CN105911601A - Antistatic metal detection device - Google Patents
Antistatic metal detection device Download PDFInfo
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- CN105911601A CN105911601A CN201610423008.8A CN201610423008A CN105911601A CN 105911601 A CN105911601 A CN 105911601A CN 201610423008 A CN201610423008 A CN 201610423008A CN 105911601 A CN105911601 A CN 105911601A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V3/00—Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation
- G01V3/08—Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation operating with magnetic or electric fields produced or modified by objects or geological structures or by detecting devices
- G01V3/10—Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation operating with magnetic or electric fields produced or modified by objects or geological structures or by detecting devices using induction coils
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/14—Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
- F16L9/147—Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups comprising only layers of metal and plastics with or without reinforcement
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Abstract
一种防静电式金属探测装置,包括物料输送管道、非金属线圈固定套、发射线圈和接收线圈,发射线圈和二个接收线圈均绕制在非金属线圈固定套的外表面上,且发射线圈设置在二个接收线圈之间,二个接收线圈串联,所述物料输送管道中为包含石墨粉的抗静电非金属耐磨复合物。它既可分体组合结构也可整体管形结构。它能消除棉流在流经金属探测装置时产生静电,从根本上消除了静电干扰源,提高了金属探测器的探测准确率,减小误测误判,既能保证了正常生产,又能够避免静电和原料接触,消除火灾隐患,确保安全生产。
An anti-static metal detection device, including a material conveying pipeline, a non-metallic coil fixing sleeve, a transmitting coil and a receiving coil, the transmitting coil and two receiving coils are wound on the outer surface of the non-metallic coil fixing sleeve, and the transmitting coil It is arranged between two receiving coils, and the two receiving coils are connected in series, and the material conveying pipeline is an antistatic non-metal wear-resistant compound containing graphite powder. It can be divided into combined structure or integral tubular structure. It can eliminate the static electricity generated by the cotton flow when it flows through the metal detection device, fundamentally eliminate the source of static electricity interference, improve the detection accuracy of the metal detector, reduce false detection and misjudgment, and ensure normal production. Avoid contact between static electricity and raw materials, eliminate fire hazards, and ensure safe production.
Description
【技术领域】【Technical field】
本发明涉及一种金属探测装置,尤其涉及一种防静电式金属探测装置。The invention relates to a metal detection device, in particular to an antistatic metal detection device.
【背景技术】【Background technique】
在棉纺、化工、医药等行业的生产过程中,都需要通过气力输送管道对纤维、粉体、颗粒等物料进行输送,在气力输送过程中,既要及时发现并排除物料中存有的金属杂质,以防止损坏生产设备,又要消除在输送管道内的产生静电火花,以防止意外火灾的发生,最大限度地消除安全隐患。因此,现有的物料输送管均采用金属管道,以便消除在输送管道内的产生静电,防止火灾,同时,在物料输送管道中必须增设金属探测器,以及时检测发现并剔除物料中的金属杂质,以防金属杂质对生产设备的损坏,杜绝金属杂质与金属输送管内壁、金属设备等因磨擦而产生火花引发意外火灾。In the production process of cotton spinning, chemical industry, pharmaceutical and other industries, materials such as fibers, powders, and particles need to be conveyed through pneumatic conveying pipelines. During the process of pneumatic conveying, it is necessary to detect and remove metal impurities in the materials in time , to prevent damage to production equipment, but also to eliminate static sparks in the delivery pipeline to prevent accidental fires and eliminate potential safety hazards to the greatest extent. Therefore, the existing material conveying pipes all use metal pipes to eliminate static electricity in the conveying pipes and prevent fires. At the same time, metal detectors must be added in the material conveying pipes to detect and remove metal impurities in the materials in time. , to prevent metal impurities from damaging the production equipment, and prevent accidental fires caused by sparks caused by friction between metal impurities and the inner wall of the metal delivery pipe, metal equipment, etc.
金属探测器设置在物料输送管道上,在金属探测器中,物料输送管道必须是非金属管体,否则就无法工作。The metal detector is set on the material conveying pipeline. In the metal detector, the material conveying pipeline must be a non-metallic pipe body, otherwise it will not work.
