干;升温至160~220℃烘烤使所述聚苯乙烯颗粒熔化,使聚四氟乙烯颗粒固化,取出自然降温。A preparation method of filter material protective coating, it comprises the following steps: configure mixed solution a, make it comprise the polyelectrolyte of 1~50g/L, the strong electrolyte of 0.01~2 mol/L; Described mixed solution a is formed On the surface of a filter material and the fiber surface inside the filter material, and drying the filter material; take 50-100 parts of a polytetrafluoroethylene nanoparticle dispersion with a mass fraction of 2%-15%, 0-50 parts The polystyrene nanoparticle dispersion liquid with a mass fraction of 1% to 10% is mixed, and stirred or ultrasonically dispersed to obtain a mixed liquid b; the mixed liquid b is formed on the surface of the filter material and the fiber surface inside the filter material , and drying the filter material; heating to 160-220° C. for baking to melt the polystyrene particles, solidify the polytetrafluoroethylene particles, and take them out to cool down naturally.

与现有技术相比较,本发明提供的保护涂层具有以下优点:其一、所制备的保护涂层中聚四氟乙烯的覆盖率高,可提高保护涂层的抗氧化性、耐酸碱腐蚀能力、强度;其二、所制备的保护涂层与基体间的结合力强;其三、所述保护涂层表面能低,具有超疏水特性。Compared with the prior art, the protective coating provided by the present invention has the following advantages: firstly, the coverage of polytetrafluoroethylene in the prepared protective coating is high, which can improve the oxidation resistance, acid and alkali resistance of the protective coating Corrosion ability and strength; secondly, the prepared protective coating has strong bonding force with the substrate; thirdly, the protective coating has low surface energy and super-hydrophobicity.

本发明提供的保护涂层制备方法具有以下优点,其一、采用聚电解质提高基体与聚四氟乙烯纳米颗粒的吸附作用,从而提高聚四氟乙烯纳米颗粒在基体表面的覆盖率;其二,添加聚苯乙烯纳米颗粒,并使其熔化,形成多孔纳米结构,并使聚苯乙烯颗粒良好地固定于基体表面。The preparation method of the protective coating provided by the present invention has the following advantages. First, the polyelectrolyte is used to improve the adsorption between the matrix and the polytetrafluoroethylene nanoparticles, thereby improving the coverage rate of the polytetrafluoroethylene nanoparticles on the surface of the substrate; secondly, The polystyrene nanoparticles are added and melted to form a porous nanostructure, and the polystyrene particles are well fixed on the surface of the substrate.

附图说明Description of drawings

图1本发明实施例提供的滤料纤维保护涂层的制备方法的流程图。Fig. 1 is a flow chart of a method for preparing a filter material fiber protective coating provided by an embodiment of the present invention.

图2本发明实施例提供的保护涂层的结构示意图。FIG. 2 is a schematic structural diagram of a protective coating provided by an embodiment of the present invention.

图3本发明另一实施例提供的保护涂层的结构示意图。FIG. 3 is a schematic structural diagram of a protective coating provided by another embodiment of the present invention.

主要元件符号说明Description of main component symbols

聚电解质层polyelectrolyte layer 10、2010, 20 聚四氟乙烯纳米颗粒层PTFE Nanoparticle Layer 11、2211, 22 聚苯乙烯层polystyrene layer 21twenty one 基体matrix 3030 保护涂层protective coating 100、200100, 200

如下具体实施方式将结合上述附图进一步说明本发明。The following specific embodiments will further illustrate the present invention in conjunction with the above drawings.

具体实施方式Detailed ways

下面结合具体实施例对本发明的技术方案进一步详细表述。The technical solutions of the present invention are further described in detail below with reference to specific embodiments.

请参照图1,本发明实施例提供一种保护涂层的制备方法,其包括以下步骤:Please refer to Fig. 1, the embodiment of the present invention provides a kind of preparation method of protective coating, it comprises the following steps:

步骤1:配置混合液a,使其包含1~ 50 g/L的聚电解质,0.01~ 2 mol/L的强电解质;Step 1: Configure the mixed solution a so that it contains 1~50 g/L of polyelectrolyte and 0.01~2 mol/L of strong electrolyte;

步骤2:将所述混合液a形成于一基底表面及基底内部微结构中,并将该基体烘干;Step 2: forming the mixed solution a on the surface of a substrate and the microstructure inside the substrate, and drying the substrate;

