CN105945167A - Material guiding plate device capable of accurate material feeding used for progressive die - Google Patents
Material guiding plate device capable of accurate material feeding used for progressive die Download PDFInfo
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- CN105945167A CN105945167A CN201610454537.4A CN201610454537A CN105945167A CN 105945167 A CN105945167 A CN 105945167A CN 201610454537 A CN201610454537 A CN 201610454537A CN 105945167 A CN105945167 A CN 105945167A
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- 239000000463 material Substances 0.000 title claims abstract description 110
- 230000000750 progressive effect Effects 0.000 title claims abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Abstract
一种用于级进模的精确送料导料板装置,包括导料板、导料板垫板、凹模垫板、下模座、小导柱、小导套、复位弹簧、内螺纹圆柱销、内六角圆柱头螺钉a、内六角圆柱头螺钉b和螺塞,导料板和导料板垫板通过两个内螺纹圆柱销和两个螺钉b连接固定,凹模垫板位于导料板垫板与下模座之间,小导柱位于中间的小导柱通孔内并与导料板和导料板垫板固定,小导柱可在小导套和下模座的小导柱通孔内上下移动并使导料板沿小导柱上下运动。本发明的优点是:该装置结构简单,易于制造和装配模具;该装置有了像导料柱的作用,对于存在冲孔、折弯等工序,能够保证这些工序进行过程中,对料带起到定位作用并保证冲压精度,提高制件的精度和生产效率。
A precision feeding guide plate device for progressive dies, including a material guide plate, a material guide plate backing plate, a die backing plate, a lower die seat, a small guide post, a small guide sleeve, a return spring, and a cylindrical pin with internal threads , hexagon socket head cap screw a, hexagon socket cap socket head screw b and screw plug, the material guide plate and the material guide plate backing plate are connected and fixed by two internal thread cylindrical pins and two screws b, and the die backing plate is located on the material guide plate Between the backing plate and the lower mold base, the small guide post is located in the small guide post hole in the middle and fixed with the material guide plate and the material guide plate backing plate. The small guide post can be placed between the small guide sleeve and the small guide post of the lower die base. Move up and down in the through hole and make the material guide plate move up and down along the small guide post. The advantages of the present invention are: the device has a simple structure and is easy to manufacture and assemble the mould; To achieve positioning and ensure stamping accuracy, improve the accuracy and production efficiency of parts.
Description
技术领域technical field
本发明涉及冲压模具,尤其涉及一种用于级进模的精确送料导料板装置。The invention relates to a stamping die, in particular to a precise feeding guide plate device for a progressive die.
背景技术Background technique
导料板是冲压模中最常用的材料送进导向结构的基本形式之一。将导料板沿材料的送进方向,安装在凹模平面的两侧,并与凹模的中心轴线平行。在级进模中,导料板始终是与托料柱、弹顶杆或浮顶器配合使用而构成级进模的导料系统。在级进模中除纯冲裁的冲压为平面加工外,对冲压加工形式为立体的冲裁、翻边、弯曲、成形或拉伸时,当在带料的不断切割、冲裁、成形的过程中,为保证带料在模具内的畅通送进,每完成一个工序,带料必须浮离凹模平面一定的高度尺寸。同时,由于级进模导料板对模具的冲压加工效率和制件精度有直接的影响,模具内导料板可以保证带料进行精确的导向。而传统的导料板只具有导向作用没有浮料的功能。因此,开发了一种既有导向作用又有浮料的作用的新型的导料装置。该装置不仅将导料板和浮顶器设计成一个结构,而且其内部的小导柱与弹簧相互配合实现稳定送料,精准定位,这样,该导料装置有了像导料柱的作用。此装置广泛用于级进模具中,一般用在初始送料部分。The material guide plate is one of the basic forms of the most commonly used material feeding guide structure in the stamping die. Install the material guide plate on both sides of the die plane along the feeding direction of the material, and parallel to the central axis of the die. In the progressive die, the material guide plate is always used in conjunction with the support column, ejector rod or ejector to form the material guide system of the progressive die. In the progressive die, except for the pure blanking stamping which is plane processing, when the stamping processing form is three-dimensional blanking, flanging, bending, forming or stretching, when the continuous cutting, blanking and forming of the strip material During the process, in order to ensure the unimpeded feeding of the strip material in the mold, the strip material must float away from the plane of the die by a certain height after each process is completed. At the same time, since the material guide plate of the progressive die has a direct impact on the punching efficiency of the mold and the precision of the workpiece, the material guide plate in the mold can ensure the precise guidance of the strip material. The traditional material guide plate only has the function of guiding and has no floating material. Therefore, a new type of material guide device with both guiding and floating functions has been developed. The device not only designs the material guide plate and the floating top into one structure, but also the small guide column inside and the spring cooperate with each other to realize stable feeding and precise positioning. In this way, the material guide device has the function of a material guide column. This device is widely used in progressive dies, and is generally used in the initial feeding part.
