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CN105936240A - Carbon fiber reflector and manufacturing technology thereof - Google Patents

Carbon fiber reflector and manufacturing technology thereof Download PDF

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Publication number
CN105936240A
CN105936240A CN201610246835.4A CN201610246835A CN105936240A CN 105936240 A CN105936240 A CN 105936240A CN 201610246835 A CN201610246835 A CN 201610246835A CN 105936240 A CN105936240 A CN 105936240A
Authority
CN
China
Prior art keywords
carbon fiber
picture frame
lens frame
spheroid
illuminator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610246835.4A
Other languages
Chinese (zh)
Inventor
蔡志红
张小斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Xingxinwei Carbon Fiber Co Ltd
Original Assignee
Suzhou Xingxinwei Carbon Fiber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Xingxinwei Carbon Fiber Co Ltd filed Critical Suzhou Xingxinwei Carbon Fiber Co Ltd
Priority to CN201610246835.4A priority Critical patent/CN105936240A/en
Publication of CN105936240A publication Critical patent/CN105936240A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R1/00Optical viewing arrangements; Real-time viewing arrangements for drivers or passengers using optical image capturing systems, e.g. cameras or video systems specially adapted for use in or on vehicles
    • B60R1/02Rear-view mirror arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/14Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by a layer differing constitutionally or physically in different parts, e.g. denser near its faces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Multimedia (AREA)
  • Reinforced Plastic Materials (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention discloses a carbon fiber reflector and a manufacturing technology thereof. The carbon fiber reflector comprises a sphere, a support, a carbon fiber vehicle lens frame, an upper lens frame and lenses; the sphere is fixed at one side of the carbon fiber vehicle lens frame; the support is provided with a spherical groove matched with the shape of the sphere; the sphere is clamped in the groove; the carbon fiber vehicle lens frame and the upper lens frame are fastened together in a non fixation connection manner; and the carbon fiber vehicle lens frame and the upper lens frame are respectively provided with the lenses. When the carbon fiber vehicle lens frame is required to be adjusted after a driver is changed, the upper lens frame is turned over to the same plane relative to the carbon fiber vehicle lens frame, so that the light reflection range of the reflector can be increased, and the position of the carbon fiber vehicle lens frame is prevented from being adjusted. Due to the fact that the carbon fiber vehicle lens frame and the sphere are of a carbon fiber integrated molding structure, peculiar smell in the vehicle can be effectively absorbed, and air can be purified.

