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CN105954143B - A kind of automation coal total moisture measuring device - Google Patents

A kind of automation coal total moisture measuring device Download PDF

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Publication number
CN105954143B
CN105954143B CN201610557123.4A CN201610557123A CN105954143B CN 105954143 B CN105954143 B CN 105954143B CN 201610557123 A CN201610557123 A CN 201610557123A CN 105954143 B CN105954143 B CN 105954143B
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upper cover
measuring device
moisture measuring
pulverized coal
extension
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CN105954143A (en
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唐敦兵
孙洋
谈莉斌
臧铁钢
郑庆康
张笑
张�浩
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Wuxi Research Institute Of Nanjing University Of Aeronautics & Astronautics
Nanjing University of Aeronautics and Astronautics
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Wuxi Research Institute Of Nanjing University Of Aeronautics & Astronautics
Nanjing University of Aeronautics and Astronautics
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N5/00Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid
    • G01N5/04Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid by removing a component, e.g. by evaporation, and weighing the remainder
    • G01N5/045Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid by removing a component, e.g. by evaporation, and weighing the remainder for determining moisture content

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  • Health & Medical Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
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  • Investigating Or Analysing Materials By Optical Means (AREA)
  • Investigating Or Analyzing Materials Using Thermal Means (AREA)

Abstract

本发明公开了一种自动化煤粉全水分测量装置,属于煤炭化验技术,用于解决现有的煤炭全水分测量存在自动化程度低和测量结果不准确的问题,其包括翻转底座组件、中间腔体组件和上盖组件,所述翻转底座组件包括底座外壳、驱动装置和翻转上盖,所述中间腔体组件包括压力称重传感器组、传感器连接板、红外线灯管支撑盘、盛料盘和中间腔体支架,所述盛料盘的侧表面上开设有出料口,所述红外线灯管支撑盘的侧壁上均匀地间隔布置有若干根红外线加热灯管;所述上盖组件包括摊平刮爪、上盖、温度传感器、进料口和驱动电机。上述自动化煤粉全水分测量装置,不仅加热穿透性好,干燥效率高。而且设计有自动进出料口,自动化程度高,易于集成。

The invention discloses an automatic pulverized coal moisture measurement device, which belongs to the coal testing technology and is used to solve the problems of low automation and inaccurate measurement results in the existing coal moisture measurement. Assembly and upper cover assembly, the flip base assembly includes a base shell, a driving device and a flip upper cover, and the middle cavity assembly includes a pressure weighing sensor group, a sensor connection plate, an infrared lamp support plate, a charging tray and a middle The cavity support, the side surface of the material holding tray is provided with a discharge port, and a number of infrared heating lamp tubes are evenly spaced on the side wall of the infrared lamp support tray; the upper cover assembly includes a flattened Scraper, upper cover, temperature sensor, feed inlet and drive motor. The above-mentioned automatic pulverized coal moisture measuring device not only has good heating penetration, but also has high drying efficiency. Moreover, it is designed with an automatic inlet and outlet, which has a high degree of automation and is easy to integrate.

Description

A kind of automation coal total moisture measuring device
Technical field
The invention belongs to coal laboratory equipment, more particularly, to a kind of automation coal total moisture measuring device.
Background technique
Before using coal, it is necessary to be measured to indexs such as the total moistures of coal.Total moisture refer to free moisture and The summation of inherent moisture causes measurement result inaccurate in order to avoid the loss of coal dust moisture in sample making course, it is necessary to Research and development automation coalification, which is tested in device procedures, is tightly placed in total moisture determination process after level-one sample preparation.
Currently, with the continuous development of automation equipment, it is desirable that coal total moisture measuring device must have heating efficiency Height is easy to automate the features such as integrated.Generally existing the degree of automation of device that the existing total moisture for coal measures is low, The low disadvantage with measurement result inaccuracy of heating efficiency.