发明内容Contents of the invention
本发明的目的是针对上述存在问题,提供一种结构简单、导向精确、快速浮料、冲压精度高的用于级进模的精确送料导料板装置,该导料板装置具有有导向和浮料的功能。The object of the present invention is to solve the above-mentioned problems and provide a precise feeding guide plate device for progressive dies with simple structure, accurate guidance, fast floating material and high stamping accuracy. material function.
本发明的技术方案:Technical scheme of the present invention:
一种用于级进模的精确送料导料板装置,包括导料板、导料板垫板、凹模垫板、下模座、小导柱、小导套、复位弹簧、内螺纹圆柱销、内六角圆柱头螺钉a、内六角圆柱头螺钉b和螺塞,导料板为长方形钢板,在导料板的材料进料端设有斜度为20°±5°的斜面,导料板表面设有三个螺钉孔和两个圆柱销孔;导料板垫板的表面形状与导料板相同,导料板垫板表面设有一个螺钉通孔、两个螺钉盲孔和两个内螺纹圆柱销孔并分别与导料板表面的三个螺钉孔和两个圆柱销孔匹配,导料板和导料板垫板通过两个内螺纹圆柱销和两个螺钉b连接固定,导料板垫板的底面设有两个弹簧盲孔;凹模垫板位于导料板垫板与下模座之间,凹模垫板设有两个弹簧通孔和一个小导柱通孔,两个弹簧通孔与导料板垫板底面的两个弹簧盲孔匹配,小导柱通孔与导料板垫板表面的螺钉通孔匹配,小导柱通孔内设有小导套;下模座设有两个弹簧通孔和一个小导柱通孔;小导柱位于中间的小导柱通孔内并通过螺钉a与导料板和导料板垫板固定,小导柱可在小导套和下模座的小导柱通孔内上下移动并使导料板沿小导柱上下运动;两个复位弹簧分别设置于两边的弹簧盲孔和弹簧通孔内,两个弹簧通孔的底部分别设有螺塞;料带与导料板侧壁接触,导料板沿材料的送进方向,安装在凹模平面的两侧,并与凹模的中心线平行。A precision feeding guide plate device for progressive dies, including a material guide plate, a material guide plate backing plate, a die backing plate, a lower die seat, a small guide post, a small guide sleeve, a return spring, and a cylindrical pin with internal threads , hexagonal socket head screw a, hexagonal socket head screw b and screw plug, the material guide plate is a rectangular steel plate, and the material feeding end of the material guide plate is provided with a slope with a slope of 20°±5°, the material guide plate There are three screw holes and two cylindrical pin holes on the surface; the surface shape of the material guide backing plate is the same as that of the material guide plate, and the surface of the material guide backing plate is provided with a screw through hole, two screw blind holes and two internal threads The cylindrical pin holes are respectively matched with the three screw holes and two cylindrical pin holes on the surface of the material guide plate. The material guide plate and the material guide plate backing plate are connected and fixed by two internal thread cylindrical pins and two screws b. The material guide plate The bottom surface of the backing plate is provided with two spring blind holes; the backing plate of the die is located between the backing plate of the material guide plate and the lower die seat, and the backing plate of the die is provided with two spring through holes and a small guide post through hole, two The spring through hole is matched with the two spring blind holes on the bottom surface of the backing plate of the material guide plate, the through hole of the small guide post is matched with the screw through hole on the surface of the backing plate of the material guide plate, and a small guide sleeve is arranged in the through hole of the small guide post; the lower die The seat is provided with two spring through holes and a small guide post through hole; the small guide post is located in the small guide post through hole in the middle and is fixed with the guide plate and the guide plate backing plate by screw a. The guide sleeve and the small guide post of the lower mold base move up and down and make the material guide plate move up and down along the small guide post; two return springs are respectively arranged in the spring blind hole and the spring through hole on both sides, and the two spring through holes Screw plugs are provided at the bottom of each; the material belt is in contact with the side wall of the material guide plate, and the material guide plate is installed on both sides of the die plane along the feeding direction of the material, and is parallel to the center line of the die.