Description

A kind of carbon fiber illuminator and processing technology thereof
Technical field
The present invention relates to automotive field, specifically a kind of carbon fiber illuminator and processing technology thereof.
Background technology
The energy and environment are the two large problems of 21 century facing mankind.Along with the development of economic society, the mankind are to energy The demand in source is increasing.According to estimates, to the year two thousand fifty mankind, the demand of the energy can be reached present twice, and to this century Last then present three times can be reached.Traditional fossil energy on the one hand reserves are limited, it is impossible to meet the demand of social development, another Consuming excessively of aspect fossil energy brings serious environmental problem.In order to solve the dual difficulty of energy shortage and environmental pollution Topic, the exploitation of reproducible clean energy resource is most important.
Carbon fiber is as the composite of a kind of advanced person, at Aero-Space, nuclear energy equipment, transportation and stealthy weapon It is widely applied Deng multiple fields.Carbon fiber has many premium properties, and the axial strength of carbon fiber and modulus are high, density Low, higher than performance, without creep, superhigh temperature resistant under non-oxidizing atmosphere, fatigue durability is good, and specific heat and electric conductivity are between nonmetal and golden Between genus, thermal coefficient of expansion is little and has anisotropy, good corrosion resistance, the electrical and thermal conductivity that X-ray transparent is good, good Can, electromagnetic wave shielding is good, has high specific strength and a specific modulus, and low thermal coefficient of expansion is high temperature resistant, corrosion-resistant, creep resistant and from The performance of a series of excellences such as lubrication, the feature such as flexibility and the stitchability also with fiber.For strengthening carbon fiber further Process based prediction model, it will usually by sheet material or the Material cladding of carbon fiber and other material, thus reach to strengthen the mesh of performance 's.The demand of carbon fiber is increased by modern industry further, higher requirement of also having deducted a percentage its performance.But existing carbon fiber Complex manufacturing, quality are restricted by raw material, high-quality carbon fiber material is expensive, thus limit the further of carbon fiber Development.The research and development of novel carbon fiber is imperative.
Along with the development of China's economy, it is the most universal that motor vehicles becomes, and present each family nearly all has one Automobile, people when selecting automobile, not only focus on the handling of automobile and comfortableness, the most extremely value the profile of automobile. Automobile brings great convenience to the trip of people, more and more universal in the life of people.Automobile is as a kind of personal consumption Product, enter the life of people with the role of the vehicles, and class is more and more higher, and decoration the most more comes exquisite.Automobile is in order to represent certainly The design feature of body product, all shows the carrying out of characteristic fully and decorates from interior putting in place and beautify, in addition to the moulding having characteristic, and its face The form of expression of color is the abundantest.The motley paint of car surface is in addition to possessing anti-corrosion function, and beautifying functions is also Main.
The illuminator of automobile is used for reflecting the situation of automobile rear and side, makes driver can indirectly see these positions Situation about putting, it plays a part " second eye ", expands the field range of driver, and existing auto mirror is adopted more With convex lens, it is used for increasing the vision coverage area of driver, but, some place does not sees, still will be to the position of illuminator It is adjusted, relatively bothers.
Summary of the invention
Goal of the invention: in order to solve the deficiencies in the prior art, the present invention provides a kind of that have absorption abnormal flavour, does not affect former There are carbon fiber illuminator and the processing technology thereof of the visual line of sight operating and expanding driver.
Technical scheme: in order to realize object above, a kind of carbon fiber illuminator of the present invention, it includes: spheroid, Frame, carbon fiber car picture frame, upper picture frame and eyeglass, described spheroid is fixed on the side of carbon fiber car picture frame, and support is provided with and ball The ball recess that the shape of body is suitable, spheroid is fastened in groove, and carbon fiber car picture frame and upper picture frame are connected by on-fixed Mode tighten together, carbon fiber car picture frame and upper picture frame are respectively equipped with eyeglass, described carbon fiber car picture frame is by least Two-layer carbon fiber layer forms, and carbon fiber layer is according to 0 °, 45 °, 180 °, the order lamination of 135 °, described adjacent two layers carbon fiber Layer be sandwiched between glass fabric.
Connect by hinge is fixing as present invention further optimization, described carbon fiber car picture frame and upper picture frame, because of This, upper picture frame can overturn with relative carbon fiber car picture frame.
The most limited as the present invention, the upper picture frame energy relative carbon fiber car picture frame that carbon fiber car picture frame is provided with does The upset of 180 °, when needs adjust illuminator, first opens upper picture frame to 180 ° from carbon fiber car picture frame, makes carbon fiber car Eyeglass on picture frame and upper picture frame keeps in one plane, thus increases the field range of driver.