Summary of the invention
The purpose of the present invention is to provide a kind of automation coal total moisture measuring devices, can be realized on-line automatic survey Amount has the characteristics that high degree of automation, heating effect are high and measurement result is accurate and reliable, complete to solve coal dust in the prior art The above problem existing for moisture measurement.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of automation coal total moisture measuring device comprising overturning base assembly, middle chamber component and upper cover group Part, wherein
The overturning base assembly includes that base shell, driving device and overturning upper cover, the overturning upper cover are covered on institute The top of base shell is stated, and one end is articulated with the top of the base shell, the driving device is set to the pedestal In shell, bottom end is connected on the bottom surface of the base shell, and the other end is articulated in the overturning on lid;
The middle chamber component includes pressure and weighting transducers group, sensor connecting plate, infrared lamp support plate, contains Charging tray and middle chamber bracket, the sensor connecting plate are fixedly connected on the pressure and weighting transducers group, the Sheng The lower end of charging tray is equipped with several support legs, and discharge port is offered on the side surface of the material holding tray, and the material holding tray is placed in It is fixedly linked on sensor connecting plate and by support leg and sensor connecting plate, the infrared lamp support plate is sheathed on The lower end periphery of material holding tray, the middle chamber support casing is set to the upper end of the material holding tray, and the middle chamber bracket is logical It crosses connector to be fixedly connected on the overturning upper cover, the lower end of the pressure and weighting transducers group connects by the way that connecting plate is fixed It is connected in overturning on lid, is evenly spaced on the side wall of the infrared lamp support plate and is disposed with several infrared heating lamps Pipe;
The cover assembly includes shakeouing to scrape pawl, upper cover, temperature sensor, feed inlet and driving motor, the driving electricity Machine is installed on the upper lid, and described shakeout scrapes pawl positioned at the upper cover lower section and be connected with the transmission shaft of driving motor, described Feed inlet is fixed on the top of upper cover, and the temperature sensor, which is worn, to be installed on lid.
Particularly, the middle chamber support casing is set to outside the annular portion of the material holding tray upper end, and the middle chamber Bracket has extended downwardly the first extension and the second extension from the lower surface of annular portion, and first extension and second extend Portion is separately arranged, and first extension is fixedly connected in infrared lamp support plate, and second extension is fixed to be connected It is connected on the upper surface of overturning upper cover.
Particularly, the discharge outlet is provided with discharge port valve.
Particularly, it is described shakeout to scrape to be evenly spaced on pawl be arranged with 8 scraper plates, and each scraper plate scrapes plate face and vertical The tilt angle that direction is formed is 20 °.
Particularly, aperture is equipped with several infrared heating fluorescent tubes on the side wall of the upper cover.
Particularly, the number of the infrared heating fluorescent tube on the side wall of the upper cover is 12, is uniformly equally spaced, described The number of infrared heating fluorescent tube on the side wall of infrared lamp support plate is also 12, and is uniformly equally spaced.
Particularly, the position on the material holding tray inner surface positioned at discharge port two sides is respectively arranged with a up and down direction and prolongs The sliding slot stretched, the discharge port valve, which is placed in inside the discharge opening and is contacted by sliding slot with material holding tray, to be connected.
Particularly, the bottom surface outer circumferential edge welding of the infrared lamp support plate is evenly arranged three with center screw thread The board body part in hole, by installing bolt in the screwed hole of centre on the first extension bottom surface for middle chamber bracket and infrared ray Lamp tube support disk is fixedly connected on together.
Particularly, the circumferentially-spaced of the connecting plate is provided with threaded hole, by the board body part of the second extension Bolt is installed respectively in the threaded hole on threaded hole and connecting plate for middle chamber bracket and the fixed company of pressure and weighting transducers group It is connected on the upper surface of overturning upper cover.
Particularly, it is provided with higher level's blanking component above the feed inlet, is provided with junior below the discharge port Charge component.