本发明的有益效果是:1)该装置将导料板和浮顶器设计成一个结构,其结构简单,导料板易于制造,易于装配模具;2)导向精确和快速浮料,可以畅通送料,提高制件的精度和生产效率;3)其内部的小导柱与弹簧相互配合实现稳定送料、精准定位,使该装置有了像导料柱的作用,对于存在冲孔、折弯等工序,能够保证这些工序进行过程中,对料带起到定位作用,保证了冲压精度。The beneficial effects of the present invention are: 1) the device designs the material guide plate and the floating top device into one structure, the structure is simple, the material guide plate is easy to manufacture, and the mold is easy to assemble; 2) the guide is accurate and the floating material is fast, and the material can be fed smoothly , to improve the precision and production efficiency of the workpiece; 3) The small guide column inside and the spring cooperate with each other to achieve stable feeding and precise positioning, so that the device has the function of a guide column, which is suitable for punching, bending and other processes , It can ensure that the material belt can be positioned during the process of these processes, and the stamping accuracy can be ensured.
附图说明Description of drawings
图1为该导料板装置闭合状态结构示意图。Fig. 1 is a schematic structural diagram of the closed state of the material guide plate device.
图2为该导料板装置打开状态结构示意图。Fig. 2 is a schematic diagram of the structure of the material guide device in an open state.
图3为该导料板装置俯视结构示意图。Fig. 3 is a top view structural diagram of the material guide plate device.
图中:1.导料板,2.导料板垫板,3.凹模垫板,4.下模座,5.小导柱,6.小导套,7.复位弹簧,8.料带,9.内螺纹圆柱销,10.内六角圆柱头螺钉a,11.内六角圆柱头螺钉b,12.螺塞。In the figure: 1. Material guide plate, 2. Material guide plate backing plate, 3. Die backing plate, 4. Lower die seat, 5. Small guide post, 6. Small guide sleeve, 7. Return spring, 8. Material Band, 9. internal thread cylindrical pin, 10. hexagon socket head screw a, 11. hexagon socket head screw b, 12. screw plug.
具体实施方式detailed description
下面结合附图对本发明作进一步详述,以下所述实施例将有助于理解本发明,但不能以此限定本发明的保护范围。The present invention will be further described below in conjunction with the accompanying drawings. The following embodiments will help to understand the present invention, but cannot limit the protection scope of the present invention.