步骤3:取50~100份的质量分数为2%~15%的聚四氟乙烯纳米颗粒分散液、0~50份质量分数为1%~10%的聚苯乙烯纳米颗粒分散液混合,并进行搅拌或超声分散,从而获得混合液b;Step 3: Mix 50~100 parts of polytetrafluoroethylene nanoparticle dispersion liquid with a mass fraction of 2%~15% and 0~50 parts of polystyrene nanoparticle dispersion liquid with a mass fraction of 1%~10%, and Perform stirring or ultrasonic dispersion to obtain mixed solution b;

步骤4:将所述混合液b形成于基底表面及基底内部微结构中,并将所述基体烘干;Step 4: forming the mixed solution b on the surface of the substrate and the internal microstructure of the substrate, and drying the substrate;

步骤5:升温至160~220℃烘烤使所述聚苯乙烯颗粒熔化,使聚四氟乙烯颗粒固化,取出自然降温。Step 5: heating to 160-220° C. and baking to melt the polystyrene particles, solidify the polytetrafluoroethylene particles, and take them out to cool down naturally.

在步骤(1)中,所述聚电解质为可以在极性溶液中电离,使高分子链带电的聚合物,主要包括:聚丙烯酸、聚甲基丙烯酸、聚苯乙烯磺酸、聚乙烯磺酸、聚乙烯磷酸、聚烯丙胺盐酸盐、聚乙烯亚胺、聚乙烯胺、聚二烯丙基二甲基氯化铵、聚乙烯吡啶、聚磷酸盐、聚硅酸盐等。所述聚电解质可以选择一种,也可以选择多种混合使用。所述强电解质,即除强酸、强碱以外的大多数在水溶液下可完全电离出离子的盐类电解质,主要包括氯化钠、氯化钾、氯化锰、硫酸铵、硫酸钠、硫酸钾等。所述强电解质可以选择一种,也可以选择多种混合使用。In step (1), the polyelectrolyte is a polymer that can be ionized in a polar solution to charge the polymer chain, mainly including: polyacrylic acid, polymethacrylic acid, polystyrenesulfonic acid, polyvinylsulfonic acid , polyvinylphosphoric acid, polyallylamine hydrochloride, polyethyleneimine, polyvinylamine, polydiallyldimethylammonium chloride, polyvinylpyridine, polyphosphate, polysilicate, etc. One of the polyelectrolytes can be selected, or a plurality of them can be selected and used in combination. The strong electrolyte, that is, most salt electrolytes except strong acid and strong base that can completely ionize ions in aqueous solution, mainly includes sodium chloride, potassium chloride, manganese chloride, ammonium sulfate, sodium sulfate, potassium sulfate Wait. One of the strong electrolytes can be selected, or a plurality of them can be used in combination.

在步骤(2)中,可将所述基体浸没于所述混合液a中沉积一段时间,或将所述混合液喷洒或涂抹于所述基体的表面,从而使所述基体表面形成有所述混合液b。优选地,将所述基体浸没于所述混合液中5-20分钟,从而使所述混合液中的聚电解质和强电解质吸附于所述基体的内部微结构中。In step (2), the substrate may be immersed in the mixed solution a for a period of time to deposit, or the mixed solution may be sprayed or smeared on the surface of the substrate, so that the substrate surface is formed with the Mixture b. Preferably, the substrate is immersed in the mixed solution for 5-20 minutes, so that the polyelectrolyte and the strong electrolyte in the mixed solution are adsorbed into the internal microstructure of the substrate.

所述烘干的温度和时间不限。优选地,所述烘干温度为60℃~80℃,所述烘干时间为20分钟~40分钟。所述烘干的目的是为了使溶剂挥发。The drying temperature and time are not limited. Preferably, the drying temperature is 60°C to 80°C, and the drying time is 20 minutes to 40 minutes. The purpose of the drying is to volatilize the solvent.

所述基体可以为各种纤维及其他多孔材料,包括:滤布、滤膜、滤袋或过滤海绵等。更具体地,所述滤布包括平均孔径小于200微米的棉、麻、丙纶、涤纶、尼龙等滤布;所述滤袋包括聚苯硫醚、涤纶、P84、玻纤、氟美斯、芳纶、聚丙烯、聚酯等材料的滤袋;所述滤膜包括尼龙、聚四氟乙烯、混合纤维酯、聚偏氟乙烯、玻璃纤维材料的微孔滤膜等;所述过滤海绵包括纤维海绵,聚乙烯醇、聚氨酯发泡海绵等。The matrix can be various fibers and other porous materials, including: filter cloth, filter membrane, filter bag or filter sponge. More specifically, the filter cloth includes cotton, linen, polypropylene, polyester, nylon and other filter cloths with an average pore diameter of less than 200 microns; fiber, polypropylene, polyester and other materials; the filter membrane includes nylon, polytetrafluoroethylene, mixed fiber ester, polyvinylidene fluoride, microporous filter membrane of glass fiber material, etc.; the filter sponge includes fiber Sponge, polyvinyl alcohol, polyurethane foam sponge, etc.

