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CN105974616A - Method and system for detecting defect of LCD screen - Google Patents

Method and system for detecting defect of LCD screen Download PDF

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Publication number
CN105974616A
CN105974616A CN201510799472.2A CN201510799472A CN105974616A CN 105974616 A CN105974616 A CN 105974616A CN 201510799472 A CN201510799472 A CN 201510799472A CN 105974616 A CN105974616 A CN 105974616A
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brightness
picture
liquid crystal
crystal screen
displayed
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梁永飞
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Leshi Zhixin Electronic Technology Tianjin Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1306Details
    • G02F1/1309Repairing; Testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N2021/9513Liquid crystal panels

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  • Chemical & Material Sciences (AREA)
  • Nonlinear Science (AREA)
  • Health & Medical Sciences (AREA)
  • Optics & Photonics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Liquid Crystal Display Device Control (AREA)
  • Testing Of Optical Devices Or Fibers (AREA)

Abstract

本发明实施例提供一种液晶屏幕缺陷的检测方法和系统,其中,所述方法包括:测试板的主芯片接收来自图像采集设备的待测的液晶屏幕显示的画面;所述显示的画面为向所述待测的液晶屏幕输入预设画面后,所述待测的液晶屏幕显示的实际画面;所述测试板的主芯片判断所述显示的画面中是否存在像素亮度大于第一阶亮度的像素点,或,所述显示的画面中是否存在像素亮度小于第二阶亮度的像素点,所述第一阶亮度大于所述第二阶亮度;若存在,则所述测试板的主芯片通过指示灯指示所述待测的液晶屏幕存在缺陷。整个检测过程不需要人工参与,提高了检测的效率和可靠性,避免了出现漏检的问题。

Embodiments of the present invention provide a method and system for detecting defects of a liquid crystal screen, wherein the method includes: the main chip of the test board receives the picture displayed on the liquid crystal screen to be tested from the image acquisition device; After the liquid crystal screen to be tested enters the preset picture, the actual picture displayed by the liquid crystal screen to be tested; the main chip of the test board judges whether there is a pixel whose pixel brightness is greater than the first order brightness in the displayed picture point, or, whether there is a pixel point whose pixel brightness is less than the second-order brightness in the displayed picture, and the first-order brightness is greater than the second-order brightness; if it exists, the main chip of the test board passes the indication The light indicates that the LCD screen under test is defective. The entire detection process does not require manual participation, which improves the efficiency and reliability of detection, and avoids the problem of missed detection.

Description

液晶屏幕缺陷的检测方法及系统Method and system for detecting liquid crystal screen defects

技术领域technical field

本发明实施例涉及液晶屏幕技术领域,尤其涉及一种液晶屏幕缺陷的检测方法及系统。Embodiments of the present invention relate to the technical field of liquid crystal screens, in particular to a method and system for detecting defects of liquid crystal screens.

背景技术Background technique

现如今多数显示设备采用液晶屏幕,但受制作工艺的限制,液晶屏幕往往存在缺陷,因此在液晶屏幕的生产过程中要对液晶屏幕进行检测,把存在缺陷的液晶屏幕检测出来以保证产品品质。Nowadays, most display devices use LCD screens, but limited by the manufacturing process, LCD screens often have defects. Therefore, during the production process of LCD screens, LCD screens must be inspected to detect defective LCD screens to ensure product quality.

液晶屏幕的缺陷通常指液晶屏幕存在坏点、坏线及坏斑。具体分为存在常亮的坏点、坏线和坏斑,以及存在常暗的坏点、坏线和坏斑。Defects of LCD screens usually refer to the existence of dead pixels, bad lines and bad spots on the LCD screen. Specifically, it is divided into bad pixels, bad lines, and bad spots that are always bright, and bad pixels, bad lines, and bad spots that are always dark.

常亮缺陷的检测方法是给液晶屏幕输入一个黑画面,通过人工目检的方式检测液晶屏幕有没有亮点、亮线或者亮斑。如果有,则表示液晶屏幕存在缺陷。The detection method of the constant bright defect is to input a black screen to the LCD screen, and detect whether there are bright spots, bright lines or bright spots on the LCD screen through manual visual inspection. If so, the LCD screen is defective.

常暗缺陷的检查方法与常亮缺陷的检测方法类似,给液晶屏幕输入一个白画面,通过人工目检的方式检测液晶屏幕有没有暗点、暗线或者暗斑。如果有,则表示液晶屏幕存在缺陷。The inspection method for normally dark defects is similar to that for normally bright defects. Input a white screen to the LCD screen, and check whether there are dark spots, dark lines or dark spots on the LCD screen through manual visual inspection. If so, the LCD screen is defective.

通过人工目检的方式检测液晶屏幕是否存在缺陷,效率低,且容易出现漏检的问题。Detecting whether there is a defect in the LCD screen by manual visual inspection is inefficient and prone to missed inspections.

发明内容Contents of the invention

本发明实施例提供一种液晶屏幕缺陷的检测方法及系统,用以解决现有的人工目检的方式效率低,且容易出现漏检的问题。Embodiments of the present invention provide a method and system for detecting defects of a liquid crystal screen, which are used to solve the problems of low efficiency and prone to missed detection in the existing manual visual inspection method.

本发明实施例提供了一种液晶屏幕缺陷的检测方法,包括:An embodiment of the present invention provides a method for detecting defects of a liquid crystal screen, including:

测试板的主芯片接收来自图像采集设备的待测的液晶屏幕显示的画面;所述显示的画面为向所述待测的液晶屏幕输入预设画面后,所述待测的液晶屏幕显示的实际画面;The main chip of the test board receives the picture displayed by the liquid crystal screen to be tested from the image acquisition device; screen;

所述测试板的主芯片判断所述显示的画面中是否存在像素亮度大于第一阶亮度的像素点,或,所述显示的画面中是否存在像素亮度小于第二阶亮度的像素点,所述第一阶亮度大于所述第二阶亮度;The main chip of the test board judges whether there are pixels whose pixel brightness is higher than the first-order brightness in the displayed picture, or whether there are pixels whose pixel brightness is lower than the second-order brightness in the displayed picture, and the The first-level brightness is greater than the second-level brightness;

若存在,则所述测试板的主芯片通过指示灯指示所述待测的液晶屏幕存在缺陷。If it exists, the main chip of the test board indicates that the liquid crystal screen to be tested has a defect through an indicator light.