现有的金属探测器如图1所示,它包括物料输送管道1、非金属线圈固定套2、发射线圈3和接收线圈4,发射线圈3和二个接收线圈4均绕制在非金属线圈固定套2的外表面上,且发射线圈3设置在二个接收线圈4之间,二个接收线圈4串联,其中,所述物料输送管道1为绝缘的非金属耐磨材料。Existing metal detector is shown in Figure 1, and it comprises material conveying pipeline 1, non-metallic coil fixing sleeve 2, transmitting coil 3 and receiving coil 4, and transmitting coil 3 and two receiving coils 4 are all wound on non-metallic coil On the outer surface of the fixed sleeve 2, the transmitting coil 3 is arranged between two receiving coils 4, and the two receiving coils 4 are connected in series, wherein the material conveying pipeline 1 is an insulating non-metal wear-resistant material.
在实际使用的过程中,当物料高速通过非金属物料输送管道1时,很容易与非金属物料输送管道1的内壁快速摩擦产生大量的静电,这些静电附着在非金属物料输送管道1的管道内壁,会严重干扰金属探测器的发射线圈3和接收线圈4正常工作,从而导致误测误判,使得金属探测器频繁报警或者漏报,造成金属探测器失去检测、报警和排杂功能,经常造成生产的中断,影响整个生产线的生产,耽误生产进度,给公司带来极大的经济损失;同时,由于输送的原料属于易燃物,附着在管道内壁或者桶内壁大量的静电容易产生火星极易点燃物料,产生火灾,由于物料是在高气压的推动下在输送管道内运动,着火的物料在高气压条件下会产生爆炸,不仅严重威胁生产人员的人身安全,而且也是生产企业极大的安全隐患,会酿成无法估计的后果。因此研制防静电金属探测器迫在眉睫。In the process of actual use, when the material passes through the non-metallic material conveying pipeline 1 at high speed, it is easy to quickly rub against the inner wall of the non-metallic material conveying pipeline 1 to generate a large amount of static electricity, and these static electricity adhere to the inner wall of the non-metallic material conveying pipeline 1 , will seriously interfere with the normal operation of the metal detector’s transmitting coil 3 and receiving coil 4, resulting in misdetection and misjudgment, causing frequent alarms or false alarms of the metal detector, causing the metal detector to lose its detection, alarm and miscellaneous functions, often causing The interruption of production affects the production of the entire production line, delays the production progress, and brings great economic losses to the company; at the same time, because the raw materials transported are flammable, a large amount of static electricity attached to the inner wall of the pipeline or the inner wall of the barrel is prone to sparks. Ignite the material and cause a fire. Since the material moves in the conveying pipeline under the pressure of high pressure, the material on fire will explode under the high pressure condition, which not only seriously threatens the personal safety of the production personnel, but also is a great safety hazard for the production enterprise. Hidden dangers will lead to unpredictable consequences. Therefore it is imminent to develop an anti-static metal detector.
发明内容:Invention content:
本发明的目的是提供一种防静电式金属探测装置,它能消除物料在流经金属探测装置时产生静电,从根本上消除了静电干扰源,极大的提高了金属探测器的工作准确率,减小误测误判,保证了整个生产线的正常生产,同时能够避免静电火花点燃原料,消除安全隐患。The purpose of the present invention is to provide an anti-static metal detection device, which can eliminate the static electricity generated when the material flows through the metal detection device, fundamentally eliminate the static interference source, and greatly improve the working accuracy of the metal detector , reduce mistesting and misjudgment, ensure the normal production of the entire production line, and at the same time avoid static sparks from igniting raw materials and eliminate potential safety hazards.
本发明采用如下技术方案来实现:The present invention adopts following technical scheme to realize:
一种防静电式金属探测装置,包括物料输送管道、非金属线圈固定套、发射线圈和接收线圈,发射线圈和二个接收线圈均绕制在非金属线圈固定套的外表面上,且发射线圈设置在二个接收线圈之间,二个接收线圈串联,其特征是:所述物料输送管道包括非金属支承外管和物料输送内管,物料输送内管设置在非金属支承外管内,物料输送内管的材质为包含石墨粉的抗静电非金属耐磨复合物。An anti-static metal detection device includes a material conveying pipeline, a non-metallic coil fixing sleeve, a transmitting coil and a receiving coil. Both the transmitting coil and the two receiving coils are wound on the outer surface of the non-metallic coil fixing sleeve, and the transmitting coil It is arranged between two receiving coils, and the two receiving coils are connected in series. It is characterized in that: the material conveying pipeline includes a non-metallic supporting outer pipe and a material conveying inner pipe, and the material conveying inner pipe is arranged in a non-metallic supporting outer pipe, and the material conveying The material of the inner tube is an antistatic non-metal wear-resistant compound containing graphite powder.
进一步,所述非金属支承外管与物料输送内管之间通过镶嵌咬合结构固定连接一体。Further, the non-metallic supporting outer pipe and the material conveying inner pipe are fixedly connected as a whole through an inlaid engagement structure.
