CN105924199A - Rapid preparation method of low-cost carbon/carbon composite material - Google Patents
Rapid preparation method of low-cost carbon/carbon composite material Download PDFInfo
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 207
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 197
- 238000002360 preparation method Methods 0.000 title claims abstract description 32
- 239000002131 composite material Substances 0.000 title abstract description 67
- 238000000034 method Methods 0.000 claims abstract description 70
- 239000004744 fabric Substances 0.000 claims abstract description 48
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 43
- 238000005470 impregnation Methods 0.000 claims abstract description 39
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 36
- 239000004917 carbon fiber Substances 0.000 claims abstract description 36
- 239000002245 particle Substances 0.000 claims abstract description 36
- 238000003763 carbonization Methods 0.000 claims abstract description 28
- 239000000835 fiber Substances 0.000 claims abstract description 17
- 238000001764 infiltration Methods 0.000 claims abstract description 13
- 230000008595 infiltration Effects 0.000 claims abstract description 13
- 239000000126 substance Substances 0.000 claims abstract description 13
- 239000011148 porous material Substances 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 50
- 229920005989 resin Polymers 0.000 claims description 40
- 239000011347 resin Substances 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 32
- 239000007791 liquid phase Substances 0.000 claims description 29
- 239000010426 asphalt Substances 0.000 claims description 10
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 9
- 239000005011 phenolic resin Substances 0.000 claims description 9
- 229920001568 phenolic resin Polymers 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 238000011049 filling Methods 0.000 claims description 6
- 239000007770 graphite material Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 5
- 239000012071 phase Substances 0.000 claims description 5
- 239000006229 carbon black Substances 0.000 claims description 4
- 238000000151 deposition Methods 0.000 claims description 4
- 230000008021 deposition Effects 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- 238000001723 curing Methods 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 239000003208 petroleum Substances 0.000 claims description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 2
- 239000003245 coal Substances 0.000 claims description 2
- 150000002576 ketones Chemical class 0.000 claims description 2
- 238000000197 pyrolysis Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 150000001722 carbon compounds Chemical class 0.000 claims 27
- 238000007598 dipping method Methods 0.000 claims 7
- 239000008187 granular material Substances 0.000 claims 5
- 238000004513 sizing Methods 0.000 claims 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims 3
- 238000004062 sedimentation Methods 0.000 claims 2
- 239000001667 (E)-4-furan-2-ylbut-3-en-2-one Substances 0.000 claims 1
- GBKGJMYPQZODMI-SNAWJCMRSA-N (e)-4-(furan-2-yl)but-3-en-2-one Chemical compound CC(=O)\C=C\C1=CC=CO1 GBKGJMYPQZODMI-SNAWJCMRSA-N 0.000 claims 1
- 150000001335 aliphatic alkanes Chemical class 0.000 claims 1
- 238000002156 mixing Methods 0.000 claims 1
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 238000013329 compounding Methods 0.000 abstract 1
- 238000007669 thermal treatment Methods 0.000 abstract 1
- 238000000280 densification Methods 0.000 description 29
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 20
- 150000001721 carbon Chemical class 0.000 description 19
- 239000011295 pitch Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 10
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical group CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- 238000005229 chemical vapour deposition Methods 0.000 description 6
- 239000011294 coal tar pitch Substances 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 239000002243 precursor Substances 0.000 description 6
- 238000005429 filling process Methods 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 230000007774 longterm Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 2
- WIEXMPDBTYDSQF-UHFFFAOYSA-N 1,3-bis(furan-2-yl)propan-2-one Chemical compound C=1C=COC=1CC(=O)CC1=CC=CO1 WIEXMPDBTYDSQF-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- 229910021383 artificial graphite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 239000002296 pyrolytic carbon Substances 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
- C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
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Abstract
Description
技术领域technical field
本发明涉及一种低成本碳/碳复合材料的快速制备方法,属于复合材料领域。The invention relates to a rapid preparation method of a low-cost carbon/carbon composite material, which belongs to the field of composite materials.
