CN105926045B - Feed formula automatic decorticating machine in side - Google Patents
Feed formula automatic decorticating machine in side Download PDFInfo
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- CN105926045B CN105926045B CN201610297563.0A CN201610297563A CN105926045B CN 105926045 B CN105926045 B CN 105926045B CN 201610297563 A CN201610297563 A CN 201610297563A CN 105926045 B CN105926045 B CN 105926045B
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- 244000025254 Cannabis sativa Species 0.000 claims abstract description 184
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims abstract description 184
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims abstract description 184
- 235000009120 camo Nutrition 0.000 claims abstract description 184
- 235000005607 chanvre indien Nutrition 0.000 claims abstract description 184
- 239000011487 hemp Substances 0.000 claims abstract description 184
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 18
- 235000004431 Linum usitatissimum Nutrition 0.000 claims description 17
- 239000000835 fiber Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 4
- 241000208202 Linaceae Species 0.000 claims 16
- 239000002699 waste material Substances 0.000 claims 16
- 210000001564 haversian system Anatomy 0.000 claims 5
- 238000005096 rolling process Methods 0.000 claims 3
- 230000013011 mating Effects 0.000 claims 2
- 238000005520 cutting process Methods 0.000 abstract description 20
- 210000000988 bone and bone Anatomy 0.000 abstract description 14
- 230000008859 change Effects 0.000 abstract description 2
- 239000010903 husk Substances 0.000 description 6
- 230000000875 corresponding effect Effects 0.000 description 3
- 206010002091 Anaesthesia Diseases 0.000 description 2
- 240000008564 Boehmeria nivea Species 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000037005 anaesthesia Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B1/00—Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
- D01B1/10—Separating vegetable fibres from stalks or leaves
- D01B1/14—Breaking or scutching, e.g. of flax; Decorticating
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B1/00—Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
- D01B1/10—Separating vegetable fibres from stalks or leaves
- D01B1/14—Breaking or scutching, e.g. of flax; Decorticating
- D01B1/22—Breaking or scutching, e.g. of flax; Decorticating with crushing or breaking rollers or plates
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B1/00—Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
- D01B1/10—Separating vegetable fibres from stalks or leaves
- D01B1/14—Breaking or scutching, e.g. of flax; Decorticating
- D01B1/30—Details of machines
- D01B1/32—Feeding arrangements
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B1/00—Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
- D01B1/10—Separating vegetable fibres from stalks or leaves
- D01B1/14—Breaking or scutching, e.g. of flax; Decorticating
- D01B1/30—Details of machines
- D01B1/46—Driving arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明涉及侧喂式自动剥麻机,其包括动力输入装置、工作台架、麻杆夹持单元、气缸单元、麻杆输送单元、剥麻脱骨单元、麻皮切割单元,动力输入装置与剥麻脱骨单元配接;工作台架由第一台架和第二台架构成,第一台架和第二台架组合固定在一起;剥麻脱骨单元安装第一台架上,麻杆输送单元、麻杆夹持单元、麻皮切割单元设置在第二台架上,气缸单元与第二台架安装在一起;麻杆夹持单元安装在麻杆输送单元上,麻杆夹持单元能在麻杆输送单元上运行,气缸单元与麻杆夹持单元配接,气缸单元与麻杆夹持单元配接共同完成麻杆夹持过程。本发明结构合理、紧凑,稳定性增强,便于操作,采用的麻杆夹持单元不改变夹持方向实现交替喂麻和带回剥皮脱骨麻皮。
The invention relates to a side-feeding automatic hemp stripping machine, which includes a power input device, a workbench, a hemp rod clamping unit, a cylinder unit, a hemp rod conveying unit, a hemp peeling and bone removal unit, a hemp skin cutting unit, a power input device and a hemp bark cutting unit. The peeling and deboning unit is matched; the workbench is composed of the first stand and the second stand, and the first stand and the second stand are combined and fixed together; the peeling and deboning unit is installed on the first stand, and the hemp The rod conveying unit, the hemp rod clamping unit and the hemp stalk cutting unit are arranged on the second stand, and the cylinder unit is installed together with the second stand; the hemp rod clamping unit is installed on the hemp rod conveying unit, and the hemp rod clamp The unit can run on the hemp stalk conveying unit, the cylinder unit is matched with the hemp stalk clamping unit, and the cylinder unit and the hemp stalk clamping unit are matched together to complete the hemp stalk clamping process. The invention has the advantages of reasonable and compact structure, enhanced stability and convenient operation. The hemp rod clamping unit adopted does not change the clamping direction to realize alternate feeding of hemp and bringing back the peeled and deboned hemp skin.
Description
技术领域technical field
本发明涉及麻杆剥皮脱骨的生产设备,特别是侧喂式自动剥麻机。本发明用于实现麻杆输入,麻杆脱骨,麻杆剥皮、麻杆剥皮脱骨后切割的自动化作业。The invention relates to production equipment for peeling and deboning hemp stalks, in particular to a side-feeding automatic hemp peeling machine. The invention is used for realizing the automatic operation of hemp stalk input, hemp stalk deboning, hemp stalk peeling, and cutting after the hemp stalk is peeled and deboned.
背景技术Background technique
据申请人所知,现的剥麻机种类繁多,结构多种多样,有直喂式剥麻机,也有返拉式剥麻机,还有自动式剥麻机。As far as the applicant is aware, existing hemp stripping machines are of a great variety and have various structures, such as direct-feeding hemp stripping machines, back-pull type hemp stripping machines, and automatic hemp stripping machines.
