CN105955229A - Output-based self-adaptive intelligent production method - Google Patents
Output-based self-adaptive intelligent production method Download PDFInfo
- Publication number
- CN105955229A CN105955229A CN201610569701.6A CN201610569701A CN105955229A CN 105955229 A CN105955229 A CN 105955229A CN 201610569701 A CN201610569701 A CN 201610569701A CN 105955229 A CN105955229 A CN 105955229A
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- yield
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000012544 monitoring process Methods 0.000 claims abstract description 4
- 230000002950 deficient Effects 0.000 claims description 28
- 230000009172 bursting Effects 0.000 claims description 3
- 238000010926 purge Methods 0.000 claims description 3
- 229920006395 saturated elastomer Polymers 0.000 claims description 3
- 239000000047 product Substances 0.000 abstract description 32
- 238000000034 method Methods 0.000 abstract description 5
- 239000013589 supplement Substances 0.000 abstract description 2
- 230000003203 everyday effect Effects 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Multi-Process Working Machines And Systems (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
Abstract
The invention discloses an output-based self-adaptive intelligent production method. The method comprises the following steps: S1) monitoring production information of each station of a production line; S2) judging whether the production line needs to enter a waiting state; S3) judging whether an initial station needs supplement; S4) judging whether the production line needs stopping; and S5) when the production line stops, clearing materials automatically by each station. According to the provided output-based self-adaptive intelligent production method, operation of the production line is adjusted adaptively based on the preset target output, and thus production line quantitative product production and production line clearing operation can be realized simultaneously. The whole process does not need participation of workers and is highly automatic, thereby greatly reducing production line clearing time, improving production line production efficiency and realizing production line intelligent production.
Description
Technical field
The invention belongs to production automation technical field, particularly relate to a kind of self-adapting intelligent based on yield raw
Product method.
Background technology
Along with development and the proposition of intelligence manufacture of industrial technology, promote traditional manufacturing towards automatization,
Intelligentized direction is developed.Traditional automatic production line, due in production process it cannot be guaranteed that definite is good
Product rate, in order to ensure the yield of every day, the non-defective unit number i.e. produced, need artificial participation to supplement feeding and reach
Final yield；Additionally, after production completes target output, production line needs to remove and produces on line substantial amounts of half
Finished product and caching material etc. be next time to produce line and producing.Produce the clear line of line and relate to the fractionation of semi-finished product, second positioning
The removing of platform material, the material recycle of feeding position and Classification of materials Hui Ku.Whole clear line process is complicated and loaded down with trivial details,
Reduce the production efficiency producing line.
Therefore, it is necessary to provide a kind of self-adapting intelligent production method based on yield to solve the problems referred to above.
Summary of the invention
It is an object of the invention to provide the self-adapting intelligent production method based on yield that a kind of production efficiency is high.
The present invention is achieved through the following technical solutions above-mentioned purpose:
A kind of self-adapting intelligent production method based on yield, comprises the following steps:
S1: in real time monitoring is produced line and is respectively stood the condition of production；
S2: judge to produce line the need of entering waiting state；
S3: judge that initial station is thrown the need of mending；
S4: determine whether to stop line；
S5: produce line and stop line, each automatic purge of standing；
Further, described S1 specifically includes following steps:
Target setting yield is A, production of bursting at the seams, and produces line control system and monitors the production producing each station of line in real time
Situation, wherein, at first stop operation number be B, terminal non-defective unit number be C, produce line defective products number be D.
Further, described S2 specifically includes following steps:
If initial station operation number B deducts product line defective products number D more than or equal to target output A, represent that producing line throws
Product reaches saturation, and initial station stops going into operation, and enters waiting state, and follow-up station enters waiting state successively.
Otherwise, initial station is normal goes into operation, and produces line and the most normally produces.
Further, described S3 specifically includes following steps:
Initial station stops going into operation, and enters waiting state, after follow-up station enters waiting state successively, if it is arbitrary to produce line
During station output defective products, producing line defective products number D increases, and operation number B is then not enough to obtain target output at first stop
The product of A, now initial station starts, and enters and mends throwing state, and follow-up station starts successively, by-carriage product, until
Produce line and be again introduced into waiting state, if producing line there is no output defective products, producing line and being still in waiting state.
Further, described S4 specifically includes following steps:
Initial station is gone into operation saturated, produces line and enters waiting state；Increasing if producing line defective products number D, producing line and entering benefit
Throwing state；Produce line to toggle, until terminal non-defective unit number is terminal non-defective unit between waiting state and benefit throwing state
Number C is equal to target output A, and terminal sends and stops line signal, and product line control system receives stops line signal, sends
Stop line order.