在步骤(3)中,所述聚四氟乙烯纳米颗粒分散液可以通过将所述聚四氟乙烯纳米颗粒分散于一溶剂中获得,也可通过悬浮聚合、乳液聚合等聚合法获得。所述聚四氟乙烯纳米颗粒的粒径可以为50~1000 nm,其可以以球型颗粒、椭球形颗粒、不规则形状颗粒、粉体、乳液、浓缩分散液等相态存在。In step (3), the polytetrafluoroethylene nanoparticle dispersion can be obtained by dispersing the polytetrafluoroethylene nanoparticles in a solvent, or by a polymerization method such as suspension polymerization and emulsion polymerization. The particle size of the polytetrafluoroethylene nanoparticle can be 50-1000 nm, and it can exist in a phase state such as spherical particle, ellipsoidal particle, irregular-shaped particle, powder, emulsion, concentrated dispersion liquid, and the like.

所述聚苯乙烯纳米颗粒分散液可以通过将所述聚苯乙烯纳米颗粒分散于一溶剂中获得,也可以通过悬浮聚合、乳液聚合等聚合法获得。所述聚苯乙烯纳米颗粒的粒径可以为50 ~1000 nm。The polystyrene nanoparticle dispersion liquid can be obtained by dispersing the polystyrene nanoparticles in a solvent, or by a polymerization method such as suspension polymerization and emulsion polymerization. The particle size of the polystyrene nanoparticles may be 50-1000 nm.

所述进行搅拌或超声分散的时间和形式不限,只要保证所述聚四氟乙烯纳米颗粒及所述聚苯乙烯纳米颗粒可以实现均匀分散即可。优选地,所述超声分散的时间20~30分钟。The time and form of the stirring or ultrasonic dispersion are not limited, as long as the polytetrafluoroethylene nanoparticles and the polystyrene nanoparticles can be uniformly dispersed. Preferably, the ultrasonic dispersion time is 20-30 minutes.

在步骤(4)中,将所述滤料浸没于所述混合液b中沉积一段时间,或将所述混合液喷洒或涂抹于所述基体的表面,从而使所述基体表面形成有所述混合液b。优选地,将所述混合液喷洒至所述基体表面,使基体完全润湿,从而使所述混合液b中的聚四氟乙烯纳米颗粒和聚苯乙烯纳米颗粒吸附至所述基体的内部微结构中。In step (4), the filter material is immersed in the mixed solution b for deposition for a period of time, or the mixed solution is sprayed or smeared on the surface of the substrate, so that the surface of the substrate is formed with the Mixture b. Preferably, the mixed solution is sprayed onto the surface of the substrate to completely wet the substrate, so that the polytetrafluoroethylene nanoparticles and polystyrene nanoparticles in the mixed solution b are adsorbed to the inner microparticles of the substrate. in the structure.

所述烘干的温度和时间不限。优选地,所述烘干温度为60℃~80℃,所述烘干时间为20分钟~40分钟。所述烘干的目的是为了使溶剂挥发。The drying temperature and time are not limited. Preferably, the drying temperature is 60°C to 80°C, and the drying time is 20 minutes to 40 minutes. The purpose of the drying is to volatilize the solvent.

在步骤(5)中,所述烘烤的目的是为了使所述聚苯乙烯纳米颗粒熔化,并起到将所述聚四氟乙烯纳米颗粒粘结于所述基底表面的作用,同时起到将聚四氟乙烯纳米颗粒固化的作用。所述烘烤的时间不限,只要能使所述聚苯乙烯纳米颗粒熔化,使聚四氟乙烯纳米颗粒固化即可。优选地,所述烘烤的时间为10分钟以上。在烘烤过程中,所述聚四氟乙烯纳米颗粒的表面会有微量熔化,但仍可以保持原型。In step (5), the purpose of the baking is to melt the polystyrene nanoparticles, and play the role of bonding the polytetrafluoroethylene nanoparticles to the surface of the substrate, and at the same time play the role of The effect of curing polytetrafluoroethylene nanoparticles. The baking time is not limited, as long as the polystyrene nanoparticles can be melted and the polytetrafluoroethylene nanoparticles can be solidified. Preferably, the baking time is more than 10 minutes. During the baking process, the surface of the PTFE nanoparticles will be slightly melted, but the prototype can still be maintained.

