CN105927567B - Fan and assembling method thereof - Google Patents
Fan and assembling method thereof Download PDFInfo
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- CN105927567B CN105927567B CN201610513462.2A CN201610513462A CN105927567B CN 105927567 B CN105927567 B CN 105927567B CN 201610513462 A CN201610513462 A CN 201610513462A CN 105927567 B CN105927567 B CN 105927567B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/002—Details, component parts, or accessories especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/60—Mounting; Assembling; Disassembling
- F04D29/64—Mounting; Assembling; Disassembling of axial pumps
- F04D29/644—Mounting; Assembling; Disassembling of axial pumps especially adapted for elastic fluid pumps
- F04D29/646—Mounting or removal of fans
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- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
技术领域technical field
本发明涉及家用电器领域,尤其是涉及一种风扇及其装配方法。The invention relates to the field of household appliances, in particular to a fan and an assembly method thereof.
背景技术Background technique
相关技术中,随着现代工业的用工荒,人工制造费用的增加,以及现代社会对产品的外观要求越来越来高,同时对复杂功能的产品品质要求更高;所以现在设计的产品要求方便生产装配的少螺钉,且要求设计的产品外观达到无螺钉或少螺钉化,以形成高端化的产品。In related technologies, with the labor shortage in modern industry, the increase of artificial manufacturing costs, and the modern society's higher and higher requirements for the appearance of products, at the same time, higher quality requirements for products with complex functions; so the products designed now require convenience. Production and assembly requires fewer screws, and the appearance of the designed product is required to be screw-free or less-screwed, so as to form a high-end product.
另外,在现有的风扇中,风扇的摇头机构多采用齿箱或者是同步电机结合曲柄加上连杆来运行,采用的机构方式为四连杆机构,以带动风扇的机头运动实现其左右或上下的摇头。然而,现有的风扇的摇头机构属于运动部件,为风扇的核心部件,若轻易改动存在验证困难的问题,装配的零件多,装配困难,且装配操作工人员多,装配出错率高,装配不好易产生不良品,主要为摇头异响、出现点头现象,或疾步、卡死等,且生产效率低,人工操作多,且不易操作,另外,还容易使风扇的低压启动不良。In addition, in the existing fans, the fan's shaking head mechanism mostly uses a gear box or a synchronous motor combined with a crank and a connecting rod to operate. Or shake your head up and down. However, the oscillating mechanism of the existing fan is a moving part, which is the core part of the fan. If it is easily changed, there will be problems in verification, many parts to be assembled, difficult to assemble, and there are many assembly operators, and the assembly error rate is high. It is easy to produce defective products, mainly due to abnormal head shaking, nodding, or scurrying, jamming, etc., and the production efficiency is low, and there are many manual operations, and it is not easy to operate. In addition, it is easy to cause the low-voltage start of the fan to fail.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明的一个目的在于提出一种风扇,所述风扇的装配效率高。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, an object of the invention is to propose a fan which is efficient to assemble.
本发明的另一个目的在于提出一种风扇的装配方法。Another object of the present invention is to provide a fan assembly method.
根据本发明第一方面的风扇,包括:机头组件;支撑组件,所述支撑组件设在所述机头组件的周向边缘的外侧且沿所述机头组件的周向延伸,其中所述机头组件相对于所述支撑组件可转动,所述支撑组件包括前后设置的第一支撑壳和第二支撑壳,所述第一支撑壳和所述第二支撑壳通过多个支撑壳卡扣固定连接,所述多个支撑壳卡扣隐藏在所述第一支撑壳和所述第二支撑壳内;以及底盘组件,所述底盘组件设在所述支撑组件的底部,所述底盘组件用于支撑所述机头组件和所述支撑组件。The fan according to the first aspect of the present invention includes: a head assembly; a support assembly, the support assembly is arranged on the outside of the peripheral edge of the head assembly and extends along the circumference of the head assembly, wherein the The head assembly is rotatable relative to the support assembly, the support assembly includes a first support shell and a second support shell arranged front and back, and the first support shell and the second support shell are buckled by a plurality of support shells Fixedly connected, the plurality of support shells are buckled and hidden in the first support shell and the second support shell; and a chassis assembly, the chassis assembly is arranged at the bottom of the support assembly, and the chassis assembly is used for supporting the head assembly and the support assembly.
根据本发明的风扇,通过使支撑组件的第一支撑壳和第二支撑壳通过多个支撑壳卡扣固定连接,且使多个支撑壳卡扣隐藏在第一支撑壳和第二支撑壳内,极大地提高了第一支撑壳和第二支撑壳的装配效率,从而降低了成本,且提升了风扇的整体品质。According to the fan of the present invention, the first support shell and the second support shell of the support assembly are fastened and fixedly connected through a plurality of support shells, and the multiple support shells are snapped and hidden in the first support shell and the second support shell , which greatly improves the assembly efficiency of the first supporting shell and the second supporting shell, thereby reducing the cost and improving the overall quality of the fan.
根据本发明的一些实施例,所述第一支撑壳和所述第二支撑壳通过至少一个第一定位结构定位并通过第一紧固件固定连接。According to some embodiments of the present invention, the first support shell and the second support shell are positioned by at least one first positioning structure and fixedly connected by a first fastener.
具体地,所述第一紧固件穿过所述第一支撑壳后与所述第二支撑壳固定,所述第一支撑壳的远离所述第二支撑壳的一侧表面上设有装饰壳,所述装饰壳覆盖所述第一紧固件。Specifically, the first fastener is fixed to the second support shell after passing through the first support shell, and the surface of the first support shell away from the second support shell is provided with a decoration a shell, the decorative shell covers the first fastener.
进一步地,所述装饰壳通过卡扣结构连接至所述第一支撑壳,所述卡扣结构隐藏在所述装饰壳和所述第一支撑壳内。Further, the decoration shell is connected to the first support shell through a buckle structure, and the buckle structure is hidden in the decoration shell and the first support shell.
根据本发明的一些实施例,所述第二支撑壳内设有电源板,所述电源板通过至少一个第二定位结构定位在所述第二支撑壳内并通过第二紧固件固定在所述第二支撑壳内。According to some embodiments of the present invention, a power board is arranged inside the second supporting shell, and the power board is positioned in the second supporting shell by at least one second positioning structure and fixed on the second supporting shell by a second fastener. inside the second support shell.
具体地,所述第二定位结构包括:两个支撑限位件,两个所述支撑限位件左右彼此间隔设置,每个所述支撑限位件连接在所述第二支撑壳的内表面上,且每个所述支撑限位件包括支撑部和限位部,所述支撑部设在所述电源板的底部以支撑所述电源板,所述限位件设在所述电源板的侧面;卡扣件,所述卡扣件连接在所述第二支撑壳的内表面上,所述卡扣件位于所述电源板的顶部并扣住所述电源板。Specifically, the second positioning structure includes: two support limiters, the two support limiters are spaced apart from each other on the left and right, and each support limiter is connected to the inner surface of the second support shell , and each of the support limiters includes a support portion and a limit portion, the support portion is arranged at the bottom of the power board to support the power board, and the limiter is arranged at the bottom of the power board Side: buckle, the buckle is connected to the inner surface of the second supporting shell, the buckle is located on the top of the power board and fastens the power board.
根据本发明的一些实施例,所述支撑组件的两端从所述机头组件的底部分别沿所述机头组件的周向边缘向上延伸至所述机头组件的左侧和右侧,其中所述机头组件可转动地连接在所述支撑组件的所述两端之间。According to some embodiments of the present invention, both ends of the support assembly extend upwards from the bottom of the head assembly along the peripheral edge of the head assembly to the left and right sides of the head assembly, wherein The head assembly is rotatably connected between the two ends of the support assembly.