As present invention further optimization, described eyeglass is convex lens, increases the field range of driver.
As present invention further optimization, being equal in weight of the glass fabric of described each layer, it is ensured that carbon is fine The dimension intensity of car picture frame, elastic modelling quantity and reliability.
It is formed in one structure as present invention further optimization, described spheroid and carbon fiber car picture frame.
The processing technology of a kind of carbon fiber illuminator, specifically comprises the following steps that
(a) by after impregnated carbon fiber resin at mold curing and continuous pultrusion, form carbon fiber layer (31);
(b) by carbon fiber layer according to 0 °, 45 °, 180 °, the order of 135 ° be stacked to desired thickness;
C () adds glass fabric in adjacent two layers carbon fiber layer middle;
D () compression molding forms carbon fiber board after, basis is dimensioned to carbon fiber car picture frame and spheroid;
E spheroid is snapped in the ball recess on support by () after, then secure the stand on automobile.
Beneficial effect: a kind of carbon fiber illuminator of the present invention and processing technology thereof, compared with prior art, has Advantages below:
1, the carbon fiber illuminator made utilizes carbon fiber material can give full play to intensity and the elastic modelling quantity of carbon fiber, in system Can exempt the resin cure stage of carbon fiber one-way fabric during work, intensity utilization ratio is high, easy to make;
2, the tensile strength utilizing the illuminator that carbon fiber makes is more than the several times of common iron, and elastic modelling quantity is better than steel Material, has the creep-resistant property of excellence, corrosion resistance and shock resistance;
3, the illuminator utilizing carbon fiber to make need not be able to overlap with greater depth supply;
4, the illuminator that carbon fiber is made is when making without preprocessing, and operation is convenient, and sheet material allows to intersect, acid and alkali resistance, Salt and the corrosion of atmospheric environment, be not necessary to periodic maintenance;
5, utilizing the illuminator in use good stability that carbon fiber is made, light weight, intensity are big, and weight is the most suitable In 20% to the 30% of steel, hardness is but more than 10 times of steel, brings the social benefit saving the energy;
6, by adding picture frame on picture frame, the field range of driver is effectively increased, it is to avoid multiple drivers Need the situation repeatedly adjusting rearview mirror to occur because of height problem.
Accompanying drawing explanation
Fig. 1 is the left view schematic diagram of the present invention;
Fig. 2 is the front view of the present invention;
Fig. 3 is the carbon fiber layer structural representation when superposition.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment, it is further elucidated with the present invention.
As shown in drawings, a kind of carbon fiber illuminator of the present invention, it includes: spheroid 1, support 2, carbon fiber car mirror Frame 3, upper picture frame 4 and eyeglass 5.
Spheroid 1 is fixed on the side of carbon fiber car picture frame 3, and support 2 is provided with the spherical female suitable with the shape of spheroid 1 Groove, spheroid 1 is fastened in groove, and carbon fiber car picture frame 3 and upper picture frame 4 tighten together by the way of hinged, carbon fiber car The upper picture frame 4 energy relative carbon fiber car picture frame 3 that picture frame 3 is provided with does the upset of 180 °, on carbon fiber car picture frame 3 and upper picture frame 4 It is respectively equipped with eyeglass 5.
Embodiment
The processing technology of a kind of carbon fiber illuminator, specifically comprises the following steps that
(a) by after impregnated carbon fiber resin at mold curing and continuous pultrusion, form carbon fiber layer 31;
(b) by carbon fiber layer 31 according to 0 °, 45 °, 180 °, the order of 135 ° be stacked to desired thickness;
C () adds the weight of the glass fabric of glass fabric 32 and every layer in adjacent two layers carbon fiber layer 31 middle Equal;
D () compression molding forms carbon fiber board after, basis is dimensioned to carbon fiber car picture frame 3 and spheroid 1;
E spheroid 1 is snapped in the ball recess on support 2 by () after, then secure the stand on automobile.
When using the present invention, it is only necessary to carbon fiber car picture frame 3 opposite brackets 2 is adjusted to desired location, when driver more When needing to adjust carbon fiber car picture frame 3 after changing, after first upper picture frame 4 relative carbon fiber car picture frame 3 being overturn to a plane i.e. The reflective scope of illuminator can be increased, it is to avoid adjust the position of carbon fiber car picture frame 3, meanwhile, because of carbon fiber car picture frame 3 and spheroid 1 is carbon fibre integrated molding structure, therefore, it can the abnormal flavour in active adsorption automobile, purifies air.
Above-described embodiment, only for technology design and the feature of the explanation present invention, its objective is to allow and is familiar with the skill of this technical field Art personnel will appreciate that present disclosure and implement according to this, can not limit the scope of the invention with this.All bases Equivalents that spirit of the invention is made or modification, all should contain within protection scope of the present invention.

