CN105986341A - Twisting machine - Google Patents
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- CN105986341A CN105986341A CN201510101973.9A CN201510101973A CN105986341A CN 105986341 A CN105986341 A CN 105986341A CN 201510101973 A CN201510101973 A CN 201510101973A CN 105986341 A CN105986341 A CN 105986341A
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- 238000004804 winding Methods 0.000 claims abstract description 32
- 238000009434 installation Methods 0.000 claims abstract description 14
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 241001589086 Bellapiscis medius Species 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 2
- 230000006835 compression Effects 0.000 abstract 1
- 238000007906 compression Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 9
- 238000010618 wire wrap Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000004020 conductor Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及线加工行业,纺织机械、尤其捻线机。The invention relates to the thread processing industry, textile machinery, especially twisting machines.
背景技术Background technique
现有的线加工行业、纺织机械、捻线机在使用中,两根丝或多根丝经捻线机作用将两根以上丝捻成一根线。在实际工作中,被捻的丝有时侯会断一根,未断的丝继续捻,但这种少丝的捻线不符合产品要求;在实际工作中,被捻的丝有时会缠绕在罗拉轴或压辊上,操作工未及时发现丝就会继续缠绕,继续缠绕丝只能作废丝,使产量下降,返工率高,成本增加;操作工要经常逐锭逐台机检查,劳动强度较大。Existing thread processing industry, textile machinery, twisting machine are in use, and two or more silks are twisted into a thread through the effect of twisting machine with more than two silks. In actual work, sometimes one of the twisted yarns will be broken, and the unbroken yarn will continue to be twisted, but the twisted yarn with few yarns does not meet the product requirements; On the shaft or pressure roller, if the operator does not find the silk in time, he will continue to wind, and the continuous winding of the silk will only waste the silk, which will reduce the output, increase the rework rate, and increase the cost; the operator must often check each spindle and machine, and the labor intensity is relatively high. Big.
发明内容Contents of the invention
本发明的任务是提供一种能够检测断丝信号、缠丝信号的开关、断丝装置及断、缠丝显示装置,它能够在捻线时只要有一根丝断,其它未断的丝就会被迅速切断,少丝的捻线状态立刻阻止,并为操作员工发出断丝信号;当被捻的丝缠绕在罗拉轴或压辊上时,丝就会被切断,缠丝状态立刻阻止,并为操作工发出缠丝信号;信号灯设置在断丝位置并方便安装和观察处,使操作工观察到信号灯就能及时去排除故障,又减轻操作工的劳动强度。The task of the present invention is to provide a switch, a wire breaking device and a wire breaking and winding display device capable of detecting broken wire signals and wire winding signals. When the twisted yarn is cut off quickly, the twisting state of the few yarns will be stopped immediately, and a broken yarn signal will be sent to the operator; when the twisted yarn is wound on the roller shaft or the pressure roller, the yarn will be cut off, and the winding status will be stopped immediately, and Send out winding signal for the operator; the signal light is set at the position of the broken wire and is convenient for installation and observation, so that the operator can eliminate the fault in time when he observes the signal light, and reduces the labor intensity of the operator.