根据本发明的一些实施例,所述支撑组件通过电机和带传动机构相对于所述底盘组件可转动。According to some embodiments of the present invention, the supporting assembly is rotatable relative to the chassis assembly through a motor and a belt transmission mechanism.
根据本发明第二方面的风扇的装配方法,所述风扇包括机头组件、设在所述机头组件的周向边缘的外侧且沿所述机头组件的周向延伸的支撑组件、以及底盘组件,所述机头组件包括前后连接的第一网罩和第二网罩、设在所述第二网罩上的驱动电机、以及设在所述第一网罩和所述第二网罩内且与所述驱动电机相连的风叶,所述机头组件相对于所述支撑组件可转动,所述支撑组件包括前后设置的第一支撑壳和第二支撑壳,所述第一支撑壳和所述第二支撑壳通过多个支撑壳卡扣固定连接,所述多个支撑壳卡扣隐藏在所述第一支撑壳和所述第二支撑壳内,所述第二支撑壳内设有电源板,所述电源板通过第二定位结构定位在所述第二支撑壳内并通过至多两个第二紧固件固定在所述第二支撑壳内,所述第一支撑壳的远离所述第二支撑壳的一侧表面上设有装饰壳,所述底盘组件设在所述支撑组件的底部,所述底盘组件用于支撑所述机头组件和所述支撑组件,所述装配方法包括以下步骤:将所述第二网罩与所述驱动电机连接;将所述电源板通过至少一个所述第二定位结构和所述第二紧固件安装在所述第二支撑壳内;将安装有所述驱动电机的所述第二网罩装配至安装有所述电源板的所述第二支撑壳上以得到第二支撑壳组件;将所述第一支撑壳通过所述多个支撑壳卡扣安装在所述第二支撑壳组件上;将所述装饰壳连接在所述第一支撑壳上;将所述风叶、所述第一网罩依次安装至所述驱动电机和所述第二网罩;将底盘组件安装至装配到位的所述机头组件和所述支撑组件的底部。According to the fan assembly method according to the second aspect of the present invention, the fan includes a head assembly, a support assembly provided outside the circumferential edge of the head assembly and extending along the circumference of the head assembly, and a chassis Assemblies, the head assembly includes a first mesh cover and a second mesh cover connected front and back, a driving motor arranged on the second mesh cover, and a drive motor arranged on the first mesh cover and the second mesh cover The fan blade inside and connected with the drive motor, the head assembly is rotatable relative to the support assembly, the support assembly includes a first support shell and a second support shell arranged in front and behind, the first support shell It is fixedly connected with the second support shell through a plurality of support shell buckles, and the multiple support shell snaps are hidden in the first support shell and the second support shell, and the second support shell is equipped with There is a power board, the power board is positioned in the second support shell by the second positioning structure and fixed in the second support shell by at most two second fasteners, and the distance from the first support shell is A decorative shell is provided on one side surface of the second support shell, the chassis assembly is arranged at the bottom of the support assembly, the chassis assembly is used to support the head assembly and the support assembly, and the assembly The method includes the following steps: connecting the second net cover with the drive motor; installing the power board in the second supporting shell through at least one of the second positioning structure and the second fastener ; Assemble the second net cover with the drive motor installed on the second support shell with the power board installed to obtain a second support shell assembly; pass the first support shell through the multiple The first supporting shell is buckled and installed on the second supporting shell assembly; the decorative shell is connected to the first supporting shell; the fan blade and the first net cover are sequentially installed on the driving motor and said second grille; installing a chassis assembly to the bottom of said nose assembly and said support assembly assembled in place.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1是根据本发明实施例的风扇的爆炸图;FIG. 1 is an exploded view of a fan according to an embodiment of the present invention;
图2是图1中所示的第二支撑壳组件的示意图;Fig. 2 is the schematic diagram of the second supporting shell assembly shown in Fig. 1;
图3是图2中圈示的A部的放大图;Fig. 3 is an enlarged view of part A circled in Fig. 2;
图4是图1中所示的第一支撑壳、电机和带传动机构的装配示意图;Fig. 4 is a schematic diagram of the assembly of the first support shell, the motor and the belt transmission mechanism shown in Fig. 1;
图5是图1中所示的机头组件和支撑组件的装配示意图;Fig. 5 is a schematic diagram of the assembly of the head assembly and the support assembly shown in Fig. 1;
图6是根据本发明实施例的风扇的装配示意图;Fig. 6 is an assembly diagram of a fan according to an embodiment of the present invention;
图7是根据本发明另一个实施例的风扇的装配示意图;Fig. 7 is an assembly schematic diagram of a fan according to another embodiment of the present invention;
图8是根据本发明实施例的风扇的爆炸图;8 is an exploded view of a fan according to an embodiment of the present invention;
图9是图8中所示的电机和带传动机构的装配示意图;Fig. 9 is a schematic diagram of the assembly of the motor and the belt transmission mechanism shown in Fig. 8;
图10是图8中所示的第一支撑壳、电机和带传动机构的装配示意图;Fig. 10 is a schematic diagram of the assembly of the first support shell, the motor and the belt transmission mechanism shown in Fig. 8;
图11是图8中所示的第一支撑壳的局部示意图;Fig. 11 is a partial schematic view of the first support shell shown in Fig. 8;
图12是图8中所示的旋转支撑架和固定柱的示意图;Fig. 12 is a schematic diagram of the rotating support frame and the fixed column shown in Fig. 8;
图13是图8中所示的第一支撑壳、电机、带传动机构和旋转支撑架的示意图;Fig. 13 is a schematic diagram of the first supporting shell, the motor, the belt transmission mechanism and the rotating support frame shown in Fig. 8;
图14是图13中所示的第一支撑壳、电机、带传动机构和旋转支撑架的另一个角度的示意图。Fig. 14 is a schematic diagram of another angle of the first supporting shell, the motor, the belt transmission mechanism and the rotating support frame shown in Fig. 13 .
附图标记:Reference signs:
100:风扇;100: fan;
1:机头组件;11:第一网罩;12:第二网罩;13:驱动电机;1: head assembly; 11: first net cover; 12: second net cover; 13: drive motor;
14:风叶;15:叶锁;16:装饰盖;14: wind blade; 15: leaf lock; 16: decorative cover;
2:支撑组件;21:第一支撑壳;211:第一定位柱;212:轴承;213:支撑组件管;2: support assembly; 21: first support shell; 211: first positioning column; 212: bearing; 213: support assembly tube;
22:第二支撑壳;221:第二定位柱;222:加强筋;22: second supporting shell; 221: second positioning column; 222: reinforcing rib;
223:支撑限位件;2231:支撑部;2232:限位部;2233:止抵部;223: support limit part; 2231: support part; 2232: limit part; 2233: stop part;
224:卡扣件;225:第二安装孔;224: buckle; 225: second mounting hole;
23:装饰壳;24:装饰面板;25:旋转定位片;23: decorative shell; 24: decorative panel; 25: rotating positioning piece;
3:底盘组件;31:旋转固定座;32:支撑柱;33:柱管;3: Chassis assembly; 31: Rotating fixed seat; 32: Support column; 33: Column tube;
34:连接板;35:底盘盖;36:黑胶件;34: Connecting plate; 35: Chassis cover; 36: Vinyl parts;
37:旋转支撑架;371:固定柱;37: rotating support frame; 371: fixed column;
3721:台阶面;3722:限位凸起;3723:过线孔;3721: step surface; 3722: limit protrusion; 3723: wire hole;
4:带传动机构;41:主动轮;42:从动轮;43:皮带;4: belt transmission mechanism; 41: driving wheel; 42: driven wheel; 43: belt;
5:电机;51:输出轴。5: motor; 51: output shaft.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Rear", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Axial", "Radial", "Circumferential" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
下面参考图1-图14描述根据本发明实施例的风扇100。风扇100可以为落地扇。在本申请下面的描述中,以风扇100为落地扇为例进行说明。当然,本领域的技术人员可以理解,根据本发明的风扇100还可以为台扇等。The following describes a fan 100 according to an embodiment of the present invention with reference to FIGS. 1-14 . The fan 100 can be a stand fan. In the following description of the present application, the fan 100 is taken as a floor fan as an example for illustration. Of course, those skilled in the art can understand that the fan 100 according to the present invention can also be a table fan or the like.