中国专利文献公开的《直喂式苎麻剥麻机》(申请号:012734365),其主要由两组平行旋转的输送上下压辊和刮刀轮将茎秆输送到两个平行旋转相关啮合的旋转滚刀而构成夹、拉、刮、送;再通过其后部的两个旋转拉麻轮的挤、拉作用,送入击碎轮系中进行击打;最后通过清理轮进行清理除渣和导向轮的传递输送,将原麻抛出而整齐地搁置在托麻架上。申请通过研究发现,该直喂式苎麻剥麻机的剥离技术具有生产效率高的特点,但也存在一定的不足,如茎秆尾端剥离不净,同时分离的木质部容易缠夹在韧皮纤维中。The "Direct-feeding Ramie Peeling Machine" disclosed in Chinese patent literature (application number: 012734365) mainly consists of two sets of parallel-rotating conveying upper and lower pressure rollers and scraper wheels to transport the stalks to two parallel-rotating relative meshing rotating rollers. Knives form clamping, pulling, scraping and sending; then through the extrusion and pulling of the two rotating lassing wheels at the rear, they are sent to the crushing wheel train for beating; finally, cleaning and slag removal and guidance are carried out by the cleaning wheel The transmission and transportation of the wheel throws the raw hemp and neatly puts it on the hemp support rack. The research of the application found that the stripping technology of the direct-feeding ramie stripping machine has the characteristics of high production efficiency, but there are also some shortcomings, such as the tail end of the stalk is not clean, and the separated xylem is easy to be entangled in the bast fiber. middle.
中国专利文献CN101250755A公开的《一种返拉式剥麻机》(申请号:200810084168.X),其包括机架,安装在所述机架上的麻喂入通道和剥麻辊筒,用于驱动所述剥麻辊筒的动力装置,其特征在于,所述剥麻辊筒包括主动剥麻辊筒和被动剥麻辊筒,所述主动剥麻辊筒和被动剥麻辊筒轴心的连线与麻喂入通道的夹角R为 30º-60º。申请人在研究中发现,该返拉式剥麻机的剥离技术虽然达到相应的效果,但是具有明显的问题,其操作的劳动强度大,加工苎麻时容易出现青皮剥离不净的现象,导致生产效率低。Chinese patent document CN101250755A discloses "A kind of back pulling type hemp stripping machine" (application number: 200810084168.X), which includes a frame, a hemp feeding channel and a hemp stripping roller installed on the frame, for Drive the power device of the described de-mass roller, it is characterized in that, described de-mass roller comprises active de-mass roller and passive de-mass roller, described active de-massed roller and passive demassed roller axle center The angle R between the connection line and the hemp feeding channel is 30º-60º. The applicant found in the research that although the stripping technology of the back-pull type stripping machine achieves corresponding effects, it has obvious problems. low efficiency.
发明内容Contents of the invention
本发明的目的是,针对上述现有技术存在问题,进行改进,提出并研究侧喂式自动剥麻机。本发明是一种自动化作业装置,能够满足包括有麻杆输入,麻杆脱骨,麻杆剥皮、麻杆剥皮脱骨后切割的自动化作业的要求。本发明通过采用两组异向转动的剥麻组件对麻杆进行脱骨,再由夹持的麻杆向与打麻滚啮合相切位置转动方向相反的方向远离剥麻组件运动,实现侧喂式剥麻,解决麻杆的剥皮脱骨的问题。The purpose of the present invention is, at above-mentioned existing problem of prior art, improve, propose and study side-feeding type automatic flax peeling machine. The invention is an automatic operation device, which can meet the requirements of automatic operations including hemp stalk input, hemp stalk deboning, hemp stalk peeling, and cutting after hemp stalk peeling and bone removal. The invention adopts two sets of hemp stripping components rotating in different directions to debone the hemp rods, and then the clamped hemp rods move away from the hemp stripping components in the direction opposite to the rotation direction of the tangential position of the beating rollers, so as to realize side feeding The method of peeling the hemp can solve the problem of peeling and deboning the hemp stalk.
本发明的技术解决方案是,包括动力输入装置、工作台架、麻杆夹持单元、气缸单元、麻杆输送单元、剥麻脱骨单元、麻皮切割单元,其特征在于,动力输入装置与剥麻脱骨单元配接;工作台架由第一台架和第二台架构成,第一台架和第二台架组合固定在一起;剥麻脱骨单元安装第一台架上,麻杆输送单元、麻杆夹持单元、麻皮切割单元设置在第二台架上,气缸单元与第二台架安装在一起;麻杆夹持单元安装在麻杆输送单元上,麻杆夹持单元能够在麻杆输送单元上运行,气缸单元与麻杆夹持单元配接,气缸单元与麻杆夹持单元配接共同完成麻杆夹持过程。The technical solution of the present invention is, comprises power input device, workbench frame, hemp stalk clamping unit, cylinder unit, hemp stalk conveying unit, peeling hemp deboning unit, hemp skin cutting unit, is characterized in that, power input device and The peeling and deboning unit is matched; the workbench is composed of the first stand and the second stand, and the first stand and the second stand are combined and fixed together; the peeling and deboning unit is installed on the first stand, and the hemp The rod conveying unit, the hemp rod clamping unit and the hemp stalk cutting unit are arranged on the second stand, and the cylinder unit is installed together with the second stand; the hemp rod clamping unit is installed on the hemp rod conveying unit, and the hemp rod clamp The unit can run on the hemp stalk conveying unit, the cylinder unit is matched with the hemp stalk clamping unit, and the cylinder unit and the hemp stalk clamping unit are matched together to complete the hemp stalk clamping process.
其特征在于,动力输入装置由第一电机座、第一电机、第一链轮及传动链条组成,第一电机装在第一电机座上,第一链轮固定第一电机上,第一链轮配连传动链条,传动链条与剥麻脱骨单元配接。It is characterized in that the power input device is composed of a first motor base, a first motor, a first sprocket and a transmission chain, the first motor is mounted on the first motor base, the first sprocket is fixed on the first motor, and the first chain The wheels are matched with a transmission chain, and the transmission chain is matched with the peeling, hemp and bone removal unit.