Claims (7)

1. a carbon fiber illuminator, it is characterised in that it includes: spheroid (1), support (2), carbon fiber car picture frame (3), upper mirror Frame (4) and eyeglass (5), described spheroid (1) is fixed on the side of carbon fiber car picture frame (3), and support (2) is provided with and spheroid (1) The suitable ball recess of shape, spheroid (1) is fastened in groove, and carbon fiber car picture frame (3) and upper picture frame (4) are by non-solid The fixed mode connected tightens together, and carbon fiber car picture frame (3) and upper picture frame (4) are respectively equipped with eyeglass (5), and described carbon is fine Dimension car picture frame (3) is made up of at least two-layer carbon fiber layer (31), and carbon fiber layer (31) is according to 0 °, 45 °, 180 °, the order of 135 ° Lamination, described adjacent two layers carbon fiber layer (31) be sandwiched between glass fabric (32).
A kind of carbon fiber illuminator the most according to claim 1, it is characterised in that: described carbon fiber car picture frame (3) and Upper picture frame (4) connects by hinge is fixing.
A kind of carbon fiber illuminator the most according to claim 2, it is characterised in that: on described carbon fiber car picture frame (3) The upper picture frame (4) energy relative carbon fiber car picture frame (3) being provided with does the upset of 180 °.
A kind of carbon fiber illuminator the most according to claim 1, it is characterised in that: described eyeglass (5) is convex lens.
A kind of carbon fiber illuminator the most according to claim 1, it is characterised in that: the glass fabric of described each layer (32) be equal in weight.
A kind of carbon fiber illuminator the most according to claim 1, it is characterised in that: described spheroid (1) and carbon fiber car Picture frame (3) is formed in one structure.
7. a processing technology for carbon fiber illuminator, specifically comprises the following steps that
(a) by after impregnated carbon fiber resin at mold curing and continuous pultrusion, form carbon fiber layer (31);
(b) by carbon fiber layer (31) according to 0 °, 45 °, 180 °, the order of 135 ° be stacked to desired thickness;
C () adds glass fabric (32) in adjacent two layers carbon fiber layer (31) middle;
D () compression molding forms carbon fiber board after, basis is dimensioned to carbon fiber car picture frame (3) and spheroid (1);
E spheroid (1) is snapped in the ball recess on support (2) by () after, then secure the stand on automobile.
CN201610246835.4A 2016-04-20 2016-04-20 Carbon fiber reflector and manufacturing technology thereof Pending CN105936240A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610246835.4A CN105936240A (en) 2016-04-20 2016-04-20 Carbon fiber reflector and manufacturing technology thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610246835.4A CN105936240A (en) 2016-04-20 2016-04-20 Carbon fiber reflector and manufacturing technology thereof

Publications (1)

Publication Number Publication Date
CN105936240A true CN105936240A (en) 2016-09-14

Family

ID=57152235

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610246835.4A Pending CN105936240A (en) 2016-04-20 2016-04-20 Carbon fiber reflector and manufacturing technology thereof

Country Status (1)

Country Link
CN (1) CN105936240A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1321158A (en) * 1970-07-27 1973-06-20 Daimler Benz Ag External rear-view vehicle mirrors
EP0438646A1 (en) * 1989-12-19 1991-07-31 Deutsche Spezialglas Ag Rearview mirror for vehicles, specially for automotive vehicles
CN1537748A (en) * 2003-05-08 2004-10-20 �л������Ƽ��ɷ����޹�˾ car mirror
CN103847166A (en) * 2012-11-28 2014-06-11 范权良 Preparation process of carbon fiber plate
CN205706416U (en) * 2016-04-20 2016-11-23 苏州兴新维碳纤维有限公司 A kind of carbon fiber illuminator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1321158A (en) * 1970-07-27 1973-06-20 Daimler Benz Ag External rear-view vehicle mirrors
EP0438646A1 (en) * 1989-12-19 1991-07-31 Deutsche Spezialglas Ag Rearview mirror for vehicles, specially for automotive vehicles
CN1537748A (en) * 2003-05-08 2004-10-20 �л������Ƽ��ɷ����޹�˾ car mirror
CN103847166A (en) * 2012-11-28 2014-06-11 范权良 Preparation process of carbon fiber plate
CN205706416U (en) * 2016-04-20 2016-11-23 苏州兴新维碳纤维有限公司 A kind of carbon fiber illuminator

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Application publication date: 20160914