背景技术Background technique
碳/碳复合材料由于具有耐高温、高温力学性能优异、高温尺寸稳定等诸多优点而被广泛应用于航天飞行器的高温部件,如发动机喉衬、喷管、飞行器端头等烧蚀部件。传统的碳/碳复合材料可以通过液相或气相方法制备,其中液相方法主要采用沥青或树脂为前驱体通过反复的加压浸渍、碳化和高温热处理等工序来制备,而气相方法则主要为通过化学气相渗透(CVI)技术将烃类有机气体高温热解后沉积到碳纤维织物中。通常液相法可以获得较高密度的碳/碳复合材料,通过高压(压力可达50MPa以上)致密化其密度可达2.0g/cm3以上;而单纯的CVI方法形成的碳/碳复合材料密度较低,通常低于1.6g/cm3。结合液相方法继续利用高压致密化工艺对CVI方法制备的碳/碳复合材料进行增密,也可以获得密度高于1.8g/cm3以上的碳/碳复合材料。在传统的高致密度碳/碳复合材料的成型过程中,高压致密化工艺是实现材料中大孔填充的关键。正是由于采用了多次低压液相致密化或长时间的CVI工艺和后续多次的液相高压致密化工艺,致使高致密度(1.8g/cm3以上)碳/碳复合材料的制备周期很长,通常不会少于5个月,而且由于采用了高压、甚至超高压致密化设备,材料的制造成本非常高。Carbon/carbon composites are widely used in high-temperature parts of aerospace vehicles due to their high-temperature resistance, excellent high-temperature mechanical properties, and high-temperature dimensional stability, such as ablation parts such as engine throat liners, nozzles, and aircraft ends. Traditional carbon/carbon composites can be prepared by liquid-phase or gas-phase methods. The liquid-phase method mainly uses pitch or resin as the precursor through repeated pressure impregnation, carbonization and high-temperature heat treatment, while the gas-phase method is mainly for Hydrocarbon organic gases are pyrolyzed at high temperature and deposited into carbon fiber fabrics by chemical vapor infiltration (CVI) technology. Generally, the liquid phase method can obtain higher density carbon/carbon composite materials, and the density can reach more than 2.0g/cm 3 through high pressure (pressure up to 50MPa or more); and the carbon/carbon composite materials formed by the simple CVI method The density is low, usually lower than 1.6g/cm 3 . Combining with the liquid phase method and continuing to use the high-pressure densification process to densify the carbon/carbon composite material prepared by the CVI method, a carbon/carbon composite material with a density higher than 1.8 g/cm 3 can also be obtained. In the molding process of traditional high-density carbon/carbon composite materials, the high-pressure densification process is the key to realize the filling of large pores in the material. It is precisely because of the use of multiple low-pressure liquid phase densification or long-term CVI processes and subsequent multiple liquid phase high-pressure densification processes that the production cycle of high-density (above 1.8g/cm 3 ) carbon/carbon composites It is very long, usually not less than 5 months, and due to the use of high-pressure or even ultra-high-pressure densification equipment, the manufacturing cost of materials is very high.
发明内容Contents of the invention
本发明技术解决问题:克服现有高致密度碳/碳复合材料制备周期长、成本高温的问题,提供一种低成本碳/碳复合材料的快速制备方法,实现高致密度碳/碳复合材料的快速、低成本制备。The technical problem solved by the invention: overcome the problems of long preparation period and high cost of existing high-density carbon/carbon composite materials, provide a rapid preparation method of low-cost carbon/carbon composite materials, and realize high-density carbon/carbon composite materials rapid and low-cost preparation.
本发明技术解决方案:预先对碳纤维织物进行定型,然后采用液相浸渍碳化或化学气相沉积(CVI)方法对碳纤维束内孔隙进行填充,然后通过碳颗粒对纤维束间进行填充,将束间大孔分割成微孔,然后通过液相低压浸渍碳化和高温热处理方法形成高致密度的碳/碳复合材料,具体如下:The technical solution of the present invention: the carbon fiber fabric is shaped in advance, and then the pores in the carbon fiber bundles are filled by liquid-phase impregnated carbonization or chemical vapor deposition (CVI) method, and then the fiber bundles are filled with carbon particles, and the gap between the bundles is large. The pores are divided into micropores, and then a high-density carbon/carbon composite material is formed by liquid-phase low-pressure impregnation carbonization and high-temperature heat treatment, as follows:
(1)采用常压浸渍树脂或沥青并固化、碳化处理或进行短时间化学气相渗透(CVI)致密化来实现碳纤维织物的定型;织物定型过程中通过仿形工装保持其外形,防止织物变形;完成后获得定型碳纤维织物;(1) Use atmospheric pressure to impregnate resin or asphalt and solidify, carbonize or perform short-term chemical vapor infiltration (CVI) densification to realize the shaping of carbon fiber fabrics; during the fabric shaping process, use profiling tooling to maintain its shape and prevent fabric deformation; Obtain finalized carbon fiber fabric after completion;
(2)将定型碳纤维织物采用低压浸渍树脂或沥青并固化后进行碳化处理,或将定型碳纤维织物长时间进行化学气相渗透(CVI)增密,将纤维束内孔隙基本填充,再进行高温热处理,获得低密度碳/碳复合材料;(2) The shaped carbon fiber fabric is impregnated with resin or pitch under low pressure and then carbonized, or the shaped carbon fiber fabric is densified by chemical vapor infiltration (CVI) for a long time to basically fill the pores in the fiber bundle, and then perform high temperature heat treatment, Access to low-density carbon/carbon composites;
(3)将粒度小于碳纤维束间孔隙尺寸的碳质颗粒通过与液相载体混合,然后真空-加压浸渍到低密度碳/碳复合材料中纤维束间的孔隙内,形成碳颗粒填充碳/碳复合材料;(3) Carbonaceous particles with a particle size smaller than the size of the pores between the carbon fiber bundles are mixed with a liquid carrier, and then vacuum-pressure impregnated into the pores between the fiber bundles in the low-density carbon/carbon composite material to form carbon particles filled with carbon/carbon Carbon composite materials;
(4)对碳颗粒填充碳/碳复合材料继续采用低压浸渍树脂或沥青并固化后进行碳化处理,或对碳颗粒填充碳/碳复合材料继续进行长时间化学气相渗透(CVI)致密化和高温热处理,形成高致密度碳/碳复合材料。(4) Continuing to use low-pressure impregnation resin or pitch for carbon particle-filled carbon/carbon composites and carbonize after curing, or continue to perform long-term chemical vapor infiltration (CVI) densification and high temperature for carbon particle-filled carbon/carbon composites Heat treatment to form a high-density carbon/carbon composite material.