相应地,本发明实施例还提供了一种液晶屏幕缺陷的检测系统,包括:Correspondingly, an embodiment of the present invention also provides a liquid crystal screen defect detection system, including:

图像采集设备,用于在向待测的液晶屏幕输入预设画面后,采集所述待测的液晶屏幕显示的实际画面;An image acquisition device, which is used to collect the actual picture displayed by the liquid crystal screen to be tested after inputting a preset picture to the liquid crystal screen to be tested;

测试板,包括主芯片,所述主芯片,包括:The test board includes a main chip, and the main chip includes:

画面接收模块,用于接收来自所述图像采集设备的待测的液晶屏幕显示的实际画面;The picture receiving module is used to receive the actual picture displayed on the liquid crystal screen to be tested from the image acquisition device;

像素点判断模块,用于判断所述显示的实际画面中是否存在像素亮度大于第一阶亮度的像素点,或,所述显示的实际画面中是否存在像素亮度小于第二阶亮度的像素点,所述第一阶亮度大于所述第二阶亮度;A pixel judging module, configured to judge whether there are pixels whose pixel brightness is higher than the first-order brightness in the displayed actual picture, or whether there are pixels whose pixel brightness is lower than the second-order brightness in the displayed actual picture, The first-level brightness is greater than the second-level brightness;

缺陷指示模块,用于若所述显示的实际画面中存在像素亮度大于第一阶亮度的像素点,或,所述显示的实际画面中存在像素亮度小于第二阶亮度的像素点,则通过指示灯指示所述待测的液晶屏幕存在缺陷。本发明实施例提供的液晶屏幕缺陷的检测方法及系统,向待测的液晶屏幕输入预设画面,利用图像采集设备采集待测的液晶屏幕显示的实际画面,并将采集得到的实际画面传输至测试板,测试板的主芯片具有自动获取实际画面中各个像素点的像素亮度的功能,测试板的主芯片将实际画面中各个像素点的像素亮度与预设的第一阶亮度进行比较,或者将实际画面中各个像素点的像素亮度与预设的第二阶亮度进行比较,若实际画面中存在像素亮度大于第一阶亮度的像素点,或存在像素亮度小于第二阶亮度的像素点,则测试板的主芯片确定待测的液晶屏幕存在缺陷,并通过指示灯指示。整个检测过程不需要人工参与,提高了检测的效率和可靠性,避免了出现漏检的问题。The defect indication module is used to indicate by indicating if there are pixels whose pixel brightness is higher than the first-level brightness in the displayed actual picture, or if there are pixels whose pixel brightness is lower than the second-level brightness in the displayed actual picture. The light indicates that the LCD screen under test is defective. The liquid crystal screen defect detection method and system provided by the embodiments of the present invention input a preset picture to the liquid crystal screen to be tested, use an image acquisition device to collect the actual picture displayed on the liquid crystal screen to be tested, and transmit the collected actual picture to the Test board, the main chip of the test board has the function of automatically obtaining the pixel brightness of each pixel in the actual picture, the main chip of the test board compares the pixel brightness of each pixel in the actual picture with the preset first-order brightness, or Compare the pixel brightness of each pixel in the actual picture with the preset second-level brightness. If there are pixels in the actual picture whose pixel brightness is greater than the first-level brightness, or pixels whose pixel brightness is lower than the second-level brightness, Then the main chip of the test board determines that there is a defect in the liquid crystal screen to be tested, and indicates it through an indicator light. The entire detection process does not require manual participation, which improves the efficiency and reliability of detection, and avoids the problem of missed detection.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.

图1为本发明实施例一中的一种液晶屏幕缺陷的检测方法的步骤流程图;FIG. 1 is a flow chart of the steps of a method for detecting defects of a liquid crystal screen in Embodiment 1 of the present invention;

图2为本发明实施例二中的一种液晶屏幕缺陷的检测方法的步骤流程图;FIG. 2 is a flow chart of the steps of a method for detecting defects of a liquid crystal screen in Embodiment 2 of the present invention;

图3为本发明实施例二中的一种液晶屏幕缺陷的检测方法的设计框架示意图;3 is a schematic diagram of a design framework of a method for detecting defects of a liquid crystal screen in Embodiment 2 of the present invention;

图4为本发明实施例三中的一种液晶屏幕缺陷的检测系统的结构示意图;4 is a schematic structural diagram of a liquid crystal screen defect detection system in Embodiment 3 of the present invention;

图5为本发明实施例四中的一种液晶屏幕缺陷的检测系统的结构示意图。FIG. 5 is a schematic structural diagram of a liquid crystal screen defect detection system in Embodiment 4 of the present invention.

具体实施方式detailed description

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

实施例一Embodiment one

详细介绍本发明实施例一提出的一种液晶屏幕缺陷的检测方法。A liquid crystal screen defect detection method proposed in Embodiment 1 of the present invention is introduced in detail.

本发明实施例中的液晶屏幕可以为电视或者显示器中的液晶屏幕,电视或者显示器的主芯片具有自动获取输入信号强度的功能,主芯片可以获取液晶屏幕指定区域内的信号的强度范围,包括最大亮度和最小亮度。例如,针对物理分辨率为1920X1080的液晶屏幕,可以针对整个液晶屏幕区域(1920X1080这个显示区域)输入特定的画面,通过读取此区域的最大亮度和最小亮度来判断液晶屏幕是否存在缺陷。而且,最大亮度和最小亮度的数据可以存储在主芯片的寄存器中。The liquid crystal screen in the embodiment of the present invention can be the liquid crystal screen in TV or display, and the main chip of TV or display has the function of automatically obtaining the intensity of input signal, and main chip can obtain the strength range of the signal in the designated area of liquid crystal screen, including the maximum brightness and minimum brightness. For example, for an LCD screen with a physical resolution of 1920X1080, you can input a specific picture for the entire LCD screen area (1920X1080 display area), and judge whether the LCD screen is defective by reading the maximum brightness and minimum brightness of this area. Moreover, the data of maximum brightness and minimum brightness can be stored in the register of the main chip.

参照图1,示出了本发明实施例一中的一种液晶屏幕缺陷的检测方法的步骤流程图。Referring to FIG. 1 , it shows a flow chart of steps of a liquid crystal screen defect detection method in Embodiment 1 of the present invention.

步骤100,向待测的液晶屏幕输入预设画面。Step 100, inputting a preset picture to the LCD screen to be tested.

由于检测液晶屏幕是否存在常亮缺陷或者常暗缺陷,所以预设画面可以为纯黑画面或者纯白画面。Since the liquid crystal screen is detected to detect whether there are always bright defects or normally dark defects, the preset picture can be a pure black picture or a pure white picture.

步骤102,图像采集设备采集待测的液晶屏幕显示的实际画面。Step 102, the image acquisition device acquires the actual picture displayed on the liquid crystal screen to be tested.

图像采集设备可以为摄像机或者照相机等,本发明实施例对图像采集设备不做具体限制。The image acquisition device may be a video camera or a camera, and the embodiment of the present invention does not specifically limit the image acquisition device.

可以通过图像采集设备拍摄待测的液晶屏幕,采集得到待测的液晶屏幕显示的实际画面。其中,图像采集设备可以实时拍摄实际画面,也可以将实际画面拍摄成一张张照片。The liquid crystal screen to be tested can be photographed by an image acquisition device, and the actual picture displayed on the liquid crystal screen to be tested can be collected. Wherein, the image acquisition device can capture the actual picture in real time, and can also take the actual picture into pictures one by one.

