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CN105924452A - Preparation method of Hainanmycin sodium finished product - Google Patents

Preparation method of Hainanmycin sodium finished product Download PDF

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Publication number
CN105924452A
CN105924452A CN201610279991.0A CN201610279991A CN105924452A CN 105924452 A CN105924452 A CN 105924452A CN 201610279991 A CN201610279991 A CN 201610279991A CN 105924452 A CN105924452 A CN 105924452A
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China
Prior art keywords
finished product
hainanmycin sodium
hainanmycin
preparation
sodium finished
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Application number
CN201610279991.0A
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Chinese (zh)
Inventor
王振华
胡言峰
禚长福
陈宁
李伟
黄长冬
李正峰
吴海燕
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SHANDONG SHENGLI BIOENGINEERING CO Ltd
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SHANDONG SHENGLI BIOENGINEERING CO Ltd
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Priority to CN201610279991.0A priority Critical patent/CN105924452A/en
Publication of CN105924452A publication Critical patent/CN105924452A/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D493/00Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system
    • C07D493/02Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system in which the condensed system contains two hetero rings
    • C07D493/10Spiro-condensed systems

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)

Abstract

The invention relates to a preparation method of a Hainanmycin sodium finished product. The method comprises the following steps: by using Hainanmycin sodium fermentation liquid as a raw material, carrying out solid-liquid separation and drying to obtain dry mycelia, adding a solvent into the dry mycelia to perform extraction, regulating the pH value, carrying out solid-liquid separation, concentrating the obtained extract at 30-70 DEG C, recycling the organic solvent, putting the concentrated solution into a crystallizing tank, performing cooling under stirring to crystallize, carrying out vacuum filtration, adding a solvent to dissolve the filter cake, adding water which is 20-50 % of the total volume of the solution, performing cooling under stirring to recrystallize, carrying out vacuum filtration, adding the obtained crystals into a biconical dryer, and performing drying at 20-70 DEG C under the vacuum degree of (-0.09) MPa for 3-8 hours, thereby obtaining the Hainanmycin sodium finished product. The method has the advantages of simple production process, convenient operation, high production efficiency, high product purity, high economy, environment friendliness, recyclable solvents and the like. The extracted Hainanmycin sodium can be prepared into the Hainanmycin sodium active pharmaceutical ingredient or Hainanmycin sodium premixes with different specifications according to needs.