当然,该方法中的基体也可以去除。Of course, the matrix can also be removed in this method.

本发明提供的保护涂层制备方法具有以下优点,其一、采用聚电解质可以提高基体与聚四氟乙烯纳米颗粒的吸附作用,从而提高聚四氟乙烯纳米颗粒在基体表面的覆盖率;其二,添加聚苯乙烯纳米颗粒,并使其熔化,形成多孔纳米结构,可以使聚苯乙烯颗粒良好地固定于基体表面。The preparation method of the protective coating provided by the present invention has the following advantages. First, the use of polyelectrolyte can improve the adsorption between the matrix and the PTFE nanoparticles, thereby improving the coverage rate of the PTFE nanoparticles on the surface of the matrix; , adding polystyrene nanoparticles and melting them to form a porous nanostructure, which can make the polystyrene particles well fixed on the surface of the substrate.

本发明还涉及一种由上述制备方法获得的保护涂层,当混合液b中不含聚苯乙烯纳米颗粒分散液时,获得保护涂层100。请参照图2,所述保护涂层100包括一聚电解质层10、以及一聚四氟乙烯纳米颗粒层11,所述聚电解质层10和聚四氟乙烯纳米颗粒层11层叠设置。所述聚四氟乙烯纳米颗粒层11的排列紧密性更高,该保护涂层的抗氧化、耐酸碱能力更强。The present invention also relates to a protective coating obtained by the above preparation method. When the mixed solution b does not contain the polystyrene nanoparticle dispersion liquid, the protective coating 100 is obtained. Referring to FIG. 2 , the protective coating 100 includes a polyelectrolyte layer 10 and a polytetrafluoroethylene nanoparticle layer 11 , and the polyelectrolyte layer 10 and the polytetrafluoroethylene nanoparticle layer 11 are stacked. The arrangement tightness of the polytetrafluoroethylene nanoparticle layer 11 is higher, and the anti-oxidation, acid and alkali resistance of the protective coating are stronger.

本发明还涉及一种由上述制备方法获得的另一个保护涂层,当混合液b中含有聚苯乙烯纳米颗粒分散液时,获得保护涂层200。所述保护涂层200为一具有纳米形貌的结构。所述纳米形貌的结构与聚四氟乙烯和聚苯乙烯纳米颗粒的粒径大小有关。请参阅图3,所述保护涂层200括一聚电解质层20、一聚苯乙烯层21以及一聚四氟乙烯纳米颗粒层22,所述聚电解质层20与所述聚苯乙烯层21层叠设置。所述聚电解质层20的厚度小于100 nm。所述聚苯乙烯层21与所述聚四氟乙烯颗粒层22层叠设置,且所述聚四氟乙烯层22中的聚四氟乙烯纳米颗粒部分包埋于所述聚苯乙烯层21中。所述聚苯乙烯层21的厚度小于500 nm。所述聚四氟乙烯颗粒层22的厚度为50~1000 nm。The present invention also relates to another protective coating obtained by the above preparation method. When the mixed solution b contains the polystyrene nanoparticle dispersion liquid, the protective coating 200 is obtained. The protective coating 200 is a structure with nanometer topography. The structure of the nanotopography is related to the particle size of the polytetrafluoroethylene and polystyrene nanoparticles. Please refer to FIG. 3 , the protective coating 200 includes a polyelectrolyte layer 20 , a polystyrene layer 21 and a polytetrafluoroethylene nanoparticle layer 22 , and the polyelectrolyte layer 20 is laminated with the polystyrene layer 21 set up. The thickness of the polyelectrolyte layer 20 is less than 100 nm. The polystyrene layer 21 and the polytetrafluoroethylene particle layer 22 are stacked and disposed, and the polytetrafluoroethylene nanoparticles in the polytetrafluoroethylene layer 22 are partially embedded in the polystyrene layer 21 . The thickness of the polystyrene layer 21 is less than 500 nm. The thickness of the polytetrafluoroethylene particle layer 22 is 50-1000 nm.

所述保护涂层100、200可以设置于一基体30的表面,或基体内部微结构的表面,从而使所述基体的抗氧化能力、耐酸碱腐蚀能力、强度得到提高。当保护涂层100、200设置于所述基体30的表面时,所述聚四氟乙烯纳米颗粒23通过所述聚电解质层21或所述聚苯乙烯层22和所述聚电解质层21粘结于所述基体30的表面,所述聚四氟乙烯纳米颗粒层22与所述基体30的结合力较强。The protective coatings 100 and 200 can be disposed on the surface of a substrate 30 or the surface of the internal microstructure of the substrate, so as to improve the oxidation resistance, acid and alkali corrosion resistance and strength of the substrate. When the protective coatings 100 and 200 are disposed on the surface of the base body 30 , the polytetrafluoroethylene nanoparticles 23 are bonded through the polyelectrolyte layer 21 or the polystyrene layer 22 and the polyelectrolyte layer 21 On the surface of the base body 30 , the bonding force between the polytetrafluoroethylene nanoparticle layer 22 and the base body 30 is strong.