步骤104,测试板的主芯片接收来自图像采集设备的待测的液晶屏幕显示的实际画面。Step 104, the main chip of the test board receives the actual picture displayed on the liquid crystal screen to be tested from the image acquisition device.

图像采集设备可以与测试板的主芯片相连接,图像采集设备将采集得到的待测的液晶屏幕显示的实际画面输出至测试板的主芯片。The image acquisition device can be connected with the main chip of the test board, and the image acquisition device outputs the acquired actual picture displayed on the liquid crystal screen to be tested to the main chip of the test board.

测试板可以为用于检测待测的液晶屏幕而制作的电路板,其中,主芯片可以为电视或者显示器的主芯片。测试板的全部工作由主芯片控制程序控制。The test board may be a circuit board made for testing the liquid crystal screen to be tested, wherein the main chip may be a main chip of a TV or a display. All the work of the test board is controlled by the main chip control program.

步骤106,测试板的主芯片判断显示的实际画面中是否存在像素亮度大于第一阶亮度的像素点,或,显示的实际画面中是否存在像素亮度小于第二阶亮度的像素点,若存在,则执行步骤108;若不存在,则流程结束。Step 106, the main chip of the test board judges whether there are pixels whose pixel brightness is higher than the first-order brightness in the actual displayed picture, or whether there are pixels whose pixel brightness is lower than the second-order brightness in the displayed actual picture, and if so, Then execute step 108; if not, the process ends.

其中,第一阶亮度大于第二阶亮度。Wherein, the first-order brightness is greater than the second-order brightness.

目前的液晶屏幕通常是8bit屏,像素点的亮度区间为0~255阶。0阶表示黑画面,255阶表示白画面,其它阶为灰画面。对于存在常亮缺陷的像素点,其亮度通常在150阶以上;对于存在常暗缺陷的像素点,其亮度通常在50阶以下。The current LCD screen is usually an 8-bit screen, and the brightness range of the pixels is 0-255 steps. Level 0 means black picture, level 255 means white picture, and other levels are gray picture. For pixels with normally bright defects, the brightness is usually above 150 levels; for pixels with normally dark defects, the brightness is usually below 50 levels.

本发明实施例中的第一阶亮度和第二阶亮度可以根据实际情况进行设定。The first-level brightness and the second-level brightness in the embodiment of the present invention can be set according to actual conditions.

若存在,则执行步骤108,可以为:若显示的实际画面中存在像素亮度大于第一阶亮度的像素点,则执行步骤108;或者,若显示的实际画面中存在像素亮度小于第二阶亮度的像素点,则执行步骤108。If it exists, then execute step 108, which can be: if there are pixels whose pixel brightness is greater than the first-level brightness in the displayed actual picture, then perform step 108; or, if there are pixels whose brightness is lower than the second-level brightness in the displayed actual picture pixel, execute step 108.

步骤108,测试板的主芯片通过指示灯指示待测的液晶屏幕存在缺陷。Step 108, the main chip of the test board indicates that the liquid crystal screen to be tested has a defect through an indicator light.

若显示的实际画面中存在像素亮度大于第一阶亮度的像素点,则测试板的主芯片可以通过一个指示灯指示待测的液晶屏幕存在某种缺陷;若显示的实际画面中存在像素亮度小于第二阶亮度的像素点,则测试板的主芯片可以通过另一个指示灯指示待测的液晶屏幕存在另一种缺陷。If there are pixels with pixel brightness greater than the brightness of the first level in the actual picture displayed, the main chip of the test board can indicate that there is a certain defect in the LCD screen to be tested through an indicator light; For pixels with second-level brightness, the main chip of the test board can indicate that there is another defect in the LCD screen to be tested through another indicator light.

指示灯可以通过主芯片的通用输入输出(General Purpose Input Output,GPIO)控制。The indicator light can be controlled by the general purpose input output (GPIO) of the main chip.

综上所述,本发明实施例提供的液晶屏幕缺陷的检测方法,向待测的液晶屏幕输入预设画面,利用图像采集设备采集待测的液晶屏幕显示的实际画面,并将采集得到的实际画面传输至测试板,测试板的主芯片具有自动获取实际画面中各个像素点的像素亮度的功能,测试板的主芯片将实际画面中各个像素点的像素亮度与预设的第一阶亮度进行比较,或者将实际画面中各个像素点的像素亮度与预设的第二阶亮度进行比较,若实际画面中存在像素亮度大于第一阶亮度的像素点,或存在像素亮度小于第二阶亮度的像素点,则测试板的主芯片确定待测的液晶屏幕存在缺陷,并通过指示灯指示。整个检测过程不需要人工参与,提高了检测的效率和可靠性,避免了出现漏检的问题。In summary, the liquid crystal screen defect detection method provided by the embodiment of the present invention inputs a preset picture to the liquid crystal screen to be tested, uses an image acquisition device to collect the actual picture displayed on the liquid crystal screen to be tested, and collects the actual picture obtained by the acquisition. The picture is transmitted to the test board. The main chip of the test board has the function of automatically obtaining the pixel brightness of each pixel in the actual picture. The main chip of the test board compares the pixel brightness of each pixel in the actual picture with the preset first-order brightness. Compare, or compare the pixel brightness of each pixel in the actual picture with the preset second-level brightness, if there are pixels in the actual picture whose pixel brightness is greater than the first-level brightness, or there are pixels whose brightness is lower than the second-level brightness pixel, the main chip of the test board determines that there is a defect in the LCD screen to be tested, and indicates it through the indicator light. The entire detection process does not require manual participation, which improves the efficiency and reliability of detection, and avoids the problem of missed detection.

实施例二Embodiment two

详细介绍本发明实施例二提出的一种液晶屏幕缺陷的检测方法。A liquid crystal screen defect detection method proposed in Embodiment 2 of the present invention will be described in detail.

本发明实施例中的液晶屏幕可以为电视或者显示器中的液晶屏幕,电视或者显示器的主芯片具有自动获取输入信号强度的功能,主芯片可以获取液晶屏幕指定区域内的信号的强度范围,包括最大亮度和最小亮度。例如,针对物理分辨率为1920X1080的液晶屏幕,可以针对整个液晶屏幕区域(1920X1080这个显示区域)输入特定的画面,通过读取此区域的最大亮度和最小亮度来判断液晶屏幕是否存在缺陷。而且,最大亮度和最小亮度的数据可以存储在主芯片的寄存器中。The liquid crystal screen in the embodiment of the present invention can be the liquid crystal screen in TV or display, and the main chip of TV or display has the function of automatically obtaining the intensity of input signal, and main chip can obtain the strength range of the signal in the designated area of liquid crystal screen, including the maximum brightness and minimum brightness. For example, for an LCD screen with a physical resolution of 1920X1080, you can input a specific picture for the entire LCD screen area (1920X1080 display area), and judge whether the LCD screen is defective by reading the maximum brightness and minimum brightness of this area. Moreover, the data of maximum brightness and minimum brightness can be stored in the register of the main chip.