为解决上述任务,本发明采用的解决方案是:现有捻线机有机架、电器、加捻卷、成型机构,其特征在于:增设有断丝开关,断丝开关上固定有导丝钩,断丝开关用螺栓固定在捻线机吊架上,当有断丝时,断丝开关工作,用电去控制断丝装置工作使未断的丝被迅速切断,少丝的捻线状态立刻阻止,并为操作员工发出断丝信号;设有缠丝开关,缠丝开关固定在压辊支架左右各一支;设有断丝装置,安装在并丝器支架上,它们由支承板、并丝器、电磁铁、切断刀所组成断丝装置,当被捻的丝缠绕在罗拉轴或胶皮压辊上时,断丝装置工作使缠绕丝工作状态立刻被阻止;设有断、缠丝信号显示灯,由断丝和缠丝共用一个显示灯,连接电源与导线,它们分别由断丝开关和缠丝开关所控制,显示灯设置在断丝位置并方便安装和观察,操作工看到显示灯就能及时去排除故障。In order to solve the above tasks, the solution adopted by the present invention is: the existing twisting machine has a frame, an electrical appliance, a twisting volume, and a forming mechanism, and it is characterized in that: a broken wire switch is added, and a wire guide hook is fixed on the broken wire switch , the broken wire switch is fixed on the hanger of the twisting machine with bolts. When there is a broken wire, the broken wire switch works, and the electricity is used to control the work of the broken wire device so that the unbroken wires are quickly cut off, and the twisted state of the few wires is immediately stop, and send a signal for the operator to break the wire; there is a wire winding switch, and the wire winding switch is fixed on the left and right of the pressure roller bracket; there is a wire breaking device, which is installed on the wire paralleling device bracket. The wire breaking device consists of a wire device, an electromagnet, and a cutting knife. When the twisted wire is wound on the roller shaft or the rubber pressure roller, the wire breaking device works so that the working state of the winding wire is immediately stopped; there are wire breaking and winding signals. The display light is shared by the broken wire and the wound wire, connected to the power supply and the wire, which are respectively controlled by the broken wire switch and the wound wire switch. The display light is set at the broken wire position for easy installation and observation, and the operator can see the display Lights can be removed in time to troubleshoot.
断丝开关:在底板上左右焊有导丝钩,导丝钩的内侧必须满足摆杆在内运动自如;连接杆起到对导丝钩两边固定和对摆杆限位作,固定作用的销轴,定触点与底板之间安装有绝缘板,有开关线A和开关线B摆杆与臂杆、动触点为一体,摆杆与臂杆之间有一圆孔与销轴安装尺寸相对应,其中一套在圆孔边焊有配重,操作时将丝线从导丝钩缺口处进入往下滑动,丝线拨动摆杆转动,动触点与定触点分离,开关线A和开关线B断开,此时断丝开关为关闭状态;当有断丝时,反之导线导通,此时断丝开关为开通状态,就能起到能控制电磁铁动作的作用。Broken wire switch: guide wire hooks are welded on the left and right sides of the bottom plate, and the inner side of the guide wire hook must satisfy the swing rod to move freely; There is an insulating plate installed between the fixed contact and the bottom plate, and the switch line A and switch line B swing rod is integrated with the arm lever and the moving contact. Correspondingly, one set has a counterweight welded on the side of the round hole. During operation, the silk thread enters the notch of the guide wire hook and slides down. The silk thread moves the swing lever to rotate, and the moving contact is separated from the fixed contact. When line B is disconnected, the broken wire switch is in the closed state; when there is a broken wire, otherwise the wire is turned on, and the broken wire switch is in the open state at this time, which can control the action of the electromagnet.
缠丝开关:缠丝开关底板上设有轴,安装有绝缘座子、定触点、弹簧,开关底板用调节螺丝连接在压辊支架的缺口内左右各一件,开关底板下面由压板用压板螺丝固定在压辊支架上,开关底板在压辊支架的缺口内用调节螺丝能使开关底板上下移动一定距离,尼龙块置于压辊支架U形槽内起到限制压辊轴移动范围,将转臂装在轴上,工作时压辊轴缠上丝或罗拉轴缠上丝时压辊轴上下移动,由弹簧作用使轴承转动带动动触点转动与定触点接触使开关线B与开关线A导通起到开关开通状态,起到控制电磁铁动作的功能。Wire winding switch: There is a shaft on the bottom plate of the wire winding switch, and an insulating seat, a fixed contact, and a spring are installed. The switch bottom plate is connected to the left and right sides of the gap of the pressure roller bracket with adjusting screws. The screw is fixed on the pressure roller bracket, and the switch bottom plate can move a certain distance up and down with the adjustment screw in the gap of the pressure roller bracket. The nylon block is placed in the U-shaped groove of the pressure roller bracket to limit the movement range of the pressure roller shaft. The rotating arm is installed on the shaft. When the roller shaft is wrapped with wire or the roller shaft is wrapped with wire, the roller shaft moves up and down, and the bearing is rotated by the action of the spring to drive the moving contact to rotate and contact with the fixed contact to make the switch line B and the switch The conduction of the line A achieves the open state of the switch, and plays the function of controlling the action of the electromagnet.