如图1所示,根据本发明第一方面实施例的风扇100例如落地扇,包括机头组件1、支撑组件2以及底盘组件3。As shown in FIG. 1 , a fan 100 according to an embodiment of the first aspect of the present invention, such as a stand fan, includes a head assembly 1 , a support assembly 2 and a chassis assembly 3 .
参照图1并结合图6-图7,机头组件1包括前后连接的第一网罩11和第二网罩12、设在第二网罩12上的驱动电机13、以及设在第一网罩11和第二网罩12内且与驱动电机13相连的风叶14,驱动电机13用于驱动风叶14旋转。其中,第一网罩11连接在第二网罩12的前侧。进一步地,风叶14和第一网罩11之间设有叶锁15,且第一网罩11的前表面的中心处设有装饰盖16。Referring to Fig. 1 and in conjunction with Fig. 6-Fig. 7, head assembly 1 comprises the first mesh cover 11 and the second mesh cover 12 that are connected front and back, the driving motor 13 that is arranged on the second mesh cover 12, and is located at the first mesh cover 13. The fan blades 14 inside the cover 11 and the second mesh cover 12 are connected to the driving motor 13, and the driving motor 13 is used to drive the fan blades 14 to rotate. Wherein, the first net cover 11 is connected to the front side of the second net cover 12 . Further, a leaf lock 15 is provided between the blades 14 and the first net cover 11 , and a decoration cover 16 is provided at the center of the front surface of the first net cover 11 .
支撑组件2设在机头组件1的周向边缘的外侧,且支撑组件2沿机头组件1的周向延伸,其中机头组件1相对于支撑组件2可转动。支撑组件2对机头组件1起到支撑的作用,且使机头组件1相对于支撑组件2例如可上下旋转。此外,风扇100例如落地扇的电路板、按键组件、连接电路的电控模块、以及下文中的电源板、电机5和带传动机构4等可以均设在支撑组件2内。这里,需要说明的是,方向“外”可以理解为朝向远离机头组件1中心的方向,其相反方向被定义为“内”。The support assembly 2 is arranged on the outside of the peripheral edge of the head assembly 1 , and the support assembly 2 extends along the circumference of the head assembly 1 , wherein the head assembly 1 is rotatable relative to the support assembly 2 . The support assembly 2 supports the head assembly 1 and enables the head assembly 1 to rotate up and down relative to the support assembly 2 . In addition, the fan 100 such as the circuit board of the floor fan, the button assembly, the electric control module connected to the circuit, and the power board, the motor 5 and the belt transmission mechanism 4 hereinafter can all be arranged in the support assembly 2 . Here, it should be noted that the direction "outward" can be understood as a direction away from the center of the handpiece assembly 1, and the opposite direction is defined as "inward".
具体地,支撑组件2包括前后设置的第一支撑壳21和第二支撑壳22,第二支撑壳22连接在第一支撑壳21的后侧,第一支撑壳21的后侧敞开且第二支撑壳22的前侧敞开,以便于将电路板、按键组件、电控模块、电源板等安装在第一支撑壳21和第二支撑壳22内。其中,第一支撑壳21和第二支撑壳22通过多个支撑壳卡扣固定连接,多个支撑壳卡扣隐藏在第一支撑壳21和第二支撑壳22内。例如,如图4所示,多个支撑壳卡扣沿第一支撑壳21和第二支撑壳22的周向间隔设置。由此,通过采用多个支撑壳卡扣的方式,极大地方便了第一支撑壳21和第二支撑壳22之间的装配,提高了装配效率,且由于多个支撑壳卡扣均隐藏在第一支撑壳21和第二支撑壳22内,从装配完成后的风扇100的外观上看不到支撑壳卡扣,从而提升了风扇100的品质。Specifically, the support assembly 2 includes a first support shell 21 and a second support shell 22 arranged front and back, the second support shell 22 is connected to the rear side of the first support shell 21, the rear side of the first support shell 21 is open and the second The front side of the supporting shell 22 is open, so that circuit boards, button assemblies, electric control modules, power boards, etc. can be installed in the first supporting shell 21 and the second supporting shell 22 . Wherein, the first support shell 21 and the second support shell 22 are fixedly connected by a plurality of support shell snaps, and the multiple support shells are snapped and hidden in the first support shell 21 and the second support shell 22 . For example, as shown in FIG. 4 , a plurality of supporting shell buckles are arranged at intervals along the circumferential direction of the first supporting shell 21 and the second supporting shell 22 . Thus, by adopting a plurality of support shell snaps, the assembly between the first support shell 21 and the second support shell 22 is greatly facilitated, and the assembly efficiency is improved, and since the multiple support shell snaps are all hidden in In the first supporting shell 21 and the second supporting shell 22 , no buckling of the supporting shells can be seen from the appearance of the assembled fan 100 , thereby improving the quality of the fan 100 .
底盘组件3设在支撑组件2的底部,底盘组件3用于支撑机头组件1和支撑组件2。其中,底盘组件3可以与支撑组件2可拆卸地相连,使支撑组件2可以与不同高度的底盘组件3相连,以使风扇100可以适用于不同的场合。例如,如图6所示,当底盘组件3的高度较高时,底盘组件3可以直接放在地面上,作为落地扇使用。当然,如图7所示,当底盘组件3的高度较低时,底盘组件3可以放在桌上,作为台扇使用。The chassis assembly 3 is arranged at the bottom of the support assembly 2 , and the chassis assembly 3 is used to support the nose assembly 1 and the support assembly 2 . Wherein, the chassis assembly 3 can be detachably connected with the support assembly 2, so that the support assembly 2 can be connected with the chassis assembly 3 of different heights, so that the fan 100 can be applied to different occasions. For example, as shown in FIG. 6 , when the height of the chassis assembly 3 is high, the chassis assembly 3 can be directly placed on the ground and used as a floor fan. Certainly, as shown in FIG. 7 , when the height of the chassis assembly 3 is relatively low, the chassis assembly 3 can be placed on a table and used as a desk fan.
根据本发明实施例的风扇100例如落地扇,通过使支撑组件2的第一支撑壳21和第二支撑壳22通过多个支撑壳卡扣固定连接,且使多个支撑壳卡扣隐藏在第一支撑壳21和第二支撑壳22内,极大地提高了第一支撑壳21和第二支撑壳22的装配效率,从而降低了成本,且提升了风扇100的整体品质。According to the fan 100 according to the embodiment of the present invention, for example, a floor fan, the first support shell 21 and the second support shell 22 of the support assembly 2 are fixedly connected by a plurality of support shell snaps, and the multiple support shell snaps are hidden in the second support shell. Inside the first supporting shell 21 and the second supporting shell 22 , the assembly efficiency of the first supporting shell 21 and the second supporting shell 22 is greatly improved, thereby reducing the cost and improving the overall quality of the fan 100 .