参照图2,示出了本发明实施例二中的一种液晶屏幕缺陷的检测方法的步骤流程图。Referring to FIG. 2 , it shows a flow chart of steps of a liquid crystal screen defect detection method in Embodiment 2 of the present invention.

步骤200,向待测的液晶屏幕输入预设画面。Step 200, inputting a preset picture to the LCD screen to be tested.

由于检测液晶屏幕是否存在常亮缺陷或者常暗缺陷,所以预设画面可以为纯黑画面或者纯白画面。Since the liquid crystal screen is detected to detect whether there are always bright defects or normally dark defects, the preset picture can be a pure black picture or a pure white picture.

若检测液晶屏幕是否存在常亮缺陷,则向待测的液晶屏幕输入纯黑画面;若检测液晶屏幕是否存在常暗缺陷,则向待测的液晶屏幕输入纯白画面。If it is detected whether there is a constant bright defect on the LCD screen, a pure black image is input to the LCD screen to be tested; if it is detected whether there is a normally dark defect on the LCD screen, a pure white image is input to the LCD screen to be tested.

步骤202,图像采集设备采集待测的液晶屏幕显示的实际画面。In step 202, the image acquisition device acquires the actual picture displayed on the liquid crystal screen to be tested.

图像采集设备可以为摄像机或者照相机等,本发明实施例对图像采集设备不做具体限制。The image acquisition device may be a video camera or a camera, and the embodiment of the present invention does not specifically limit the image acquisition device.

可以通过图像采集设备拍摄待测的液晶屏幕,采集得到待测的液晶屏幕显示的实际画面。其中,图像采集设备可以实时拍摄实际画面,也可以将实际画面拍摄成一张张照片。The liquid crystal screen to be tested can be photographed by an image acquisition device, and the actual picture displayed on the liquid crystal screen to be tested can be collected. Wherein, the image acquisition device can capture the actual picture in real time, and can also take the actual picture into pictures one by one.

步骤204,测试板的主芯片接收来自图像采集设备的待测的液晶屏幕显示的实际画面。Step 204, the main chip of the test board receives the actual image displayed on the liquid crystal screen to be tested from the image acquisition device.

图像采集设备可以与测试板的主芯片相连接,图像采集设备将采集得到的待测的液晶屏幕显示的实际画面输出至测试板的主芯片。The image acquisition device can be connected with the main chip of the test board, and the image acquisition device outputs the acquired actual picture displayed on the liquid crystal screen to be tested to the main chip of the test board.

测试板可以为用于检测待测的液晶屏幕而制作的电路板,其中,主芯片可以为电视或者显示器的主芯片。测试板的全部工作由主芯片控制程序控制。The test board may be a circuit board made for testing the liquid crystal screen to be tested, wherein the main chip may be a main chip of a TV or a display. All the work of the test board is controlled by the main chip control program.

步骤206,测试板的主芯片判断显示的实际画面中是否存在像素亮度大于第一阶亮度的像素点,或,显示的实际画面中是否存在像素亮度小于第二阶亮度的像素点,若存在,则执行步骤208;若不存在,则执行步骤210。Step 206, the main chip of the test board judges whether there are pixels whose pixel brightness is higher than the first-level brightness in the displayed actual picture, or whether there are pixels whose pixel brightness is lower than the second-level brightness in the displayed actual picture, if there is, Then execute step 208; if not, execute step 210.

其中,第一阶亮度大于第二阶亮度,第一阶亮度可以设置为200阶,第二阶亮度可以设置为50阶。本发明实施例中的第一阶亮度和第二阶亮度可以根据实际情况进行设定。Wherein, the first level of brightness is greater than the second level of brightness, the first level of brightness can be set to 200 levels, and the second level of brightness can be set to 50 levels. The first-level brightness and the second-level brightness in the embodiment of the present invention can be set according to actual conditions.

目前的液晶屏幕通常是8bit屏,像素点的亮度区间为0~255阶。0阶表示黑画面,255阶表示白画面,其它阶为灰画面。对于存在常亮缺陷的像素点,其亮度通常在150阶以上;对于存在常暗缺陷的像素点,其亮度通常在50阶以下。The current LCD screen is usually an 8-bit screen, and the brightness range of the pixels is 0-255 steps. Level 0 means black picture, level 255 means white picture, and other levels are gray picture. For pixels with normally bright defects, the brightness is usually above 150 levels; for pixels with normally dark defects, the brightness is usually below 50 levels.

优选地,当预设画面为纯黑画面时,测试板的主芯片判断显示的实际画面中是否存在像素亮度大于第一阶亮度的像素点;当预设画面为纯白画面时,测试板的主芯片判断显示的实际画面中是否存在像素亮度小于第二阶亮度的像素点。Preferably, when the preset picture is a pure black picture, the main chip of the test board judges whether there are pixels whose pixel brightness is greater than the first order brightness in the actual picture displayed; when the preset picture is a pure white picture, the test board's The main chip judges whether there are pixels with pixel brightness lower than the second-level brightness in the actual displayed picture.

若存在,则执行步骤208,可以为:若显示的实际画面中存在像素亮度大于第一阶亮度的像素点,则执行步骤208;或者,若显示的实际画面中存在像素亮度小于第二阶亮度的像素点,则执行步骤208。If it exists, then execute step 208, which can be: if there are pixels whose pixel brightness is greater than the first-level brightness in the displayed actual picture, then perform step 208; or, if there are pixels whose brightness is lower than the second-level brightness in the displayed actual picture pixel, execute step 208.

若不存在,则执行步骤210,可以为:若显示的实际画面中不存在像素亮度大于第一阶亮度的像素点,且,显示的实际画面中不存在像素亮度小于第二阶亮度的像素点,则执行步骤210。If it does not exist, then execute step 210, which can be: if there is no pixel point with a pixel brightness greater than the first-level brightness in the displayed actual picture, and there is no pixel point with a pixel brightness lower than the second-level brightness in the displayed actual picture , then step 210 is executed.

步骤208,测试板的主芯片通过指示灯指示待测的液晶屏幕存在缺陷。In step 208, the main chip of the test board indicates that the liquid crystal screen to be tested has a defect through an indicator light.

若显示的实际画面中存在像素亮度大于第一阶亮度的像素点,则测试板的主芯片可以通过第一指示灯指示待测的液晶屏幕存在常亮缺陷;若显示的实际画面中存在像素亮度小于第二阶亮度的像素点,则测试板的主芯片可以通过第二指示灯指示待测的液晶屏幕存在常暗缺陷。If there is a pixel point with a pixel brightness greater than the first-level brightness in the actual picture displayed, the main chip of the test board can indicate that there is a constant bright defect in the LCD screen to be tested through the first indicator light; If the pixel point is less than the second-level brightness, the main chip of the test board can indicate that there is a normally dark defect in the liquid crystal screen to be tested through the second indicator light.