断丝装置:安装在原并丝器支架上,它们由支承板、并丝器、电磁铁、滑块、切断刀、螺钉、连接板所组成断丝装置,它们相互安装位置如图5所示。切断刀为圆形,圆形中心有一用于安装的孔,圆形上有N个均匀分布的孔用于其一刃口不能用时用钩子通过图7的圆形弧槽往下穿过切断刀圆形上有一均匀分布的孔往后拉使切断刀转动一个距离,就达到更换刃口目的;切断刀置于并丝器的下平面、切断刀刃口距并丝线有一个工作距离。开关开通状态时,电磁铁通电,电磁铁铁芯带动35连接板带动切断刀往前运动把丝切断。Wire breaking device: Installed on the original wire paralleling device bracket, they are composed of a supporting plate, a wire paralleling device, an electromagnet, a slider, a cutting knife, screws, and a connecting plate. The mutual installation positions are shown in Figure 5. The cutting knife is circular, and there is a hole in the center of the circle for installation, and there are N evenly distributed holes on the circle for when one cutting edge cannot be used, use a hook to go down through the cutting knife through the circular arc groove in Figure 7 There is an evenly distributed hole on the circle and pull back to make the cutting knife rotate a distance to achieve the purpose of changing the cutting edge; the cutting knife is placed on the lower plane of the wire doubling device, and there is a working distance between the cutting knife edge and the silk thread. When the switch is turned on, the electromagnet is energized, and the electromagnet iron core drives 35 connecting plates to drive the cutting knife to move forward and cut off the wire.
信号显示灯由断丝显示灯和缠丝显示灯共用组成,连接电源与导线,它们分别由断丝开关和缠丝开关所控制。显示灯设置在断丝位置并方便安装和观察处。The signal display lamp is composed of a broken wire display lamp and a wire winding display lamp, connected to a power supply and a wire, and they are respectively controlled by a broken wire switch and a wire winding switch. The display light is set at the broken wire position and is convenient for installation and observation.
操作时将丝线从导丝钩缺口处进入往下滑动,丝线拨动摆杆转动,动触点与定触点分离,开关线A和开关线B断开即断丝开关为关闭状态,电磁铁未通电,切断刀、断、缠线指示灯未工作;在工作中,当有丝断时,摆杆失去阻力在臂杆或配重的重力作用下动触点与定触点导通,即断丝开关为开通状态,电磁铁通电,切断刀工作把丝切断,断线显示灯工作;当另一种情况;被捻的丝缠绕在罗拉轴或胶皮压辊上时,胶皮压辊往上移动使缠丝开关导通使电磁铁通电,推杆带动切断刀往前运动把丝切断,同时使缠丝显示灯工作。When operating, slide the wire from the notch of the guide wire hook and slide down, the wire moves the swing lever to rotate, the moving contact is separated from the fixed contact, the switch line A and switch line B are disconnected, that is, the broken wire switch is closed, and the electromagnet is not Power on, cutting knife, broken, thread entangled indicator lights are not working; during work, when a wire is broken, the pendulum loses resistance, under the gravity of the arm lever or counterweight, the moving contact and the fixed contact conduct, that is, the wire is broken. The switch is in the open state, the electromagnet is energized, the cutting knife works to cut off the wire, and the broken wire indicator light works; in another case: when the twisted wire is wound on the roller shaft or the rubber pressure roller, the rubber pressure roller moves up to make The wire winding switch is turned on to energize the electromagnet, and the push rod drives the cutting knife to move forward to cut off the wire, and at the same time, the wire winding display lamp works.