根据本发明的一些实施例,第一支撑壳21和第二支撑壳22通过至少一个第一定位结构定位并通过第一紧固件固定,由此,由于先采用第一定位结构进行定位,从而可以方便地将第一支撑壳21和第二支撑壳22对准,极大地提高了装配效率,然后再将第一支撑壳21和第二支撑壳22通过第一紧固件进行固定,使得第一支撑壳21和第二支撑壳22连接牢靠,而且,第一紧固件的数量优选至多两个,由于第一紧固件的数量少,从而进一步提高了装配效率,降低了人工成本。可选地,第一紧固件为螺钉,当然,第一紧固件还可以为螺栓等。According to some embodiments of the present invention, the first support shell 21 and the second support shell 22 are positioned by at least one first positioning structure and fixed by a first fastener, thus, since the first positioning structure is first used for positioning, thereby The first support shell 21 and the second support shell 22 can be aligned conveniently, which greatly improves the assembly efficiency, and then the first support shell 21 and the second support shell 22 are fixed by the first fastener, so that the second The first supporting shell 21 and the second supporting shell 22 are firmly connected, and the number of the first fasteners is preferably at most two, since the number of the first fasteners is small, the assembly efficiency is further improved and the labor cost is reduced. Optionally, the first fastener is a screw, of course, the first fastener may also be a bolt or the like.
具体而言,如图1、图2和图4所示,每个第一定位结构包括设在第一支撑壳21内的第一定位柱211和设在第二支撑壳22内的第二定位柱221,第一定位柱211内形成有第一定位槽,第二定位柱221的自由端(例如,图1中的前端)适于伸入第一定位槽内,由此,可以方便地将第一支撑壳21和第二支撑壳22前后对准,且方便后续采用第一紧固件紧固。进一步地,为了保证第二定位柱221的强度,第二定位柱221的外周壁上设有沿其周向间隔设置的多个加强筋222,每个加强筋222可以从第二支撑壳22的内壁向前延伸出。Specifically, as shown in FIG. 1 , FIG. 2 and FIG. 4 , each first positioning structure includes a first positioning column 211 provided in the first support shell 21 and a second positioning post 211 provided in the second support shell 22 . Post 221, the first positioning slot is formed in the first positioning post 211, the free end (for example, the front end among Fig. 1) of the second positioning post 221 is suitable for stretching in the first positioning slot, thus, can easily The first supporting shell 21 and the second supporting shell 22 are aligned front and rear, and are convenient to be fastened by the first fastener subsequently. Further, in order to ensure the strength of the second positioning column 221, a plurality of reinforcing ribs 222 arranged at intervals along its circumferential direction are provided on the outer peripheral wall of the second positioning column 221, and each reinforcing rib 222 can be obtained from the second supporting shell 22. The inner wall extends forward.
进一步地,上述至多两个第一紧固件穿过第一支撑壳21后与第二支撑壳22固定,例如,第一紧固件可以自前向后穿过第一支撑壳21后,与位于第一支撑壳21后侧的第二支撑壳22螺纹连接,以使第一支撑壳21和第二支撑壳22固定连接成一体。第一支撑壳21的远离第二支撑壳22的一侧表面(例如,图1中的前表面)上设有装饰壳23,装饰壳23覆盖上述至多两个第一紧固件,如图1和图6-图7所示,上述至多两个第一紧固件可以隐藏在装饰壳23内,从装配完成后的风扇100的外观上看不到第一紧固件,从而提升了风扇100的品质。Further, the above-mentioned at most two first fasteners pass through the first support shell 21 and are fixed to the second support shell 22, for example, the first fasteners can pass through the first support shell 21 from front to back, The second support shell 22 on the rear side of the first support shell 21 is screwed, so that the first support shell 21 and the second support shell 22 are fixedly connected as one. A decorative shell 23 is provided on the side surface (for example, the front surface in FIG. 1 ) of the first support shell 21 away from the second support shell 22, and the decorative shell 23 covers the above-mentioned at most two first fasteners, as shown in FIG. 1 As shown in FIGS. 6-7 , the above-mentioned at most two first fasteners can be hidden in the decorative shell 23, and the first fasteners cannot be seen from the appearance of the fan 100 after assembly, thereby improving the fan 100. quality.
进一步地,装饰壳23通过卡扣结构连接至第一支撑壳21,卡扣结构隐藏在装饰壳23和第一支撑壳21内。由此,通过设置卡扣结构,装饰壳23可以方便且牢靠地安装在第一支撑壳21上,从而进一步提高了装配效率,而且,由于卡扣结构隐藏在装饰壳23和第一支撑壳21内,从而从风扇100的外观上看不到卡扣结构,进一步保证了风扇100的美观性,进一步提升了风扇100的品质。例如,如图1所示,卡扣结构包括相互配合的卡扣和卡槽,卡扣可以从装饰壳23的后表面的边缘处向后延伸出,卡槽形成在第一支撑壳21的与卡扣相对的位置处,装配时,将装饰壳23从前向后扣装至第一支撑壳21,卡扣的自由端可以伸入卡槽内并与卡槽配合,使得装饰壳23可以牢靠地安装在第一支撑壳21的前表面上。Further, the decoration shell 23 is connected to the first support shell 21 through a buckle structure, and the buckle structure is hidden in the decoration shell 23 and the first support shell 21 . Thus, by providing the buckle structure, the decoration shell 23 can be conveniently and securely installed on the first support shell 21, thereby further improving the assembly efficiency, and, since the buckle structure is hidden between the decoration shell 23 and the first support shell 21 Therefore, the buckle structure cannot be seen from the appearance of the fan 100 , which further ensures the aesthetics of the fan 100 and further improves the quality of the fan 100 . For example, as shown in FIG. 1, the buckle structure includes a buckle and a slot that cooperate with each other. The buckle can extend backward from the edge of the rear surface of the decorative shell 23, and the slot is formed on the first supporting shell 21 and the slot. At the position opposite to the buckle, when assembling, fasten the decorative shell 23 to the first supporting shell 21 from front to back, the free end of the buckle can extend into the slot and cooperate with the slot, so that the decorative shell 23 can be securely attached to the first support shell 21. Installed on the front surface of the first supporting case 21 .
根据本发明的一些实施例,如图2和图3所示,第二支撑壳22内设有电源板,电源板通过第二定位结构定位在第二支撑壳22内并通过第二紧固件固定在第二支撑壳22内。由此,通过设置第二定位结构,电源板可以被定位在第二支撑壳22内,从而方便后续采用第二紧固件将电源板固定在第二支撑壳22内,提高了装配效率,而且,第一紧固件的数量优选至多两个,此时由于第二紧固件的数量至多为两个,第二紧固件的数量相对较少,从而进一步提高了装配效率,降低了人工成本。可选地,第二紧固件为螺钉,当然,第二紧固件还可以为螺栓等。According to some embodiments of the present invention, as shown in FIG. 2 and FIG. 3 , a power board is arranged inside the second supporting shell 22, and the power board is positioned in the second supporting shell 22 through a second positioning structure and passed through a second fastener. fixed in the second supporting shell 22 . Thus, by providing the second positioning structure, the power board can be positioned in the second support shell 22, thereby facilitating subsequent use of second fasteners to fix the power board in the second support shell 22, improving assembly efficiency, and , the number of the first fasteners is preferably at most two. At this time, since the number of the second fasteners is at most two, the number of the second fasteners is relatively small, thereby further improving the assembly efficiency and reducing the labor cost . Optionally, the second fastener is a screw, of course, the second fastener may also be a bolt or the like.