Beneficial effects of the present invention are to shakeout scrape in the automation coal total moisture measuring device compared with prior art Coal dust is shakeout and is stirred continuously during heating by pawl, so that it is guaranteed that coal powder layer thickness is uniform, while also promoting the stream of moisture It loses, to improve dry efficiency.Automatic feed/discharge is smoothly realized plus the design for going out feeding inlet by overturning structure Function is easily integrated into automation coal assay device.The heat drying method of infrared ray has penetrance high, and heat drying is fast Spend the advantages that fast.And infrared lamp is arranged in the side wall surface of upper cover and infrared lamp support plate, and is kept appropriate Distance, it is ensured that the thermal field of coal dust heat affected zone is uniform.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the automation coal total moisture measuring device that the specific embodiment of the invention 1 provides;
Fig. 2 is the overturning base assembly for the automation coal total moisture measuring device that the specific embodiment of the invention 1 provides Structural schematic diagram;
Fig. 3 is the middle chamber component for the automation coal total moisture measuring device that the specific embodiment of the invention 1 provides Structural schematic diagram;
Fig. 4 is the knot of the cover assembly for the automation coal total moisture measuring device that the specific embodiment of the invention 1 provides Structure schematic diagram;
Fig. 5 is the PID thermostatic control frame for the automation coal total moisture measuring device that the specific embodiment of the invention 1 provides Figure.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
Shown in please referring to Fig.1 to Fig.4, in the present embodiment, a kind of automation coal total moisture measuring device includes overturning bottom Holder assembly 1, middle chamber component 2, cover assembly 3, higher level's blanking component 4 and junior's charge component 5.
The overturning base assembly 1 by base shell 6, the cylinder being installed in base shell 67 and is covered on pedestal The overturning upper cover 8 of 6 upper surface of shell forms, and the bottom of cylinder 7 is hinged in the inner cavity of base shell 6, and the top of cylinder 7 is hinged On the inner surface of overturning upper cover 8.
The middle chamber component 2 is by pressure and weighting transducers group 9, sensor connecting plate 10, infrared lamp support plate 11, material holding tray 12, middle chamber bracket 13, discharge port valve 14 and infrared heating fluorescent tube 15 form, sensor connecting plate 10 It is placed on pressure and weighting transducers group 9 and is fixedly linked by bolt by the two, the lower end of material holding tray 12 is set there are three phase Support leg 21 spaced apart offers discharge port 22 on the side surface of material holding tray 12, and junior's charge component 5 is located at discharge port 22 Lower section, the position on 12 inner surface of material holding tray positioned at 22 two sides of discharge port are respectively arranged with the sliding slot of up and down direction extension (not indicating), wherein material holding tray 12 is placed on sensor connecting plate 10 and is connected three support legs 21 and sensor by bolt Fishplate bar 10 is fixedly linked, and discharge port valve 14, which is placed in inside the discharge opening and is contacted by sliding slot with material holding tray 12, to be connected.Infrared ray Lamp tube support disk 11 is sheathed on the periphery of 12 lower end of material holding tray, and middle chamber bracket 13 is sheathed on the circle of end on material holding tray 12 Ring portion 130, the lower surface of middle chamber bracket 13 from the annular portion 130 have extended downwardly the first extension 131 and second and have prolonged Extending portion 132, wherein the first extension 131 and the second extension 132 are separately arranged, outside 11 bottom surface of infrared lamp support plate Circumferential weld is evenly arranged three board body parts 134 for having center screw thread, passes through the center spiral shell on 131 bottom surface of the first extension Bolt is installed so that middle chamber bracket 13 and infrared lamp support plate 11 to be fixedly connected on together in pit.Pressure and weighting passes The lower end of sensor group 9 is equipped with connecting plate 23, and the circumferentially-spaced of connecting plate 23 is provided with threaded hole, by the second extension Bolt is installed in turn by pressure and weighting transducers group 9 in the threaded hole on threaded hole and connecting plate 23 in 132 board body part 133 It is fixedly connected on middle chamber bracket 13 on the upper surface of overturning upper cover 8.The infrared heating fluorescent tube 15 is evenly spaced It is arranged in the side wall surface of infrared lamp support plate 11.
