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CN105948806A - A preparation method of porous stable Bi4Si3O12 bulk material - Google Patents

A preparation method of porous stable Bi4Si3O12 bulk material Download PDF

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CN105948806A
CN105948806A CN201610292776.4A CN201610292776A CN105948806A CN 105948806 A CN105948806 A CN 105948806A CN 201610292776 A CN201610292776 A CN 201610292776A CN 105948806 A CN105948806 A CN 105948806A
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伍媛婷
栗梦龙
司楠
王秀峰
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Shaanxi University of Science and Technology
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    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/453Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates

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Abstract

The invention discloses a preparation method of porous steady-state Bi4Si3O12 bulk. The method comprises the following steps: dissolving bismuth oxide in nitric acid, adding an anhydrous ethanol solution of ethyl orthosilicate, preparing sol through reasonably utilizing ethylene diamine tetraacetic acid, citric acid, diethylenetriaminepentacarboxylic acid, tartaric acid, ethylene glycol and polyethylene glycol as dispersants, carrying out water bath treatment, drying the obtained material to prepare xerogel powder suitable for direct compression molding, and carrying out compression molding and heat treatment to obtain the porous steady-state Bi4Si3O12 bulk. The method has the advantages of simple technology device, short period and low cost.

Description

一种多孔稳态Bi4Si3O12块材的制备方法A preparation method of porous stable Bi4Si3O12 bulk material

技术领域technical field

本发明属于材料技术领域,特别涉及一种多孔稳态Bi4Si3O12块材的制备方法。The invention belongs to the technical field of materials, and in particular relates to a method for preparing a porous stable Bi 4 Si 3 O 12 bulk material.

背景技术Background technique

目前,在Bi2O3-SiO2系统中发现和研究的化合物晶相主要包括三种:Bi4Si3O12晶体、Bi12SiO20晶体和Bi2SiO5晶体,其中Bi4Si3O12晶体为一种稳定晶相,目前制备出Bi4Si3O12粉体的方法主要有固相法、熔盐法、溶胶-凝胶法及水热法等。多孔块体材料不仅利用细小的孔隙使材料本身保持了较高的比表面积,而且利用块体材料的优势,解决了粉体材料团聚的问题。制备多孔块体材料,传统方法是结合以上方法所得Bi4Si3O12粉体,再添加各种物质(如发泡剂、粘结剂等),经成型和热处理获得多孔块体材料,传统方法周期长、工艺复杂,不利于Bi4Si3O12的推广应用。本专利开发了一种一步合成多孔Bi4Si3O12块材的方法。At present, the crystal phases of compounds discovered and studied in the Bi 2 O 3 -SiO 2 system mainly include three types: Bi 4 Si 3 O 12 crystals, Bi 12 SiO 20 crystals and Bi 2 SiO 5 crystals, among which Bi 4 Si 3 O 12 crystal is a kind of stable crystal phase. Currently, methods for preparing Bi 4 Si 3 O 12 powder mainly include solid phase method, molten salt method, sol-gel method and hydrothermal method. The porous bulk material not only maintains a high specific surface area by using the fine pores, but also solves the problem of powder material agglomeration by taking advantage of the advantages of the bulk material. To prepare porous bulk materials, the traditional method is to combine the Bi 4 Si 3 O 12 powder obtained by the above methods, and then add various substances (such as foaming agents, binders, etc.), and obtain porous bulk materials through molding and heat treatment. The method cycle is long and the process is complicated, which is not conducive to the popularization and application of Bi 4 Si 3 O 12 . This patent develops a method for one-step synthesis of porous Bi 4 Si 3 O 12 bulk materials.

发明内容Contents of the invention

为了克服上述现有技术的缺点,本发明的目的在于提供一种多孔稳态Bi4Si3O12块材的制备方法,具有生产工艺简单、设备要求简单、周期短的特点。In order to overcome the above-mentioned shortcomings of the prior art, the object of the present invention is to provide a method for preparing porous and stable Bi 4 Si 3 O 12 bulk material, which has the characteristics of simple production process, simple equipment requirements and short cycle time.