具体而言,如图2和图3所示,第二定位结构包括:两个支撑限位件223和卡扣件224,两个支撑限位件223左右彼此间隔设置,每个支撑限位件223连接在第二支撑壳22的内表面(例如,图2和图3中的前表面)上,且每个支撑限位件223包括支撑部2231和限位部2232,支撑部2231设在电源板的底部以支撑电源板,支撑部2231从第二支撑壳22的内表面向前延伸出超过电源板的前表面,支撑部2231可以防止电源板向下移动,限位件设在电源板的侧面,此时两个支撑限位件223的限位件分别位于电源板的左侧和右侧,由此,两个限位件可以限定电源板在左右方向上的运动。卡扣件224连接在第二支撑壳22的内表面上,卡扣件224位于电源板的顶部并扣住电源板,此时卡扣件224的卡口从卡扣件224的自由端向下向后倾斜延伸并与电源板的前表面相对,以防止电源板向前移动。进一步地,每个支撑限位件223还可以包括止抵部2233,止抵部2233位于电源板的后侧,以防止电源板继续向后运动。电源板的左侧和右侧分别形成有一个第二安装孔225,当电源板通过第二定位结构定位在第二支撑壳22内后,两个第二紧固件可以分别穿过电源板左侧和右侧的第二安装孔225螺纹连接至第二支撑壳22。Specifically, as shown in FIG. 2 and FIG. 3 , the second positioning structure includes: two support limiters 223 and buckle members 224, the two support limiters 223 are spaced apart from each other on the left and right, and each support limiter 223 is connected to the inner surface of the second support shell 22 (for example, the front surface in FIGS. The bottom of the board is used to support the power board. The support part 2231 extends forward from the inner surface of the second support shell 22 beyond the front surface of the power board. The support part 2231 can prevent the power board from moving downward. The stopper is located on the power board. On the side, at this time, the two limiters supporting the limiter 223 are respectively located on the left and right sides of the power board, thus, the two limiters can limit the movement of the power board in the left and right directions. The buckle 224 is connected to the inner surface of the second supporting shell 22, the buckle 224 is located on the top of the power board and fastens the power board, and the bayonet of the buckle 224 is downward from the free end of the buckle 224 Extends at an angle to the rear and faces the front surface of the power strip to prevent the power strip from moving forward. Further, each support limiting member 223 may further include a stop portion 2233, which is located at the rear side of the power board, so as to prevent the power board from continuing to move backward. A second mounting hole 225 is respectively formed on the left side and the right side of the power board. After the power board is positioned in the second supporting shell 22 through the second positioning structure, two second fasteners can pass through the left and right sides of the power board respectively. The second mounting holes 225 on the side and the right side are screwed to the second supporting case 22 .
根据本发明的一些实施例,如图1、图5-图7所示,支撑组件2的两端(例如,图1、图5-图7中的左端和右端)从机头组件1的底部分别沿机头组件1的周向边缘向上延伸至机头组件1的左侧和右侧,其中机头组件1可转动地连接在支撑组件2的上述两端之间。可选地,支撑组件2的上述两端可以向上延伸至略高于机头组件1的中心,以保证机头组件1的稳固性。两个第一紧固件可以分别位于支撑组件2的上述两端。According to some embodiments of the present invention, as shown in Fig. 1, Fig. 5-Fig. They respectively extend upwards to the left and right sides of the head assembly 1 along the peripheral edge of the head assembly 1 , wherein the head assembly 1 is rotatably connected between the two ends of the support assembly 2 . Optionally, the above-mentioned two ends of the support assembly 2 may extend upwards slightly higher than the center of the nose assembly 1 to ensure the stability of the nose assembly 1 . The two first fasteners may be respectively located at the above two ends of the support assembly 2 .
根据本发明的一些实施例,参照图4并结合图8-图14,支撑组件2通过电机5和带传动机构4相对于底盘组件3可转动。其中,电机5和带传动机构4可以设在第一支撑壳21和第二支撑壳22限定出的容纳空间内。According to some embodiments of the present invention, referring to FIG. 4 in combination with FIGS. 8-14 , the supporting assembly 2 is rotatable relative to the chassis assembly 3 through the motor 5 and the belt transmission mechanism 4 . Wherein, the motor 5 and the belt transmission mechanism 4 can be arranged in the accommodation space defined by the first support shell 21 and the second support shell 22 .
具体而言,如图9和图10所示,电机5固定在支撑组件2上,此时电机5相对于支撑组件2是固定不动的。可选地,电机5为同步电机,电机5可以通过紧固件如螺钉固定连接至支撑组件2,安装方便且连接牢靠,但不限于此。电机5具有输出轴51。Specifically, as shown in FIGS. 9 and 10 , the motor 5 is fixed on the support assembly 2 , and at this time the motor 5 is fixed relative to the support assembly 2 . Optionally, the motor 5 is a synchronous motor, and the motor 5 can be fixedly connected to the support assembly 2 through fasteners such as screws, which is convenient for installation and secure in connection, but is not limited thereto. The motor 5 has an output shaft 51 .
带传动机构4包括主动轮41、从动轮42和皮带43,主动轮41与输出轴51固定,此时主动轮41相对于输出轴51是固定不动,当电机5启动时输出轴51旋转,主动轮41可以随输出轴51一起转动。Belt transmission mechanism 4 comprises driving wheel 41, driven wheel 42 and belt 43, and driving wheel 41 is fixed with output shaft 51, and now driving wheel 41 is fixed relative to output shaft 51, and output shaft 51 rotates when motor 5 starts, The driving wheel 41 can rotate together with the output shaft 51 .
从动轮42固定在机体上,此时从动轮42相对于机体是固定不动的,从动轮42相对于机体不作旋转运动。皮带43张紧在主动轮41和从动轮42上,如图9所示,皮带43套设在主动轮41和从动轮42的外周且与主动轮41和从动轮42的外周配合。其中,主动轮41和从动轮42可以水平设置且位于同一水平面内,以减小带传动机构4在上下方向上的占用空间。The driven wheel 42 is fixed on the body. At this time, the driven wheel 42 is fixed relative to the body, and the driven wheel 42 does not rotate relative to the body. The belt 43 is tensioned on the driving pulley 41 and the driven pulley 42 , as shown in FIG. 9 , the belt 43 is sheathed on the outer circumference of the driving pulley 41 and the driven pulley 42 and cooperates with the outer circumference of the driving pulley 41 and the driven pulley 42 . Wherein, the driving wheel 41 and the driven wheel 42 can be arranged horizontally and located in the same horizontal plane, so as to reduce the occupied space of the belt transmission mechanism 4 in the up and down direction.
当电机5工作时,支撑组件2通过电机5和带传动机构4相对于机体旋转实现摇头。具体而言,电机5启动后,电机5的输出轴51可以带动主动轮41旋转,并将该动力通过皮带43传递给从动轮42,使从动轮42具有与主动轮41同向旋转的趋势,由于从动轮42是固定在底盘组件3上的,即从动轮42是不发生旋转的,从而上述动力将反作用在电机5上,使电机5带动整个支撑组件2和机头组件1相对于底盘组件3发生旋转,以实现左右摇头。When the motor 5 is working, the supporting assembly 2 rotates relative to the body through the motor 5 and the belt transmission mechanism 4 to realize shaking the head. Specifically, after the motor 5 is started, the output shaft 51 of the motor 5 can drive the driving wheel 41 to rotate, and transmit the power to the driven wheel 42 through the belt 43, so that the driven wheel 42 has a tendency to rotate in the same direction as the driving wheel 41. Because the driven wheel 42 is fixed on the chassis assembly 3, that is, the driven wheel 42 does not rotate, so the above-mentioned power will react on the motor 5, so that the motor 5 drives the entire support assembly 2 and the machine head assembly 1 relative to the chassis assembly. 3 rotates to achieve left and right shaking of the head.
由此,通过采用带传动机构4作为运动传输,其实际为无级循环机构,这种机构可以确保摇头时不会出现卡死现象,从而支撑组件2摇头时不会产生疾步。而且,通过采用电机5加上带传动机构4的方式,与传统的齿箱或者是同步电机结合曲柄加上连杆相比,改善了风扇100的装配难度,且零部件少,从而提高了装配效率。Therefore, by using the belt transmission mechanism 4 as the motion transmission, it is actually a stepless circulation mechanism, which can ensure that no jamming occurs when the head is shaken, so that the support assembly 2 will not cause jerky steps when the head is shaken. Moreover, by using the motor 5 plus the belt transmission mechanism 4, compared with the traditional gear box or the synchronous motor combined with the crank and the connecting rod, the difficulty of assembling the fan 100 is improved, and there are fewer parts, thereby improving the assembly process. efficiency.