Description

A kind of preparation method of Hainanmycin sodium finished product
Technical field
The present invention relates to the preparation method of a kind of Hainanmycin sodium finished product, belong to chemical pharmacy field.
Background technology
Hainanmycin sodium is a kind of novel digestive enhancers or metabolism regulators, mainly to gram positive bacteria There is inhibitory action, poor to gram negative bacteria effect.He is mainly used to prevent and treat coccidiosis of domestic fowls With the feed additive as poultry such as cattle and sheep, promote growth of animal, improve the quality of meat.Hainanmycin Sodium belongs to environment-friendly feed additive.
Nineteen sixty, Chinese find a strain class mycete of isolated in the soil in Fujian provincial stone horse area Belong to a kind of yellow crystalline compound that C-1329 produces.Obtain when the continuation to this bacterium in 1977 is studied A kind of white crystalline compound, through physical constant, chemical property, structural property, structure determination, medicine Reason and toxicity test are studied.Proof is the natural active matter that a class is new, named Hainanmycin (Hainanmeisu)。
Hu Hongbo (1994) uses chromosomal aberration test and sister chromatid exchange two kinds of tests of test Method, has carried out the mutagenicity research of Hainanmycin sodium, and hereditism's terminal that it is detected includes dyeing Body distortion and primitiveness DNA damage, done Salmonella reversion test in addition, in testing at two kinds, and Hainanmycin Sodium does not shows mutagenicity.
2004, Zhang Tingrong toxic reaction and weightening finish effect to adding Hainanmycin sodium in broiler chicken feedstuff Studied.Result shows to add 5-20mg/kg Hainanmycin sodium in broiler chicken feedstuff, does not appoint What untoward reaction, can promote growth of meat chicken, and the toxic action young to broiler is little, at broiler chicken complete feed Middle 5mg/kg, 10mg/kg of adding has the effect promoting weightening finish, is respectively increased 10.17% than matched group weightening finish With 7.05%.
1998, the mechanism of action of Hainanmycin was studied by Ren Mingqiang, it was demonstrated that Hainanmycin sodium is theoretical On can promote the growth of cattle and sheep body weight.
2004, the systematic study such as the Chen Jie situation of Hainanmycin regulation and control ruminant digestion metabolism, knot Fruit shows, Hainanmycin can regulate function of rumen, improves propionate level, suppresses protein degradation, hence it is evident that Improve absorption and the metabolism of nutrient substance, promote growth.
Summary of the invention
The technical problem to be solved is to provide the preparation method of a kind of Hainanmycin sodium finished product, this Invention has that production technology is simple and convenient to operate, production efficiency is high, product purity high, cost-effective and environmentally friendly Etc. advantage, it is also possible to as required the Hainanmycin sodium of extraction to be prepared as Hainanmycin sodium raw materials medicine or not The Hainanmycin sodium pre-mixing agent of same specification.
The technical scheme is that the preparation of a kind of Hainanmycin sodium finished product Method, comprises the steps:
1) with Hainanmycin sodium fermentation liquid as raw material, through solid-liquid separation and be dried to obtain dry mycelium, add Entering extraction, temperature controls at 20-50 DEG C, at the uniform velocity stirs 2-4 with rotating speed 50-300 rev/min little Time;
2) regulating step 1) pH to 8-9 of lixiviating solution that obtains, and separate solid dreg, lixiviating solution Use enrichment facility to concentrate under conditions of 30-70 DEG C, obtain concentrated solution;
3) by step 2) in the concentrated solution that obtains press-in crystallizer, stir with rotating speed 100-400 rev/min Mix 2-10 hour after being cooled to 20-40 DEG C, sucking filtration;
4) filter cake obtained after sucking filtration is placed in double-cone dryer, 20-70 DEG C of vacuum-0.09MPa Under be dried 3-8 hour, obtain Hainanmycin sodium finished product.
On the basis of above-mentioned preparation method, the present invention can also have and embodies further below or optimize:
Concrete, step 1) in, the consumption of described solvent is 3-7 times of dry mycelium quality.
Preferably, step 2) in, the volume of described concentrated solution is 0.1-0.2 times of lixiviating solution volume.
Preferably, step 3) and 4) between also include a recrystallization process: to step 3) obtain Filter cake adds solvent heating for dissolving, and lysate is pressed into recrystallization tank, adds and accounts for lysate cumulative volume The water of 20-50%, after within 2-10 hour, being cooled to 25-45 DEG C with rotating speed 100-400 rev/min stirring, takes out Filter.
Concrete, during recrystallization, the consumption of described solvent is 1-2 times of filter cake quality.
Preferably, step 2) in solid dreg can be according to step 1) condition add extraction also Experience step 2), 3), 4) prepare Hainanmycin sodium finished product.
