CN105928457A - Omnidirectional three-dimensional laser color scanning system and method thereof - Google Patents
Omnidirectional three-dimensional laser color scanning system and method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种全向三维激光彩色扫描系统及其方法,属于三维彩色点云数据处理与三维场景重建技术领域。The invention relates to an omnidirectional three-dimensional laser color scanning system and a method thereof, belonging to the technical fields of three-dimensional color point cloud data processing and three-dimensional scene reconstruction.
背景技术Background technique
在数字化现实世界的过程中,三维点云数据记录了物体表面的几何属性和位置信息,二维图像记录了物体表面的颜色信息和纹理信息,二者的深度融合,将形成一种新兴的数字媒体,即三维彩色点云数据,三维彩色点云数据是三维点云数据的进一步发展,可以更加精确地描述现实世界。为了获取场景的三维彩色点云数据就需要构建三维激光彩色扫描系统,其主要由激光扫描仪、数码相机、计算机组成。激光扫描仪获取场景的三维点云数据,数码相机获取场景的二维图像数据,计算机将三维点云数据与二维图像数据进行融合,最终获得场景的三维彩色点云数据。三维激光彩色扫描技术具有较强的理论意义和应用价值,目前已在工业检测、自主导航、逆向工程、虚拟现实和军事国防等领域有了越来越多的应用。In the process of digitizing the real world, the 3D point cloud data records the geometric properties and position information of the object surface, and the 2D image records the color information and texture information of the object surface. The deep fusion of the two will form an emerging digital Media, that is, 3D color point cloud data, 3D color point cloud data is a further development of 3D point cloud data, which can more accurately describe the real world. In order to obtain the 3D color point cloud data of the scene, it is necessary to build a 3D laser color scanning system, which is mainly composed of a laser scanner, a digital camera, and a computer. The laser scanner obtains the 3D point cloud data of the scene, the digital camera obtains the 2D image data of the scene, the computer fuses the 3D point cloud data with the 2D image data, and finally obtains the 3D color point cloud data of the scene. 3D laser color scanning technology has strong theoretical significance and application value, and has been used more and more in the fields of industrial inspection, autonomous navigation, reverse engineering, virtual reality and military defense.
根据几何结构的不同,三维点云数据可分为两大类:线点云与面点云。目前,激光扫描仪的工作方式一般为线扫描方式,每次扫描可以获取一条由一系列离散点顺序组成的离散曲线,即线点云,该离散曲线(线点云)位于实际场景与激光扫描平面的交线上。为了获取整个场景的面点云,就需要为激光扫描仪外加平移旋转装置,在平移旋转的过程中激光扫描仪实时扫描获取多条线点云,并根据平移位置和旋转角度将这些线点云组合成整个场景的面点云,即场景三维点云数据,以实现整个场景的全面扫描。According to different geometric structures, 3D point cloud data can be divided into two categories: line point cloud and surface point cloud. At present, the working mode of laser scanners is generally line scanning. Each scan can obtain a discrete curve composed of a series of discrete points, that is, the line point cloud. The discrete curve (line point cloud) is located in the actual scene and the laser scanning plane intersection. In order to obtain the surface point cloud of the entire scene, it is necessary to add a translation and rotation device to the laser scanner. During the translation and rotation process, the laser scanner scans in real time to obtain multiple line point clouds, and converts these line point clouds according to the translation position and rotation angle. The surface point cloud of the entire scene is combined, that is, the three-dimensional point cloud data of the scene, so as to realize a comprehensive scan of the entire scene.
目前,现有三维激光彩色扫描系统主要由激光扫描仪、数码相机、平移旋转台、计算机组成。其工作方式如下:1)平移旋转台带动激光扫描装置平移旋转,并通过平移位置和旋转角度将在平移旋转过程中激光扫描仪获取的多条线点云组合成整个场景的面点云,即场景三维点云;2)数码相机拍摄场景的二维图像;3)计算机对场景的三维点云和二维图像进行融合,形成整个场景的三维彩色点云。上述三维激光彩色扫描装置具有如下问题:1)需首先完成整个场景的三维激光扫描,获取整个场景的三维点云,然后才能与场景的二维图像进行融合,扫描过程中不能实时获取场景的三维彩色点云,三维彩色点云数据采集不具有实时性;2)整个场景的三维点云只与一幅或几幅二维图像进行融合,图像信息少,融合质量低。At present, the existing three-dimensional laser color scanning system is mainly composed of a laser scanner, a digital camera, a translation and rotation table, and a computer. Its working method is as follows: 1) The translation and rotation table drives the laser scanning device to translate and rotate, and combine the multiple line point clouds acquired by the laser scanner during the translation and rotation process into the surface point cloud of the entire scene through the translation position and rotation angle, namely 3D point cloud of the scene; 2) a two-dimensional image of the scene taken by a digital camera; 3) the computer fuses the three-dimensional point cloud and the two-dimensional image of the scene to form a three-dimensional color point cloud of the entire scene. The above three-dimensional laser color scanning device has the following problems: 1) It is necessary to first complete the three-dimensional laser scanning of the entire scene to obtain the three-dimensional point cloud of the entire scene, and then it can be fused with the two-dimensional image of the scene, and the three-dimensional image of the scene cannot be obtained in real time during the scanning process. Color point cloud, 3D color point cloud data acquisition is not real-time; 2) The 3D point cloud of the whole scene is only fused with one or a few 2D images, with little image information and low fusion quality.