The cover assembly 3 scrapes pawl 16, upper cover 17, temperature sensor 18, feed inlet 19 and 20 groups of driving motor by shakeouing At.Electric machine support 24 is installed, driving motor 20 is installed in electric machine support 24 and then will driving electricity on the upper surface of upper cover 17 Machine 20 is arranged vertically within the top of upper cover 17, shakeouts and scrapes pawl 16 and be located at 17 lower section of upper cover and pass through the biography of shaft coupling and driving motor 20 Moving axis is connected, and feed inlet 19 is fixedly welded on the top of upper cover 17 and feed inlet 19 is located at the lower section of higher level's blanking component 4, temperature Sensor 18, which is worn, to be installed in upper cover 17.
17 lower surface edge of upper cover is provided with bolt hole, passes through the middle chamber branch in bolt and middle chamber component 2 13 upper surface threaded hole of frame is fixedly linked.
It is described shakeout to scrape to be evenly spaced on pawl 16 be arranged with 8 scraper plates 25, and each scraper plate 25 scrapes plate face and vertical The tilt angle that direction is formed is 20 degree.When coal dust falls into material holding tray 12 from feed inlet 19, shakeouts and scrape the work of pawl 16 for coal dust It shakeouts, and rotation is kept to be stirred continuously coal dust, to accelerate water loss.In 11 side wall of upper cover 17 and infrared lamp support plate Aperture is equipped with 12 infrared heating fluorescent tubes respectively in face, is uniformly equally spaced between fluorescent tube and away from coal dust in material holding tray 12 apart from phase Deng.
It please refers to shown in Fig. 5, temperature sensing 18 is disposed in upper cover 17, temperature sensor 18 is connected with PID thermostatic control Circuit, the temperature signal that thermal resistance temperature sensor will test are sent to transmitter, are sent to PID signal hair greatly by transmitter and are controlled Link processed, signal are sent after PID control link processing to solid-state relay voltage regulating module, to the input power of infrared lamp into Row control.I.e. when the temperature of thermal resistance detection is lower than definite value temperature value set by PID module, infrared heating fluorescent tube full power work Make, when thermal resistance detection temperature reaches set temperature value, infrared heating fluorescent tube input power reduces or stops working, this Sample controls temperature in value set in advance, to guarantee that coal dust will not pyrometamorphism.
Pressure and weighting transducers group 9 has been bolted in 12 bottom of material holding tray, in entire work process, to coal The weight change of powder carries out real-time monitoring, and the initial weight at the end of of record finally obtains coal total moisture measured value.Charging The discharge port 22 of mouth 19 and material holding tray 12 is disposed with pneumatic vibrator (not shown), works in charging and discharging, it is ensured that charging It is smooth with discharging process.
The course of work that the present invention automates coal total moisture measuring device is as follows:
Coal dust relies on gravity blanking by higher level's blanking component 4, falls into material holding tray 12, pressure by the feed inlet 19 of upper cover 17 Weighing sensor group 9 records initial weight, while shakeouing and scraping pawl 16 coal dust is shakeout and is stirred continuously, infrared heating fluorescent tube 15 Electrified regulation is dry, and pressure and weighting transducers group 9 carries out real-time monitoring to the weight change of coal dust in heating process.Meanwhile PID Thermostatic control circuit controls the temperature of heating region.After the completion of drying, pressure and weighting transducers group 9 records final number According to then, discharge port valve 14 is opened, and coal dust is poured out material holding tray 12 to lower factorial material component 5 and carried out by the work of bottomed cylinder 7 It collects.Since the automation coal total moisture measuring device is by the way of infra-red drying, and it is directed to 4 He of higher level's blanking component Lower factorial material component 5 designs automatic feed/discharge structure, therefore it is excellent to have that drying time is short, drying efficiency is high and is easily integrated etc. Point.
The above embodiments only describe the basic principles and characteristics of the invention, and the invention is not restricted by the above cases, Without departing from the spirit and scope, the invention also has various changes and changes, and these changes and changes are both fallen within In scope of the claimed invention.The scope of the present invention is defined by the appended claims and its equivalents.