Concrete, after three times extract, the content < 0.2% of Hainanmycin sodium in the solid dreg being dried.
Concrete, described solvent is the volume of the aqueous solution of methanol or ethanol, wherein methanol or ethanol and water Ratio is 5-9:1.
Preferably, in described solvent, the volume ratio of methanol or ethanol and water is 9:1.
Compared with prior art, the preparation method of the Hainanmycin sodium finished product that the present invention provides is with Hainanmycin Sodium fermentation liquid is that dry mycelium prepared by raw material, with solvent by mould for the Hainan in dry for Hainanmycin sodium mycelium Element sodium extracts, and is then removed by solvent, obtains Hainanmycin sodium finished product, have after processing further Production technology is simple and convenient to operate, production efficiency is high, product purity is high, the advantage such as cost-effective and environmentally friendly, And solvent can reuse.The Hainanmycin sodium finished product of extraction can be further purified as required, It is prepared as the Hainanmycin sodium pre-mixing agent of Hainanmycin sodium raw materials medicine or different size.
Detailed description of the invention
Principle and feature to the present invention are described below, and example is served only for explaining the present invention, and Non-for limiting the scope of the present invention.
In the present invention, Hainanmycin sodium fermentation liquid used produces from Shandong Shengli Bioengineering Co., Ltd. Product.Its preparation method comprises the following steps: first Hainanmycin sodium producing strains is accessed seed tank, Being then passed through step by step after amplification culture, the inoculum concentration by 15% accesses fermentation tank, then according to fermentation liquid with The volume ratio 1:0.5-1:1.5 ventilation of air, the rotating speed of stirring is 150 revs/min, controls temperature and is 26-30 DEG C, carry out aerobic fermentation;Sweat controls pH=6.7-7.2, according to thalli morphology, sugar The feed supplement such as content, fermentation period is 220-240 hour, obtains Hainanmycin sodium fermentation liquid.
Embodiment 1
Above-mentioned Hainanmycin sodium fermentation liquid solid-liquid separation is obtained dry mycelium with being dried, weighs dry mycelium 800g, adds 400mL water and 3600mL methanol, carries out even by the mechanical agitation that speed is 50 revs/min Speed stirring 4 hours, the temperature of whole system controls at 20 DEG C;After system solid-liquid separation, solid dreg Standby, add alkali and lixiviating solution is adjusted to pH=9, lixiviating solution is placed in Rotary Evaporators, in 65 DEG C of water-baths Methanol is boiled off 3200mL, and organic solvent is reclaimed, obtain concentrated solution 450ml.Concentrated solution is added knot In brilliant tank, insulated and stirred 2 hours, sucking filtration at 40 DEG C.After sucking filtration, filter cake is transferred in vacuum drying oven, It is dried 1-2 hour under 60-70 DEG C of vacuum-0.09MPa, after pulverizing, obtains Hainanmycin sodium finished product 119.4g, wherein the content of Hainanmycin sodium is 90%.Hainanmycin sodium finished product prepared by the present invention can enter One step is made the pre-mixing agent of all size or is further purified and makes the Hainanmycin sodium raw materials that content is higher Medicine.
Embodiment 2
Above-mentioned Hainanmycin sodium fermentation liquid solid-liquid separation is obtained dry mycelium with being dried, weighs dry mycelium 800g, adds 500mL water and 4500mL methanol, carries out by the mechanical agitation that speed is 150 revs/min At the uniform velocity stirring 3 hours, the temperature of whole system controls at 50 DEG C;After system solid-liquid separation, solid bacterium Slag is standby, adds alkali and lixiviating solution is adjusted to pH=9, and lixiviating solution is placed in Rotary Evaporators, 50 DEG C of water-baths Middle 4000mL that methanol is boiled off, and organic solvent is reclaimed, obtain concentrated solution 530mL.Concentrated solution is added In crystallizer, insulated and stirred 6 hours, sucking filtration at 30 DEG C.After sucking filtration, filter cake is transferred to vacuum drying oven In, it is dried 4-5 hour under 40-50 DEG C of vacuum-0.09MPa, after pulverizing, obtains Hainanmycin sodium finished product 119.9g, wherein the content of Hainanmycin sodium is 93%.Hainanmycin sodium finished product prepared by the present invention can enter One step is processed into the pre-mixing agent of all size or is further purified and makes the Hainanmycin sodium that content is higher Crude drug.
Embodiment 3