可选地,主动轮41和从动轮42可以分别为齿轮,相应地,皮带43的内表面上可以形成有与主动轮41和从动轮42啮合的皮带43齿。但不限于此。Optionally, the driving wheel 41 and the driven wheel 42 can be respectively gears, and correspondingly, the belt 43 teeth meshing with the driving wheel 41 and the driven wheel 42 can be formed on the inner surface of the belt 43 . But not limited to this.
根据本发明实施例的风扇100例如落地扇,通过采用电机5和带传动机构4来实现摇头,减小了风扇100的装配难度,提高了生产效率。The fan 100 according to the embodiment of the present invention, such as a floor fan, uses the motor 5 and the belt transmission mechanism 4 to realize the oscillating head, which reduces the difficulty of assembling the fan 100 and improves the production efficiency.
根据本发明的一些实施例,支撑组件2上设有朝向底盘组件3延伸的支撑组件管213,底盘组件3上设有固定柱371,固定柱371的自由端(例如,图12中的上端)穿过支撑组件管213与从动轮42固定,其中支撑组件管213和固定柱371之间设有至少一个轴承212。由此,通过在支撑组件管213和固定柱371之间设置轴承212,具有周向运转支撑及长期的旋转运行轴向固定作用,使得支撑组件2的运动更加平稳。可选地,轴承212为两个且两个轴承212分别位于固定柱371的两端,轴承212为滚动轴承例如滚珠轴承212等。According to some embodiments of the present invention, the support assembly 2 is provided with a support assembly pipe 213 extending toward the chassis assembly 3, and the chassis assembly 3 is provided with a fixing column 371, and the free end of the fixing column 371 (for example, the upper end in FIG. 12 ) Pass through the support assembly tube 213 and fix with the driven wheel 42 , wherein at least one bearing 212 is provided between the support assembly tube 213 and the fixing post 371 . Therefore, by setting the bearing 212 between the support assembly pipe 213 and the fixed column 371, it has a circumferential running support and a long-term rotational axial fixing effect, so that the movement of the support assembly 2 is more stable. Optionally, there are two bearings 212 and the two bearings 212 are respectively located at both ends of the fixing column 371 , and the bearings 212 are rolling bearings such as ball bearings 212 and the like.
例如,如图10-图12所示,第一支撑壳21的底部设有竖直向下延伸的支撑组件管213,支撑组件管213优选为圆管,固定柱371竖直向上延伸且与支撑组件2的容纳空间相通,固定柱371的横截面积小于支撑组件管213的横截面积,从而固定柱371的上端可以向上伸入支撑组件管213内并伸入容纳空间内与从动轮42相连,此时支撑组件管213的上端和下端内分别设有轴承212,轴承212可以通过过盈配合的方式压入支撑组件管213内。For example, as shown in FIGS. 10-12 , the bottom of the first support shell 21 is provided with a support assembly pipe 213 extending vertically downwards, the support assembly pipe 213 is preferably a round pipe, and the fixing column 371 extends vertically upwards and is connected with the support The accommodating space of the assembly 2 is connected, and the cross-sectional area of the fixing column 371 is smaller than that of the supporting assembly tube 213, so that the upper end of the fixing column 371 can extend upwards into the supporting assembly tube 213 and extend into the accommodating space to be connected with the driven wheel 42 At this time, the upper end and the lower end of the support assembly tube 213 are provided with bearings 212 respectively, and the bearings 212 can be pressed into the support assembly tube 213 by way of interference fit.
可选地,固定柱371的自由端的横截面为非圆形面。由此,可以有效限定从动轮42在固定柱371的周向上的运动。例如,在图12的示例中,固定柱371的上端的横截面形状大体为长圆形,相应地,从动轮42上可以形成有与固定柱371的上端的外轮廓形状相适配的配合槽,即长圆形槽,当从动轮42安装到固定柱371上后,从动轮42相对于固定柱371不能旋转。可以理解的是,固定柱371的自由端的横截面还可以是三角形、长方形、椭圆形、多段曲线例如圆弧线依次首尾相连构成的形状等,只要能起到限定从动轮42在固定柱371的周向上的运动即可。Optionally, the cross section of the free end of the fixing post 371 is a non-circular surface. Thus, the movement of the driven wheel 42 in the circumferential direction of the fixing post 371 can be effectively limited. For example, in the example of FIG. 12 , the cross-sectional shape of the upper end of the fixed post 371 is generally oblong, and correspondingly, the driven wheel 42 may be formed with a matching groove adapted to the outer contour shape of the upper end of the fixed post 371 , that is, the oblong groove, when the driven wheel 42 is installed on the fixed column 371, the driven wheel 42 cannot rotate relative to the fixed column 371. It can be understood that the cross section of the free end of the fixed column 371 can also be a triangle, a rectangle, an ellipse, a multi-segment curve, such as a shape formed by connecting end to end in turn, as long as it can limit the position of the driven wheel 42 on the fixed column 371. Circumferential movement is sufficient.
根据本发明的进一步实施例,支撑组件2和底盘组件3之间设有旋转限位结构,旋转限位结构用于使支撑组件2相对于底盘组件3旋转预定夹角。由此,通过设置旋转限位结构,可以限定支撑组件2相对于底盘组件3的旋转角度(即风扇100的摇头角度)。According to a further embodiment of the present invention, a rotation limiting structure is provided between the support assembly 2 and the chassis assembly 3 , and the rotation limiting structure is used to rotate the support assembly 2 relative to the chassis assembly 3 by a predetermined angle. Therefore, by setting the rotation limiting structure, the rotation angle of the support assembly 2 relative to the chassis assembly 3 (ie, the swing angle of the fan 100 ) can be limited.
具体而言,参照图12并结合图13-图14,底盘组件3包括旋转支撑架37,旋转支撑架37套设在固定柱371外,且旋转支撑架37与固定柱371的外周面彼此间隔开,旋转支撑架37与固定柱371优选同轴设置。例如,旋转支撑架37可以为顶部敞开的台阶结构,装配到位后,支撑组件2适于支撑在旋转支撑架37上,从而保证了支撑组件2的稳固性。其中支撑组件管213位于旋转支撑架37和固定柱371之间,此时支撑组件管213的下端可以向下伸入旋转支撑架37和固定柱371之间的空间。旋转支撑架37可以与固定柱371一体成型。Specifically, referring to FIG. 12 and in combination with FIGS. 13-14 , the chassis assembly 3 includes a rotating support frame 37 , the rotating support frame 37 is sleeved outside the fixed column 371 , and the outer peripheral surfaces of the rotating support frame 37 and the fixed column 371 are spaced from each other. On the other hand, the rotating support frame 37 and the fixed column 371 are preferably arranged coaxially. For example, the rotating support frame 37 may be a stepped structure with an open top. After being assembled in place, the supporting assembly 2 is suitable to be supported on the rotating supporting frame 37 , thereby ensuring the stability of the supporting assembly 2 . Wherein the support assembly pipe 213 is located between the rotating support frame 37 and the fixed post 371 , at this moment, the lower end of the support assembly pipe 213 can extend downward into the space between the rotating support frame 37 and the fixed post 371 . The rotating support frame 37 can be integrally formed with the fixed column 371 .