为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:

一种多孔稳态Bi4Si3O12块材的制备方法,包括如下步骤:A method for preparing a porous stable state Bi 4 Si 3 O 12 bulk material, comprising the steps of:

(1)将分散剂溶于无水乙醇中,加入正硅酸乙酯搅拌溶解得到溶液A;(1) Dissolving the dispersant in absolute ethanol, adding ethyl orthosilicate and stirring to dissolve to obtain solution A;

(2)将氧化铋溶于硝酸中反应形成溶液B,将溶液B与溶液A混合,调节pH值至2~9获得溶胶B;(2) dissolving bismuth oxide in nitric acid to form solution B, mixing solution B with solution A, adjusting the pH value to 2-9 to obtain sol B;

(3)将溶胶B于80~85℃下水浴3~5h至凝胶化,再在140~160℃下干燥形成干凝胶,室温下自然晾干后进行研磨过筛得到干凝胶粉体;(3) Put sol B in a water bath at 80-85°C for 3-5 hours to gel, then dry at 140-160°C to form xerogel, dry it naturally at room temperature, grind and sieve to obtain xerogel powder ;

(4)将过筛后的干粉直接干压成型,形成块状坯体材料,最后将块状坯体材料进行热处理得到多孔稳态Bi4Si3O12块材。(4) The sieved dry powder is directly dry-pressed to form a block-shaped green body material, and finally the block-shaped green body material is subjected to heat treatment to obtain a porous stable Bi 4 Si 3 O 12 block material.

所述步骤(1)中,所述分散剂由乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇和聚乙二醇组成。In the step (1), the dispersant is composed of ethylenediaminetetraacetic acid, citric acid, diethylenetriaminepentacarboxylic acid, tartaric acid, ethylene glycol and polyethylene glycol.

所述溶液A中,分散剂各组份的浓度范围均为0~0.5mol/L。In the solution A, the concentration range of each component of the dispersant is 0-0.5 mol/L.

所述正硅酸乙酯和氧化铋的用量满足Bi与Si的摩尔比为(1:1)~(1:4),且Si离子与Bi离子之和与柠檬酸的摩尔比为1:(0.8~1.2)。The amount of tetraethyl orthosilicate and bismuth oxide satisfying that the molar ratio of Bi and Si is (1:1)~(1:4), and the molar ratio of the sum of Si ions and Bi ions to citric acid is 1:( 0.8~1.2).

所述步骤(4)中,所述热处理是在ZnO粉体中进行埋烧,温度为700℃~800℃。In the step (4), the heat treatment is to bury the ZnO powder at a temperature of 700°C to 800°C.

与现有技术相比,本发明的有益效果是:本发明提供的多孔稳态Bi4Si3O12块材的制备方法中,以乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇、聚乙二醇(如聚乙二醇400、聚乙二醇4000、聚乙二醇6000)等作为分散剂直接进行络合发泡的凝胶化过程,通过控制各物质的浓度,特别是各分散剂的用量,干燥后所形成的中间粉体物质可直接成型成块状材料,在这个制备方法中,不仅利用分散剂使铋离子和硅离子均匀地存在于体系中,使多孔稳态Bi4Si3O12块材的结晶和复合过程更加均匀,而且减少造粒、陈腐的过程,使结晶过程与烧结一步完成,这都使制备周期缩短,成本降低。结合埋烧的热处理过程,利用有机物的发泡和分解燃烧过程形成多孔稳态Bi4Si3O12块材,可获得开孔的多孔稳态Bi4Si3O12块材。Compared with the prior art, the beneficial effect of the present invention is: in the preparation method of the porous stable state Bi 4 Si 3 O 12 bulk material provided by the present invention, ethylenediaminetetraacetic acid, citric acid, diethylenetriaminepentacarboxylic acid Acid, tartaric acid, ethylene glycol, polyethylene glycol (such as polyethylene glycol 400, polyethylene glycol 4000, polyethylene glycol 6000), etc. are used as dispersants to directly carry out the gelation process of complex foaming, by controlling The concentration of each substance, especially the amount of each dispersant, the intermediate powder material formed after drying can be directly formed into a block material. In this preparation method, not only the dispersant is used to make bismuth ions and silicon ions evenly exist in the In the system, the crystallization and composite process of the porous stable Bi 4 Si 3 O 12 block is more uniform, and the process of granulation and staleness is reduced, and the crystallization process and sintering are completed in one step, which shortens the preparation cycle and reduces the cost. Combined with the heat treatment process of burying and firing, the foaming and decomposition combustion process of organic matter is used to form porous and stable Bi 4 Si 3 O 12 blocks, and the porous and stable Bi 4 Si 3 O 12 blocks with open pores can be obtained.