由于使用上述解决方案,被捻的丝有时侯会断一根,未断的丝立刻被切断,阻止了单丝继续捻;当被捻的丝线缠绕在罗拉轴或胶皮压辊上时,断丝装置把丝切断,并为操作员工发出断、缠丝信号;断、缠丝信号显示灯设置在断丝位置并方便安装和观察处,为操作员工方便观察,该方案设计简明,投资少,节约原料、提高产量、操作方便。Due to the use of the above solutions, sometimes one of the twisted yarns will be broken, and the unbroken yarn will be cut off immediately, preventing the monofilament from continuing to twist; when the twisted yarn is wound on the roller shaft or rubber pressure roller, the broken yarn The device cuts off the wire, and sends a signal for the operator to break and wrap the wire; the signal indicator light for the broken wire and the wire wrap is set at the position of the broken wire, which is convenient for installation and observation, and is convenient for the operator to observe. Raw materials, increased output, and easy operation.
附图说明Description of drawings
图1是本发明的原理示意图;Fig. 1 is a schematic diagram of the principle of the present invention;
图2是本发明的断丝开关导通状态示意图;Fig. 2 is a schematic diagram of the conduction state of the broken wire switch of the present invention;
图3是图2A-A的剖面图;Fig. 3 is the sectional view of Fig. 2A-A;
图4是本发明的断丝开关断开状态示意图;Fig. 4 is a schematic diagram of the disconnected state of the broken wire switch of the present invention;
图5是本发明的断丝装置示意图;Fig. 5 is a schematic diagram of the broken wire device of the present invention;
图6是图5的B-B的剖面图;Fig. 6 is the sectional view of B-B of Fig. 5;
图7是图5的俯视图;Figure 7 is a top view of Figure 5;
图8是图5的仰视图;Fig. 8 is the bottom view of Fig. 5;
图9是缠丝开关示意图;Fig. 9 is a schematic diagram of a wire wrapping switch;
图10是图9A-A的剖面放大图;Figure 10 is an enlarged cross-sectional view of Figure 9A-A;
图11是压辊支架,它的侧面开了不规则缺口;Fig. 11 is pressure roller bracket, and its side has opened irregular gap;
图12是缠丝开关底板,并尺寸与压辊支架不规则缺口相对应;Figure 12 is the bottom plate of the wire wrapping switch, and the size corresponds to the irregular gap of the pressure roller bracket;
图13是缠丝开关盖。Figure 13 is a wire wrapping switch cover.
具体实施方式detailed description
为了能更好地对本发明的技术方案进行理解,下面通过具体的实施例并结合附图进行详细的说明:In order to better understand the technical solution of the present invention, the following will be described in detail through specific embodiments in conjunction with the accompanying drawings:
先请参阅图1是本发明的断丝开关4及断丝装置6、缠丝开关10、断、缠丝显示灯相互位置示意图;图2至图4是断丝开关4示意图、图5至图8是断丝装置6示意图;图9至图13缠丝开关示意图。其中:Please refer to Fig. 1 first, which is a schematic diagram of the mutual positions of the broken wire switch 4, the broken wire device 6, the wire wrapped switch 10, the broken wire and the wrapped wire display lights of the present invention; Fig. 2 to Fig. 4 are schematic diagrams of the broken wire switch 4, and 8 is a schematic diagram of the wire breaking device 6; FIGS. 9 to 13 are schematic diagrams of the winding switch. in:
图2至图4所显示的断丝开关4:在底板21上左右焊有导丝钩5,固定作用的销轴28,定触点19与底板21之间安装有绝缘板20,有开关线A17和开关线B18,摆杆24与臂杆27、动触点26为一体,摆杆24与臂杆27之间有一圆孔与销轴28安装尺寸相对应,其中一套在圆孔边焊有配重16;操作时将丝线1从导丝钩5缺口处进入往下滑动,丝线1拨动摆杆24转动,动触点26与定触点19分离,开关线A17和开关线B18断开,此时断丝开关4为断开状态,电磁铁34未通电、切断刀38、断丝显示灯3未工作;反之为导通状态。The broken wire switch 4 shown in Fig. 2 to Fig. 4: the guide wire hook 5 is welded left and right on the bottom plate 21, the pin shaft 28 of fixing effect, the insulating plate 20 is installed between the fixed contact 19 and the bottom plate 21, and the switch wire is arranged. A17 and switch line B18, the swing rod 24 is integrated with the arm rod 27 and the movable contact 26. There is a round hole between the swing rod 24 and the arm rod 27 corresponding to the installation size of the pin shaft 28, and one set is welded on the side of the round hole. There is a counterweight 16; during operation, the silk thread 1 enters and slides downward from the gap of the guide wire hook 5, the silk thread 1 toggles the swing lever 24 to rotate, the movable contact 26 is separated from the fixed contact 19, and the switch line A17 and the switch line B18 are broken. Open, this moment broken wire switch 4 is disconnected state, and electromagnet 34 is not energized, and cutting knife 38, broken wire display lamp 3 are not working; Otherwise it is conducting state.