发明内容Contents of the invention
为了解决上述现有技术中存在的问题,本发明目的是提供一种结构简单、工作高效的全向三维激光彩色扫描系统及其方法。该系统及其方法一是利用软硬件复合数据同步方法,实时同步采集激光线点云、二维图像和旋转角度,同步精度高;二是利用每一个同步时刻的激光线点云与二维图像进行数据融合,实时获取场景的三维彩色点云数据,数据采集实时性好;三是利用每一个同步时刻的二维图像进行数据融合,图像信息量大,融合质量高。In order to solve the above-mentioned problems in the prior art, the object of the present invention is to provide an omnidirectional three-dimensional laser color scanning system and its method with simple structure and high work efficiency. The system and its method first use the software and hardware composite data synchronization method to collect laser line point cloud, two-dimensional image and rotation angle in real time synchronously, with high synchronization accuracy; the second is to use the laser line point cloud and two-dimensional image at each synchronization moment Data fusion is carried out to obtain the 3D color point cloud data of the scene in real time, and the data collection is good in real time; the third is to use the 2D images at each synchronization moment for data fusion, which has a large amount of image information and high fusion quality.
为了实现上述发明目的,解决已有技术中存在的向题,本发明采取的技术方案是:一种全向三维激光彩色扫描系统,包括激光扫描仪、高速相机、电控旋转台、导电滑环、编码器、数据采集模块、交换机、伺服驱动器、计算机及设备支架,所述设备支架底部通过螺丝固定在电控旋转台上,所述高速相机通过螺丝固定在设备支架顶部,所述激光扫描仪通过螺丝安装在设备支架中间部分,且激光扫描仪光心、高速相机镜头光心及电控旋转台旋转中心三者垂直向下重合,激光扫描仪扫描平面垂直于高速相机成像平面,所述导电滑环和编码器安装在电控旋转台的中心转轴上;所述高速相机和激光扫描仪的网络通信接口分别通过导电滑环的千兆网线与交换机相连,所述交换机通过千兆网线与计算机相连;所述高速相机和激光扫描仪的电源供电接口分别通过导电滑环的电源线与供电电源相连;所述编码器接线端口直接与数据采集模块相连,数据采集模块通过RS-485通信线与计算机相连;所述电控旋转台还包括机械旋转台和伺服电机,伺服电机与伺服驱动器相连,伺服驱动器通过RS-485通信线与计算机相连;所述数据采集模块、交换机、伺服驱动器、计算机分别通过电源线与供电电源相连;所述激光扫描仪的开关量输出端口连接到高速相机的开关量输入端口,激光扫描仪的开关量输出端口还通过导电滑环的信号线连接到数据采集模块的开关量输入端口。In order to achieve the purpose of the above invention and solve the problems existing in the prior art, the technical solution adopted by the present invention is: an omnidirectional three-dimensional laser color scanning system, including a laser scanner, a high-speed camera, an electronically controlled rotary table, and a conductive slip ring , an encoder, a data acquisition module, a switch, a servo drive, a computer and an equipment support, the bottom of the equipment support is fixed on the electric control rotary table by screws, the high-speed camera is fixed on the top of the equipment support by screws, and the laser scanner It is installed in the middle part of the equipment bracket through screws, and the optical center of the laser scanner, the optical center of the high-speed camera lens and the rotation center of the electric control rotary table are vertically downwardly overlapped, and the scanning plane of the laser scanner is perpendicular to the imaging plane of the high-speed camera. The slip ring and the encoder are installed on the central shaft of the electric control rotary table; the network communication interfaces of the high-speed camera and the laser scanner are respectively connected to the switch through the gigabit network cable of the conductive slip ring, and the switch is connected to the computer through the gigabit network cable connected; the power supply interface of the high-speed camera and the laser scanner is connected with the power supply through the power line of the conductive slip ring respectively; the wiring port of the encoder is directly connected with the data acquisition module, and the data acquisition module is connected with the The computer is connected; the electric control rotary table also includes a mechanical rotary table and a servo motor, the servo motor is connected with the servo driver, and the servo driver is connected with the computer through the RS-485 communication line; the data acquisition module, the switch, the servo driver, and the computer are respectively Connect to the power supply through the power line; the switch output port of the laser scanner is connected to the switch input port of the high-speed camera, and the switch output port of the laser scanner is also connected to the data acquisition module through the signal line of the conductive slip ring Digital input port.