指示灯可以通过主芯片的通用输入输出(General Purpose Input Output,GPIO)控制。The indicator light can be controlled by the general purpose input output (GPIO) of the main chip.

步骤210,测试板的主芯片通过第三指示灯指示待测的液晶屏幕不存在缺陷。Step 210, the main chip of the test board indicates that there is no defect in the liquid crystal screen to be tested through the third indicator light.

上述第一指示灯、第二指示灯和第三指示灯可以为三个发光二极管(LightEmitting Diode,LED),分别为LED1、LED2和LED3。当LED1亮时,表示待测的液晶屏幕存在常亮缺陷;当LED2亮时,表示待测的液晶屏幕存在常暗缺陷;当LED3亮时,表示待测的液晶屏幕不存在缺陷。The above-mentioned first indicator light, second indicator light and third indicator light may be three light emitting diodes (Light Emitting Diode, LED), respectively LED1, LED2 and LED3. When LED1 is on, it means that the LCD screen to be tested has a constant bright defect; when LED2 is on, it means that the LCD screen to be tested has a normally dark defect; when LED3 is on, it means that the LCD screen to be tested has no defect.

通过指示灯是否点亮可以直观地确定待测的液晶屏幕是否存在缺陷,以及存在的缺陷为常亮缺陷还是常暗缺陷。Whether there is a defect in the liquid crystal screen to be tested can be visually determined by whether the indicator light is on, and whether the defect exists is a always bright defect or a normally dark defect.

优选地,可以在测试板上增加一个串口,通过增加的串口将测试数据上传到液晶屏幕生产系统的服务器,用于产品追踪及管理。Preferably, a serial port can be added on the test board, and the test data can be uploaded to the server of the liquid crystal screen production system through the added serial port for product tracking and management.

其中,测试数据包括待测的液晶屏幕是否存在缺陷的测试结果;当待测的液晶屏幕存在缺陷时,测试数据包括待测的液晶屏幕存在常亮缺陷或者常暗缺陷。Wherein, the test data includes the test result of whether the liquid crystal screen to be tested has a defect; when the liquid crystal screen to be tested has a defect, the test data includes whether the liquid crystal screen to be tested has a normally bright defect or a normally dark defect.

综上所述,本发明实施例提供的液晶屏幕缺陷的检测方法,其设计框架图如图3所示。向待测的液晶屏幕输入预设画面,利用图像采集设备采集待测的液晶屏幕显示的实际画面,并将采集得到的实际画面传输至测试板,测试板的主芯片具有自动获取实际画面中各个像素点的像素亮度的功能,测试板的主芯片将实际画面中各个像素点的像素亮度与预设的第一阶亮度进行比较,或者将实际画面中各个像素点的像素亮度与预设的第二阶亮度进行比较,若实际画面中存在像素亮度大于第一阶亮度的像素点,或存在像素亮度小于第二阶亮度的像素点,则测试板的主芯片确定待测的液晶屏幕存在缺陷,并通过指示灯指示。当实际画面中存在像素亮度大于第一阶亮度的像素点时,主芯片的GPIO1控制LED1点亮,表示待测的液晶屏幕存在常亮缺陷;当实际画面中存在像素亮度小于第二阶亮度的像素点时,主芯片的GPIO2控制LED2点亮,表示待测的液晶屏幕存在常暗缺陷;当实际画面中既不存在像素亮度大于第一阶亮度的像素点,又不存在像素亮度小于第二阶亮度的像素点时,主芯片的GPIO3控制LED3点亮,表示待测的液晶屏幕不存在常亮缺陷和常亮缺陷。并且可以通过测试板上的串口将待测的液晶屏幕的测试数据上传到生产系统的服务器,用于产品跟踪和管理。其中,主芯片的全部工作可以由主芯片控制程序进行控制。串口与主芯片之间,串口与服务器之间可以通过通用异步收发传输器(Universal Asynchronous Receiver/Transmitter,UART)连接。整个检测过程不需要人工参与,提高了检测的效率和可靠性,避免了出现漏检的问题。In summary, the design frame diagram of the liquid crystal screen defect detection method provided by the embodiment of the present invention is shown in FIG. 3 . Input the preset picture to the LCD screen to be tested, use the image acquisition device to collect the actual picture displayed on the LCD screen to be tested, and transmit the collected actual picture to the test board. The main chip of the test board has the ability to automatically acquire each The function of the pixel brightness of the pixel. The main chip of the test board compares the pixel brightness of each pixel in the actual picture with the preset first-order brightness, or compares the pixel brightness of each pixel in the actual picture with the preset first-order brightness. The second-order brightness is compared. If there are pixels with pixel brightness greater than the first-order brightness in the actual screen, or pixels with pixel brightness lower than the second-order brightness, the main chip of the test board determines that the LCD screen to be tested is defective. And indicated by the indicator light. When there are pixels in the actual picture whose pixel brightness is higher than the first-level brightness, GPIO1 of the main chip controls LED1 to light up, indicating that the LCD screen to be tested has a constant bright defect; When there is a pixel, GPIO2 of the main chip controls LED2 to light up, indicating that the LCD screen to be tested has a normally dark defect; when there is neither a pixel with a pixel brightness greater than the first-level brightness nor a pixel with a pixel brightness lower than the second-level brightness in the actual screen. When the pixels of the first-order brightness are selected, the GPIO3 of the main chip controls the LED3 to light up, indicating that the LCD screen to be tested does not have a constant bright defect or a constant bright defect. And the test data of the LCD screen to be tested can be uploaded to the server of the production system through the serial port on the test board for product tracking and management. Wherein, all the work of the main chip can be controlled by the main chip control program. Between the serial port and the main chip, between the serial port and the server can be connected through a Universal Asynchronous Receiver/Transmitter (UART). The entire detection process does not require manual participation, which improves the efficiency and reliability of detection, and avoids the problem of missed detection.

实施例三Embodiment Three

详细介绍本发明实施例三提出的一种液晶屏幕缺陷的检测系统。A liquid crystal screen defect detection system proposed in Embodiment 3 of the present invention is introduced in detail.

参照图4,示出了本发明实施例三中的一种液晶屏幕缺陷的检测系统的结构示意图。Referring to FIG. 4 , it shows a schematic structural diagram of a liquid crystal screen defect detection system in Embodiment 3 of the present invention.

所述系统可以包括:图像采集设备30和测试板32。The system may include: an image acquisition device 30 and a test board 32 .