Claims (10)

1.一种自动化煤粉全水分测量装置,其特征在于,其包括翻转底座组件、中间腔体组件和上盖组件,其中,1. An automatic pulverized coal full moisture measuring device is characterized in that it comprises an overturn base assembly, an intermediate cavity assembly and a loam cake assembly, wherein, 所述翻转底座组件包括底座外壳、驱动装置和翻转上盖,所述翻转上盖盖合于所述底座外壳的顶端,且其一端铰接于所述底座外壳的顶端,所述驱动装置设置于所述底座外壳内,其底端连接于所述底座外壳的底面上,另一端铰接于所述翻转上盖上;The flip base assembly includes a base shell, a driving device and a flip top cover, the flip top cover is closed on the top of the base shell, and one end is hinged to the top of the base shell, and the drive device is arranged on the top of the base shell. In the base shell, its bottom end is connected to the bottom surface of the base shell, and the other end is hinged on the flip top cover; 所述中间腔体组件包括压力称重传感器组、传感器连接板、红外线灯管支撑盘、盛料盘和中间腔体支架,所述传感器连接板固定连接于所述压力称重传感器组之上,所述盛料盘的下端设有若干个支撑脚,且所述盛料盘的侧表面上开设有出料口,所述盛料盘置于传感器连接板之上并通过支撑脚与传感器连接板固定相连,所述红外线灯管支撑盘套设于盛料盘的下端外围,所述中间腔体支架套设于所述盛料盘的上端,且所述中间腔体支架通过连接件固定连接于所述翻转上盖之上,所述压力称重传感器组的下端通过连接板固定连接于翻转上盖上,所述红外线灯管支撑盘的侧壁上均匀地间隔布置有若干根红外线加热灯管;The intermediate cavity assembly includes a pressure weighing sensor group, a sensor connecting plate, an infrared lamp support plate, a holding tray and an intermediate cavity bracket, and the sensor connecting plate is fixedly connected to the pressure weighing sensor group, The lower end of the storage tray is provided with a number of support feet, and the side surface of the storage tray is provided with a discharge port. The storage tray is placed on the sensor connection plate and connected to the sensor connection plate through the support feet. fixedly connected, the infrared lamp support plate is sleeved on the lower end periphery of the storage tray, the intermediate cavity bracket is sleeved on the upper end of the storage tray, and the intermediate cavity support is fixedly connected to the On the flip top cover, the lower end of the pressure weighing sensor group is fixedly connected to the flip top cover through a connecting plate, and several infrared heating lamp tubes are evenly spaced on the side wall of the infrared lamp support plate ; 所述上盖组件包括摊平刮爪、上盖、温度传感器、进料口和驱动电机,所述驱动电机安装于所述上盖上,所述摊平刮爪位于所述上盖下方且与驱动电机的传动轴相连,所述进料口固定于上盖的上方,所述温度传感器穿设安装于上盖上。The upper cover assembly includes a flattening scraper, an upper cover, a temperature sensor, a feed inlet and a drive motor, the drive motor is installed on the upper cover, and the flattening scraper is located below the upper cover and is connected to the upper cover. The drive shafts of the driving motors are connected, the feed inlet is fixed above the upper cover, and the temperature sensor is installed on the upper cover. 2.根据权利要求1所述的自动化煤粉全水分测量装置,其特征在于,所述中间腔体支架套设于所述盛料盘上端的圆环部外,且所述中间腔体支架自圆环部的下表面向下延伸有第一延伸部和第二延伸部,所述第一延伸部和第二延伸部相间隔设置,所述第一延伸部固定连接于红外线灯管支撑盘上,所述第二延伸部固定连接于翻转上盖的上表面上。2. The automatic pulverized coal moisture measuring device according to claim 1, characterized in that, the intermediate cavity support is sleeved outside the circular portion of the upper end of the holding tray, and the intermediate cavity support is automatically A first extension and a second extension extend downward from the lower surface of the ring portion, the first extension and the second extension are arranged at intervals, and the first extension is fixedly connected to the infrared lamp support plate , the second extension part is fixedly connected to the upper surface of the flip top cover. 