所述一种全向三维激光彩色扫描系统的三维彩色点云数据采集方法,包括以下步骤:The three-dimensional color point cloud data acquisition method of the omnidirectional three-dimensional laser color scanning system comprises the following steps:
步骤1、控制电控旋转台匀速旋转,计算机通过伺服驱动器控制电控旋转台匀速旋转,同时安装在电控旋转台上的激光扫描仪和高速相机也随电控旋转台匀速旋转;Step 1. Control the electric control rotary table to rotate at a constant speed. The computer controls the electric control rotary table to rotate at a constant speed through the servo driver. At the same time, the laser scanner and high-speed camera installed on the electric control rotary table also rotate at a constant speed with the electric control rotary table;
步骤2、软硬件复合数据同步,在旋转过程中,计算机软件通过千兆网络以一定的主频率向激光扫描仪发送数据采集命令,激光扫描仪接收到数据采集命令后开始扫描场景获取激光线点云,并通过其开关量输出端口向高速相机和数据采集模块的开关量输入端口发送高电平硬件同步采集信号,高速相机接收到硬件同步信号后立刻拍摄场景获取二维图像,数据采集模块接收到硬件同步信号后立刻存储编码器数值获取当前旋转角度,以实现激光线点云、二维图像和旋转角度三者的实时同步,然后,计算机软件向激光扫描仪、高速相机、数据采集模块发送数据读取命令,获取该时刻激光线点云、二维图像和旋转角度;Step 2. Software and hardware composite data synchronization. During the rotation process, the computer software sends data acquisition commands to the laser scanner at a certain main frequency through the gigabit network. After receiving the data acquisition commands, the laser scanner starts to scan the scene to obtain laser line points Cloud, and send a high-level hardware synchronous acquisition signal to the high-speed camera and the digital input port of the data acquisition module through its switch output port. After receiving the hardware synchronization signal, the high-speed camera immediately shoots the scene to obtain a two-dimensional image, and the data acquisition module After the hardware synchronization signal is received, the encoder value is immediately stored to obtain the current rotation angle, so as to realize the real-time synchronization of the laser line point cloud, the two-dimensional image and the rotation angle. Then, the computer software sends the data to the laser scanner, high-speed camera, and data acquisition module Data reading command to obtain the laser line point cloud, 2D image and rotation angle at that moment;
步骤3、同步采集数据融合,计算机获取激光线点云、二维图像和旋转角度后,利用相机成像原理,求解相机成像平面和激光扫描平面之间的单应矩阵,获得激光扫描点空间坐标和其像素坐标之间的映射关系,并利用该映射关系实时融合每一个同步时刻的激光线点云和二维图像,获取同步时刻的彩色线点云;在此基础上,利用每一个同步时刻的旋转角度将彩色线点云组合成整个场景的彩色面点云,即可获取整个场景的三维彩色点云数据。Step 3. Synchronous collection of data fusion. After the computer obtains the laser line point cloud, two-dimensional image and rotation angle, it uses the camera imaging principle to solve the homography matrix between the camera imaging plane and the laser scanning plane, and obtain the spatial coordinates and The mapping relationship between its pixel coordinates, and use the mapping relationship to fuse the laser line point cloud and the two-dimensional image at each synchronization moment in real time to obtain the color line point cloud at the synchronization moment; on this basis, use the laser line point cloud at each synchronization moment The rotation angle combines the color line point cloud into the color surface point cloud of the whole scene, and then the 3D color point cloud data of the whole scene can be obtained.