图9至图13所显示的缠丝开10:缠丝开关底板56上设有轴46,安装有绝缘座子52、定触点51、弹簧44,开关底板56用调节螺丝49连接在压辊支架55的缺口内左右各一件,开关底板55下面由压板54用压板螺丝固定在压辊支架55上,开关底板56在压辊支架55的缺口内用调节螺丝49能使开关底板56上下移动一定距离,尼龙块47置于压辊支架55U形槽内起到限制压辊轴移动范围,将转臂45装在轴46上,工作时压辊9轴缠上丝或罗拉轴缠上丝时压辊9轴上下移动,由弹簧44作用使轴承48转动带动动触点50转动与定触点51接触使开关线B 42与开关线A 43导通起到开关开通状态,起到控制电磁铁动作的功能。The wire winding switch 10 shown in Fig. 9 to Fig. 13: the wire winding switch base plate 56 is provided with a shaft 46, an insulating seat 52, a fixed contact 51, and a spring 44 are installed, and the switch base plate 56 is connected to the pressure roller with an adjusting screw 49. In the gap of the bracket 55, one piece is left and right. The switch bottom plate 55 is fixed on the pressure roller bracket 55 by the pressure plate 54 with the pressure plate screw. The switch bottom plate 56 can move the switch bottom plate 56 up and down with the adjustment screw 49 in the gap of the pressure roller bracket 55. At a certain distance, the nylon block 47 is placed in the U-shaped groove of the pressure roller bracket 55 to limit the movement range of the pressure roller shaft, and the rotating arm 45 is installed on the shaft 46. The pressure roller 9 axis moves up and down, and the spring 44 makes the bearing 48 rotate to drive the moving contact 50 to rotate and contact the fixed contact 51, so that the switch line B 42 and the switch line A 43 are turned on, and the switch is in the open state, which acts as a control electromagnet function of the action.
图5至图8所显示的断丝装置6:断丝装置安装在原并丝器7支架上,它们由支承板32、并丝器7、电磁铁34、连接板35、柱销36、滑块37、切断刀38、螺钉39所组成断丝装置,它们相互安装位置如图5所示。切断刀38为圆形,圆形中心有一用于安装的孔,圆形上有N个均匀分布的孔用于一刃口不能用时用钩子通过图7的圆形弧槽往下穿过切断刀38圆形上有一均匀分布的孔往后拉使切断刀38转动一个距离,就达到更换刃口目的;切断刀38置于并丝器7的下平面、切断刀38刃口距并丝线有一个工作距离。开关开通状态时,电磁铁34通电,电磁铁铁芯带动连接板35带动柱销36、滑块37、切断刀38往前运动把丝线切断。The wire breaking device 6 shown in Fig. 5 to Fig. 8: the wire breaking device is installed on the support of the original wire doubling device 7, and they are composed of a support plate 32, a wire doubling device 7, an electromagnet 34, a connecting plate 35, a pin 36, a slider 37, cut-off knife 38, screw 39 form broken wire device, and their mutual installation position is as shown in Figure 5. The cutting knife 38 is circular, and there is a hole for installation in the center of the circle, and there are N evenly distributed holes on the circle for passing the cutting knife downwards through the circular arc groove of Fig. 7 with a hook when a cutting edge cannot be used. There is an evenly distributed hole on the 38 circle and pull back to make the cutting knife 38 rotate a distance to achieve the purpose of changing the cutting edge; working distance. When the switch is turned on, the electromagnet 34 is energized, and the electromagnet iron core drives the connecting plate 35 to drive the column pin 36, the slide block 37, and the cutting knife 38 move forward to cut off the silk thread.