步骤(1)、步骤(2)和步骤(4)所述树脂为在高温热解后以碳残留为主的树脂,包括酚醛树脂、糠酮树脂;所述沥青为浸渍剂沥青,可以为煤基、石油基及合成沥青中的一种或多种。The resin described in step (1), step (2) and step (4) is a resin mainly based on carbon residue after high temperature pyrolysis, including phenolic resin and furfuryl ketone resin; the pitch is an impregnating agent pitch, which can be coal One or more of base, petroleum base and synthetic asphalt.
步骤(1)所述的常压浸渍过程,为将定型工装固定的碳纤维织物在常压下在液相树脂或熔融的沥青中浸渍的过程;树脂浸渍在常温下进行,树脂的流动性可通过溶剂加入量的多少来控制;沥青浸渍则需要在加热形成的沥青液体中进行。The normal pressure impregnation process described in step (1) is the process of impregnating the fixed carbon fiber fabric in the liquid phase resin or molten pitch under normal pressure; the resin impregnation is carried out at normal temperature, and the fluidity of the resin can be obtained by The amount of solvent added is controlled; asphalt impregnation needs to be carried out in the asphalt liquid formed by heating.
步骤(1)所述仿形工装为固定织物形状,具有开敞性特点的模具、夹板,材质为石墨材料、碳/碳复合材料或金属,其中石墨材料和碳/碳复合材料仿形工装可进一步应用于碳化处理和高温热处理过程,而金属工装仅能进一步用于碳化处理。The profiling frock described in step (1) is a fixed fabric shape, a mold and splint with open characteristics, and the material is graphite material, carbon/carbon composite material or metal, wherein graphite material and carbon/carbon composite material profiling frock can be It is further used in carbonization treatment and high temperature heat treatment process, while metal tooling can only be further used in carbonization treatment.
步骤(1)所述的短时间进行化学气相渗透(CVI)致密化是指以丙烷、丙烯、甲烷气相热解沉积到碳纤维表面形成薄层热解碳基体的过程,其中致密化时间较短,不超过100h;优化沉积时间为10h~50h。The short-term chemical vapor infiltration (CVI) densification described in step (1) refers to the process of vapor-phase pyrolytic deposition of propane, propylene, and methane on the surface of carbon fibers to form a thin layer of pyrolytic carbon matrix, wherein the densification time is relatively short, Not more than 100h; the optimal deposition time is 10h to 50h.
步骤(2)所述的低压浸渍过程为将定型后的碳纤维织物在较低的加压情况下进行浸渍液相树脂或沥青的过程,其中加压压力为0.1~3MPa。The low-pressure impregnation process described in step (2) is a process in which the shaped carbon fiber fabric is impregnated with liquid phase resin or asphalt under relatively low pressure, wherein the pressure is 0.1-3 MPa.
步骤(2)和步骤(4)所述长时间进行化学气相渗透(CVI)增密过程为比步骤(1)时间更长的气相增密过程,沉积时间为100h~500h。The long-term chemical vapor infiltration (CVI) densification process described in step (2) and step (4) is a longer gas phase densification process than step (1), and the deposition time is 100h to 500h.
步骤(2)所述低压浸渍过程或CVI过程可以重复进行1~2次,直到低密度碳/碳复合材料的密度比碳纤维织物增加20%~50%。The low-pressure impregnation process or CVI process in step (2) can be repeated 1-2 times until the density of the low-density carbon/carbon composite material is 20%-50% higher than that of the carbon fiber fabric.
步骤(3)所述碳颗粒是以碳为主要成分的固体粉体,包括石墨粉、碳黑、碳纤维粉末。The carbon particles in step (3) are solid powders mainly composed of carbon, including graphite powder, carbon black, and carbon fiber powder.
步骤(3)所述的液相载体为能够将碳质颗粒均匀分散到其中的液相体系,包括醇类、酮类、苯系物、树脂中的一种或几种。The liquid phase carrier in step (3) is a liquid phase system capable of uniformly dispersing carbonaceous particles therein, including one or more of alcohols, ketones, benzene series, and resins.
步骤(3)所述的真空-加压浸渍过程为先对低密度碳/碳复合材料进行抽真空,然后用含有碳质颗粒的液相载体将低密度碳/碳复合材料浸没后加压浸渍的过程,加压压力为0.1~5MPa;为提高碳颗粒的填充度可以将真空-浸渍过程重复进行;浸渍完成后将液相载体通过干燥去除或通过加热固化。The vacuum-pressure impregnation process described in step (3) is to first vacuumize the low-density carbon/carbon composite material, and then use the liquid phase carrier containing carbonaceous particles to immerse the low-density carbon/carbon composite material and then pressurize the impregnation In the process, the pressurized pressure is 0.1-5MPa; in order to increase the filling degree of carbon particles, the vacuum-impregnation process can be repeated; after the impregnation is completed, the liquid phase carrier is removed by drying or cured by heating.