其特征在于,剥麻脱骨单元由第二皮带轮、第三链轮、第三皮带轮、第四链轮、第四皮带轮、第一皮带轮、第二链轮、第一上剥麻辊、第二上剥麻辊、第二下剥麻辊、第二绞笼、第四绞笼、第一下剥麻辊、第三绞笼、第一绞笼组成,第三皮带轮、第四链轮安装在第一上剥麻辊轴上,第三链轮、第三皮带轮安装在第二上剥麻辊轴上,第一皮带轮、第二链轮安装在第二下剥麻辊轴上,第四皮带轮安装在第一下剥麻辊轴上;第一上剥麻辊、第一下剥麻辊、第二上剥麻辊、第二下剥麻辊分别与第一绞笼、第二绞笼、第三绞笼、第四绞笼固定连接,并通过轴承座及螺栓固定在第一台架上。It is characterized in that the peeling and deboning unit consists of the second pulley, the third sprocket, the third pulley, the fourth sprocket, the fourth pulley, the first pulley, the second sprocket, the first upper peeling roller, the second The upper stripping roller, the second lower stripping roller, the second twisted cage, the fourth twisted cage, the first lower stripped hemp roller, the third twisted cage, and the first twisted cage, the third pulley and the fourth sprocket are installed on On the first upper stripping roller shaft, the third sprocket and the third pulley are installed on the second upper stripping roller shaft, the first pulley and the second sprocket are installed on the second lower stripping roller shaft, and the fourth pulley Installed on the shaft of the first lower stripping roller; the first upper stripping roller, the first lower stripping roller, the second upper stripping roller, and the second lower stripping roller are respectively connected with the first twisted cage, the second twisted cage, The third twisted cage and the fourth twisted cage are fixedly connected, and are fixed on the first stand through bearing seats and bolts.
其特征在于,第一上剥麻辊、第一下剥麻辊构成一组剥麻组件,第二上剥麻辊、第二下剥麻辊构成另一组剥麻组件。It is characterized in that the first upper hemp-peeling roller and the first lower hemp-peeling roller form a set of hemp-peeling components, and the second upper hemp-peeling roller and the second lower hemp-peeling roller form another set of hemp-peeling components.
其特征在于,麻杆输送单元由第二电机座、第二电机、凹形导轨、导轨架、四个链轮和链条组成,第二电机安装在第二电机座上,第二电机与链轮配接,提供输送动力;凹形导轨在第二台架上,四个链轮位于凹形导轨旁,四个链轮通过链条配连在一起实现传动配合,链条装在麻杆夹持单元上,凹形导轨支承麻杆夹持单元,在链条的带动下,麻杆夹持单元能够在凹形导轨上运动;根据四个链轮安装的位置不同,分别称为链轮一、链轮二、链轮三、链轮四。It is characterized in that the hemp stalk conveying unit is composed of a second motor base, a second motor, a concave guide rail, a guide rail frame, four sprockets and a chain, the second motor is installed on the second motor base, the second motor and the sprocket Matching to provide transmission power; the concave guide rail is on the second stand, and the four sprockets are located beside the concave guide rail. The four sprockets are connected together through the chain to achieve transmission cooperation. The chain is installed on the hemp rod clamping unit , the concave guide rail supports the hemp rod clamping unit, driven by the chain, the hemp rod clamping unit can move on the concave guide rail; according to the different installation positions of the four sprockets, they are respectively called sprocket one and sprocket two , sprocket three, sprocket four.
其特征在于,气缸单元由气缸架、第一气缸、两个第二气缸组成,气缸架与第二台架安装在一起,第一气缸固定在气缸架一侧中间,两个第二气缸分别固定在气缸架同一侧的两边。It is characterized in that the cylinder unit is composed of a cylinder frame, a first cylinder and two second cylinders, the cylinder frame and the second platform are installed together, the first cylinder is fixed in the middle of one side of the cylinder frame, and the two second cylinders are respectively fixed On both sides on the same side of the cylinder frame.
其特征在于,导轨架上装有第一导轨、第二导轨、第三导轨、第四导轨,第一导轨、第二导轨、第三导轨、第四导轨构成的长方形封闭导轨固定在导轨架的外圈,导轨架的内圈对称设有相应的导轨。It is characterized in that the first guide rail, the second guide rail, the third guide rail and the fourth guide rail are installed on the guide rail frame, and the rectangular closed guide rail formed by the first guide rail, the second guide rail, the third guide rail and the fourth guide rail is fixed on the outer surface of the guide rail frame. The inner ring of the guide rail frame is symmetrically provided with corresponding guide rails.
其特征在于,麻杆夹持单元由螺栓、下夹具、锁扣一、上夹具、锁扣二、夹具座、凹形滑块、旋转轴、滚轮座、四个滚轮构成,锁扣一固定在下夹具上,锁扣二安装在上夹具上,锁扣二可绕旋转轴活动,上夹具固定在夹具座上,夹具座安装在凹形滑块上,凹形滑块、滚轮座与旋转轴配连,滚轮座下装有四个滚轮,四个滚轮能够在凹形导轨滑动。It is characterized in that the hemp rod clamping unit is composed of a bolt, a lower clamp, a lock buckle one, an upper clamp, a lock buckle two, a clamp seat, a concave slider, a rotating shaft, a roller seat, and four rollers, and the lock buckle one is fixed on the bottom On the fixture, the lock buckle 2 is installed on the upper fixture, the lock buckle 2 can move around the rotation axis, the upper fixture is fixed on the fixture seat, the fixture seat is installed on the concave slider, the concave slider, the roller seat and the rotation shaft are matched. Even, four rollers are arranged under the roller seat, and the four rollers can slide on the concave guide rail.