实施例:Example:
一种用于级进模的精确送料导料板装置,如图1-3所示,包括导料板1、导料板垫板2、凹模垫板3、下模座4、小导柱5、小导套6、复位弹簧7、内螺纹圆柱销9、内六角圆柱头螺钉a10、内六角圆柱头螺钉b11和螺塞12。导料板1为长方形钢板,其尺寸为长150mm、宽40mm、厚20mm,在导料板1的材料进料端设有斜度为35°的斜面,导料板1表面设有三个螺钉孔和两个圆柱销孔;导料板垫板尺寸为长150mm、宽50mm、厚30mm的长方形钢板,导料板垫板2表面设有一个螺钉通孔、两个螺钉盲孔和两个内螺纹圆柱销孔并分别与导料板1表面的三个螺栓孔和两个圆柱销孔匹配,导料板1和导料板垫板2通过两个直径为10mm、长为50mm的内螺纹圆柱销9和两个直径为4mm螺钉b11连接固定,导料板垫板2的底面设有两个弹簧盲孔;凹模垫板3位于导料板垫板2与下模座4之间,凹模垫板3设有两个弹簧通孔和一个小导柱通孔,两个弹簧通孔与导料板垫板底面的两个弹簧盲孔匹配,小导柱通孔与导料板垫板表面的螺钉通孔匹配,小导柱通孔内设有小导套6;下模座4设有两个弹簧通孔和一个小导柱通孔;小导柱5位于中间的小导柱通孔内并通过直径为8mm螺钉a10与导料板1和导料板垫板2固定,直径为25mm小导柱5可在外径为29.5mm小导套6和下模座的小导柱通孔内上下移动并使导料板沿小导柱上下运动;两个直径为27mm复位弹簧7分别设置于两边的弹簧盲孔和弹簧通孔内,两个弹簧通孔的底部分别设有直径为30mm螺塞12;料带8与导料板1侧壁接触,导料板1沿材料的送进方向,安装在凹模平面的两侧,并与凹模的中心轴线平行。A precision feeding guide plate device for progressive die, as shown in Figure 1-3, including a material guide plate 1, a material guide plate backing plate 2, a die backing plate 3, a lower die base 4, and a small guide post 5. Small guide sleeve 6, return spring 7, cylindrical pin with internal thread 9, hexagon socket head screw a10, hexagon socket head screw b11 and screw plug 12. The material guide plate 1 is a rectangular steel plate with a size of 150mm in length, 40mm in width and 20mm in thickness. A slope with a slope of 35° is provided at the material feeding end of the material guide plate 1, and three screw holes are provided on the surface of the material guide plate 1. and two cylindrical pin holes; the size of the material guide plate backing plate is a rectangular steel plate with a length of 150mm, a width of 50mm, and a thickness of 30mm. The surface of the material guide plate backing plate 2 is provided with a screw through hole, two screw blind holes and two internal threads The cylindrical pin holes are respectively matched with the three bolt holes and two cylindrical pin holes on the surface of the material guide plate 1. The material guide plate 1 and the material guide plate backing plate 2 pass through two internally threaded cylindrical pins with a diameter of 10mm and a length of 50mm 9 and two screws b11 with a diameter of 4 mm are connected and fixed. Two spring blind holes are provided on the bottom surface of the material guide plate backing plate 2; Backing plate 3 is provided with two spring through holes and a small guide post through hole. The two spring through holes match with the two spring blind holes on the bottom surface of the material guide plate backing plate. The small guide post through hole matches the surface of the material guide plate backing plate. The through hole of the screw is matched, and the small guide post hole is provided with a small guide sleeve 6; the lower mold base 4 is provided with two spring through holes and a small guide post through hole; the small guide post 5 is located in the middle of the small guide post through hole Inside and fixed with the material guide plate 1 and the material guide plate backing plate 2 by the screw a10 with a diameter of 8mm, the small guide post 5 with a diameter of 25mm can be inserted into the through hole of the small guide sleeve 6 with an outer diameter of 29.5mm and the small guide post of the lower mold base Move up and down and make the material guide plate move up and down along the small guide post; two return springs 7 with a diameter of 27mm are respectively arranged in the spring blind holes and spring through holes on both sides, and the bottoms of the two spring through holes are respectively provided with 30mm diameter screws. The plug 12; the material belt 8 is in contact with the side wall of the material guide plate 1, and the material guide plate 1 is installed on both sides of the plane of the die along the feeding direction of the material, and is parallel to the central axis of the die.