步骤(2)和步骤(4)所述的高温热处理过程为最高不超过2000℃的热处理过程。The high-temperature heat treatment process described in step (2) and step (4) is a heat treatment process with a maximum temperature not exceeding 2000°C.
步骤(4)所述的树脂或沥青浸渍、固化、碳化和高温热处理过程可以反复进行,直到碳/碳复合材料的密度达到预定密度或达到高致密度1.8g/cm3以上;其中最后一次高温热处理温度不超过1500℃,以保持碳/碳复合材料较高的力学性能。The resin or pitch impregnation, curing, carbonization and high-temperature heat treatment processes described in step (4) can be carried out repeatedly until the density of the carbon/carbon composite material reaches a predetermined density or reaches a high density of 1.8g/ cm3 or more; wherein the last high-temperature The heat treatment temperature does not exceed 1500°C to maintain the high mechanical properties of the carbon/carbon composite.
步骤(4)所述的浸渍压力在1~5MPa范围内。The immersion pressure described in step (4) is in the range of 1-5 MPa.
本发明与现有技术相比有益效果为:Compared with the prior art, the present invention has beneficial effects as follows:
(1)本技术方法通过引入碳颗粒物质大大提高了致密化效率,使制备高致密度碳/碳复合材料的周期缩短30%以上,制造成本降低40%以上。(1) The technical method greatly improves the densification efficiency by introducing carbon particulate matter, shortens the period for preparing high-density carbon/carbon composite materials by more than 30%, and reduces the manufacturing cost by more than 40%.
(2)本技术方法通过织物纤维束内预先形成基体碳,可以保证纤维束内的充分填充和界面结合;同时通过控制最高热处理温度和最后一次高温热处理温度可以有效保持碳/碳复合材料的力学性能不因快速制备而大幅降低。(2) This technical method can ensure sufficient filling and interface bonding in the fiber bundles by pre-forming matrix carbon in the fabric fiber bundles; at the same time, by controlling the highest heat treatment temperature and the last high-temperature heat treatment temperature, the mechanical properties of carbon/carbon composite materials can be effectively maintained. Performance is not greatly degraded by fast preparation.
(3)本技术方法可以通过低压浸渍碳化或/和化学气相渗透法实现,而摒弃了制备高致密化材料所需的高压致密化工艺,从而避免了高压、超高压致密化设备,使高致密度碳/碳复合材料成本降低的同时,工艺安全性也得到了大大提高。(3) This technical method can be realized by low-pressure impregnation carbonization or/and chemical vapor infiltration, and abandons the high-pressure densification process required for the preparation of high-densification materials, thus avoiding high-pressure and ultra-high-pressure densification equipment, making high-density densification The cost of dense carbon/carbon composites has been reduced while process safety has been greatly increased.
具体实施方式detailed description
实施例1:Example 1:
1)采用密度为0.6g/cm3的针刺碳纤维平板织物,厚度为30mm。利用带筛孔的石墨平板作为仿形工装,通过石墨螺栓将其固定。然后放入酚醛树脂的乙醇溶液中进行常压浸渍。浸渍完成后取出后去除表面多余树脂,然后进行加热固化。对固化的浸渍织物在900℃下碳化1h,得到定型了的碳纤维织物。1) A needle-punched carbon fiber flat fabric with a density of 0.6g/cm 3 and a thickness of 30mm is used. A graphite plate with a sieve hole is used as a profiling tool, and it is fixed by graphite bolts. Then put it into the ethanol solution of phenolic resin for normal pressure impregnation. After the impregnation is completed, take it out and remove the excess resin on the surface, and then heat and cure. Carbonize the cured impregnated fabric at 900°C for 1 hour to obtain a shaped carbon fiber fabric.
2)将定型了的碳纤维织物浸入酚醛树脂中然后加压至1MPa进行加压液相浸渍,取出后去除表面多余树脂,然后进行加热固化。对固化的浸渍织物在900℃下碳化2h,然后在进行2000℃高温热处理2h,得到了低密度碳/碳复合材料,其密度约为0.85g/cm3。2) Dip the shaped carbon fiber fabric into the phenolic resin and then pressurize to 1 MPa for pressurized liquid phase impregnation, remove excess resin on the surface after taking it out, and then heat and solidify. The cured impregnated fabric was carbonized at 900°C for 2h, and then heat-treated at 2000°C for 2h to obtain a low-density carbon/carbon composite material with a density of about 0.85g/cm 3 .
3)以粒度为5微米的石墨粉作为填充碳颗粒,将其充分分散到乙醇中,形成浓度约50g/100g的悬浮液,然后在压力为3MPa的情况下进行加压浸渍,将石墨粉填充到低密度碳/碳复合材料中,然后通过加热挥发去除乙醇溶剂。重复一次填充过程,获得碳颗粒填充碳/碳复合材料。3) Use graphite powder with a particle size of 5 microns as filled carbon particles, fully disperse it in ethanol to form a suspension with a concentration of about 50g/100g, and then carry out pressure impregnation under a pressure of 3MPa to fill the graphite powder into low-density carbon/carbon composites, and then remove the ethanol solvent by heating and volatilizing. Repeat the filling process once to obtain carbon particle filled carbon/carbon composites.