Above-mentioned Hainanmycin sodium fermentation liquid solid-liquid separation is obtained dry mycelium with being dried, weighs dry mycelium 800g, adds 500mL water and 4500mL ethanol, carries out by the mechanical agitation that speed is 300 revs/min At the uniform velocity stirring 2 hours, the temperature of whole system controls at 35 DEG C;After system solid-liquid separation, solid bacterium Slag is standby, adds alkali and lixiviating solution is adjusted to pH=8, and lixiviating solution is placed in Rotary Evaporators, 70 DEG C of water-baths Middle 4000mL that ethanol is boiled off, and organic solvent is reclaimed, obtain concentrated solution 550mL.Concentrated solution is added In crystallizer, insulated and stirred 10 hours, sucking filtration at 20 DEG C.After sucking filtration, filter cake is transferred to vacuum drying In case, it is dried 7-8 hour under 25-35 DEG C of vacuum-0.09MPa, after pulverizing, obtains Hainanmycin sodium Product 120.4g, wherein the content of Hainanmycin sodium is 91.5%.Hainanmycin sodium finished product prepared by the present invention The pre-mixing agent of all size can be made further or be further purified and make the Hainanmycin sodium that content is higher Crude drug.
Embodiment 4
Above-mentioned Hainanmycin sodium fermentation liquid solid-liquid separation is obtained dry mycelium with being dried, weighs dry mycelium 800g, adds 500mL water and 2500mL ethanol, carries out by the mechanical agitation that speed is 300 revs/min At the uniform velocity stirring 2 hours, the temperature of whole system controls at 35 DEG C;After system solid-liquid separation, solid bacterium Slag is standby, adds alkali and lixiviating solution is adjusted to PH=9, and lixiviating solution is placed in Rotary Evaporators, 45 DEG C of water-baths Middle 2100mL that ethanol is boiled off, and organic solvent is reclaimed, obtain concentrated solution 425ml.Concentrated solution is added In crystallizer, insulated and stirred 7 hours, sucking filtration at 30 DEG C.After sucking filtration, filter cake is transferred to vacuum drying oven In, it is dried 7-8 hour under 20-30 DEG C of vacuum-0.09MPa, after pulverizing, obtains Hainanmycin sodium finished product 107.4g, wherein the content of Hainanmycin sodium is 95.2%.Hainanmycin sodium finished product prepared by the present invention can Make the pre-mixing agent of all size further or to be further purified the Hainanmycin sodium making content higher former Material medicine.
Embodiment 5
Above-mentioned Hainanmycin sodium fermentation liquid solid-liquid separation is obtained dry mycelium with being dried, weighs dry mycelium 800g, adds 500mL water and 2500mL ethanol, carries out by the mechanical agitation that speed is 300 revs/min At the uniform velocity stirring 2 hours, the temperature of whole system controls at 35 DEG C;After system solid-liquid separation, solid bacterium Slag is standby, adds alkali and lixiviating solution is adjusted to PH=9, and lixiviating solution is placed in Rotary Evaporators, 45 DEG C of water-baths Middle 2100mL that ethanol is boiled off, and organic solvent is reclaimed, obtain concentrated solution 425ml.Concentrated solution is added In crystallizer, insulated and stirred 7 hours, sucking filtration at 30 DEG C.Filter cake is added the solvent of its quality 1-2 times And heating for dissolving, lysate is pressed into recrystallization tank, adds the water accounting for lysate cumulative volume 20-50%, with After rotating speed 100-400 rev/min stirring is cooled to 25-45 DEG C in 2-10 hour, sucking filtration.After sucking filtration, filter Cake is transferred in vacuum drying oven, is dried 5-6 hour, after pulverizing under 40-50 DEG C of vacuum-0.09MPa Obtaining Hainanmycin sodium finished product 105.2g, wherein the content of Hainanmycin sodium is 97.2%.Prepared by the present invention Hainanmycin sodium finished product also can be further purified and make the pre-mixing agent of all size or be further purified system Become the Hainanmycin sodium raw materials medicine that content is higher.
Embodiment 6
In above-mentioned 5 embodiments, solid dreg still contains the Hainanmycin sodium of residual after quality testing, Wherein, embodiment 1 is containing 1.6%, and embodiment 2 is containing 0.8%, and embodiment 3 is containing 0.8%, and embodiment 4 contains 0.9%, embodiment 5, containing 0.8%, takes 800g after collecting the solid dreg mixing of aforementioned four experiment, adds 400mL water and 3600mL methanol, at the uniform velocity stir by the mechanical agitation that speed is 100 revs/min, Mixing time 3 hours, the temperature of whole system controls at 45 DEG C;After system solid-liquid separation, solid bacterium Slag is standby, and (the Hainanmycin sodium content of dried detection residual is reduced to 0.3%, can again extract, then contain Amount can decline further), lixiviating solution is placed in Rotary Evaporators, is boiled off by methanol in 60 DEG C of water-baths 3150mL, and organic solvent is reclaimed, obtain concentrated solution 460mL.Concentrated solution is added in crystallizer, 40 DEG C Lower insulated and stirred 5 hours, sucking filtration.After sucking filtration, filter cake is transferred in vacuum drying oven, and 60-70 DEG C true It is dried 1-2 hour under reciprocal of duty cycle-0.09MPa, after pulverizing, obtains Hainanmycin sodium finished product 7.2g, Qi Zhonghai The content of south mycin sodium is 92.7%.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all in the present invention Spirit and principle within, any modification, equivalent substitution and improvement etc. made, should be included in this Within bright protection domain.

