CN105945188A - Loose tooling forging technology for large-size inner hole step forging piece - Google Patents
Loose tooling forging technology for large-size inner hole step forging piece Download PDFInfo
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- CN105945188A CN105945188A CN201610454923.3A CN201610454923A CN105945188A CN 105945188 A CN105945188 A CN 105945188A CN 201610454923 A CN201610454923 A CN 201610454923A CN 105945188 A CN105945188 A CN 105945188A
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- forging
- temperature controls
- technology
- blank
- loose tooling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
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- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a loose tooling forging technology for a large-size inner hole step forging piece. The loose tooling forging technology for the large-size inner hole step forging piece comprises the following steps: (1) the first fire, heavy pressing and upsetting-stretching of a blank: upsetting vertical materials by an upper flat felt and a lower flat felt; (2) the second fire, forming: stretching the blank with a uniform anvil and a core rod; (3) the third fire, forming in a mould: putting the stretched blank into the mould for forming. The shape and the size of the forging piece are ensured by the mould and unrelated to the skill of a forger, so that the technology is low in skill requirement of the forger, convenient to operate and high in production efficiency; the loose tooling forging is accurate in shape and high in size accuracy, so that the accessorial blocks of the technology are few and the machining allowance is small; metal can be saved and the working capacity of the subsequent machining can be reduced; the loose tooling forging piece is formed in the loose tooling forging mould, so that the tissue of the interior of the forging piece is compact and the arrangement of the fiber can meet the property requirements better. The loose tooling forging is applicable to the small or medium batch production and usually used for the factories of small and medium sizes without die forging equipment.
Description
Technical field
The present invention relates to Forging Technology, be specifically related to large-scale endoporus step forging fetal membrane Forging Technology.
Background technology
Along with the fast development of open die forging industry, fetal membrane forging is also arisen at the historic moment, and loose tooling forging is to set at open die forging
Single thorax mould of the standby entitled fetal membrane of upper use produces the process of forging, and loose tooling forging typically uses open die forging pre-
Forging base, then finally shapes in loose tool.But owing to production process is numerous and diverse, use core bar drawing freely
Forging waste of raw materials is the biggest.
Summary of the invention
For solving technical problem described in background technology, the present invention by the following technical solutions: large-scale endoporus platform
Rank forging fetal membrane Forging Technology, it comprises the following steps:
1) the first fire weight upsetting pull blank, uses upper and lower flat anvil to carry out vertical material jumping-up, two-sided punching control, upset ratio
>=2.0, initial forging temperature controls at 1000-1220 DEG C, and final forging temperature controls at 700-900 DEG C;
2) the second pyrogene type, uses neat anvil and plug to pull out blank, and initial forging temperature controls
1100-1200 DEG C, final forging temperature controls at 600-800 DEG C;
3) the 3rd fire in-mold molding;The blank of pulling is put into die for molding, and initial forging temperature controls
1100-1300 DEG C, final forging temperature controls at 600-900 DEG C;
4) put in storage through the conformance with standard regulation that examines the forged pieces.
Preferably, step 3) in mould need to preheat in advance 200-250 DEG C, and smear lubricant.
The invention has the beneficial effects as follows: the shape and size of loose tool forging are the most unrelated with forger technology, pattern has
Ensureing, less demanding to workman's technology, easy and simple to handle, production efficiency is high;The shape of loose tool forging is accurate,
Dimensional accuracy is higher, thus more than technique, block is few, allowance is little;Save metal, alleviate following process
Workload;Loose tool forging is in-molded at tire, forging dense internal organization, and fiber distribution more meets performance
Requirement.During loose tooling forging is applicable to, small lot batch manufacture, be used in the middle-size and small-size factory not having forging equipment more.
Detailed description of the invention
Large-scale endoporus step forging fetal membrane Forging Technology, it comprises the following steps:
1) the first fire weight upsetting pull blank, uses upper and lower flat anvil to carry out vertical material jumping-up, two-sided punching control, upset ratio
>=2.0, initial forging temperature controls at 1000 DEG C, and final forging temperature controls at 700 DEG C;
2) the second pyrogene type, uses neat anvil and plug to pull out blank, and initial forging temperature controls at 1200 DEG C,
Final forging temperature controls at 800 DEG C;
3) the 3rd fire in-mold molding;The blank of pulling is put into die for molding, and initial forging temperature controls
1300 DEG C, final forging temperature controls at 900 DEG C;
4) put in storage through the conformance with standard regulation that examines the forged pieces.
Embodiment two
Large-scale endoporus step forging fetal membrane Forging Technology, it comprises the following steps:
1) the first fire weight upsetting pull blank, uses upper and lower flat anvil to carry out vertical material jumping-up, two-sided punching control, upset ratio
>=2.0, initial forging temperature controls at 1220 DEG C, and final forging temperature controls at 900 DEG C;
2) the second pyrogene type, uses neat anvil and plug to pull out blank, and initial forging temperature controls at 1200 DEG C,
Final forging temperature controls at 800 DEG C;
3) the 3rd fire in-mold molding;The blank of pulling is put into die for molding, and initial forging temperature controls
1300 DEG C, final forging temperature controls at 900 DEG C;
4) put in storage through the conformance with standard regulation that examines the forged pieces.