断、缠丝显示灯3由连接电源与导线,它们分别由断丝开关4和缠丝开关6所控制。断、缠丝显示灯3设置在断丝位置并方便安装和观察处。Broken, winding wire display lamp 3 is by connecting power supply and lead, and they are controlled by broken wire switch 4 and winding wire switch 6 respectively. Broken and wrapped wire display lamp 3 is set at the broken wire position and is convenient for installation and observation.
现以本发明的断丝开关4、缠丝开关(10),断丝装置6、及断、缠线显示灯3在捻线机中的使用过程作如下叙述:操作时将丝线1从导丝钩5缺口处进入往下滑动,丝线1拨动摆杆24转动,动触点26与定触点19分离,底板导线17和定触点导线18断开,此时断线开关4为断开状态,电磁铁34未通电、切断刀38、断、缠线显示灯3未工作;当有断丝时,摆杆24失去阻力在臂杆27和配重16的重力作用下动触点26与定触点19导通,底板导线17和定触点导线18导通状态即断丝开关4为开通状态,电磁铁34导通,电磁铁铁芯带动连接板35带动柱销36、滑块37、切断刀38往前运动把丝线切断同时断线指示灯3工作;当工作时压辊轴缠上丝或罗拉轴11缠上丝压辊轴往上运动,使轴承48转动带动触点50转动与定触点51接触导通起到开关线B42与开关线A43导通状态,即缠丝开关4为导通状态,电磁铁34导通,电磁铁34铁芯带动连接板35带动柱销36、滑块37、切断刀38往前运动把丝线切断同时缠线指示灯3工作。Now with the wire breaking switch 4 of the present invention, the wire winding switch (10), the wire breaking device 6 and the use process of breaking and winding display lamp 3 in the twisting machine are described as follows: during operation, the silk thread 1 is pulled from the guide wire The gap of the hook 5 enters and slides downward, the silk thread 1 moves the swing lever 24 to rotate, the movable contact 26 is separated from the fixed contact 19, the bottom plate wire 17 and the fixed contact wire 18 are disconnected, and the disconnection switch 4 is disconnected at this time state, the electromagnet 34 is not energized, the cutting knife 38 is broken, and the thread winding indicator light 3 is not working; The fixed contact 19 conduction, the bottom plate conductor 17 and the fixed contact conductor 18 conduction state promptly broken wire switch 4 is open state, electromagnet 34 conduction, electromagnet iron core drives connecting plate 35 to drive column pin 36, slide block 37, The cutting knife 38 moves forward and cuts off the silk thread while the disconnection indicator light 3 works; when working, the pressure roller shaft wraps the silk or the roller shaft 11 wraps the silk and the pressure roller shaft moves upwards, so that the bearing 48 rotates to drive the contact 50 to rotate and The fixed contact 51 contacts and conducts and reaches the conducting state of the switch line B42 and the switch line A43, that is, the wire wrapping switch 4 is in the conducting state, the electromagnet 34 is conducting, and the electromagnet 34 iron core drives the connecting plate 35 to drive the column pin 36, Slide block 37, cutting knife 38 move forward and silk thread is cut off and twine thread indicator light 3 works simultaneously.
本技术领域中的普通技术人员应当认识到,以上的实例仅是用来说明本发明,而并非用作为对本发明的限定,只要在本发明的实质精神范围内,对以上所述实施例的变化、变型或在不同型号的捻线机上使用都将落在本发明的权利要求书的范围内。Those of ordinary skill in the art should recognize that the above examples are only used to illustrate the present invention, rather than as a limitation to the present invention, as long as within the spirit of the present invention, changes to the above-described embodiments , modification or use on different types of twisting machines will fall within the scope of the claims of the present invention.
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