具体实施方式detailed description

下面结合实施例详细说明本发明的实施方式。The implementation of the present invention will be described in detail below in conjunction with the examples.

实施例1Example 1

(1)量取50mL无水乙醇,称量一定量的分散剂(由乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇、聚乙二醇组成,其中聚乙二醇又包括聚乙二醇400、聚乙二醇4000和聚乙二醇6000)加入其中,搅拌溶解,将正硅酸乙酯加入其中以形成溶液A,分散剂各组份的浓度控制在0.5mol/L。(1) Measure 50mL of absolute ethanol, weigh a certain amount of dispersant (composed of ethylenediaminetetraacetic acid, citric acid, diethylenetriaminepentacarboxylic acid, tartaric acid, ethylene glycol, polyethylene glycol, wherein poly Ethylene glycol (including polyethylene glycol 400, polyethylene glycol 4000 and polyethylene glycol 6000) is added therein, stirred and dissolved, and ethyl tetrasilicate is added therein to form solution A, and the concentration control of each component of the dispersant At 0.5mol/L.

(2)将氧化铋溶于硝酸中反应形成溶液,硝酸以能完全溶解氧化铋为准,将其加入溶液A中,其中,Bi:Si(摩尔比)=1:1,Si离子与Bi离子之和:柠檬酸(摩尔比)=1:0.8。用氨水(体积浓度25~28%)调节pH值至2~9即获得溶胶B。(2) Dissolve bismuth oxide in nitric acid and react to form a solution. The nitric acid is subject to the ability to completely dissolve bismuth oxide, and it is added to solution A, wherein, Bi: Si (molar ratio) = 1: 1, Si ions and Bi ions Sum: citric acid (molar ratio) = 1:0.8. Sol B is obtained by adjusting the pH value to 2-9 with ammonia water (volume concentration 25-28%).

(3)将溶胶B于80℃下水浴3~5h至凝胶化,再在140℃下干燥形成干凝胶,室温下自然晾干后将粉体进行研磨过筛。(3) Put sol B in a water bath at 80°C for 3-5 hours until gelatinized, then dry at 140°C to form xerogel, dry naturally at room temperature, grind and sieve the powder.

(4)将过筛后的干粉直接干压成形,形成块状坯体材料,最后将块状坯体材料在ZnO粉体中进行埋烧即获得多孔稳态Bi4Si3O12块材,热处理温度为800℃。所得多孔稳态Bi4Si3O12块材中为开孔结构,晶粒尺寸约为150nm~500nm,间隙尺寸为100nm~300nm。(4) The sieved dry powder is directly dry-pressed to form a block-shaped green body material, and finally the block-shaped green body material is buried and fired in ZnO powder to obtain a porous and stable Bi 4 Si 3 O 12 block material, The heat treatment temperature is 800°C. The obtained porous stable Bi 4 Si 3 O 12 bulk material has an open-pore structure, the grain size is about 150nm-500nm, and the gap size is 100nm-300nm.

实施例2Example 2

(1)量取50mL无水乙醇,称量一定量的分散剂(由乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇、聚乙二醇组成)加入其中,搅拌溶解,将正硅酸乙酯加入其中以形成溶液A,分散剂各组份的浓度控制在0.5mol/L。(1) Measure 50mL of absolute ethanol, weigh a certain amount of dispersant (composed of ethylenediaminetetraacetic acid, citric acid, diethylenetriaminepentacarboxylic acid, tartaric acid, ethylene glycol, polyethylene glycol) and add it , stirred and dissolved, and ethyl orthosilicate was added therein to form solution A, and the concentration of each component of the dispersant was controlled at 0.5mol/L.