Further, described S5 specifically includes following steps:
The product each station equipment of line receives and stops line order, and each station removes second positioning platform material, automatically reclaims feeding
Position material, produces line and completes the most clear line, and each station material reclaims automatically.
Further, above-mentioned steps S1 is produced line control system and monitored product each station of line by Ethernet in real time
The condition of production.
Compared with prior art, the present invention provides a kind of self-adapting intelligent production method based on yield, passes through
Produce line and produce the operation of line according to the target output set, self-adaptative adjustment, complete to produce line and quantitatively produce product also
Complete clear line action simultaneously.Whole process participates in without artificial, increasingly automated, product line is greatly reduced clear
The time of line, improve the production efficiency producing line, it is achieved that produce the intelligence production of line.
Accompanying drawing explanation
Fig. 1 is the flow chart of the embodiment of the present invention.
Detailed description of the invention
Embodiment:
As it is shown in figure 1, a kind of based on yield the self-adapting intelligent production method of the present embodiment, including following
Step:
S1: in real time monitoring is produced line and is respectively stood the condition of production；
S2: judge to produce line the need of entering waiting state；
S3: judge that initial station is thrown the need of mending；
S4: determine whether to stop line；
S5: produce line and stop line, each automatic purge of standing；
Wherein, S1 specifically includes following steps:
Target setting yield is A, production of bursting at the seams, and it is each that product line control system monitors product line in real time by Ethernet
The condition of production of individual station, wherein, at first stop operation number be B, terminal non-defective unit number be C, produce line defective products number
For D；
S2 specifically includes following steps:
If initial station operation number B deducts product line defective products number D more than or equal to target output A, represent and produce line
Operation reaches saturation, and initial station stops going into operation, and enters waiting state, and follow-up station enters wait shape successively
State.Otherwise, initial station is normal goes into operation, and produces line and the most normally produces；
S3 specifically includes following steps:
Initial station stops going into operation, and enters waiting state, after follow-up station enters waiting state successively, appoints if producing line
During one station output defective products, producing line defective products number D increases, and operation number B is then not enough to obtain target at first stop
The product of yield A, now initial station starts, and enters and mends throwing state, and follow-up station starts successively, by-carriage product,
Until producing line to be again introduced into waiting state, if producing line there is no output defective products, producing line and being still in waiting state；
S4 specifically includes following steps:
Initial station is gone into operation saturated, produces line and enters waiting state；Increasing if producing line defective products number D, producing line and entering benefit
Throwing state；Produce line to toggle, until terminal non-defective unit number is terminal non-defective unit between waiting state and benefit throwing state
Number C is equal to target output A, and terminal sends and stops line signal, and product line control system receives stops line signal, sends
Stop line order；
S5 specifically includes following steps:
The product each station equipment of line receives and stops line order, and each station removes second positioning platform material, automatically reclaims feeding
Position material, produces line and completes the most clear line, and each station material reclaims automatically.
Above is only some embodiments of the present invention.For the person of ordinary skill of the art, exist
On the premise of conceiving without departing from the invention, it is also possible to make some deformation and improvement, these broadly fall into this
The protection domain of invention.
Claims (7)
1. a self-adapting intelligent production method based on yield, it is characterised in that comprise the following steps:
S1: in real time monitoring is produced line and is respectively stood the condition of production；
S2: judge to produce line the need of entering waiting state；
S3: judge that initial station is thrown the need of mending；
S4: determine whether to stop line；
S5: produce line and stop line, each automatic purge of standing.
Self-adapting intelligent production method based on yield the most according to claim 1, it is characterised in that: described S1 specifically includes following steps:
Target setting yield is A, production of bursting at the seams, produce line control system in real time monitor produce each station of line the condition of production, wherein, at first stop operation number be B, terminal non-defective unit number be C, produce line defective products number be D.
Self-adapting intelligent production method based on yield the most according to claim 1, it is characterised in that: described S2 specifically includes following steps:
If initial station operation number B deducts product line defective products number D more than or equal to target output A, representing that product line is gone into operation and reach saturation, initial station stops going into operation, and entrance waiting state, follow-up station enters waiting state successively.Otherwise, initial station is normal goes into operation, and produces line and the most normally produces.
Self-adapting intelligent production method based on yield the most according to claim 1, it is characterised in that: described S3 specifically includes following steps:
Initial station stops going into operation, and enters waiting state, after follow-up station enters waiting state successively, if produce line arbitrary station output defective products, producing line defective products number D to increase, operation number B is then not enough to obtain the product of target output A at first stop, and now initial station starts, enter and mend throwing state, follow-up station starts successively, by-carriage product, until producing line to be again introduced into waiting state, if producing line there is no output defective products, producing line and being still in waiting state.