4)将碳颗粒填充碳/碳复合材料置于熔融中温煤沥青中,在3MPa的压力下进行液相浸渍,经900℃碳化和1800℃高温热处理后,再进行4MPa压力下的液相沥青浸渍,经900℃碳化和1800℃高温热处理后,再进行5MPa压力下的液相沥青浸渍,经900℃碳化和1500℃高温热处理后获得密度1.85g/cm3的碳/碳复合材料。4) Put the carbon particle-filled carbon/carbon composite material in the molten medium-temperature coal tar pitch, and carry out liquid-phase impregnation under a pressure of 3 MPa. After carbonization at 900°C and high-temperature heat treatment at 1800°C, liquid-phase pitch impregnation under a pressure of 4 MPa is carried out. , after carbonization at 900°C and high temperature heat treatment at 1800°C, impregnation with liquid phase pitch under a pressure of 5 MPa, and carbon/carbon composites with a density of 1.85 g/cm 3 were obtained after carbonization at 900°C and high temperature heat treatment at 1500°C.
对比例:将与本实施例相同的织物经过上述(1)和(2)后获得低密度碳/碳复合材料,然后以中温煤沥青为浸渍剂采用传统方法进行高压致密化和高温热处理,反复进行三次后获得密度约1.85g/cm3碳/碳复合材料。Comparative example: the same fabric as in this example was subjected to the above (1) and (2) to obtain a low-density carbon/carbon composite material, and then the medium-temperature coal tar pitch was used as the impregnating agent for high-pressure densification and high-temperature heat treatment by traditional methods, and repeated A carbon/carbon composite material with a density of about 1.85 g/cm 3 was obtained after performing three times.
经测试,本技术方法制备高致密度碳/碳复合材料周期为3个月。与对比例中传统方法获得的碳/碳复合材料相比,制备周期和成本分别降低38%和50%以上,力学性能基本相当,未出现明显下降。After testing, the technical method for preparing high-density carbon/carbon composite materials takes 3 months. Compared with the carbon/carbon composite material obtained by the traditional method in the comparative example, the preparation cycle and cost are reduced by more than 38% and 50% respectively, and the mechanical properties are basically the same without obvious decline.
实施例2:Example 2:
1)采用密度为0.9g/cm3的缝合碳纤维平板织物,厚度为15mm。利用带筛孔的石墨平板作为仿形工装,通过石墨螺栓将其固定。然后采用化学气相沉积工艺进行定型。以丙烷为前驱体,在1000℃下致密化30h,得到定型了的碳纤维织物。1) Use a stitched carbon fiber flat fabric with a density of 0.9g/cm 3 and a thickness of 15mm. A graphite plate with a sieve hole is used as a profiling tool, and it is fixed by graphite bolts. It is then shaped using a chemical vapor deposition process. Using propane as a precursor, densify at 1000°C for 30 hours to obtain a shaped carbon fiber fabric.
2)将定型了的碳纤维织物去除仿形工装后,继续进行化学气相沉积增密。以丙烷为前驱体,在1000℃下致密化300h后进行1800℃高温热处理,得到了低密度碳/碳复合材料,其密度约为1.1g/cm3。2) After the shaped carbon fiber fabric is removed from the profiling tooling, the chemical vapor deposition densification is continued. Using propane as a precursor, densification at 1000°C for 300 hours, followed by high-temperature heat treatment at 1800°C, a low-density carbon/carbon composite material was obtained with a density of about 1.1g/cm 3 .
3)以碳黑作为填充碳颗粒,将其充分分散到用乙醇稀释的树脂溶液中,形成浓度约为30g/100g的悬浮液,然后在压力为5MPa的情况下进行加压浸渍,将碳黑填充到低密度碳/碳复合材料中,然后通过加热挥发去除乙醇溶剂并固化树脂。重复一次填充过程,获得碳颗粒填充碳/碳复合材料。3) Use carbon black as the filling carbon particle, fully disperse it in the resin solution diluted with ethanol to form a suspension with a concentration of about 30g/100g, and then pressurize and impregnate the carbon black at a pressure of 5MPa Filled into a low-density carbon/carbon composite material, and then volatilized by heating to remove the ethanol solvent and cure the resin. Repeat the filling process once to obtain carbon particle filled carbon/carbon composites.
4)将碳颗粒填充碳/碳复合材料置于酚醛树脂中,在3MPa的压力下进行液相浸渍,经900℃碳化和1800℃高温热处理后,再进行4MPa压力下的树脂浸渍,经900℃碳化和2000℃高温热处理后,再进行5MPa压力下的树脂浸渍,经900℃碳化和1500℃高温热处理后获得密度为1.89g/cm3的碳/碳复合材料。4) Put carbon particles filled carbon/carbon composites in phenolic resin, impregnate in liquid phase under a pressure of 3MPa, after carbonization at 900°C and heat treatment at a high temperature of 1800°C, then resin impregnation under a pressure of 4MPa, after 900°C After carbonization and high-temperature heat treatment at 2000°C, resin impregnation under 5MPa pressure was carried out, and carbon/carbon composite materials with a density of 1.89g/ cm3 were obtained after carbonization at 900°C and high-temperature heat treatment at 1500°C.