(2)将氧化铋溶于硝酸中反应形成溶液,硝酸以能完全溶解氧化铋为准,将其加入溶液A中,其中,Bi:Si(摩尔比)=1:4,Si离子与Bi离子之和:柠檬酸(摩尔比)=1:1.2。用氨水(体积浓度25~28%)调节pH值至2~9即获得溶胶B。(2) Dissolve bismuth oxide in nitric acid and react to form a solution. The nitric acid is based on the ability to completely dissolve bismuth oxide, and it is added to solution A, wherein, Bi: Si (molar ratio) = 1:4, Si ions and Bi ions Sum: citric acid (molar ratio) = 1:1.2. Sol B is obtained by adjusting the pH value to 2-9 with ammonia water (volume concentration 25-28%).

(3)将溶胶B于80℃下水浴3~5h至凝胶化,再在140℃下干燥形成干凝胶,室温下自然晾干后将粉体进行研磨过筛。(3) Put sol B in a water bath at 80°C for 3-5 hours until gelatinized, then dry at 140°C to form xerogel, dry naturally at room temperature, grind and sieve the powder.

(4)将过筛后的干粉直接干压成形,形成块状坯体材料,最后将块状坯体材料在ZnO粉体中进行埋烧即获得多孔稳态Bi4Si3O12块材,热处理温度为700℃。所得多孔稳态Bi4Si3O12块材中为开孔结构,晶粒尺寸约为150nm~500nm,间隙尺寸为100nm~300nm。(4) The sieved dry powder is directly dry-pressed to form a block-shaped green body material, and finally the block-shaped green body material is buried and fired in ZnO powder to obtain a porous and stable Bi 4 Si 3 O 12 block material, The heat treatment temperature is 700°C. The obtained porous stable Bi 4 Si 3 O 12 bulk material has an open-pore structure, the grain size is about 150nm-500nm, and the gap size is 100nm-300nm.

实施例3Example 3

(1)量取50mL无水乙醇,称量一定量的分散剂(由乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇、聚乙二醇组成)加入其中,搅拌溶解,将正硅酸乙酯加入其中以形成溶液A,分散剂各组份的浓度控制在0.01、0.1、0.1、0.5、0.5、0.5mol/L。(1) Measure 50mL of absolute ethanol, weigh a certain amount of dispersant (composed of ethylenediaminetetraacetic acid, citric acid, diethylenetriaminepentacarboxylic acid, tartaric acid, ethylene glycol, polyethylene glycol) and add it , stirred and dissolved, and ethyl orthosilicate was added therein to form solution A, and the concentration of each component of the dispersant was controlled at 0.01, 0.1, 0.1, 0.5, 0.5, 0.5 mol/L.

(2)将氧化铋溶于硝酸中反应形成溶液,硝酸以能完全溶解氧化铋为准,将其加入溶液A中,其中,Bi:Si(摩尔比)=1:2,Si离子与Bi离子之和:柠檬酸(摩尔比)=1:1。用氨水(体积浓度25~28%)调节pH值至2~9即获得溶胶B。(2) Dissolve bismuth oxide in nitric acid and react to form a solution. The nitric acid is subject to the ability to completely dissolve bismuth oxide, and it is added to solution A, wherein, Bi: Si (molar ratio) = 1: 2, Si ions and Bi ions Sum: citric acid (molar ratio) = 1:1. Sol B is obtained by adjusting the pH value to 2-9 with ammonia water (volume concentration 25-28%).

(3)将溶胶B于80℃下水浴3~5h至凝胶化,再在150℃下干燥形成干凝胶,室温下自然晾干后将粉体进行研磨过筛。(3) Put sol B in a water bath at 80°C for 3-5 hours until gelatinized, then dry at 150°C to form xerogel, dry naturally at room temperature, and then grind and sieve the powder.