Self-adapting intelligent production method based on yield the most according to claim 1, it is characterised in that: described S4 specifically includes following steps:
Initial station is gone into operation saturated, produces line and enters waiting state；Increasing if producing line defective products number D, producing line and entering benefit throwing state；Producing line to toggle between waiting state and benefit throwing state, until terminal non-defective unit number is terminal non-defective unit number C is equal to target output A, terminal sends and stops line signal, and product line control system receives stops line signal, sends and stops line order.
Self-adapting intelligent production method based on yield the most according to claim 1, it is characterised in that: described S5 specifically includes following steps:
The product each station equipment of line receives and stops line order, and each station removes second positioning platform material, automatically reclaims feeding position material, produces line and completes automatic clear line, and each station material reclaims automatically.
Self-adapting intelligent production method based on yield the most according to claim 2, it is characterised in that: above-mentioned steps S1 is produced line control system and is monitored the condition of production producing each station of line by Ethernet in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610569701.6A CN105955229B (en) | 2016-07-19 | 2016-07-19 | A kind of self-adapting intelligent production method based on yield |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610569701.6A CN105955229B (en) | 2016-07-19 | 2016-07-19 | A kind of self-adapting intelligent production method based on yield |
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| CN105955229A true CN105955229A (en) | 2016-09-21 |
| CN105955229B CN105955229B (en) | 2019-02-19 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI647630B (en) * | 2017-05-08 | 2019-01-11 | 萬泰科技股份有限公司 | Producing efficiency monitoring system |
| CN109240243A (en) * | 2018-10-26 | 2019-01-18 | 上海新增鼎数据科技有限公司 | A kind of yield monitoring method, device, system, computer equipment and storage medium |
| CN113977337A (en) * | 2021-12-28 | 2022-01-28 | 广州市腾嘉自动化仪表有限公司 | Material control system based on automatic production line |
Citations (5)
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|---|---|---|---|---|
| JPH08147368A (en) * | 1994-11-22 | 1996-06-07 | Nec Yamagata Ltd | Production line controlling method |
| CN1270128A (en) * | 1999-03-29 | 2000-10-18 | 福克有限公司 | Procedure and apparatus for controlling cigarette producing and packing system |
| US20070106420A1 (en) * | 2004-08-31 | 2007-05-10 | Krauss-Maffei Kunststofftechnik Gmbh | Computer-based integration of all operating procedures in production machines |
| CN102981486A (en) * | 2012-11-30 | 2013-03-20 | 广东振声科技股份有限公司 | Online charge mass and over production detecting method of industrial explosive and special device therefor |
| CN104732318A (en) * | 2013-12-24 | 2015-06-24 | 贵州久联民爆器材发展股份有限公司 | Yield management and control method and device for automatic detonator filling production line |
-
2016
- 2016-07-19 CN CN201610569701.6A patent/CN105955229B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08147368A (en) * | 1994-11-22 | 1996-06-07 | Nec Yamagata Ltd | Production line controlling method |
| CN1270128A (en) * | 1999-03-29 | 2000-10-18 | 福克有限公司 | Procedure and apparatus for controlling cigarette producing and packing system |
| US20070106420A1 (en) * | 2004-08-31 | 2007-05-10 | Krauss-Maffei Kunststofftechnik Gmbh | Computer-based integration of all operating procedures in production machines |
| CN102981486A (en) * | 2012-11-30 | 2013-03-20 | 广东振声科技股份有限公司 | Online charge mass and over production detecting method of industrial explosive and special device therefor |
| CN104732318A (en) * | 2013-12-24 | 2015-06-24 | 贵州久联民爆器材发展股份有限公司 | Yield management and control method and device for automatic detonator filling production line |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI647630B (en) * | 2017-05-08 | 2019-01-11 | 萬泰科技股份有限公司 | Producing efficiency monitoring system |
| CN109240243A (en) * | 2018-10-26 | 2019-01-18 | 上海新增鼎数据科技有限公司 | A kind of yield monitoring method, device, system, computer equipment and storage medium |
| CN113977337A (en) * | 2021-12-28 | 2022-01-28 | 广州市腾嘉自动化仪表有限公司 | Material control system based on automatic production line |
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| CN105955229B (en) | 2019-02-19 |
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Address after: The 215200 West Jiangsu city of Suzhou province Wujiang economic and Technological Development Zone No. 666 Applicant after: Bo Seiko Polytron Technologies Inc Address before: The 215200 West Jiangsu city of Suzhou province Wujiang economic and Technological Development Zone No. 666 Applicant before: Suzhou Bozhong Precision Industry Technology Co., Ltd. |
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