所述基体可以为各种纤维及其他多孔材料,包括:滤布、滤膜、滤袋、过滤海绵等。更具体地,所述滤布包括棉、麻、丙纶、涤纶、尼龙等滤布;所述滤袋包括聚苯硫醚、涤纶、P84、玻纤、氟美斯、芳纶、聚丙烯、聚酯等材料的滤袋;所述滤膜包括尼龙、聚四氟乙烯、混合纤维酯、聚偏氟乙烯、玻璃纤维材料的微孔滤膜等;所述过滤海绵包括纤维海绵,聚乙烯醇、聚氨酯发泡海绵等。The matrix can be various fibers and other porous materials, including: filter cloth, filter membrane, filter bag, filter sponge, and the like. More specifically, the filter cloth includes cotton, hemp, polypropylene, polyester, nylon and other filter cloths; the filter bag includes polyphenylene sulfide, polyester, P84, glass fiber, fluoromex, aramid, polypropylene, poly ester and other materials; the filter membrane includes nylon, polytetrafluoroethylene, mixed cellulose ester, polyvinylidene fluoride, microporous filter membrane of glass fiber material, etc.; the filter sponge includes fiber sponge, polyvinyl alcohol, Polyurethane foam sponge, etc.

当所述基体为滤料基体时,所述保护涂层100、200设置于滤料基体的表面及滤料基体纤维的表面,所制备的滤料保护涂层覆盖率高,可提高滤料抗氧化性、耐酸碱腐蚀能力、强度;其二、所制备的滤料纤维保护涂层与纤维间的结合力强,耐烟尘颗粒冲刷;其三、所述滤料纤维保护涂层表面能低,具有超疏水特性,清灰效果好。When the substrate is a filter material substrate, the protective coatings 100 and 200 are arranged on the surface of the filter material substrate and the surface of the filter material substrate fibers. The prepared filter material protective coating has a high coverage rate and can improve the filter material resistance. Oxidation, acid and alkali corrosion resistance, strength; secondly, the prepared filter material fiber protective coating has strong bonding force with fibers, and is resistant to erosion by soot particles; third, the filter material fiber protective coating has low surface energy , with super-hydrophobic properties, good cleaning effect.

本发明提供的保护涂层具有以下优点:其一、所制备的保护涂层覆盖率高,可提高基体抗氧化性、耐酸碱腐蚀能力、强度;其二、所制备的基体保护涂层与基体间的结合力强;其三、所述基体保护涂层表面能低,具有超疏水特性。The protective coating provided by the invention has the following advantages: firstly, the prepared protective coating has high coverage, which can improve the oxidation resistance, acid and alkali corrosion resistance and strength of the substrate; The bonding force between the substrates is strong; thirdly, the surface energy of the substrate protective coating is low and has super-hydrophobic properties.

实施例1:Example 1:

配置混合液a,使其包含10 g/L的聚电解质和0.1 mol/L的氯化钠,该聚电解质为聚烯丙胺盐酸盐和聚乙烯胺按体积比3:1组成的混合液;将聚苯硫醚滤布完全浸没于该混合液a中,沉积15分钟,然后将聚苯硫醚滤布从混合液a中取出,热风烘干,温度70℃,直至彻底烘干;取80份(体积分数)质量分数为4%的聚四氟乙烯分散液、20份质量分数为2%的聚苯乙烯分散液,配置成混合液b,所述聚四氟乙烯纳米颗粒粒径为200nm,所述聚苯乙烯纳米颗粒粒径为50nm;将烘干后的聚苯硫醚滤布浸没于混合液b中,静置15分钟后用热风彻底烘干,温度70℃;将烘干后的聚苯硫醚滤布放入烤箱,升温至180摄氏度,烘烤15分钟,取出自然降温。经扫描电子显微镜观察,该聚苯硫醚滤布中的纤维表面密布聚四氟乙烯纳米颗粒,覆盖率超过90%,远高于传统聚四氟乙烯浸渍技术获得的覆盖率。摩擦实验显示,含有聚苯乙烯层的所述滤料保护涂层,在同样正压力和往复次数下的涂层损失率远小于不含有聚苯乙烯层的所述滤料保护涂层。具有所述滤料保护涂层的聚苯硫醚滤布表面呈现超疏水特性,清灰能力显著提高。Configure mixed solution a to contain 10 g/L of polyelectrolyte and 0.1 mol/L of sodium chloride, and the polyelectrolyte is a mixed solution of polyallylamine hydrochloride and polyvinylamine in a volume ratio of 3:1; The polyphenylene sulfide filter cloth was completely immersed in the mixed solution a, deposited for 15 minutes, then the polyphenylene sulfide filter cloth was taken out from the mixed solution a, and dried with hot air at a temperature of 70 ° C until it was completely dried; take 80 Parts (volume fraction) of polytetrafluoroethylene dispersion with a mass fraction of 4% and 20 parts of a polystyrene dispersion with a mass fraction of 2% are configured as mixed liquid b, and the particle size of the polytetrafluoroethylene nanoparticles is 200nm , the particle size of the polystyrene nanoparticles is 50 nm; the dried polyphenylene sulfide filter cloth is immersed in the mixed solution b, and after standing for 15 minutes, it is thoroughly dried with hot air at a temperature of 70 ° C; Put the polyphenylene sulfide filter cloth into the oven, heat it up to 180 degrees Celsius, bake for 15 minutes, and take it out to cool down naturally. Through scanning electron microscope observation, the fiber surface of the polyphenylene sulfide filter cloth is densely covered with polytetrafluoroethylene nanoparticles, and the coverage rate exceeds 90%, which is much higher than that obtained by traditional polytetrafluoroethylene impregnation technology. The friction test shows that the coating loss rate of the filter material protective coating containing the polystyrene layer under the same positive pressure and the number of reciprocating times is much smaller than that of the filter material protective coating without the polystyrene layer. The surface of the polyphenylene sulfide filter cloth with the filter material protective coating exhibits super-hydrophobic properties, and the cleaning ability is significantly improved.

实施例2Example 2

配置混合液a,使其包含20g/L的聚电解质和0.2 mol/L的氯化钠,该聚电解质为聚苯乙烯磺酸钠和聚二烯丙基二甲基氯化铵按体积比1:2组成的混合液;将涤纶滤布完全浸没于该混合液a中,沉积15分钟,将涤纶滤布从混合液a中取出,热风烘干,温度70℃,直至彻底烘干;取70份(体积分数)质量分数为5%的聚四氟乙烯分散液、30份质量分数为1%的聚苯乙烯分散液,配置成混合液b,所述聚四氟乙烯纳米颗粒粒径为200nm,所述聚苯乙烯纳米颗粒粒径为200nm;将烘干后的涤纶滤布浸没于混合液b中,静置15分钟后用热风彻底烘干,温度70℃;将烘干后的涤纶滤布放入烤箱,升温至190摄氏度,烘烤15分钟,取出自然降温。经扫描电子显微镜观察,该涤纶滤布中的纤维表面形成了一层均匀的聚四氟乙烯纳米颗粒多孔结构,孔径与聚苯乙烯纳米颗粒粒径相当,整体覆盖率远高于传统聚四氟乙烯浸渍技术,且具有所述滤料保护涂层的涤纶滤布表面呈现超疏水特性,清灰能力显著提高。Configure mixed solution a to contain 20 g/L of polyelectrolyte and 0.2 mol/L of sodium chloride, the polyelectrolyte being sodium polystyrene sulfonate and polydiallyl dimethyl ammonium chloride in a volume ratio of 1 : 2 mixed solution; completely immerse the polyester filter cloth in the mixed solution a, deposit it for 15 minutes, take out the polyester filter cloth from the mixed solution a, dry it with hot air at 70°C until it is completely dried; take 70 Part (volume fraction) mass fraction of 5% polytetrafluoroethylene dispersion, 30 parts mass fraction of 1% polystyrene dispersion, configured into mixed solution b, the polytetrafluoroethylene nanoparticle particle size is 200nm , the particle size of the polystyrene nanoparticles is 200 nm; the dried polyester filter cloth is immersed in the mixed solution b, and after standing for 15 minutes, it is thoroughly dried with hot air at a temperature of 70 ° C; the dried polyester filter cloth is Put the cloth in the oven, heat it up to 190 degrees Celsius, bake for 15 minutes, take it out and let it cool down naturally. Through scanning electron microscope observation, the fiber surface of the polyester filter cloth has formed a layer of uniform PTFE nanoparticle porous structure, the pore size is similar to the particle size of polystyrene nanoparticles, and the overall coverage is much higher than that of traditional PTFE. The ethylene impregnation technology is adopted, and the surface of the polyester filter cloth with the filter material protective coating exhibits super-hydrophobic properties, and the cleaning ability is significantly improved.