其特征在于,麻皮切割单元由旋转马达、旋转刀具组成,旋转马达通过定位板固定在第二台架上,旋转刀具安装在旋转马达上。It is characterized in that the hemp husk cutting unit is composed of a rotary motor and a rotary cutter, the rotary motor is fixed on the second stand through a positioning plate, and the rotary cutter is installed on the rotary motor.
本发明的工作过程分为四个工作步骤:Working process of the present invention is divided into four working steps:
第一个工作步骤,麻杆夹持单元初始位置在气缸单元正上方,上夹具与下夹具处于张开状态,人工将一定量麻杆并排放入上夹具与下夹具之间,启动气缸单元的第一气缸,第一气缸的行程增加到最大,此时第一气缸的活动杆将下夹具往上推,使上夹具与下夹具闭合,当闭合到极限位置时,锁扣一与锁扣二相互锁扣在一起,这样即使第一气缸的活动杆回位,闭合的上夹具与下夹具也能一直处于夹紧状态。然后使第一气缸的行程减小至最小,活动杆回位,实现麻杆喂入夹持过程;In the first working step, the initial position of the hemp rod clamping unit is directly above the cylinder unit, the upper clamp and the lower clamp are in an open state, a certain amount of hemp rod is manually placed between the upper clamp and the lower clamp, and the cylinder unit is started. The first cylinder, the stroke of the first cylinder is increased to the maximum. At this time, the movable rod of the first cylinder pushes the lower clamp upward, so that the upper clamp and the lower clamp are closed. They are interlocked together, so that even if the movable rod of the first cylinder returns, the closed upper clamp and lower clamp can always be in a clamping state. Then the stroke of the first cylinder is reduced to the minimum, and the movable rod is returned to realize the feeding and clamping process of the hemp rod;
第二个工作步骤,启动第一电机,通过传动链轮的传动及皮带轮的传动,使两组剥麻组件分别啮合转动。同时启动第二电机,通过链轮与链条传动,带动麻杆夹持单元在麻杆输送单元上水平滑动,使被夹持的麻杆逐渐水平喂入剥麻辊之间,在剥麻辊的高速打击下,使麻骨断裂并与麻皮脱离开。然后麻杆夹持单元在链条带动下,转向在麻杆输送单元上纵向滑动,但闭合的上夹具与下夹具的方向不变,使其夹持的麻皮逐渐拉出剥麻辊,实现剥麻脱骨过程;The second work step is to start the first motor, and through the transmission of the transmission sprocket and the transmission of the belt pulley, the two groups of stripping hemp components are engaged and rotated respectively. At the same time start the second motor, drive the hemp stalk clamping unit to slide horizontally on the hemp stalk conveying unit through the sprocket and chain transmission, so that the clamped hemp stalks are gradually fed horizontally between the stripping rollers. Under the high-speed blow, the numb bone is broken and separated from the numb skin. Then the hemp stalk clamping unit, driven by the chain, turns to slide longitudinally on the hemp stalk conveying unit, but the direction of the closed upper clamp and lower clamp remains unchanged, so that the clamped hemp husk is gradually pulled out of the hemp peeling roller to realize peeling. Deboning process;
第三个工作步骤,启动旋转马达,使旋转刀具高速旋转,麻皮切割单元工作,此时麻杆夹持单元在链条的带动下继续在麻杆输送单元上滑动,麻皮在闭合的上夹具与下夹具的夹持作用下自然垂落一起移动,并逐渐靠近旋转刀具。当麻皮一接触到旋转刀具时,旋转刀具高速旋转切割麻皮,随着麻皮的水平移动,旋转刀具慢慢将麻皮全部切割掉,而端部的麻杆继续被闭合的上夹具与下夹具夹持着,实现麻皮切割过程;The third working step is to start the rotary motor to make the rotary cutter rotate at high speed, and the hemp skin cutting unit works. At this time, the hemp stalk clamping unit continues to slide on the hemp stalk conveying unit driven by the chain, and the hemp stalk is on the closed upper clamp It moves together with the natural drop under the clamping action of the lower fixture, and gradually approaches the rotating tool. As soon as the hemp skin touches the rotary cutter, the rotary cutter rotates at high speed to cut the hemp skin. With the horizontal movement of the hemp skin, the rotary cutter slowly cuts off all the hemp skin, and the hemp rod at the end continues to be closed by the upper clamp and the lower clamp. The jig is clamped to realize the cutting process of hemp skin;
第四个工作步骤,夹有端部麻杆的麻杆夹持单元继续在麻杆输送单元上滑动,当麻杆夹持单元重新回到气缸单元正上方时,同步启动气缸单元的两个第二气缸,第二气缸的行程增加到最大,此时第二气缸的活动杆将锁扣二的一端往上推,当锁扣二绕旋转轴活动时,将使锁扣一与锁扣二分开,由于重力作用,下夹具下落到两螺栓的尾端,使闭合的上夹具与下夹具分开,再由人工将一定量麻杆并排放入上夹具与下夹具之间,替换原有的端部麻杆,完成一个操作流程,进入下一个循环。In the fourth working step, the hemp stalk clamping unit with the end hemp stalk continues to slide on the hemp stalk conveying unit, and when the hemp stalk clamping unit returns directly above the cylinder unit, the two second cylinder units of the cylinder unit are started synchronously. Cylinder, the stroke of the second cylinder is increased to the maximum. At this time, the movable rod of the second cylinder pushes up one end of the lock buckle 2. When the lock buckle 2 moves around the rotation axis, the lock buckle 1 and the lock buckle 2 will be separated. Due to gravity, the lower fixture falls to the end of the two bolts, so that the closed upper fixture is separated from the lower fixture, and then a certain amount of hemp rods are manually placed between the upper and lower fixtures to replace the original end hemp. Rod, complete an operation process, enter the next cycle.