Embodiment three
Large-scale endoporus step forging fetal membrane Forging Technology, it comprises the following steps:
1) the first fire weight upsetting pull blank, uses upper and lower flat anvil to carry out vertical material jumping-up, two-sided punching control, upset ratio
>=2.0, initial forging temperature controls at 1100 DEG C, and final forging temperature controls at 800 DEG C;
2) the second pyrogene type, uses neat anvil and plug to pull out blank, and initial forging temperature controls at 1200 DEG C,
Final forging temperature controls at 800 DEG C;
3) the 3rd fire in-mold molding;The blank of pulling is put into die for molding, and initial forging temperature controls
1200 DEG C, final forging temperature controls at 800 DEG C;
4) put in storage through the conformance with standard regulation that examines the forged pieces.
Claims (2)
- The most large-scale endoporus step forging fetal membrane Forging Technology, it is characterised in that it comprises the following steps:1) the first fire weight upsetting pull blank, uses upper and lower flat anvil to carry out vertical material jumping-up, two-sided punching control, upset ratio >=2.0, initial forging temperature controls at 1000-1220 DEG C, and final forging temperature controls at 700-900 DEG C;2) the second pyrogene type, uses neat anvil and plug to pull out blank, and initial forging temperature controls 1100-1200 DEG C, final forging temperature controls at 600-800 DEG C;3) the 3rd fire in-mold molding;The blank of pulling is put into die for molding, and initial forging temperature controls 1100-1300 DEG C, final forging temperature controls at 600-900 DEG C;4) put in storage through the conformance with standard regulation that examines the forged pieces.
- Large-scale endoporus step forging fetal membrane Forging Technology the most according to claim 1, it is characterised in that Step 3) in mould need to preheat in advance 200-250 DEG C, and smear lubricant.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610454923.3A CN105945188A (en) | 2016-06-20 | 2016-06-20 | Loose tooling forging technology for large-size inner hole step forging piece |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610454923.3A CN105945188A (en) | 2016-06-20 | 2016-06-20 | Loose tooling forging technology for large-size inner hole step forging piece |
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CN105945188A true CN105945188A (en) | 2016-09-21 |
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CN201610454923.3A Pending CN105945188A (en) | 2016-06-20 | 2016-06-20 | Loose tooling forging technology for large-size inner hole step forging piece |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107052222A (en) * | 2017-04-26 | 2017-08-18 | 攀钢集团江油长城特殊钢有限公司 | The gathering stock forming method and forging method of a kind of large axis forging |
CN112756545A (en) * | 2020-12-30 | 2021-05-07 | 安徽省瑞杰锻造有限责任公司 | Free forging process of trunnion forging |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61103638A (en) * | 1984-10-26 | 1986-05-22 | Takaoka Ind Ltd | Die forging device |
CN1736654A (en) * | 2004-08-19 | 2006-02-22 | 中国北车集团大同电力机车有限责任公司 | Integrated forging method of flange type step thin wall long sheath forging |
CN101670417A (en) * | 2009-09-29 | 2010-03-17 | 重庆凯恩机械制造有限公司 | Steering knuckle forging molding process of heavy truck |
CN103469092A (en) * | 2013-07-26 | 2013-12-25 | 中原特钢股份有限公司 | Production method for main shaft of fan by using 34CrNiMo6 steel as raw material |
CN105215240A (en) * | 2015-10-16 | 2016-01-06 | 西安三角航空科技有限责任公司 | A kind of blank-making method of ultra-large type whole titanium alloy frame forging |
CN103706743B (en) * | 2013-12-12 | 2017-02-01 | 无锡透平叶片有限公司 | Die-forging forming process of titanium-alloy forged drum piece |
-
2016
- 2016-06-20 CN CN201610454923.3A patent/CN105945188A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61103638A (en) * | 1984-10-26 | 1986-05-22 | Takaoka Ind Ltd | Die forging device |
CN1736654A (en) * | 2004-08-19 | 2006-02-22 | 中国北车集团大同电力机车有限责任公司 | Integrated forging method of flange type step thin wall long sheath forging |
CN101670417A (en) * | 2009-09-29 | 2010-03-17 | 重庆凯恩机械制造有限公司 | Steering knuckle forging molding process of heavy truck |
CN103469092A (en) * | 2013-07-26 | 2013-12-25 | 中原特钢股份有限公司 | Production method for main shaft of fan by using 34CrNiMo6 steel as raw material |
CN103706743B (en) * | 2013-12-12 | 2017-02-01 | 无锡透平叶片有限公司 | Die-forging forming process of titanium-alloy forged drum piece |
CN105215240A (en) * | 2015-10-16 | 2016-01-06 | 西安三角航空科技有限责任公司 | A kind of blank-making method of ultra-large type whole titanium alloy frame forging |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107052222A (en) * | 2017-04-26 | 2017-08-18 | 攀钢集团江油长城特殊钢有限公司 | The gathering stock forming method and forging method of a kind of large axis forging |
CN107052222B (en) * | 2017-04-26 | 2019-09-24 | 攀钢集团江油长城特殊钢有限公司 | A kind of the gathering stock forming method and forging method of large axis forging |
CN112756545A (en) * | 2020-12-30 | 2021-05-07 | 安徽省瑞杰锻造有限责任公司 | Free forging process of trunnion forging |
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Application publication date: 20160921 |