本实施例中,当模具由闭合状态开始逐渐打开时,复位弹簧7给导料板垫板2向上的作用力,由于导料板1和导料板垫板2相互固定,所以二者一起向上运动,同时在导料垫板上的料带8也向上运动;其安装在导料板垫板2上的小导柱5在安装在凹模板垫板3上的小导套6的相互配合下实现稳定的向上运动,将料带浮起;实现畅通送进,完成一个工序。当模具开始闭合时,在其内部的小导柱5与弹簧7相互配合实现稳定向下运动,实现精准定位。如此循环进行此过程,精确完成冲压过程。In this embodiment, when the mold is gradually opened from the closed state, the return spring 7 exerts an upward force on the material guide plate backing plate 2. Since the material guide plate 1 and the material guide plate backing plate 2 are fixed to each other, they both go up together. At the same time, the material belt 8 on the material guide backing plate also moves upward; the small guide post 5 installed on the material guide backing plate 2 cooperates with the small guide sleeve 6 installed on the concave template backing plate 3 Realize stable upward movement to float the material belt; realize smooth feeding and complete a process. When the mold starts to close, the small guide post 5 inside it cooperates with the spring 7 to achieve stable downward movement and precise positioning. This process is carried out in such a cycle, and the stamping process is accurately completed.
应当说明的是,上述对实施例的描述是为便于该技术领域的普通技术人员能理解和应用本发明,熟悉本领域技术的人员显然可以容易的对这些实施例做出各种显而易见的修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性劳动。因此,本领域技术人员根据本发明的揭示,对于本发明做出的改进和修饰均包含在本发明的保护范围之内。It should be noted that the above description of the embodiments is for those of ordinary skill in the art to understand and apply the present invention, and those skilled in the art can easily make various obvious modifications to these embodiments, And apply the general principles described here to other embodiments without creative effort. Therefore, improvements and modifications made by those skilled in the art according to the disclosure of the present invention are included in the protection scope of the present invention.
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CN108188215A (en) * | 2017-11-30 | 2018-06-22 | 江苏华电铁塔制造有限公司 | A kind of sheet material bending mould |
CN110252901A (en) * | 2019-07-08 | 2019-09-20 | 东风汽车有限公司 | Feeding bracket for progressive die punch press |
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CN203664535U (en) * | 2014-01-17 | 2014-06-25 | 宁波建欣精密模具有限公司 | Suspended material guide device of progressive blanking die |
CN104438911A (en) * | 2014-12-23 | 2015-03-25 | 无锡微研有限公司 | Gap part aligning and mistaken delivery detecting structure |
CN204974971U (en) * | 2015-07-07 | 2016-01-20 | 深圳市瑞鹏飞模具有限公司 | Whole flitch device that holds in palm of automobile stamping die balanced type |
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CN203356454U (en) * | 2013-06-15 | 2013-12-25 | 吉安市瑞鹏飞精密科技有限公司 | Stamping die material feed-in guiding and limiting device |
CN203664535U (en) * | 2014-01-17 | 2014-06-25 | 宁波建欣精密模具有限公司 | Suspended material guide device of progressive blanking die |
CN104438911A (en) * | 2014-12-23 | 2015-03-25 | 无锡微研有限公司 | Gap part aligning and mistaken delivery detecting structure |
CN204974971U (en) * | 2015-07-07 | 2016-01-20 | 深圳市瑞鹏飞模具有限公司 | Whole flitch device that holds in palm of automobile stamping die balanced type |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108188215A (en) * | 2017-11-30 | 2018-06-22 | 江苏华电铁塔制造有限公司 | A kind of sheet material bending mould |
CN110252901A (en) * | 2019-07-08 | 2019-09-20 | 东风汽车有限公司 | Feeding bracket for progressive die punch press |
CN110252901B (en) * | 2019-07-08 | 2021-04-27 | 东风汽车有限公司 | Feeding bracket for progressive die punch press |
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Application publication date: 20160921 |