本发明的创造性在于:The inventiveness of the present invention lies in:
1)采用剥麻组件与夹具配合,解决了剥麻脱骨的问题;1) The hemp stripping component is used to cooperate with the fixture, which solves the problem of stripping hemp and bone;
2)夹具夹持方向不变,能够完成环绕运动,实现夹具交替喂麻进入剥麻组件带回剥皮脱骨麻皮的过程;2) The clamping direction of the jig remains unchanged, and the circular movement can be completed, realizing the process of the jig alternately feeding the hemp into the hemp peeling component and bringing it back to the peeling and deboning hemp skin;
3)剥皮脱骨单元、切割麻皮单元在麻杆夹持单元、气缸单元、麻杆输送单元的配合下能够高效完成对麻杆的处理;3) The peeling and deboning unit and the cutting hemp skin unit can efficiently complete the treatment of hemp stalks under the cooperation of the hemp stalk clamping unit, cylinder unit and hemp stalk delivery unit;
4)本发明能够实现麻杆输入,麻杆脱骨,麻杆剥皮、麻杆剥皮脱骨后切割的自动化作业。4) The present invention can realize the automatic operations of hemp stalk input, hemp stalk deboning, hemp stalk peeling, and cutting after hemp stalk peeling and bone removal.
本发明的优点是,构思新颖、结构合理,各单元协调配合、实现自动化剥麻和切割麻皮,有效地解决麻杆的剥皮脱骨的问题。The invention has the advantages of novel conception, reasonable structure, coordinated cooperation of all units, automatic peeling and cutting of the hemp skin, and effectively solving the problem of peeling and deboning of the hemp stalk.
附图说明Description of drawings
图1、本发明的基本结构方框图。Fig. 1, basic structural block diagram of the present invention.
图2、本发明的基本结构立体图。Fig. 2, the perspective view of the basic structure of the present invention.
图3、本发明的剥麻脱骨单元结构立体图一。FIG. 3 , a three-dimensional view of the first structure of the peeling, anesthesia and bone removal unit of the present invention.
图4、本发明的剥麻脱骨单元结构立体图二。Fig. 4, the second perspective view of the structure of the peeling, anesthesia and bone removal unit of the present invention.
图5、本发明的麻杆输送单元立体图。Fig. 5 is a perspective view of the hemp stalk conveying unit of the present invention.
图6、本发明的麻杆夹持单元立体图。Fig. 6 is a perspective view of the clamping unit of the hemp rod of the present invention.
图7、本发明的夹具局部放大图。Fig. 7 is a partially enlarged view of the fixture of the present invention.
图8、本发明的输送导轨的结构示意图。Fig. 8 is a schematic structural view of the conveying guide rail of the present invention.
图中:1、第一电机座;2、第一电机;3、第一链轮;4、第一台架;5、第二皮带轮;6、第三链轮;7、第三皮带轮;8、第四链轮;9、第四皮带轮;10、第一皮带轮;11、第二链轮;12、第一上剥麻辊;13、第二上剥麻辊;14、第二下剥麻辊;15、第二绞笼;16、第四绞笼;17、第一下剥麻辊;18、第三绞笼;19、第一绞笼;20、第二台架;21、第二电机座;22、第二电机;23、凹形导轨;24、固定架;25、导轨架;26、旋转马达;27、旋转刀具;28、链轮一;29、链轮二;30、链轮三;31、链轮四;32、气缸架;33、第一气缸;34、第二气缸;35、螺栓;36、下夹具;37、锁扣一;38、上夹具;39、锁扣二;40、夹具座;41、凹形滑块;42、旋转轴;43、滚轮座;44、滚轮;45、第一导轨;46、第二导轨;47、第三导轨;48、第四导轨。In the figure: 1, the first motor base; 2, the first motor; 3, the first sprocket; 4, the first stand; 5, the second pulley; 6, the third sprocket; 7, the third pulley; 8 , the fourth sprocket; 9, the fourth pulley; 10, the first pulley; 11, the second sprocket; 12, the first upper peeling roller; 13, the second upper peeling roller; 14, the second lower peeling Roller; 15, the second twisted cage; 16, the fourth twisted cage; 17, the first stripping roller; 18, the third twisted cage; 19, the first twisted cage; 20, the second stand; 21, the second Motor seat; 22, the second motor; 23, concave guide rail; 24, fixed frame; 25, guide rail frame; 26, rotating motor; 27, rotating cutter; 28, sprocket one; 29, sprocket two; 30, chain Wheel three; 31, sprocket four; 32, cylinder frame; 33, first cylinder; 34, second cylinder; 35, bolt; 36, lower clamp; 37, lock one; 38, upper clamp; 39, lock Two; 40, fixture seat; 41, concave slider; 42, rotating shaft; 43, roller seat; 44, roller; 45, first guide rail; 46, second guide rail; 47, third guide rail; 48, fourth guide.