进一步,物料输送内管通过涂覆固化方式设置在非金属支承外管的内表面。Furthermore, the material conveying inner pipe is arranged on the inner surface of the non-metallic supporting outer pipe by means of coating and curing.
进一步,所述非金属支承外管的材质与物料输送内管的材质相同。Further, the material of the non-metallic supporting outer pipe is the same as that of the material conveying inner pipe.
进一步,所述抗静电非金属耐磨复合物中包含石墨粉与非金属材料,石墨粉与非金属材料的重量之比为1:3~1:6。Further, the antistatic non-metal wear-resistant compound contains graphite powder and non-metal material, and the weight ratio of graphite powder to non-metal material is 1:3˜1:6.
进一步,所述非金属材料为环氧树脂。Further, the non-metallic material is epoxy resin.
进一步地,在物料输送管道的两端设有与物料输送管对接的密封连接结构。Further, a sealed connection structure docked with the material conveying pipe is provided at both ends of the material conveying pipe.
更进一步,所述密封连接结构为:在物料输送管道的两端设有轴向连接法兰,轴向连接法兰与物料输送管的端面密封连接。Furthermore, the sealing connection structure is as follows: an axial connecting flange is provided at both ends of the material conveying pipe, and the axial connecting flange is in sealing connection with the end surface of the material conveying pipe.
更进一步,所述密封连接结构为:在物料输送管道的两端设有安装金属法兰的轴肩,金属法兰密封安装在轴肩上,金属法兰与输棉管的端面密封连接。Furthermore, the sealing connection structure is as follows: the two ends of the material conveying pipeline are provided with shoulders for installing metal flanges, the metal flanges are sealed and installed on the shoulders, and the metal flanges are sealed and connected with the end faces of the cotton conveying pipes.
在现有的防静电式金属探测器中,物料输送管道都是由环氧材料制成的,当物料高速通过非金属物料输送管道时,会产生大量的静电,这些附着在非金属物料输送管道内壁上的静电,会严重干扰金属探测器的发射线圈和接收线圈正常工作,导致金属探测器误测误判,要么频繁报警要么就漏报,严重时会引发火灾,本发明对物料输送管道进行创新设计,用环氧树脂与石墨粉混合配制料来制作非金属物料输送管道,由于均匀分布在物料输送管道内孔表面的石墨粉为非金属导电物,它具有良好的导电性,当物料在物料输送管道的内孔表面高速流动过程中,在内孔表面因摩擦产生的静电能及时释放,不会产生电火花,更不会产生意外的干扰性电磁波,从而保证了发射线圈和接收线圈在无电磁干扰环境下正常工作,保证了整个金属探测装置的正常工作,提高了金属探测器的探测准确率,消除了因静电而引发的各类安全隐患。In the existing anti-static metal detectors, the material conveying pipes are made of epoxy materials. When the materials pass through the non-metallic material conveying pipes at high speed, a large amount of static electricity will be generated, and these are attached to the non-metallic material conveying pipes. The static electricity on the inner wall will seriously interfere with the normal operation of the transmitting coil and receiving coil of the metal detector, resulting in misdetection and misjudgment of the metal detector, and either frequent alarms or false alarms, which may cause fires in severe cases. The innovative design uses the mixture of epoxy resin and graphite powder to make non-metallic material conveying pipes. Since the graphite powder evenly distributed on the surface of the inner hole of the material conveying pipe is a non-metallic conductor, it has good conductivity. When the material is in During the high-speed flow of the inner hole surface of the material conveying pipeline, the static electricity generated by the friction on the inner hole surface will be released in time, and no electric sparks will be generated, let alone unexpected interfering electromagnetic waves, thus ensuring that the transmitting coil and the receiving coil are in good condition. Normal operation in an environment without electromagnetic interference ensures the normal operation of the entire metal detection device, improves the detection accuracy of the metal detector, and eliminates various safety hazards caused by static electricity.