对比例:将与本实施例相同的织物经过上述(1)和(2)后获得低密度碳/碳复合材料,然后以中温煤沥青为浸渍剂采用传统方法进行高压致密化和高温热处理,反复进行三次后获得密度约1.90g/cm3碳/碳复合材料。Comparative example: the same fabric as in this example was subjected to the above (1) and (2) to obtain a low-density carbon/carbon composite material, and then the medium-temperature coal tar pitch was used as the impregnating agent to perform high-pressure densification and high-temperature heat treatment by traditional methods, and repeated A carbon/carbon composite material with a density of about 1.90 g/cm 3 was obtained after performing three times.
经测试,本技术方法制备高致密度碳/碳复合材料周期为2.5个月。与对比例中传统方法获得的碳/碳复合材料相比,制备周期和成本分别降低45%和45%以上,力学性能基本相当,未出现明显下降。After testing, the technical method for preparing high-density carbon/carbon composite materials takes 2.5 months. Compared with the carbon/carbon composite material obtained by the traditional method in the comparative example, the preparation cycle and cost are reduced by more than 45% and 45% respectively, and the mechanical properties are basically the same without obvious decline.
实施例3:Example 3:
1)采用密度为1.1g/cm3的三向碳纤维块体织物,厚度为50mm。利用壁面带筛孔的金属槽作为仿形工装,织物与工装间没有明显间隙。然后放入酚醛树脂的乙醇溶液中进行常压浸渍。浸渍完成后取出去除表面多余树脂,然后进行加热固化。对固化的浸渍织物在900℃下碳化3h,得到定型了的碳纤维织物。1) Use a three-way carbon fiber block fabric with a density of 1.1g/cm 3 and a thickness of 50mm. The metal groove with sieve holes on the wall is used as the profiling tool, and there is no obvious gap between the fabric and the tool. Then put it into the ethanol solution of phenolic resin for normal pressure impregnation. After the impregnation is completed, remove the excess resin on the surface, and then heat and cure. Carbonize the cured impregnated fabric at 900°C for 3 hours to obtain a shaped carbon fiber fabric.
2)将定型了的碳纤维织物去除仿形工装后,继续进行化学气相沉积增密。以丙烯为前驱体,在1000℃下致密化50h后进行1800℃高温热处理,得到了低密度碳/碳复合材料,其密度约为1.31g/cm3。2) After the shaped carbon fiber fabric is removed from the profiling tooling, the chemical vapor deposition densification is continued. Using propylene as a precursor, densification at 1000°C for 50 hours, followed by high temperature heat treatment at 1800°C, a low-density carbon/carbon composite material was obtained with a density of about 1.31g/cm 3 .
3)以研磨获得的碳纤维粉末(粒度约10微米)作为填充碳颗粒,将其充分分散到用甲苯中,形成浓度约为25g/100g的悬浮液,然后在压力为5MPa的情况下进行加压浸渍,将碳纤维颗粒填充到低密度碳/碳复合材料中,然后通过加热挥发去除甲苯溶剂。重复一次填充过程,获得碳颗粒填充碳/碳复合材料。3) Use the carbon fiber powder obtained by grinding (with a particle size of about 10 microns) as filled carbon particles, fully disperse it in toluene to form a suspension with a concentration of about 25g/100g, and then pressurize it at a pressure of 5MPa Impregnation, filling carbon fiber particles into low-density carbon/carbon composites, and then removing the toluene solvent by heating and evaporating. Repeat the filling process once to obtain carbon particle filled carbon/carbon composites.
4)将碳颗粒填充碳/碳复合材料置于熔融中温石油沥青中,在3MPa的压力下进行液相浸渍,经900℃碳化和2000℃高温热处理后,再进行4MPa压力下的沥青浸渍,经900℃碳化和2000℃高温热处理后,再进行5MPa压力下的沥青浸渍,经900℃碳化和1500℃高温热处理后获得密度1.89g/cm3的碳/碳复合材料。4) Put carbon particle-filled carbon/carbon composites in molten medium-temperature petroleum asphalt, and carry out liquid-phase impregnation under a pressure of 3 MPa. After carbonization at 900°C and high-temperature heat treatment at 2000°C, pitch impregnation under a pressure of 5 MPa was carried out, and a carbon/carbon composite material with a density of 1.89g/ cm3 was obtained after carbonization at 900°C and high-temperature heat treatment at 1500°C.