具体实施方式Detailed ways
下面,结合附图,详细描述本发明的实施例。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1、图2、图3、图4、图5、图6、图7、图8所示,本发明包括动力输入装置、工作台架、麻杆夹持单元、气缸单元、麻杆输送单元、剥麻脱骨单元、麻皮切割单元;动力输入装置与剥麻脱骨单元配接,将动力传给剥麻脱骨单元;工作台架由第一台架4和第二台架20构成,第一台架4和第二台架20组合固定在一起;剥麻脱骨单元安装第一台架4上,麻杆输送单元、麻杆夹持单元、麻皮切割单元安装在第二台架20上,气缸单元与第二台架20安装在一起;麻杆夹持单元安装在麻杆输送单元上,麻杆夹持单元能够在麻杆输送单元上运行,气缸单元与麻杆夹持单元配接,气缸单元与麻杆夹持单元配接共同完成麻杆夹持过程。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, the present invention includes a power input device, a workbench, a hemp rod clamping unit, a cylinder unit, and a hemp rod conveying unit, hemp peeling and bone removal unit, hemp skin cutting unit; the power input device is connected with the hemp peeling and bone removal unit, and the power is transmitted to the hemp peeling and bone removal unit; the working bench consists of a first stand 4 and a second stand 20 Composition, the first stand 4 and the second stand 20 are combined and fixed together; the peeling and deboning unit is installed on the first stand 4, and the hemp stalk conveying unit, the hemp stalk clamping unit, and the hemp husk cutting unit are installed on the second stand. On the stand 20, the cylinder unit and the second stand 20 are installed together; the hemp stalk clamping unit is installed on the hemp stalk conveying unit, and the hemp stalk clamping unit can run on the hemp stalk conveying unit, and the cylinder unit and the hemp stalk clamp The holding unit is matched, and the cylinder unit is matched with the hemp rod clamping unit to complete the hemp rod clamping process.
动力输入装置由第一电机座1、第一电机2、第一链轮3及传动链条组成,第一电机2装在第一电机座1上,第一链轮3固定第一电机2上,第一链轮3配连传动链条,传动链条与剥麻脱骨单元配接。The power input device is composed of the first motor base 1, the first motor 2, the first sprocket 3 and the transmission chain, the first motor 2 is mounted on the first motor base 1, the first sprocket 3 is fixed on the first motor 2, The first sprocket wheel 3 is connected with a drive chain, and the drive chain is matched with the peeling hemp and bone removal unit.
骨单元由第二皮带轮5、第三链轮6、第三皮带轮7、第四链轮8、第四皮带轮9、第一皮带轮10、第二链轮11、第一上剥麻辊12、第二上剥麻辊13、第二下剥麻辊14、第二绞笼15、第四绞笼16、第一下剥麻辊17、第三绞笼18、第一绞笼19组成,第三皮带轮7、第四链轮8安装在第一上剥麻辊12轴上,第三链轮6、第三皮带轮7安装在第二上剥麻辊13轴上,第一皮带轮10、第二链轮11安装在第二下剥麻辊14轴上,第四皮带轮9安装在第一下剥麻辊17轴上;第二链轮11配连传动链条,第二链轮11通过传动链条与动力输入装置的第一链轮3配接;第一上剥麻辊12、第一下剥麻辊17、第二上剥麻辊13、第二下剥麻辊14分别与第一绞笼19、第二绞笼15、第三绞笼18、第四绞笼16固定连接,并通过轴承座及螺栓固定在第一台架4上。The bone unit consists of the second pulley 5, the third sprocket 6, the third pulley 7, the fourth sprocket 8, the fourth pulley 9, the first pulley 10, the second sprocket 11, the first upper stripping hemp roller 12, the first Two upper stripping hemp rollers 13, the second stripping hemp rollers 14, the second twisted cage 15, the fourth twisted cage 16, the first lower stripped hemp rollers 17, the third twisted cage 18, the first twisted cage 19, the third Belt pulley 7, the 4th sprocket wheel 8 are installed on the 12 axles of peeling the hemp roller on the first, and the 3rd sprocket wheel 6, the 3rd belt pulley 7 are installed on the 13 axles of the last peeling hemp roller on the second, the first belt pulley 10, the second chain Wheel 11 is installed on the 14 axles of peeling hemp roller under the second, and the 4th belt pulley 9 is installed on the 17 axles of peeling hemp roller under the first; The first sprocket wheel 3 of input device is connected; The first upper stripping hemp roller 12, the first lower hemp roller 17, the second peeling hemp roller 13, the second lower hemp roller 14 are respectively connected with the first twisted cage 19, The second twisted cage 15, the third twisted cage 18, and the fourth twisted cage 16 are fixedly connected, and fixed on the first stand 4 through bearing seats and bolts.
第一上剥麻辊12、第一下剥麻辊17构成一对剥麻组件,第二上剥麻辊13、第二下剥麻辊14构成另一对剥麻组件。由于绞笼的特殊结构使苎麻更好的侧向喂入剥麻脱骨单元的剥麻组件中。The first upper hemp roller 12 and the first lower hemp roller 17 constitute a pair of hemp-stripping assemblies, and the second upper hemp rollers 13 and the second lower hemp rollers 14 constitute another pair of hemp-peeling assemblies. Because of the special structure of the twisted cage, the ramie can be fed laterally into the hemp-stripping component of the hemp-stripping and deboning unit.
麻杆输送单元由第二电机座21、第二电机22、凹形导轨23、导轨架25、四个链轮和链条组成,第二电机22安装在第二电机座21上,第二电机22的电机轴与链轮31通过普通联轴器联结,提供输送动力;凹形导轨23安装在第二台架20上,四个链轮位于凹形导轨23旁,四个链轮通过链条配连在一起实现传动配合,链条装在麻杆夹持单元上,凹形导轨23支承麻杆夹持单元,在链条的带动下,麻杆夹持单元能够在凹形导轨23上运动;根据四个链轮安装的位置不同,分别称为链轮一28、链轮二29、链轮三30、链轮四31。The hemp stalk conveying unit is made up of second motor base 21, second motor 22, concave guide rail 23, guide rail frame 25, four sprockets and chain, and second motor 22 is installed on the second motor base 21, and second motor 22 The motor shaft and the sprocket 31 are connected through a common coupling to provide power transmission; the concave guide rail 23 is installed on the second stand 20, and the four sprockets are located beside the concave guide rail 23, and the four sprockets are connected through chains. Realize transmission fit together, and chain is contained on the hemp stalk clamping unit, and concave guide rail 23 supports hemp stalk clamping unit, and under the drive of chain, hemp stalk clamping unit can move on concave guide rail 23; According to four The installation positions of the sprockets are different, and they are respectively called sprocket one 28, sprocket two 29, sprocket three 30, and sprocket four 31.