Claims (9)

1. the preparation method of a Hainanmycin sodium finished product, it is characterised in that including:
1) with Hainanmycin sodium fermentation liquid as raw material, through solid-liquid separation and be dried to obtain dry mycelium, add Entering extraction, temperature controls at 20-50 DEG C, at the uniform velocity stirs 2-4 with rotating speed 50-300 rev/min little Time;
2) regulating step 1) pH to 8-9 of lixiviating solution that obtains, and separate solid dreg, then at 30-70 DEG C Under conditions of use enrichment facility concentrate, obtain concentrated solution;
3) by step 2) in the concentrated solution that obtains press-in crystallizer, stir with rotating speed 100-400 rev/min Mix 2-10 hour after being cooled to 20-40 DEG C, sucking filtration;
4) filter cake obtained after sucking filtration is placed in double-cone dryer, at 20-70 DEG C of vacuum-0.09MPa Under be dried 3-8 hour, obtain Hainanmycin sodium finished product.
The preparation method of Hainanmycin sodium finished product the most according to claim 1, it is characterised in that Step 1) in, the consumption of described solvent is 3-7 times of dry mycelium quality.
The preparation method of Hainanmycin sodium finished product the most according to claim 1, it is characterised in that Step 2) in, the volume of described concentrated solution is 0.1-0.2 times of lixiviating solution volume.
The preparation method of Hainanmycin sodium finished product the most according to claim 1, it is characterised in that Step 3) and 4) between also include a recrystallization process: to step 3) filter cake that obtains after sucking filtration adds Enter solvent heating for dissolving, lysate is pressed into recrystallization tank, add and account for lysate cumulative volume 20-50% Water, after within 2-10 hour, being cooled to 25-45 DEG C with rotating speed 100-400 rev/min stirring, then sucking filtration.
The preparation method of Hainanmycin sodium finished product the most according to claim 4, it is characterised in that During recrystallization, the consumption of described solvent is 1-2 times of filter cake quality.
6. according to the preparation method of the Hainanmycin sodium finished product described in any one of claim 1 to 5, its Be characterised by, step 2) in solid dreg can be according to step 1) condition add extraction warp Go through step 2), 3), 4) prepare Hainanmycin sodium finished product.
The preparation method of Hainanmycin sodium finished product the most according to claim 6, it is characterised in that After three times extract, the content < 0.2% of Hainanmycin sodium in the solid dreg being dried.
8. according to the preparation method of the Hainanmycin sodium finished product described in any one of claim 1 to 5, its Being characterised by, described solvent is the volume ratio of the aqueous solution of methanol or ethanol, wherein methanol or ethanol and water For 5-9:1.
The preparation method of Hainanmycin sodium finished product the most according to claim 8, it is characterised in that In described solvent, the volume ratio of methanol or ethanol and water is 9:1.
CN201610279991.0A 2016-04-28 2016-04-28 Preparation method of Hainanmycin sodium finished product Pending CN105924452A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4038384A (en) * 1974-06-10 1977-07-26 Eli Lilly And Company Antibiotic a-28086 and process for production thereof
CN102634553A (en) * 2012-01-13 2012-08-15 山东胜利股份有限公司 Hainanmycin fermentation method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4038384A (en) * 1974-06-10 1977-07-26 Eli Lilly And Company Antibiotic a-28086 and process for production thereof
CN102634553A (en) * 2012-01-13 2012-08-15 山东胜利股份有限公司 Hainanmycin fermentation method

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
张召佐等: "海南霉素发酵工艺研究", 《山东教育学院学报》 *
李为振等: "海南霉素补料工艺的探讨", 《当代畜牧》 *
王振华: "海南霉素产生菌的菌种选育和发酵工艺研究", 《天津大学硕士学位论文》 *

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