附图说明:Description of drawings:
图1为现有技术的结构示意图;Fig. 1 is the structural representation of prior art;
图2为本发明的结构示意图;Fig. 2 is a structural representation of the present invention;
图3为本发明中物料输送管道两端带连接法兰的侧壁局部剖视的一种结构示意图,其中,非金属支承外管与物料输送内管之间通过镶嵌咬合结构固定连接一体;Fig. 3 is a schematic structural view of a partial cross-section of the side walls with connecting flanges at both ends of the material conveying pipeline in the present invention, wherein the non-metallic support outer pipe and the material conveying inner pipe are fixedly connected as a whole through an inlaid occlusal structure;
图4为本发明中物料输送管道两端带连接法兰的侧壁局部剖视的另一种结构示意图,其中,非金属支承外管与物料输送内管二者同质一体化结构;Fig. 4 is another schematic structural view of the partial cross-section of the side walls with connecting flanges at both ends of the material conveying pipeline in the present invention, wherein the non-metallic support outer pipe and the material conveying inner pipe have a homogeneous and integrated structure;
图5为本发明中物料输送管道两端带轴肩的侧壁局部剖视的一种结构示意图,其中,非金属支承外管与物料输送内管之间通过镶嵌咬合结构固定连接一体;Fig. 5 is a schematic structural view of a partial cross-section of the side walls with shoulders at both ends of the material conveying pipeline in the present invention, wherein the non-metallic supporting outer pipe and the material conveying inner pipe are fixedly connected together through an inlaid occlusal structure;
图6为本发明中物料输送管道两端带轴肩的侧壁局部剖视的另一种结构示意图,其中,非金属支承外管与物料输送内管二者同质一体化结构;Fig. 6 is another schematic structural view of the partial cross-section of the side walls with shoulders at both ends of the material conveying pipeline in the present invention, wherein the non-metallic supporting outer pipe and the material conveying inner pipe have a homogeneous and integrated structure;
图7为本发明中金属探测器的工作原理图;Fig. 7 is the working principle figure of metal detector among the present invention;
图中:1-物料输送管道;2-非金属线圈固定套;3-发射线圈;4-接收线圈;5-物料输送金属管;6-密封连接结构;7-金属法兰;11-非金属支承外管;12-物料输送内管;13-轴向连接法兰;14-轴肩。In the figure: 1-material conveying pipe; 2-non-metal coil fixing sleeve; 3-transmitting coil; 4-receiving coil; 5-material conveying metal pipe; 6-sealed connection structure; 7-metal flange; 11-non-metal Supporting outer pipe; 12-material conveying inner pipe; 13-axial connecting flange; 14-shaft shoulder.
具体实施方式detailed description
下面结合附图说明本发明的具体实施方式:The specific embodiment of the present invention is described below in conjunction with accompanying drawing:
实施例1:一种防静电式金属探测装置,如图2和3所示,包括物料输送管道1、非金属线圈固定套2、发射线圈3和接收线圈4,发射线圈3和二个接收线圈4均绕制在非金属线圈固定套2的外表面上,且发射线圈3设置在二个接收线圈4之间,二个接收线圈4串联,所述物料输送管道1包括非金属支承外管11和物料输送内管12,物料输送内管12设置在非金属支承外管11内,所述非金属支承外管11与物料输送内管12之间通过镶嵌咬合结构固定连接一体,所述非金属支承外管11的材质为环氧树脂固化物或尼龙塑料,所述物料输送内管12的材质为包含石墨粉的抗静电非金属耐磨复合物,所述抗静电耐磨复合物中包含石墨粉和环氧树脂,石墨粉与环氧树脂的重量之比为1:4,在物料输送管道1的两端设有与物料输送金属管5对接的密封连接结构6,即在物料输送管道1的两端设有轴向连接法兰13,轴向连接法兰13与物料输送金属管5的端面密封连接。Embodiment 1: An antistatic metal detection device, as shown in Figures 2 and 3, includes a material conveying pipeline 1, a non-metallic coil fixing sleeve 2, a transmitting coil 3 and a receiving coil 4, and the transmitting coil 3 and two receiving coils 4 are all wound on the outer surface of the non-metallic coil fixing sleeve 2, and the transmitting coil 3 is arranged between two receiving coils 4, and the two receiving coils 4 are connected in series, and the material conveying pipeline 1 includes a non-metallic supporting outer tube 11 and the material conveying inner pipe 12, the material conveying inner pipe 12 is arranged in the non-metallic supporting outer pipe 11, and the non-metallic supporting outer pipe 11 and the material conveying inner pipe 12 are fixedly connected together through an inlaid occlusal structure. The material of the supporting outer tube 11 is cured epoxy resin or nylon plastic, and the material of the material conveying inner tube 12 is an antistatic non-metal wear-resistant compound containing graphite powder, and the antistatic wear-resistant compound contains graphite Powder and epoxy resin, the weight ratio of graphite powder and epoxy resin is 1:4, and the two ends of the material conveying pipeline 1 are provided with a sealing connection structure 6 docked with the material conveying metal pipe 5, that is, in the material conveying pipeline 1 There are axial connecting flanges 13 at both ends, and the axial connecting flanges 13 are in sealing connection with the end faces of the material conveying metal pipes 5 .