气缸单元由气缸架32、第一气缸33、两个第二气缸34组成,气缸架32与第二台架20安装在一起,第一气缸33固定在气缸架32一侧中间,两个第二气缸34分别固定在气缸架32同一侧的两边。Cylinder unit is made up of cylinder frame 32, first cylinder 33, two second cylinders 34, and cylinder frame 32 is installed together with second platform 20, and first cylinder 33 is fixed in the middle of cylinder frame 32 sides, and two second Cylinders 34 are respectively fixed on both sides of the cylinder frame 32 on the same side.
麻杆夹持单元由螺栓35、下夹具36、锁扣一37、上夹具38、锁扣二39、夹具座40、凹形滑块41、旋转轴42、滚轮座43、四个滚轮44构成,锁扣一37固定在下夹具36上,锁扣二39安装在上夹具38上,锁扣二39可绕旋转轴的中心轴活动,上夹具38固定在夹具座40上,夹具座40安装在凹形滑块41上,凹形滑块41、滚轮座43分别与旋转轴42上下轴承联结,滚轮座43下装有四个滚轮44,四个滚轮44能够在凹形导轨23滑动。The hemp rod clamping unit is composed of a bolt 35, a lower clamp 36, a lock 37, an upper clamp 38, a lock 2 39, a clamp seat 40, a concave slider 41, a rotating shaft 42, a roller seat 43, and four rollers 44. , lock one 37 is fixed on the lower fixture 36, lock two 39 is installed on the upper fixture 38, lock two 39 can move around the central axis of the rotating shaft, the upper fixture 38 is fixed on the fixture seat 40, and the fixture seat 40 is installed on On the concave slide block 41, the concave slide block 41 and the roller seat 43 are connected with the upper and lower bearings of the rotating shaft 42 respectively, and four rollers 44 are housed under the roller seat 43, and the four rollers 44 can slide on the concave guide rail 23.
麻皮切割单元由旋转马达26、旋转刀具27组成,旋转马达26通过定位板固定在第二台架20上,旋转刀具27安装在旋转马达26上。The hemp skin cutting unit is made up of rotary motor 26, rotary cutter 27, and rotary motor 26 is fixed on the second stand 20 by positioning plate, and rotary cutter 27 is installed on the rotary motor 26.
导轨架25装有第一导轨45、第二导轨46、第三导轨47、第四导轨48 ,第一导轨45、第二导轨46、第三导轨47、第四导轨48构成的长方形封闭导轨固定在导轨架25的外圈,导轨架25的内圈对称设有相应的导轨。The guide rail frame 25 is equipped with the first guide rail 45, the second guide rail 46, the third guide rail 47, the fourth guide rail 48, and the rectangular closed guide rail that the first guide rail 45, the second guide rail 46, the third guide rail 47, and the fourth guide rail 48 constitutes is fixed. Corresponding guide rails are arranged symmetrically on the outer ring of the guide rail frame 25 and the inner ring of the guide rail frame 25 .
四个滚轮44在凹形导轨23滑动,而凹形滑块41在导轨架25的导轨上滑动。当凹形滑块41在第三导轨47上滑动时,接触面为凹形滑块41的前后两面,当从第三导轨47滑向第二导轨46瞬间,接触面变为凹形滑块41的左右两面,从而实现凹形滑块41上部固定的上夹具38与下夹具36运动方向改变,而上夹具38与下夹具36闭合的夹口方向未变。Four rollers 44 slide on the concave guide rail 23 , and the concave slide block 41 slides on the guide rail of the guide rail frame 25 . When the concave slider 41 slides on the third guide rail 47, the contact surface is the front and rear sides of the concave slider 41, and when sliding from the third guide rail 47 to the second guide rail 46, the contact surface becomes the concave slider 41. The left and right sides of the upper clamp 38 and the lower clamp 36 that realize the fixed upper part of the concave slider 41 change the direction of movement, while the closed jaw direction of the upper clamp 38 and the lower clamp 36 remains unchanged.
下面结合附图简述本发明的工作过程。Briefly describe the working process of the present invention below in conjunction with accompanying drawing.