对比例:将与本实施例相同的织物经过上述(1)和(2)后获得低密度碳/碳复合材料,然后以中温煤沥青为浸渍剂采用传统方法进行高压致密化和高温热处理,反复进行四次后获得密度约1.95g/cm3碳/碳复合材料。Comparative example: the same fabric as in this example was subjected to the above (1) and (2) to obtain a low-density carbon/carbon composite material, and then the medium-temperature coal tar pitch was used as the impregnating agent to perform high-pressure densification and high-temperature heat treatment by traditional methods, and repeated A carbon/carbon composite with a density of about 1.95 g/cm 3 was obtained after four passes.
经测试,本技术方法制备高致密度碳/碳复合材料周期为3个月。与对比例中传统方法获得的碳/碳复合材料相比,制备周期和成本分别降低45%和60%以上,力学性能下降不超过5%,未出现明显下降。After testing, the technical method for preparing high-density carbon/carbon composite materials takes 3 months. Compared with the carbon/carbon composite material obtained by the traditional method in the comparative example, the preparation cycle and cost are reduced by more than 45% and 60% respectively, and the mechanical properties decrease by no more than 5%, and there is no obvious decrease.
实施例4:Example 4:
1)采用密度为0.9g/cm3的缝合碳纤维平板织物,厚度为15mm。利用带筛孔的碳/碳复合材料平板作为仿形工装,通过碳/碳复合材料螺栓将其固定。然后放入熔融的中温沥青中进行常压浸渍。浸渍完成后取出去除表面多余沥青,在900℃下碳化2h,得到定型了的碳纤维织物。1) Use a stitched carbon fiber flat fabric with a density of 0.9g/cm 3 and a thickness of 15mm. A carbon/carbon composite plate with mesh holes is used as a profiling tool, which is fixed by carbon/carbon composite bolts. Then put it into the molten medium temperature asphalt for impregnation under normal pressure. After impregnation, take out and remove excess pitch on the surface, and carbonize at 900°C for 2 hours to obtain a shaped carbon fiber fabric.
2)将定型了的碳纤维织物去除仿形工装后,继续进行化学气相沉积增密。以甲烷为前驱体,在1000℃下致密化50h后进行2000℃高温热处理,得到了低密度碳/碳复合材料,其密度约为1.18g/cm3。2) After the shaped carbon fiber fabric is removed from the profiling tooling, the chemical vapor deposition densification is continued. Using methane as a precursor, densification at 1000°C for 50 hours, followed by high-temperature heat treatment at 2000°C, a low-density carbon/carbon composite material with a density of about 1.18g/cm 3 was obtained.
3)以粒度约5微米的人造石墨粉作为填充碳颗粒,将其充分分散到用酚醛树脂中,形成浓度约为30g/100g的悬浮液,用乙醇调控其流动性后在压力为5MPa的情况下对低密度碳/碳复合材料进行加压浸渍,将碳颗粒填充到低密度碳/碳复合材料纤维束间,然后通过加热挥发去除乙醇,并固化树脂。重复一次填充过程,获得碳颗粒填充碳/碳复合材料。3) Use artificial graphite powder with a particle size of about 5 microns as the filled carbon particles, fully disperse it in the phenolic resin to form a suspension with a concentration of about 30g/100g, and use ethanol to control its fluidity under the pressure of 5MPa The low-density carbon/carbon composite material is impregnated under pressure, and the carbon particles are filled between the low-density carbon/carbon composite fiber bundles, and then the ethanol is removed by heating and volatilization, and the resin is cured. Repeat the filling process once to obtain carbon particle filled carbon/carbon composites.
4)将碳颗粒填充碳/碳复合材料置于酚醛树脂中,在3MPa的压力下进行液相浸渍,经900℃碳化和1800℃高温热处理后,再进行4MPa压力下的树脂浸渍,经900℃碳化和2000℃高温热处理后,再进行5MPa压力下的树脂浸渍,经900℃碳化和1800℃高温热处理后,再进行一次5MPa压力下的树脂浸渍、900℃碳化和1500℃高温热处理,获得密度为1.92g/cm3的碳/碳复合材料。4) Put carbon particles filled carbon/carbon composites in phenolic resin, impregnate in liquid phase under a pressure of 3MPa, after carbonization at 900°C and heat treatment at a high temperature of 1800°C, then resin impregnation under a pressure of 4MPa, after 900°C After carbonization and high-temperature heat treatment at 2000°C, resin impregnation under 5MPa pressure is carried out, and after carbonization at 900°C and high-temperature heat treatment at 1800°C, resin impregnation under 5MPa pressure, carbonization at 900°C and high-temperature heat treatment at 1500°C are carried out to obtain a density of 1.92g/cm 3 carbon/carbon composite.
对比例:将与本实施例相同的织物经过上述(1)和(2)后获得低密度碳/碳复合材料,然后以中温煤沥青为浸渍剂采用传统方法进行高压致密化和高温热处理,反复进行四次后获得密度约1.96g/cm3碳/碳复合材料。Comparative example: the same fabric as in this example was subjected to the above (1) and (2) to obtain a low-density carbon/carbon composite material, and then the medium-temperature coal tar pitch was used as the impregnating agent to perform high-pressure densification and high-temperature heat treatment by traditional methods, and repeated A carbon/carbon composite with a density of about 1.96 g/cm 3 was obtained after four passes.