实施例3Example 3

配置混合液a,使其包含20 g/L的聚电解质和0.3mol/L的氯化钾,该聚电解质为聚乙烯胺;将聚苯硫醚滤布完全浸没于该混合液a中,沉积15分钟,将聚苯硫醚滤布从混合液a中取出,热风烘干,温度70℃,直至彻底烘干;取100份(体积分数)质量分数为3%的聚四氟乙烯分散液,配置成混合液b,所述聚四氟乙烯纳米颗粒粒径为200nm;将混合液b用喷枪均匀喷洒至烘干后的聚苯硫醚滤布表面,至该聚苯硫醚滤布完全浸湿,静置15分钟后用热风彻底烘干,温度70℃;将烘干后的聚苯硫醚滤布放入烤箱,升温至180摄氏度,烘烤15分钟,取出自然降温。经扫描电子显微镜观察,该聚苯硫醚滤布中的纤维表面密布聚四氟乙烯纳米颗粒,覆盖率超过95%,远高于传统聚四氟乙烯浸渍技术获得的覆盖率。Configure mixed solution a to contain 20 g/L polyelectrolyte and 0.3 mol/L potassium chloride, and the polyelectrolyte is polyvinylamine; completely immerse the polyphenylene sulfide filter cloth in the mixed solution a, deposit For 15 minutes, the polyphenylene sulfide filter cloth was taken out from the mixed solution a, dried with hot air at a temperature of 70° C. until it was completely dried; 100 parts (volume fraction) of a polytetrafluoroethylene dispersion with a mass fraction of 3% were taken, Configured as mixed solution b, and the particle size of the polytetrafluoroethylene nanoparticles is 200 nm; the mixed solution b is evenly sprayed on the surface of the dried polyphenylene sulfide filter cloth with a spray gun, until the polyphenylene sulfide filter cloth is completely soaked. Wet, let stand for 15 minutes and then dry thoroughly with hot air at a temperature of 70°C; put the dried polyphenylene sulfide filter cloth in the oven, heat it up to 180°C, bake for 15 minutes, and take it out to cool down naturally. Through scanning electron microscope observation, the fiber surface of the polyphenylene sulfide filter cloth is densely covered with polytetrafluoroethylene nanoparticles, and the coverage rate exceeds 95%, which is much higher than that obtained by traditional polytetrafluoroethylene impregnation technology.

实施例4Example 4

配置混合液a,使其包含15 g/L的聚电解质和0.5 mol/L的硫酸铵,该聚电解质为聚甲基丙烯酸;将纤维海绵完全浸没于该混合液a中,沉积15分钟,将纤维海绵从混合液a中取出,热风烘干,温度70℃,直至彻底烘干;取70份(体积分数)质量分数为5%的聚四氟乙烯分散液、30份质量分数为1%的聚苯乙烯分散液,配置成混合液b,所述聚四氟乙烯纳米颗粒粒径为200 nm,所述聚苯乙烯纳米颗粒粒径为200 nm;将烘干后的纤维海绵浸没于混合液b中,静置15分钟后用热风彻底烘干,温度70℃;将烘干后的纤维海绵放入烤箱,升温至200摄氏度,烘烤15分钟,取出自然降温。经扫描电子显微镜观察,该纤维海绵中的纤维表面形成了一层均匀的聚四氟乙烯纳米颗粒多孔结构,孔径与聚苯乙烯纳米颗粒粒径相当,整体覆盖率远高于传统聚四氟乙烯浸渍技术,且具有所述滤料保护涂层的纤维海绵表面呈现超疏水特性,表面能较低。The mixed solution a was configured to contain 15 g/L of polyelectrolyte and 0.5 mol/L of ammonium sulfate, and the polyelectrolyte was polymethacrylic acid; the fiber sponge was completely immersed in the mixed solution a, deposited for 15 minutes, and the The fiber sponge is taken out from the mixed solution a, dried with hot air at a temperature of 70 ° C until it is completely dried; 70 parts (volume fraction) of 5% polytetrafluoroethylene dispersion by mass fraction and 30 parts by mass fraction of 1% polytetrafluoroethylene dispersion are taken. The polystyrene dispersion liquid is configured as mixed liquid b, the particle size of the polytetrafluoroethylene nanoparticles is 200 nm, and the particle size of the polystyrene nanoparticles is 200 nm; the dried fiber sponge is immersed in the mixed liquid In b, after standing for 15 minutes, dry thoroughly with hot air at a temperature of 70°C; put the dried fiber sponge in the oven, heat it up to 200°C, bake for 15 minutes, and take it out to cool down naturally. Through scanning electron microscope observation, the fiber surface of the fiber sponge forms a uniform porous structure of PTFE nanoparticles, the pore size is similar to that of polystyrene nanoparticles, and the overall coverage is much higher than that of traditional PTFE. Impregnation technology, and the surface of the fiber sponge with the filter material protective coating exhibits super-hydrophobic properties and low surface energy.