如图2所示,本发明设置四个工位,分别是麻杆喂入夹持工位、麻杆输送工位、剥麻脱骨工位、麻皮切割工位。麻杆喂入夹持工位由麻杆夹持单元和气缸单元共同承担,麻杆输送工位由麻杆输送单元承担,剥麻脱骨工位由剥麻脱骨单元承担,麻皮切割工位由麻皮切割单元承担,整个工作过程分为四个工作步骤:As shown in Figure 2, the present invention is provided with four stations, is respectively the hemp stalk feeding and clamping station, the hemp stalk delivery station, the peeling and deboning station, and the hemp husk cutting station. The hemp stalk feeding and clamping station is jointly undertaken by the hemp stalk clamping unit and the cylinder unit; the hemp stalk conveying station is undertaken by the hemp stalk conveying unit; The leather cutting unit undertakes, the whole working process is divided into four working steps:
第一个工作步骤,麻杆夹持单元初始位置在气缸单元正上方,上夹具38与下夹具36处于张开状态,人工将一定量麻杆并排放入上夹具38与下夹具36之间,启动气缸单元的第一气缸33,第一气缸33的行程增加到最大,此时第一气缸33的活动杆将下夹具36往上推,使上夹具38与下夹具36闭合,当闭合到极限位置时,锁扣一37与锁扣二39相互锁扣在一起,这样即使第一气缸33的活动杆回位,闭合的上夹具38与下夹具36也能一直处于夹紧状态。然后使第一气缸33的行程减小至最小,活动杆回位,实现麻杆喂入夹持过程;In the first working step, the initial position of the hemp stalk clamping unit is directly above the cylinder unit, the upper clamp 38 and the lower clamp 36 are in an open state, and a certain amount of hemp stalks are manually placed side by side between the upper clamp 38 and the lower clamp 36, Start the first cylinder 33 of the cylinder unit, and the stroke of the first cylinder 33 increases to the maximum. At this time, the movable rod of the first cylinder 33 pushes the lower clamp 36 upwards, so that the upper clamp 38 and the lower clamp 36 are closed. During position, lock catch 1 37 and lock catch 2 39 are interlocked together, so even if the movable rod of first cylinder 33 returns, closed upper clamp 38 and lower clamp 36 also can be in clamping state all the time. Then the stroke of the first cylinder 33 is reduced to a minimum, and the movable rod is returned to realize the feeding and clamping process of the hemp rod;
第二个工作步骤,启动第一电机2,通过传动链轮的传动及皮带轮的传动,使两组剥麻组件分别啮合转动。同时启动第二电机22,通过链轮与链条传动,带动麻杆夹持单元在麻杆输送单元上水平滑动,使被夹持的麻杆逐渐水平喂入剥麻辊之间,在剥麻辊的高速打击下,使麻骨断裂并与麻皮脱离开。然后麻杆夹持单元在链条带动下,转向在麻杆输送单元上纵向滑动,但闭合的上夹具与下夹具的方向不变,使其夹持的麻皮逐渐拉出剥麻辊,实现剥麻脱骨过程;The second work step is to start the first motor 2, and through the transmission of the transmission sprocket and the transmission of the belt pulley, the two groups of hemp stripping components are engaged and rotated respectively. Simultaneously start the second motor 22, drive the hemp stalk clamping unit to slide horizontally on the hemp stalk delivery unit through the sprocket wheel and chain transmission, so that the clamped hemp stalk is gradually fed horizontally between the stripping rollers, Under the high-speed blow, the numb bone is broken and separated from the numb skin. Then the hemp stalk clamping unit, driven by the chain, turns to slide longitudinally on the hemp stalk conveying unit, but the direction of the closed upper clamp and lower clamp remains unchanged, so that the clamped hemp husk is gradually pulled out of the hemp peeling roller to realize peeling. Deboning process;
第三个工作步骤,启动旋转马达26,使旋转刀具27高速旋转,麻皮切割单元工作,此时麻杆夹持单元在链条的带动下继续在麻杆输送单元上滑动,麻皮在闭合的上夹具38与下夹具36的夹持作用下自然垂落一起移动,并逐渐靠近旋转刀具27。当麻皮一接触到旋转刀具27时,旋转刀具27高速旋转切割麻皮,随着麻皮的水平移动,旋转刀具27慢慢将麻皮全部切割掉,而端部的麻杆继续被闭合的上夹具38与下夹具36夹持着,实现麻皮切割过程;The third work step is to start the rotary motor 26 to rotate the rotary cutter 27 at a high speed, and the hemp husk cutting unit works. The upper clamp 38 and the lower clamp 36 naturally hang down and move together under the clamping action of the lower clamp 36, and gradually approach the rotary cutter 27. When the hemp skin touches the rotary cutter 27, the rotary cutter 27 rotates and cuts the hemp skin at a high speed. With the horizontal movement of the hemp skin, the rotary cutter 27 slowly cuts off all the hemp skin, and the hemp bar at the end continues to be closed. The clamp 38 is clamped with the lower clamp 36 to realize the cutting process of hemp skin;
第四个工作步骤,夹有端部麻杆的麻杆夹持单元继续在麻杆输送单元上滑动,当麻杆夹持单元重新回到气缸单元正上方时,同步启动气缸单元的两个第二气缸34,第二气缸34的行程增加到最大,此时第二气缸34的活动杆将锁扣二39的一端往上推,当锁扣二39绕旋转轴42的中心轴活动时,使锁扣一37与锁扣二39分开,由于重力作用,下夹具36下落在两螺栓35的尾端,使闭合的上夹具38与下夹具36分开,由人工再将一定量麻杆并排放入上夹具38与下夹具36之间,替换原有端部麻杆,完成一个操作流程。进入下一个循环。In the fourth working step, the hemp stalk clamping unit with the end hemp stalk continues to slide on the hemp stalk conveying unit, and when the hemp stalk clamping unit returns directly above the cylinder unit, the two second cylinder units of the cylinder unit are started synchronously. Cylinder 34, the stroke of second cylinder 34 increases to the maximum, and now the movable rod of second cylinder 34 pushes up one end of lock buckle 2 39, and when lock buckle 2 39 moves around the central axis of rotating shaft 42, lock lock Buckle one 37 is separated from lock buckle two 39, and due to gravity, the lower clamp 36 falls on the tail ends of the two bolts 35, so that the closed upper clamp 38 is separated from the lower clamp 36, and a certain amount of hemp rods are placed side by side into the upper clamp manually. Between the clamp 38 and the lower clamp 36, the original end hemp rod is replaced to complete an operation process. Enter the next cycle.
上述实施例只为说明本发明的技术构思及实现本发明的基本要点,其目的在于让理解本发明技术解决方案的本领域的技术人员能够了解本发明涵盖的技术内容,并据以实施,并不能以此来限制本发明提出的技术解决方案涵盖的保护范围。凡根据本发明提出的实质技术内容所做的等效变换方案,都应涵盖在本发明的保护范围之内。The above-described embodiments are only to illustrate the technical concept of the present invention and realize the basic points of the present invention, and its purpose is to allow those skilled in the art who understand the technical solution of the present invention to understand the technical content covered by the present invention, and implement it accordingly, and This cannot be used to limit the protection scope covered by the technical solution proposed by the present invention. All equivalent transformation schemes made according to the substantial technical content proposed by the present invention shall fall within the protection scope of the present invention.
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