其中,旋转限位结构包括:限位槽和限位凸起3722,限位槽形成在支撑组件2上,限位凸起3722设在旋转支撑架37上,且限位凸起3722与限位槽配合,当支撑组件2转动时,限位凸起3722在限位槽内可移动,当限位凸起3722与限位槽的两端的侧壁接触时,由于限位槽的侧壁的止挡作用,限位凸起3722不能继续向限位槽的该端运动,从而有效地限定了支撑组件2的旋转角度,且限位凸起3722同时具有与支撑组件2装配定位的作用。其中限位凸起3722可以设在旋转支撑架37的台阶面3721上,如图12所示。可选地,限位槽为形成为弧形槽。Wherein, the rotation limiting structure includes: a limiting groove and a limiting protrusion 3722, the limiting groove is formed on the support assembly 2, the limiting protrusion 3722 is arranged on the rotating support frame 37, and the limiting protrusion 3722 is connected to the limiting protrusion 3722. When the support assembly 2 rotates, the stop projection 3722 is movable in the stop slot. When the stop projection 3722 contacts the side walls at both ends of the stop slot, due to the stop of the side wall of the stop slot Due to the blocking effect, the limit protrusion 3722 cannot continue to move towards the end of the limit groove, thereby effectively limiting the rotation angle of the support assembly 2 , and the limit protrusion 3722 has the function of assembling and positioning the support assembly 2 at the same time. Wherein the limiting protrusion 3722 can be provided on the stepped surface 3721 of the rotating support frame 37, as shown in FIG. 12 . Optionally, the limiting groove is formed as an arc-shaped groove.
进一步地,限位凸起3722上形成有过线孔3723,如图12所示,限位凸起3722为中空结构,风扇100中的相关导线等可以由该过线孔3723穿过,既方便了风扇100内的走线,又节省了限位凸起3722的材料,降低了成本。Furthermore, a wire passing hole 3723 is formed on the limiting protrusion 3722. As shown in FIG. The wiring in the fan 100 is simplified, and the material of the limiting protrusion 3722 is saved, thereby reducing the cost.
可选地,支撑组件2相对底盘组件3的最大旋转角度为α,其中,α满足:α=90°。当风扇100例如落地扇工作时,支撑组件2可以相对于底盘组件3分别向左和向右旋转45°。可以理解的是,支撑组件2相对底盘组件3的最大旋转角度α的具体数值可以根据实际需求而适应性改变,以更好地满足实际需求,例如,α还可以为75°、120°等。Optionally, the maximum rotation angle of the support assembly 2 relative to the chassis assembly 3 is α, where α satisfies: α=90°. When the fan 100 such as a floor fan is working, the support assembly 2 can rotate 45° to the left and to the right relative to the chassis assembly 3 . It can be understood that the specific value of the maximum rotation angle α of the support assembly 2 relative to the chassis assembly 3 can be adaptively changed according to actual needs to better meet actual needs, for example, α can also be 75°, 120°, etc.
根据本发明实施例的风扇100的装配过程如下:The assembly process of the fan 100 according to the embodiment of the present invention is as follows:
首先在支撑组件2上装上带有装配好主动轮41和皮带43的电机5例如同步电机;First load onto the support assembly 2 with the motor 5 such as the synchronous motor that has assembled the driving wheel 41 and the belt 43;
然后在支撑组件管213内的上端和下端分别安装轴承212;Then install the bearing 212 respectively at the upper end and the lower end in the support assembly pipe 213;
接着将装配有电机5、主动轮41、皮带43和轴承212的支撑组件2插入带有固定轴的旋转支撑架37内;Then the support assembly 2 equipped with motor 5, driving wheel 41, belt 43 and bearing 212 is inserted in the rotating support frame 37 with fixed shaft;
再将从动轮42固定到固定柱371的自由端,并使从动轮42嵌入皮带43内,使得皮带43在主动轮41和从动轮42的齿上运行;Then the driven wheel 42 is fixed to the free end of the fixed column 371, and the driven wheel 42 is embedded in the belt 43, so that the belt 43 runs on the teeth of the driving wheel 41 and the driven wheel 42;
整个带传动机构4装配完成后,再将上述装配后的部件装入到旋转固定座31中,最后插上柱管33,柱管33连接底盘,由此,完成风扇100的组装。After the entire belt transmission mechanism 4 is assembled, the above-mentioned assembled components are put into the rotating fixed seat 31 , and finally the column tube 33 is inserted, and the column tube 33 is connected to the chassis, thereby completing the assembly of the fan 100 .
其中,在将电机5、主动轮41、皮带43和轴承212装配至支撑组件2时,可以先将主动轮41固定到电机5的输出轴51上,同时将皮带43套设在主动轮41外,然后对电机5进行螺钉固定,例如,电机5具有径向相对且向外延伸的两个固定耳,在两个固定耳上分别打上螺钉,以实现对电机5的固定。轴承212可以通过过盈配合的方式压入到支撑组件管213内。Wherein, when the motor 5, the driving wheel 41, the belt 43 and the bearing 212 are assembled to the support assembly 2, the driving wheel 41 can be fixed on the output shaft 51 of the motor 5 first, and the belt 43 is set outside the driving wheel 41 at the same time. , and then fix the motor 5 with screws. For example, the motor 5 has two fixing ears that are diametrically opposite and extending outwards, and screws are respectively screwed on the two fixing ears to realize the fixing of the motor 5 . The bearing 212 can be pressed into the support assembly tube 213 through an interference fit.
由此,根据本发明实施例的风扇100的摇头原理是由同步电机作为驱动力,同步电机带动主动轮41、从动轮42及皮带43,从动轮42固定在柱管33、旋转支撑架37上作为固定基体,同步电机则固定在支撑组件2上,以同步电机的运动带动支撑组件2左右摇头。Therefore, the principle of shaking the head of the fan 100 according to the embodiment of the present invention is to use the synchronous motor as the driving force, and the synchronous motor drives the driving wheel 41, the driven wheel 42 and the belt 43, and the driven wheel 42 is fixed on the column tube 33 and the rotating support frame 37 As a fixed base, the synchronous motor is fixed on the support assembly 2, and the movement of the synchronous motor drives the support assembly 2 to shake its head left and right.
根据本发明实施例的风扇100是为了改变其运动结构,采用双皮带43轮的运行方式,机构运行稳定,方便生产的装配,提高生产效率,且降低风扇100生产的不良率及总装的生产难度,保证了装配的一致性和生产的可靠性。而且,带传动运动无死点位置,不易出现摇头疾步,确保了摇头不易产生异响和卡死现象,给用户带来了不同的体验感。According to the fan 100 of the embodiment of the present invention, in order to change its motion structure, the operation mode of double belt 43 wheels is adopted, the mechanism operates stably, the assembly of production is convenient, the production efficiency is improved, and the defect rate of the production of the fan 100 and the production difficulty of the final assembly are reduced. , to ensure the consistency of assembly and the reliability of production. Moreover, there is no dead point in the belt drive movement, and it is not easy to shake the head and walk quickly, which ensures that the head shaking is not easy to produce abnormal noise and stuck phenomenon, and brings a different sense of experience to the user.