另外,本领域技术人员还可以在本发明精神内做其它变化,这些依据本发明精神所做的变化,都应包含在本发明所要求保护的范围内。In addition, those skilled in the art can also make other changes within the spirit of the present invention, and these changes made according to the spirit of the present invention should all be included within the scope of the claimed protection of the present invention.

Claims (9)

1. a kind of protective coating, which is made of a polyelectrolyte layer and a polytetrafluorethylenano nano stratum granulosum, institute It states polyelectrolyte layer and the polytetrafluorethylenano nano stratum granulosum is stacked, the polyelectrolyte layer comprises the following steps: Mixed liquor a is configured, the polyelectrolyte it includes 1~50g/L, the strong electrolyte of 0.01~2mol/L are made;By the mixed liquor a shape It is dried in matrix surface and intrinsic silicon micro-structure, and by the matrix.
2. protective coating as described in claim 1, which is characterized in that the thickness of the polyelectrolyte layer is less than 100nm, described Polytetrafluorethylenano nano stratum granulosum with a thickness of 50~1000nm.
3. a kind of filtrate, which includes filtrate matrix and the protective coating for being set to the filtrate matrix, the protective coating by One polyelectrolyte layer and polytetrafluorethylenano nano stratum granulosum composition, the polyelectrolyte layer and the polytetrafluorethylenano nano Stratum granulosum is stacked, and the polyelectrolyte layer comprises the following steps: configuration mixed liquor a makes gathering it includes 1~50g/L Electrolyte, the strong electrolyte of 0.01~2mol/L;The mixed liquor a is formed in filtrate matrix surface and the filtrate intrinsic silicon Fiber surface, and by the filtrate matrix dry.
4. a kind of matrix, which includes matrix bodies and the protective coating for being set to the matrix bodies, the protective coating by One polyelectrolyte layer and polytetrafluorethylenano nano stratum granulosum composition, the polyelectrolyte layer and the polytetrafluorethylenano nano Stratum granulosum is stacked, and the polyelectrolyte layer comprises the following steps: configuration mixed liquor a makes gathering it includes 1~50g/L Electrolyte, the strong electrolyte of 0.01~2mol/L;The mixed liquor a is formed in inside matrix bodies surface and the matrix bodies In micro-structure, and the matrix bodies are dried.
5. a kind of preparation method of protective coating comprising following steps:
Mixed liquor a is configured, the polyelectrolyte it includes 1~50g/L, the strong electrolyte of 0.01~2mol/L are made;
The mixed liquor a is formed in the surface and intrinsic silicon micro-structure of matrix, and the matrix is dried;
Take the polytetrafluorethylenano nano particle dispersion that 100 parts of mass fraction is 2%~15%;
The polytetrafluorethylenano nano particle dispersion is formed in matrix surface and intrinsic silicon micro-structure, and by the base Body drying;
Being warming up to 160~220 DEG C of bakings solidifies polytetrafluoroethylgranule granule, takes out Temperature fall.
6. the preparation method of protective coating as claimed in claim 5, which is characterized in that the polytetrafluorethylenano nano particle point The partial size of polytetrafluorethylenano nano particle in dispersion liquid is 50~1000 nanometers.
7. the preparation method of protective coating as claimed in claim 5, which is characterized in that described matrix is fiber or porous material Material.
8. a kind of preparation method of filtrate protective coating comprising following steps:
Mixed liquor a is configured, the polyelectrolyte it includes 1~50g/L, the strong electrolyte of 0.01~2mol/L are made;
The mixed liquor a is formed in the fiber surface inside a filter material surface and the filtrate, and the filtrate is dried;
Take the polytetrafluorethylenano nano particle dispersion that 100 parts of mass fraction is 2%~15%;
The polytetrafluorethylenano nano particle dispersion is formed in the fiber surface inside filter material surface and the filtrate, and by institute State filtrate drying;
Being warming up to 160~220 DEG C of bakings solidifies polytetrafluoroethylgranule granule, takes out Temperature fall.
9. the preparation method of filtrate protective coating as claimed in claim 8, which is characterized in that the filtrate be filter cloth, filter membrane, Filter bag or sponge.
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