本发明有益效果是:一种全向三维激光彩色扫描系统的三维彩色点云数据采集方法,包括以下步骤:1、电控旋转台匀速旋转,2、软硬件复合数据同步,3、同步采集数据融合。与已有技术相比,本发明一是利用软硬件复合数据同步方法,实时同步采集激光线点云、二维图像和旋转角度,同步精度高;二是利用每一个同步时刻的激光线点云与二维图像进行数据融合,实时获取场景的三维彩色点云数据,数据采集实时性好;三是利用每一个同步时刻的二维图像进行数据融合,图像信息量大,融合质量高。The beneficial effect of the present invention is: a method for collecting three-dimensional color point cloud data of an omnidirectional three-dimensional laser color scanning system, comprising the following steps: 1. The electronically controlled rotary table rotates at a uniform speed; 2. Synchronization of software and hardware composite data; fusion. Compared with the prior art, the present invention first uses the software and hardware composite data synchronization method to collect laser line point clouds, two-dimensional images and rotation angles synchronously in real time, with high synchronization accuracy; the second is to use the laser line point clouds at each synchronization moment Data fusion with two-dimensional images, real-time acquisition of three-dimensional color point cloud data of the scene, and good real-time data acquisition; third, data fusion is performed using two-dimensional images at each synchronization moment, which has a large amount of image information and high fusion quality.
附图说明Description of drawings
图1是本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2是本发明系统框图。Fig. 2 is a system block diagram of the present invention.
图3是本发明方法步骤流程图。Fig. 3 is a flowchart of the method steps of the present invention.
图4是场景三维彩色点云结果图。Figure 4 is the result map of the 3D color point cloud of the scene.
图中:1、高速相机,2、激光扫描仪,3、设备支架,4、电控旋转台。In the figure: 1. High-speed camera, 2. Laser scanner, 3. Equipment support, 4. Electric control rotary table.
具体实施方式detailed description
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1、2所示,一种全向三维激光彩色扫描系统,包括激光扫描仪2、高速相机1、电控旋转台4、导电滑环、编码器、数据采集模块、交换机、伺服驱动器、计算机及设备支架3,所述设备支架3底部通过螺丝固定在电控旋转台4上,所述高速相机1通过螺丝固定在设备支架3顶部,所述激光扫描仪2通过螺丝安装在设备支架3中间部分,且激光扫描仪2光心、高速相机1镜头光心及电控旋转台4旋转中心三者垂直向下重合,激光扫描仪2扫描平面垂直于高速相机1成像平面,所述导电滑环和编码器安装在电控旋转台4的中心转轴上;所述高速相机1和激光扫描仪2的网络通信接口分别通过导电滑环的千兆网线与交换机相连,所述交换机通过千兆网线与计算机相连;所述高速相机1和激光扫描仪2的电源供电接口分别通过导电滑环的电源线与供电电源相连;所述编码器接线端口直接与数据采集模块相连,数据采集模块通过RS-485通信线与计算机相连;所述电控旋转台4还包括机械旋转台和伺服电机,伺服电机与伺服驱动器相连,伺服驱动器通过RS-485通信线与计算机相连;所述数据采集模块、交换机、伺服驱动器、计算机分别通过电源线与供电电源相连;所述激光扫描仪2的开关量输出端口连接到高速相机1的开关量输入端口,激光扫描仪2的开关量输出端口还通过导电滑环的信号线连接到数据采集模块的开关量输入端口。As shown in Figures 1 and 2, an omnidirectional three-dimensional laser color scanning system includes a laser scanner 2, a high-speed camera 1, an electronically controlled rotary table 4, a conductive slip ring, an encoder, a data acquisition module, a switch, a servo driver, Computer and equipment support 3, the bottom of the equipment support 3 is fixed on the electric control rotary table 4 by screws, the high-speed camera 1 is fixed on the top of the equipment support 3 by screws, and the laser scanner 2 is installed on the equipment support 3 by screws The middle part, and the optical center of the laser scanner 2, the optical center of the lens of the high-speed camera 1 and the rotation center of the electric control rotary table 4 are vertically downwardly overlapped, the scanning plane of the laser scanner 2 is perpendicular to the imaging plane of the high-speed camera 1, and the conductive slide The ring and the encoder are installed on the central shaft of the electric control rotary table 4; the network communication interfaces of the high-speed camera 1 and the laser scanner 2 are respectively connected to the switch through the gigabit network cable of the conductive slip ring, and the switch is connected to the switch through the gigabit network cable Connected to the computer; the power supply interface of the high-speed camera 1 and the laser scanner 2 is connected to the power supply through the power line of the conductive slip ring; The 485 communication line is connected with the computer; the electric control rotary table 4 also includes a mechanical rotary table and a servo motor, the servo motor is connected with the servo driver, and the servo driver is connected with the computer through the RS-485 communication line; the data acquisition module, switch, The servo drive and the computer are respectively connected to the power supply through the power cord; the switching output port of the laser scanner 2 is connected to the switching input port of the high-speed camera 1, and the switching output port of the laser scanner 2 is also connected to the conductive slip ring. The signal line is connected to the digital input port of the data acquisition module.