其中,测试板32可以包括:主芯片321。主芯片321可以包括:画面接收模块3211,像素点判断模块3212,缺陷指示模块3213。Wherein, the test board 32 may include: a main chip 321 . The main chip 321 may include: a picture receiving module 3211 , a pixel judging module 3212 , and a defect indicating module 3213 .

图像采集设备30,用于在向待测的液晶屏幕输入预设画面后,采集所述待测的液晶屏幕显示的实际画面。The image collection device 30 is configured to collect the actual picture displayed by the liquid crystal screen to be tested after inputting a preset picture to the liquid crystal screen to be tested.

画面接收模块3211,用于接收来自所述图像采集设备30的待测的液晶屏幕显示的实际画面。The picture receiving module 3211 is configured to receive the actual picture displayed on the liquid crystal screen to be tested from the image acquisition device 30 .

像素点判断模块3212,用于判断所述显示的实际画面中是否存在像素亮度大于第一阶亮度的像素点,或,所述显示的实际画面中是否存在像素亮度小于第二阶亮度的像素点,所述第一阶亮度大于所述第二阶亮度。A pixel judging module 3212, configured to judge whether there are pixels whose pixel brightness is higher than the first-level brightness in the displayed actual picture, or whether there are pixels whose pixel brightness is lower than the second-level brightness in the displayed actual picture , the first-level brightness is greater than the second-level brightness.

缺陷指示模块3213,用于若所述显示的实际画面中存在像素亮度大于第一阶亮度的像素点,或,所述显示的实际画面中存在像素亮度小于第二阶亮度的像素点,则通过指示灯指示所述待测的液晶屏幕存在缺陷。The defect indication module 3213 is configured to: if there are pixels whose pixel brightness is higher than the first-level brightness in the displayed actual picture, or, if there are pixels whose pixel brightness is lower than the second-level brightness in the displayed actual picture, then pass The indicator light indicates that the liquid crystal screen to be tested has a defect.

综上所述,本发明实施例提供的液晶屏幕缺陷的检测系统,向待测的液晶屏幕输入预设画面,利用图像采集设备采集待测的液晶屏幕显示的实际画面,并将采集得到的实际画面传输至测试板,测试板的主芯片具有自动获取实际画面中各个像素点的像素亮度的功能,测试板的主芯片将实际画面中各个像素点的像素亮度与预设的第一阶亮度进行比较,或者将实际画面中各个像素点的像素亮度与预设的第二阶亮度进行比较,若实际画面中存在像素亮度大于第一阶亮度的像素点,或存在像素亮度小于第二阶亮度的像素点,则测试板的主芯片确定待测的液晶屏幕存在缺陷,并通过指示灯指示。整个检测过程不需要人工参与,提高了检测的效率和可靠性,避免了出现漏检的问题。In summary, the liquid crystal screen defect detection system provided by the embodiment of the present invention inputs a preset picture to the liquid crystal screen to be tested, uses an image acquisition device to collect the actual picture displayed on the liquid crystal screen to be tested, and collects the actual The picture is transmitted to the test board. The main chip of the test board has the function of automatically obtaining the pixel brightness of each pixel in the actual picture. The main chip of the test board compares the pixel brightness of each pixel in the actual picture with the preset first-order brightness. Compare, or compare the pixel brightness of each pixel in the actual picture with the preset second-level brightness, if there are pixels in the actual picture whose pixel brightness is greater than the first-level brightness, or there are pixels whose brightness is lower than the second-level brightness pixel, the main chip of the test board determines that there is a defect in the LCD screen to be tested, and indicates it through the indicator light. The entire detection process does not require manual participation, which improves the efficiency and reliability of detection, and avoids the problem of missed detection.

实施例四Embodiment four

详细介绍本发明实施例四提出的一种液晶屏幕缺陷的检测系统。A liquid crystal screen defect detection system proposed in Embodiment 4 of the present invention is introduced in detail.

参照图5,示出了本发明实施例四中的一种液晶屏幕缺陷的检测系统的结构示意图。Referring to FIG. 5 , it shows a schematic structural diagram of a liquid crystal screen defect detection system in Embodiment 4 of the present invention.

所述系统可以包括:图像采集设备40和测试板42。The system may include: an image acquisition device 40 and a test board 42 .

其中,测试板42可以包括:主芯片421,主芯片控制模块422,串口423。主芯片421可以包括:画面接收模块4211,像素点判断模块4212,缺陷指示模块4213,正常指示模块4214,测试数据传输模块4215。Wherein, the test board 42 may include: a main chip 421 , a main chip control module 422 , and a serial port 423 . The main chip 421 may include: a picture receiving module 4211 , a pixel judging module 4212 , a defect indication module 4213 , a normal indication module 4214 , and a test data transmission module 4215 .

图像采集设备40,用于在向待测的液晶屏幕输入预设画面后,采集所述待测的液晶屏幕显示的实际画面。The image collection device 40 is configured to collect the actual picture displayed on the liquid crystal screen to be tested after inputting a preset picture to the liquid crystal screen to be tested.

优选地,所述预设画面为纯黑画面或纯白画面。Preferably, the preset picture is a pure black picture or a pure white picture.

画面接收模块4211,用于接收来自所述图像采集设备40的待测的液晶屏幕显示的实际画面。The picture receiving module 4211 is used for receiving the actual picture displayed on the liquid crystal screen to be tested from the image acquisition device 40 .

像素点判断模块4212,用于判断所述显示的实际画面中是否存在像素亮度大于第一阶亮度的像素点,或,所述显示的实际画面中是否存在像素亮度小于第二阶亮度的像素点,所述第一阶亮度大于所述第二阶亮度。A pixel judging module 4212, configured to judge whether there are pixels whose pixel brightness is higher than the first-level brightness in the displayed actual picture, or whether there are pixels whose pixel brightness is lower than the second-level brightness in the displayed actual picture , the first-level brightness is greater than the second-level brightness.

优选地,当所述预设画面为纯黑画面时,所述像素点判断模块4212用于判断所述显示的画面中是否存在像素亮度大于第一阶亮度的像素点;当所述预设画面为纯白画面时,所述像素点判断模块4212用于判断所述显示的画面中是否存在像素亮度小于第二阶亮度的像素点。Preferably, when the preset picture is a pure black picture, the pixel judging module 4212 is used to judge whether there are pixels with pixel brightness greater than the first-level brightness in the displayed picture; when the preset picture When it is a pure white picture, the pixel judging module 4212 is used to judge whether there are pixels whose pixel brightness is lower than the second-level brightness in the displayed picture.

缺陷指示模块4213,用于若所述显示的实际画面中存在像素亮度大于第一阶亮度的像素点,或,所述显示的实际画面中存在像素亮度小于第二阶亮度的像素点,则通过指示灯指示所述待测的液晶屏幕存在缺陷。The defect indication module 4213 is configured to: if there are pixels whose pixel brightness is higher than the first-level brightness in the displayed actual picture, or, if there are pixels whose pixel brightness is lower than the second-level brightness in the displayed actual picture, then pass The indicator light indicates that the liquid crystal screen to be tested has a defect.