根据本发明第二方面实施例的风扇100例如落地扇的装配方法。其中,如图1-图14所示,风扇100包括机头组件1、设在机头组件1的周向边缘的外侧且沿机头组件1的周向延伸的支撑组件2、以及底盘组件3,机头组件1包括前后连接的第一网罩11和第二网罩12、设在第二网罩12上的驱动电机13、以及设在第一网罩11和第二网罩12内且与驱动电机13相连的风叶14,机头组件1相对于支撑组件2可转动,支撑组件2包括前后设置的第一支撑壳21和第二支撑壳22,第一支撑壳21和第二支撑壳22通过多个支撑壳卡扣固定连接,多个支撑壳卡扣隐藏在第一支撑壳21和第二支撑壳22内,第二支撑壳22内设有电源板,电源板通过至少一个第二定位结构定位在第二支撑壳22内并通过第二紧固件固定在第二支撑壳22内,第一支撑壳21的远离第二支撑壳22的一侧表面上设有装饰壳23,底盘组件3设在支撑组件2的底部,底盘组件3用于支撑机头组件1和支撑组件2。An assembly method of a fan 100 such as a floor fan according to the embodiment of the second aspect of the present invention. Wherein, as shown in FIGS. 1-14 , the fan 100 includes a head assembly 1 , a support assembly 2 arranged outside the peripheral edge of the head assembly 1 and extending along the circumference of the head assembly 1 , and a chassis assembly 3 The head assembly 1 includes a first mesh cover 11 and a second mesh cover 12 connected front and back, a drive motor 13 arranged on the second mesh cover 12, and a drive motor 13 arranged in the first mesh cover 11 and the second mesh cover 12 and The fan blade 14 connected with the drive motor 13, the head assembly 1 is rotatable relative to the support assembly 2, the support assembly 2 includes a first support shell 21 and a second support shell 22 arranged front and back, the first support shell 21 and the second support shell The shells 22 are fixedly connected by a plurality of support shell buckles, and the multiple support shell snaps are hidden in the first support shell 21 and the second support shell 22. The second support shell 22 is provided with a power board, and the power board passes through at least one first support shell. The two positioning structures are positioned in the second support shell 22 and fixed in the second support shell 22 by a second fastener. A decorative shell 23 is provided on the surface of the first support shell 21 away from the second support shell 22. The chassis assembly 3 is arranged at the bottom of the support assembly 2 , and the chassis assembly 3 is used to support the nose assembly 1 and the support assembly 2 .
其中,上述风扇100的装配方法包括以下步骤:Wherein, the assembly method of the fan 100 includes the following steps:
将第二网罩12与驱动电机13连接;The second net cover 12 is connected with the drive motor 13;
将电源板通过至少一个第二定位结构和第二紧固件安装在第二支撑壳22内;installing the power board in the second supporting shell 22 through at least one second positioning structure and a second fastener;
将安装有驱动电机13的第二网罩12装配至安装有电源板的第二支撑壳22上以得到第二支撑壳22组件;Assembling the second net cover 12 with the drive motor 13 installed on the second support shell 22 with the power board installed to obtain the second support shell 22 assembly;
将第一支撑壳21通过多个支撑壳卡扣安装在第二支撑壳22组件上;Installing the first support shell 21 on the assembly of the second support shell 22 through a plurality of support shells;
将装饰壳23连接在第一支撑壳21上;Connect the decorative shell 23 to the first supporting shell 21;
将风叶14、第一网罩11依次安装至驱动电机13和第二网罩12;Install the fan blade 14 and the first net cover 11 to the drive motor 13 and the second net cover 12 in sequence;
将底盘组件3安装至装配到位的机头组件1和支撑组件2的底部。Install the chassis assembly 3 to the bottom of the assembled nose assembly 1 and support assembly 2 .
例如,具体而言,在装配时,首先,可以将驱动电机13和第二网罩12进行固定装配,并将风扇100的机头线布置好,如图2所示;接着,将电源板扣装到第二支撑壳22内,此时采用两个第二紧固件将电源板和第二支撑壳22固定;然后,将机头组件1的第二网罩12左侧和右侧的扣耳卡入第二支撑壳22左侧和右侧的卡槽中,由此,得到第二支撑壳22组件。在装配第一支撑壳21组件时,可以将第一支撑壳21作为基体,然后将按键组件、电路板、电机5和带传动机构4、以及电控模块安装至第一支撑壳21,并接好线路和电源。接着,将第一支撑壳21组件和第二支撑壳22组件装配,具体地,先将两个旋转定位片25分别插入第二支撑壳22组件的左端和右端并涂覆润滑油,机头组件1通过旋转定位片25相对于支撑组件2可转动,然后将第一支撑壳21组件通过多个支撑壳卡扣扣到第二支撑壳22组件上,进一步地,此时还可以采用两个第一紧固件将第一支撑壳21组件和第二支撑壳22组件固定,随后扣入装饰壳23,再在装饰壳23的前侧扣上装饰面板24,装饰面板24与按键组件前后相对,接着将风叶14、叶锁15、第一网罩11依次装配上。最后,将底盘组件3安装在支撑组件2的底部,具体而言,将旋转支撑架37插入第一支撑壳21的固定柱371,再将旋转固定座31套在旋转支撑架37外,接着再依次装上支撑柱32、柱管33,然后装上连接板34、底盘盖35、黑胶件36。至此,完成整个风扇100的装配。For example, specifically, when assembling, firstly, the drive motor 13 and the second net cover 12 can be fixedly assembled, and the headlines of the fan 100 can be arranged, as shown in Figure 2; Installed into the second support shell 22, at this time two second fasteners are used to fix the power board and the second support shell 22; The ears are snapped into the slots on the left side and the right side of the second supporting shell 22 , thereby obtaining the assembly of the second supporting shell 22 . When assembling the first support shell 21 assembly, the first support shell 21 can be used as a base, and then the button assembly, circuit board, motor 5 and belt transmission mechanism 4, and the electric control module are installed on the first support shell 21, and connected to the first support shell 21. Good wiring and power. Next, assemble the first support shell 21 assembly and the second support shell 22 assembly, specifically, first insert the two rotation positioning pieces 25 into the left end and the right end of the second support shell 22 assembly respectively and apply lubricating oil, the machine head assembly 1 Rotate the positioning piece 25 relative to the support assembly 2, and then buckle the first support shell 21 assembly to the second support shell 22 assembly through a plurality of support shells. Further, two second support shells can also be used at this time. A fastener fixes the first supporting shell 21 assembly and the second supporting shell 22 assembly, then snaps into the decorative shell 23, and then buckles the decorative panel 24 on the front side of the decorative shell 23, the decorative panel 24 is opposite to the key assembly front and back, Then the fan blades 14, the leaf locks 15, and the first net cover 11 are assembled in sequence. Finally, install the chassis assembly 3 on the bottom of the support assembly 2, specifically, insert the rotating support frame 37 into the fixing column 371 of the first support shell 21, then put the rotating fixing seat 31 on the rotating support frame 37, and then Load onto support column 32, column tube 33 successively, then load onto connecting plate 34, chassis cover 35, vinyl part 36. So far, the assembly of the entire fan 100 is completed.
其中,该风扇100配有高度较低的底盘组件3,可以实现台地两用。风扇100在运行过程中,可以左右摇头30°、45°、60°、90°,按程序运转。Wherein, the fan 100 is equipped with a chassis assembly 3 with a relatively low height, which can be used for platforms and grounds. During operation, the fan 100 can shake its head left and right by 30°, 45°, 60°, 90°, and operate according to the program.
根据本发明实施例的风扇100例如落地扇的装配方法,可以极大地提高风扇100的装配效率,提高装配的不良率,减少装配所需的部件,从而降低了成本,而且,通过采用模组化的装配方式,提高了装配的准确率。另外,装配有序可以确保风扇100在摇头时不易产生异响和卡死现象。According to the fan 100 assembly method of the embodiment of the present invention, such as a floor fan, the assembly efficiency of the fan 100 can be greatly improved, the defect rate of assembly can be increased, and the parts required for assembly can be reduced, thereby reducing the cost. Moreover, by adopting modularization The assembly method improves the accuracy of assembly. In addition, orderly assembly can ensure that the fan 100 is less prone to abnormal noise and jamming when it shakes its head.
根据本发明实施例的风扇100例如落地扇的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other configurations and operations of the fan 100 according to the embodiment of the present invention, such as a floor fan, are known to those skilled in the art and will not be described in detail here.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation A specific feature, structure, material, or characteristic described by an embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.
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CN107191390B (en) * | 2017-07-06 | 2020-01-31 | 广东美的环境电器制造有限公司 | Floor-climbing fan and its assembly method |
CN111779692B (en) * | 2019-04-04 | 2021-08-31 | 广东美的环境电器制造有限公司 | fan |
CN112762014B (en) * | 2021-01-26 | 2024-08-16 | 珠海格力电器股份有限公司 | Assembly structure and fan |
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