(4)将过筛后的干粉直接干压成形,形成块状坯体材料,最后将块状坯体材料在ZnO粉体中进行埋烧即获得多孔稳态Bi4Si3O12块材,热处理温度为700℃。所得多孔稳态Bi4Si3O12块材中为开孔结构,晶粒尺寸约为150nm~500nm,间隙尺寸为100nm~300nm。(4) The sieved dry powder is directly dry-pressed to form a block-shaped green body material, and finally the block-shaped green body material is buried and fired in ZnO powder to obtain a porous and stable Bi 4 Si 3 O 12 block material, The heat treatment temperature is 700°C. The obtained porous stable Bi 4 Si 3 O 12 bulk material has an open-pore structure, the grain size is about 150nm-500nm, and the gap size is 100nm-300nm.

Claims (5)

1.一种多孔稳态Bi4Si3O12块材的制备方法,其特征在于,包括如下步骤:1. A method for preparing a porous stable state Bi 4 Si 3 O 12 bulk material, characterized in that, comprising the steps: (1)将分散剂溶于无水乙醇中,加入正硅酸乙酯搅拌溶解得到溶液A;(1) Dissolving the dispersant in absolute ethanol, adding ethyl orthosilicate and stirring to dissolve to obtain solution A; (2)将氧化铋溶于硝酸中反应形成溶液B,将溶液B与溶液A混合,调节pH值至2~9获得溶胶B;(2) dissolving bismuth oxide in nitric acid to form solution B, mixing solution B with solution A, adjusting the pH value to 2-9 to obtain sol B; (3)将溶胶B于80~85℃下水浴3~5h至凝胶化,再在140~160℃下干燥形成干凝胶,室温下自然晾干后进行研磨过筛得到干凝胶粉体;(3) Put sol B in a water bath at 80-85°C for 3-5 hours to gel, then dry at 140-160°C to form xerogel, dry it naturally at room temperature, grind and sieve to obtain xerogel powder ; (4)将过筛后的干粉直接干压成型,形成块状坯体材料,最后将块状坯体材料进行热处理,得到多孔稳态Bi4Si3O12块材。(4) The sieved dry powder is directly dry-pressed to form a block-shaped green body material, and finally the block-shaped green body material is subjected to heat treatment to obtain a porous stable Bi 4 Si 3 O 12 block material. 2.根据权利要求1所述多孔稳态Bi4Si3O12块材的制备方法,其特征在于,所述步骤(1)中,所述分散剂由乙二胺四乙酸、柠檬酸、二乙烯三胺五羧酸、酒石酸、乙二醇和聚乙二醇组成。2. according to the preparation method of porous stable state Bi 4 Si 3 O 12 block material described in claim 1, it is characterized in that, in described step (1), described dispersant is made of ethylenediaminetetraacetic acid, citric acid, two Ethylene triamine pentacarboxylic acid, tartaric acid, ethylene glycol and polyethylene glycol composition. 3.根据权利要求2所述多孔稳态Bi4Si3O12块材的制备方法,其特征在于,所述溶液A中,分散剂各组份的浓度范围均为0~0.5mol/L。3. The preparation method of the porous and stable Bi 4 Si 3 O 12 block according to claim 2, characterized in that, in the solution A, the concentration range of each component of the dispersant is 0-0.5 mol/L. 4.根据权利要求2所述多孔稳态Bi4Si3O12块材的制备方法,其特征在于,所述正硅酸乙酯和氧化铋的用量满足Bi与Si的摩尔比为(1:1)~(1:4),且Si离子与Bi离子之和与柠檬酸的摩尔比为1:(0.8~1.2)。4. according to the preparation method of the described porous steady-state Bi 4 Si 3 O 12 block material of claim 2, it is characterized in that, the consumption of described ethyl orthosilicate and bismuth oxide satisfies that the mol ratio of Bi and Si is (1: 1)~(1:4), and the molar ratio of the sum of Si ions and Bi ions to citric acid is 1:(0.8~1.2). 5.根据权利要求1所述多孔稳态Bi4Si3O12块材的制备方法,其特征在于,所述步骤(4)中,所述热处理是在ZnO粉体中进行埋烧,温度为700℃~800℃。5. according to the preparation method of porous stable state Bi 4 Si 3 O 12 block material described in claim 1, it is characterized in that, in described step (4), described heat treatment is to carry out buried burning in ZnO powder, and temperature is 700℃~800℃.
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Application publication date: 20160921