3.根据权利要求1所述的自动化煤粉全水分测量装置,其特征在于,所述出料口处设置有出料口阀门。3. The automatic pulverized coal moisture measuring device according to claim 1, characterized in that, a valve for the discharge port is provided at the discharge port. 4.根据权利要求1所述的自动化煤粉全水分测量装置,其特征在于,所述摊平刮爪上均匀地间隔排列有8个刮板,且每个刮板的刮板面与竖直方向形成的倾斜角度为20°。4. automatic pulverized coal moisture measuring device according to claim 1, is characterized in that, 8 scrapers are evenly arranged at intervals on the described leveling scraper claw, and the scraper face of each scraper is vertical to The orientation forms an inclination angle of 20°. 5.根据权利要求1所述的自动化煤粉全水分测量装置,其特征在于,所述上盖的侧壁上开孔安装有若干根红外线加热灯管。5. The automatic pulverized coal moisture measuring device according to claim 1, characterized in that, several infrared heating lamps are installed in openings on the side wall of the upper cover. 6.根据权利要求5所述的自动化煤粉全水分测量装置,其特征在于,所述上盖的侧壁上的红外线加热灯管的个数为12个,均匀等距分布,所述红外线灯管支撑盘的侧壁上的红外线加热灯管的个数也为12个,且均匀等距分布。6. The automatic pulverized coal moisture measuring device according to claim 5, characterized in that, the number of infrared heating lamp tubes on the side wall of the loam cake is 12, distributed evenly and equidistantly, and the infrared lamps The number of infrared heating lamp tubes on the side wall of the tube support plate is also 12, and they are evenly and equidistantly distributed. 7.根据权利要求3所述的自动化煤粉全水分测量装置,其特征在于,所述盛料盘内侧表面上位于出料口两侧的位置分别设置有一上下方向延伸的滑槽,所述出料口阀门置于出料口内侧并通过滑槽与盛料盘接触相连。7. The automatic pulverized coal total moisture measuring device according to claim 3, characterized in that, a chute extending up and down is respectively arranged at the positions on both sides of the discharge port on the inner surface of the charging tray, and the discharge port The valve of the feed port is placed inside the discharge port and connected with the feed tray through the chute. 8.根据权利要求2所述的自动化煤粉全水分测量装置,其特征在于,所述红外线灯管支撑盘的下底面外圆边焊接均匀布置三个带有中心螺纹孔的板体部,通过在第一延伸部底面上的中心螺纹孔中安装螺栓将中间腔体支架和红外线灯管支撑盘固定连接于一起。8. The automated pulverized coal total moisture measuring device according to claim 2, characterized in that, the outer circular edge of the lower bottom surface of the infrared lamp support plate is welded to evenly arrange three plate bodies with a central threaded hole. Bolts are installed in the central threaded holes on the bottom surface of the first extension to fix the intermediate cavity bracket and the infrared lamp support plate together. 9.根据权利要求2所述的自动化煤粉全水分测量装置,其特征在于,所述连接板的四周间隔设置有螺纹孔,通过在第二延伸部的板体部上的螺纹孔和连接板上的螺纹孔中安装螺栓分别将中间腔体支架和压力称重传感器组固定连接于翻转上盖的上表面上。9. The automated pulverized coal total moisture measuring device according to claim 2, characterized in that, threaded holes are arranged at intervals around the connecting plate, through which the threaded holes and the connecting plate on the plate body of the second extension part Mounting bolts in the threaded holes on the top respectively fixedly connect the intermediate cavity bracket and the pressure load cell group to the upper surface of the overturned upper cover. 10.根据权利要求1所述的自动化煤粉全水分测量装置,其特征在于,所述进料口的上方设置有上级落料组件,所述出料口的下方设置有下级盛料组件。10. The automatic pulverized coal moisture measuring device according to claim 1, characterized in that an upper-level blanking assembly is arranged above the feed inlet, and a lower-level material holding assembly is arranged below the outlet.
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