如图3所示,一种全向三维激光彩色扫描系统的三维彩色点云数据采集方法,包括以下步骤:As shown in Figure 3, a method for collecting three-dimensional color point cloud data of an omnidirectional three-dimensional laser color scanning system includes the following steps:
步骤1、控制电控旋转台匀速旋转,计算机通过伺服驱动器控制电控旋转台匀速旋转,同时安装在电控旋转台上的激光扫描仪和高速相机也随电控旋转台匀速旋转;Step 1. Control the electric control rotary table to rotate at a constant speed. The computer controls the electric control rotary table to rotate at a constant speed through the servo driver. At the same time, the laser scanner and high-speed camera installed on the electric control rotary table also rotate at a constant speed with the electric control rotary table;
步骤2、软硬件复合数据同步,在旋转过程中,计算机软件通过千兆网络以一定的主频率向激光扫描仪发送数据采集命令,激光扫描仪接收到数据采集命令后开始扫描场景获取激光线点云,并通过其开关量输出端口向高速相机和数据采集模块的开关量输入端口发送高电平硬件同步采集信号,高速相机接收到硬件同步信号后立刻拍摄场景获取二维图像,数据采集模块接收到硬件同步信号后立刻存储编码器数值获取当前旋转角度,以实现激光线点云、二维图像和旋转角度三者的实时同步,然后,计算机软件向激光扫描仪、高速相机、数据采集模块发送数据读取命令,获取该时刻激光线点云、二维图像和旋转角度;Step 2. Software and hardware composite data synchronization. During the rotation process, the computer software sends data acquisition commands to the laser scanner at a certain main frequency through the gigabit network. After receiving the data acquisition commands, the laser scanner starts to scan the scene to obtain laser line points Cloud, and send a high-level hardware synchronous acquisition signal to the high-speed camera and the digital input port of the data acquisition module through its switch output port. After receiving the hardware synchronization signal, the high-speed camera immediately shoots the scene to obtain a two-dimensional image, and the data acquisition module After the hardware synchronization signal is received, the encoder value is immediately stored to obtain the current rotation angle, so as to realize the real-time synchronization of the laser line point cloud, the two-dimensional image and the rotation angle. Then, the computer software sends the data to the laser scanner, high-speed camera, and data acquisition module Data reading command to obtain the laser line point cloud, 2D image and rotation angle at that moment;
步骤3、同步采集数据融合,计算机获取激光线点云、二维图像和旋转角度后,利用相机成像原理,求解相机成像平面和激光扫描平面之间的单应矩阵,获得激光扫描点空间坐标和其像素坐标之间的映射关系,并利用该映射关系实时融合每一个同步时刻的激光线点云和二维图像,获取同步时刻的彩色线点云;在此基础上,利用每一个同步时刻的旋转角度将彩色线点云组合成整个场景的彩色面点云,即可获取整个场景的三维彩色点云数据。Step 3. Synchronous collection of data fusion. After the computer obtains the laser line point cloud, two-dimensional image and rotation angle, it uses the camera imaging principle to solve the homography matrix between the camera imaging plane and the laser scanning plane, and obtain the spatial coordinates and The mapping relationship between its pixel coordinates, and use the mapping relationship to fuse the laser line point cloud and the two-dimensional image at each synchronization moment in real time to obtain the color line point cloud at the synchronization moment; on this basis, use the laser line point cloud at each synchronization moment The rotation angle combines the color line point cloud into the color surface point cloud of the whole scene, and then the 3D color point cloud data of the whole scene can be obtained.
本发明优点在于:一种全向三维激光彩色扫描系统及其方法,一是利用软硬件复合数据同步方法,实时同步采集激光线点云、二维图像和旋转角度,同步精度高;二是利用每一个同步时刻的激光线点云与二维图像进行数据融合,实时获取场景的三维彩色点云数据,数据采集实时性好;三是利用每一个同步时刻的二维图像进行数据融合,图像信息量大,融合质量高。The advantages of the present invention are: an omnidirectional three-dimensional laser color scanning system and its method, one is to use the software and hardware composite data synchronization method to synchronously collect laser line point clouds, two-dimensional images and rotation angles in real time, and the synchronization accuracy is high; the other is to use Data fusion of laser line point cloud and 2D image at each synchronization moment, real-time acquisition of 3D color point cloud data of the scene, and good real-time data collection; third, use 2D image at each synchronization moment for data fusion, image information High volume, high quality fusion.
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