经测试,本技术方法制备高致密度碳/碳复合材料周期为3.3个月。与对比例中传统方法获得的碳/碳复合材料相比,制备周期和成本分别降低42%和55%以上,力学性能基本相当,未出现明显下降。After testing, the technical method for preparing high-density carbon/carbon composite materials takes 3.3 months. Compared with the carbon/carbon composite material obtained by the traditional method in the comparative example, the preparation cycle and cost are reduced by more than 42% and 55% respectively, and the mechanical properties are basically the same without obvious decline.
实施例5:Example 5:
1)采用密度为0.6g/cm3的针刺碳纤维平板织物,厚度为30mm。利用带筛孔的石墨材料平板作为仿形工装,通过石墨材料螺栓将其固定。然后放入熔融的中温沥青中进行常压浸渍。浸渍完成后取出去除表面多余沥青,在900℃下碳化2h,得到定型了的碳纤维织物。1) A needle-punched carbon fiber flat fabric with a density of 0.6g/cm 3 and a thickness of 30mm is used. A graphite material plate with a sieve hole is used as a profiling tool, and it is fixed by graphite material bolts. Then put it into the molten medium temperature asphalt for impregnation under normal pressure. After impregnation, take out and remove excess pitch on the surface, and carbonize at 900°C for 2 hours to obtain a shaped carbon fiber fabric.
2)将定型了的碳纤维织物去除仿形工装后,继续进行化学气相沉积增密。以甲烷为前驱体,在1000℃下致密化80h后进行1800℃高温热处理,得到了低密度碳/碳复合材料,其密度约为0.86g/cm3。2) After the shaped carbon fiber fabric is removed from the profiling tooling, the chemical vapor deposition densification is continued. Using methane as a precursor, densification at 1000°C for 80 hours, followed by high-temperature heat treatment at 1800°C, a low-density carbon/carbon composite material was obtained with a density of about 0.86g/cm 3 .
3)以粒度在3微米~20微米的碳纤维粉末作为填充碳颗粒,将其充分分散到用酚醛树脂的乙醇溶液中,形成浓度约为30g/100g的悬浮液,然后在压力为5MPa的情况下对低密度碳/碳复合材料进行加压浸渍,将碳颗粒填充到低密度碳/碳复合材料纤维束间,然后通过加热挥发去除乙醇,并固化树脂。重复两次填充过程,获得碳颗粒填充碳/碳复合材料。3) Use carbon fiber powder with a particle size of 3 microns to 20 microns as filled carbon particles, fully disperse it in the ethanol solution with phenolic resin to form a suspension with a concentration of about 30g/100g, and then under the condition of a pressure of 5MPa The low-density carbon/carbon composite is impregnated under pressure, and the carbon particles are filled between the fiber bundles of the low-density carbon/carbon composite, and then the ethanol is removed by heating and volatilization, and the resin is cured. The filling process was repeated twice to obtain carbon particle-filled carbon/carbon composites.
4)将碳颗粒填充碳/碳复合材料置于熔融中温沥青中,在3MPa的压力下进行液相浸渍,经900℃碳化后,再进行4MPa压力下的树脂浸渍,经900℃碳化和2000℃高温热处理后,再进行5MPa压力下的树脂浸渍,经900℃碳化和1800℃高温热处理后,再进行一次5MPa压力下的树脂浸渍、900℃碳化和1500℃高温热处理,获得密度为1.83g/cm3的碳/碳复合材料。4) Place the carbon/carbon composite material filled with carbon particles in molten medium-temperature asphalt, impregnate in liquid phase under a pressure of 3MPa, carbonize at 900°C, and then impregnate with resin under a pressure of 4MPa, carbonize at 900°C and carbonize at 2000°C After high temperature heat treatment, resin impregnation under 5MPa pressure, carbonization at 900°C and high temperature heat treatment at 1800°C, resin impregnation at 5MPa pressure, carbonization at 900°C and high temperature heat treatment at 1500°C, to obtain a density of 1.83g/cm 3 carbon/carbon composites.
对比例:将与本实施例相同的织物经过上述(1)和(2)后获得低密度碳/碳复合材料,然后以中温煤沥青为浸渍剂采用传统方法进行高压致密化和高温热处理,反复进行四次后获得密度约1.86g/cm3碳/碳复合材料。Comparative example: the same fabric as in this example was subjected to the above (1) and (2) to obtain a low-density carbon/carbon composite material, and then the medium-temperature coal tar pitch was used as the impregnating agent to perform high-pressure densification and high-temperature heat treatment by traditional methods, and repeated A carbon/carbon composite with a density of about 1.86 g/cm 3 was obtained after four passes.
经测试,本方法制备高致密度碳/碳复合材料周期为3.5个月。与对比例中传统方法获得的碳/碳复合材料相比,制备周期和成本分别降低40%和52%以上,力学性能基本相当,未出现明显下降。After testing, the preparation period of the high-density carbon/carbon composite material by this method is 3.5 months. Compared with the carbon/carbon composite material obtained by the traditional method in the comparative example, the preparation cycle and cost are reduced by more than 40% and 52% respectively, and the mechanical properties are basically the same without obvious decline.
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