实施例2:在实施例1中,将非金属支承外管11的材质改成与物料输送内管12相同材质,这样就使非金属支承外管11和物料输送内管12成为一体化的管体。Embodiment 2: In Embodiment 1, the material of the non-metallic support outer pipe 11 is changed to the same material as the material conveying inner pipe 12, so that the non-metallic supporting outer pipe 11 and the material conveying inner pipe 12 become an integrated pipe body.
实施例3:在实施例1中,物料输送内管12是用环氧树脂在非金属支承外管11内表面上通过涂覆方式获得的固化层,这样使物料输送内管12既具有光滑耐磨性能,又能自动消除静电。Embodiment 3: In embodiment 1, the inner tube 12 of material delivery is a cured layer obtained by coating on the inner surface of the non-metallic support outer tube 11 with epoxy resin, so that the inner tube 12 of material delivery is both smooth and durable. Grinding performance, but also can automatically eliminate static electricity.
实施例4:在实施例1中,将密封连接结构6改为:在物料输送管道1的两端设有轴肩14,金属法兰7密封安装在轴肩14上,金属法兰7与物料输送金属管5的端面密封连接,这样,可减少石墨粉用量,简化生产工艺,更利于物料输送管道1上静电通过物料输送金属管5释放。Embodiment 4: In Embodiment 1, the sealing connection structure 6 is changed to: a shaft shoulder 14 is provided at both ends of the material conveying pipeline 1, and the metal flange 7 is sealed and installed on the shaft shoulder 14, and the metal flange 7 is connected to the material The end faces of the conveying metal pipe 5 are sealed and connected, so that the amount of graphite powder can be reduced, the production process can be simplified, and the static electricity on the material conveying pipe 1 can be released through the material conveying metal pipe 5 .
本实施方式很多,只要在物料输送管道1中通过增加石墨粉的来进行静电消除的一切方案均属本发明的保护范围。There are many embodiments in this embodiment, as long as the static electricity is eliminated by adding graphite powder in the material conveying pipeline 1, all schemes belong to the protection scope of the present invention.
Claims (10)
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CN201610423008.8A CN105911601A (en) | 2016-06-14 | 2016-06-14 | Antistatic metal detection device |
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CN101680858A (en) * | 2008-03-14 | 2010-03-24 | 麦斯特罗尼仪器有限责任公司 | Receiving device for determining foreign parts |
CN101724214A (en) * | 2009-11-05 | 2010-06-09 | 南通华兴化学工程建设有限公司 | Antistatic polytetrafluoroethylene piping component |
CN202852214U (en) * | 2012-08-27 | 2013-04-03 | 中国人民解放军空军勤务学院 | Product oil pipeline with efficient static conductive lining |
CN203131241U (en) * | 2013-03-26 | 2013-08-14 | 赵炜 | Antistatic anticorrosion pipeline |
CN205691790U (en) * | 2016-06-14 | 2016-11-16 | 安普科技有限公司 | A kind of Antistatic type metal detecting device |
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FR2665263A1 (en) * | 1990-07-25 | 1992-01-31 | Vallourec Ind | METHOD AND DEVICE FOR CONTROLLING DEFECTS OF METAL TUBES DURING HOT ROLLING BY EDGE CURRENTS. |
DE19830584A1 (en) * | 1997-10-11 | 1999-05-06 | Mesutronic Geraetebau Gmbh | Pipe conveyor incorporates metal housing around non-metallic pipe |
CN2514010Y (en) * | 2001-10-15 | 2002-10-02 | 江苏省金坛市纺织机械总厂 | Metal detector in cotton conveying pipe |
CN1673599A (en) * | 2004-03-25 | 2005-09-28 | 图比橡胶制造股份公司 | An antistatic hose for conveying fluids |
CN101680858A (en) * | 2008-03-14 | 2010-03-24 | 麦斯特罗尼仪器有限责任公司 | Receiving device for determining foreign parts |
CN101724214A (en) * | 2009-11-05 | 2010-06-09 | 南通华兴化学工程建设有限公司 | Antistatic polytetrafluoroethylene piping component |
CN202852214U (en) * | 2012-08-27 | 2013-04-03 | 中国人民解放军空军勤务学院 | Product oil pipeline with efficient static conductive lining |
CN203131241U (en) * | 2013-03-26 | 2013-08-14 | 赵炜 | Antistatic anticorrosion pipeline |
CN205691790U (en) * | 2016-06-14 | 2016-11-16 | 安普科技有限公司 | A kind of Antistatic type metal detecting device |
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Application publication date: 20160831 |