优选地,所述缺陷指示模块4213若所述显示的画面中存在像素亮度大于第一阶亮度的像素点,则通过第一指示灯指示所述待测的液晶屏幕存在常亮缺陷;若所述显示的画面中存在像素亮度小于第二阶亮度的像素点,则通过第二指示灯指示所述待测的液晶屏幕存在常暗缺陷。Preferably, if the defect indication module 4213 has a pixel whose pixel brightness is greater than the first-level brightness in the displayed picture, it will use the first indicator light to indicate that there is a constant bright defect in the liquid crystal screen to be tested; if the If there are pixels in the displayed picture whose pixel luminance is lower than the second-level luminance, the second indicator light indicates that there is a normally dark defect in the liquid crystal screen to be tested.

正常指示模块4214,用于若所述显示的画面中不存在像素亮度大于第一阶亮度的像素点,且,所述显示的画面中不存在像素亮度小于第二阶亮度的像素点,则通过第三指示灯指示所述待测的液晶屏幕不存在缺陷。A normal indication module 4214, configured to pass The third indicator light indicates that there is no defect in the liquid crystal screen to be tested.

测试数据传输模块4215,用于通过所述串口423将测试数据传输至液晶屏幕生产系统的服务器。The test data transmission module 4215 is used to transmit the test data to the server of the liquid crystal screen production system through the serial port 423 .

其中,所述测试数据包括所述待测的液晶屏幕是否存在缺陷的测试结果;当所述待测的液晶屏幕存在缺陷时,所述测试数据包括所述待测的液晶屏幕存在常亮缺陷或者常暗缺陷。Wherein, the test data includes the test result of whether the liquid crystal screen to be tested has defects; Often dark defect.

主芯片421的全部工作由主芯片控制模块422控制。All operations of the main chip 421 are controlled by the main chip control module 422 .

综上所述,本发明实施例提供的液晶屏幕缺陷的检测系统,向待测的液晶屏幕输入预设画面,利用图像采集设备采集待测的液晶屏幕显示的实际画面,并将采集得到的实际画面传输至测试板,测试板的主芯片具有自动获取实际画面中各个像素点的像素亮度的功能,测试板的主芯片将实际画面中各个像素点的像素亮度与预设的第一阶亮度进行比较,或者将实际画面中各个像素点的像素亮度与预设的第二阶亮度进行比较,若实际画面中存在像素亮度大于第一阶亮度的像素点,或存在像素亮度小于第二阶亮度的像素点,则测试板的主芯片确定待测的液晶屏幕存在缺陷,并通过指示灯指示。整个检测过程不需要人工参与,提高了检测的效率和可靠性,避免了出现漏检的问题。In summary, the liquid crystal screen defect detection system provided by the embodiment of the present invention inputs a preset picture to the liquid crystal screen to be tested, uses an image acquisition device to collect the actual picture displayed on the liquid crystal screen to be tested, and collects the actual The picture is transmitted to the test board. The main chip of the test board has the function of automatically obtaining the pixel brightness of each pixel in the actual picture. The main chip of the test board compares the pixel brightness of each pixel in the actual picture with the preset first-order brightness. Compare, or compare the pixel brightness of each pixel in the actual picture with the preset second-level brightness, if there are pixels in the actual picture whose pixel brightness is greater than the first-level brightness, or there are pixels whose brightness is lower than the second-level brightness pixel, the main chip of the test board determines that there is a defect in the LCD screen to be tested, and indicates it through the indicator light. The entire detection process does not require manual participation, which improves the efficiency and reliability of detection, and avoids the problem of missed detection.

以上所描述的系统实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The system embodiments described above are only illustrative, and the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in One place, or it can be distributed to multiple network elements. Part or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. It can be understood and implemented by those skilled in the art without any creative effort.

通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到各实施方式可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件。基于这样的理解,上述技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品可以存储在计算机可读存储介质中,如ROM/RAM、磁碟、光盘等,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行各个实施例或者实施例的某些部分所述的方法。Through the above description of the implementations, those skilled in the art can clearly understand that each implementation can be implemented by means of software plus a necessary general hardware platform, and of course also by hardware. Based on this understanding, the essence of the above technical solution or the part that contributes to the prior art can be embodied in the form of software products, and the computer software products can be stored in computer-readable storage media, such as ROM/RAM, magnetic discs, optical discs, etc., including several instructions to make a computer device (which may be a personal computer, server, or network device, etc.) execute the methods described in various embodiments or some parts of the embodiments.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims (10)

1.一种液晶屏幕缺陷的检测方法,其特征在于,包括:1. A detection method for liquid crystal screen defect, is characterized in that, comprises: 测试板的主芯片接收来自图像采集设备的待测的液晶屏幕显示的画面;所述显示的画面为向所述待测的液晶屏幕输入预设画面后,所述待测的液晶屏幕显示的实际画面;The main chip of the test board receives the picture displayed by the liquid crystal screen to be tested from the image acquisition device; screen; 所述测试板的主芯片判断所述显示的画面中是否存在像素亮度大于第一阶亮度的像素点,或,所述显示的画面中是否存在像素亮度小于第二阶亮度的像素点,所述第一阶亮度大于所述第二阶亮度;The main chip of the test board judges whether there are pixels whose pixel brightness is higher than the first-order brightness in the displayed picture, or whether there are pixels whose pixel brightness is lower than the second-order brightness in the displayed picture, and the The first-level brightness is greater than the second-level brightness; 若存在,则所述测试板的主芯片通过指示灯指示所述待测的液晶屏幕存在缺陷。If it exists, the main chip of the test board indicates that the liquid crystal screen to be tested has a defect through an indicator light. 2.根据权利要求1所述的方法,其特征在于,所述预设画面为纯黑画面或纯白画面;2. The method according to claim 1, wherein the preset picture is a pure black picture or a pure white picture; 当所述预设画面为纯黑画面时,所述测试板的主芯片判断所述显示的画面中是否存在像素亮度大于第一阶亮度的像素点;When the preset picture is a pure black picture, the main chip of the test board judges whether there are pixels whose pixel brightness is greater than the first order brightness in the displayed picture; 当所述预设画面为纯白画面时,所述测试板的主芯片判断所述显示的画面中是否存在像素亮度小于第二阶亮度的像素点。When the preset picture is a pure white picture, the main chip of the test board judges whether there are pixels whose pixel brightness is lower than the second-level brightness in the displayed picture. 3.根据权利要求1所述的方法,其特征在于,若存在,则所述测试板的主芯片通过指示灯指示所述待测的液晶屏幕存在缺陷,包括:3. method according to claim 1, it is characterized in that, if exist, then the main chip of described test board indicates that there is defect in described liquid crystal screen to be tested by indicator light, comprising: 若所述显示的画面中存在像素亮度大于第一阶亮度的像素点,则所述测试板的主芯片通过第一指示灯指示所述待测的液晶屏幕存在常亮缺陷;If there is a pixel point with a pixel brightness greater than the first-order brightness in the displayed picture, the main chip of the test board indicates that there is a constant bright defect in the liquid crystal screen to be tested through the first indicator light; 若所述显示的画面中存在像素亮度小于第二阶亮度的像素点,则所述测试板的主芯片通过第二指示灯指示所述待测的液晶屏幕存在常暗缺陷。If there are pixels with pixel brightness lower than the second-level brightness in the displayed picture, the main chip of the test board indicates that the liquid crystal screen to be tested has a normally dark defect through the second indicator light. 4.根据权利要求1所述的方法,其特征在于,还包括:4. The method according to claim 1, further comprising: 若所述显示的画面中不存在像素亮度大于第一阶亮度的像素点,且,所述显示的画面中不存在像素亮度小于第二阶亮度的像素点,则所述测试板的主芯片通过第三指示灯指示所述待测的液晶屏幕不存在缺陷。If there is no pixel point with a pixel brightness greater than the first level brightness in the displayed picture, and there is no pixel point with a pixel brightness lower than the second level brightness in the displayed picture, then the main chip of the test board passes The third indicator light indicates that there is no defect in the liquid crystal screen to be tested. 5.根据权利要求3所述的方法,其特征在于,所述测试板的主芯片通过在所述测试板上设置的串口将测试数据传输至液晶屏幕生产系统的服务器;5. method according to claim 3, it is characterized in that, the main chip of described test board transmits test data to the server of liquid crystal screen production system by the serial port that is provided with on described test board; 其中,所述测试数据包括所述待测的液晶屏幕是否存在缺陷的测试结果;当所述待测的液晶屏幕存在缺陷时,所述测试数据包括所述待测的液晶屏幕存在常亮缺陷或者常暗缺陷。Wherein, the test data includes the test result of whether the liquid crystal screen to be tested has defects; Often dark defect. 6.一种液晶屏幕缺陷的检测系统,其特征在于,包括:6. A detection system for liquid crystal screen defects, characterized in that it comprises: 图像采集设备,用于在向待测的液晶屏幕输入预设画面后,采集所述待测的液晶屏幕显示的实际画面;An image acquisition device, which is used to collect the actual picture displayed by the liquid crystal screen to be tested after inputting a preset picture to the liquid crystal screen to be tested; 测试板,包括主芯片,所述主芯片,包括:The test board includes a main chip, and the main chip includes: 画面接收模块,用于接收来自所述图像采集设备的待测的液晶屏幕显示的实际画面;The picture receiving module is used to receive the actual picture displayed on the liquid crystal screen to be tested from the image acquisition device; 像素点判断模块,用于判断所述显示的实际画面中是否存在像素亮度大于第一阶亮度的像素点,或,所述显示的实际画面中是否存在像素亮度小于第二阶亮度的像素点,所述第一阶亮度大于所述第二阶亮度;A pixel judging module, configured to judge whether there are pixels whose pixel brightness is greater than the first-level brightness in the displayed actual picture, or whether there are pixels whose pixel brightness is lower than the second-level brightness in the displayed actual picture, The first-level brightness is greater than the second-level brightness; 缺陷指示模块,用于若所述显示的实际画面中存在像素亮度大于第一阶亮度的像素点,或,所述显示的实际画面中存在像素亮度小于第二阶亮度的像素点,则通过指示灯指示所述待测的液晶屏幕存在缺陷。A defect indication module, configured to pass an indication if there are pixels whose pixel brightness is greater than the first-level brightness in the displayed actual picture, or, if there are pixels whose pixel brightness is lower than the second-level brightness in the displayed actual picture. The light indicates that the LCD screen under test is defective. 7.根据权利要求6所述的系统,其特征在于,所述预设画面为纯黑画面或纯白画面;7. The system according to claim 6, wherein the preset picture is a pure black picture or a pure white picture; 当所述预设画面为纯黑画面时,所述像素点判断模块用于判断所述显示的画面中是否存在像素亮度大于第一阶亮度的像素点;When the preset picture is a pure black picture, the pixel judging module is used to judge whether there are pixels with pixel brightness greater than the first-level brightness in the displayed picture; 当所述预设画面为纯白画面时,所述像素点判断模块用于判断所述显示的画面中是否存在像素亮度小于第二阶亮度的像素点。When the preset picture is a pure white picture, the pixel judging module is used to judge whether there are pixels whose pixel brightness is lower than the second-level brightness in the displayed picture. 8.根据权利要求6所述的系统,其特征在于,8. The system of claim 6, wherein: 所述缺陷指示模块若所述显示的画面中存在像素亮度大于第一阶亮度的像素点,则通过第一指示灯指示所述待测的液晶屏幕存在常亮缺陷;若所述显示的画面中存在像素亮度小于第二阶亮度的像素点,则通过第二指示灯指示所述待测的液晶屏幕存在常暗缺陷。If there is a pixel point with a pixel brightness greater than the first-order brightness in the displayed picture, the defect indication module indicates that there is a constant bright defect in the liquid crystal screen to be tested through the first indicator light; If there is a pixel point whose pixel brightness is lower than the second-level brightness, the second indicator light indicates that there is a normally dark defect in the liquid crystal screen to be tested. 9.根据权利要求6所述的系统,其特征在于,所述主芯片,还包括:9. The system according to claim 6, wherein the main chip further comprises: 正常指示模块,用于若所述显示的画面中不存在像素亮度大于第一阶亮度的像素点,且,所述显示的画面中不存在像素亮度小于第二阶亮度的像素点,则通过第三指示灯指示所述待测的液晶屏幕不存在缺陷。The normal indication module is used to: if there is no pixel point whose pixel brightness is higher than the first level brightness in the displayed picture, and there is no pixel point whose pixel brightness is lower than the second level brightness in the displayed picture, then pass the second level Three indicator lights indicate that there is no defect in the LCD screen to be tested. 10.根据权利要求8所述的系统,其特征在于,所述测试板上设置有串口,所述主芯片,还包括:10. The system according to claim 8, wherein the test board is provided with a serial port, and the main chip also includes: 测试数据传输模块,用于通过所述串口将测试数据传输至液晶屏幕生产系统的服务器;The test data transmission module is used to transmit the test data to the server of the liquid crystal screen production system through the serial port; 其中,所述测试数据包括所述待测的液晶屏幕是否存在缺陷的测试结果;当所述待测的液晶屏幕存在缺陷时,所述测试数据包括所述待测的液晶屏幕存在常亮缺陷或者常暗缺陷。Wherein, the test data includes the test result of whether the liquid crystal screen to be tested has defects; Often dark defect.
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Application publication date: 20160928