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CN105908103A - Method for preparing hollow Cu-based microsphere amorphous alloy through discharge sintering - Google Patents

Method for preparing hollow Cu-based microsphere amorphous alloy through discharge sintering Download PDF

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CN105908103A
CN105908103A CN201610477106.XA CN201610477106A CN105908103A CN 105908103 A CN105908103 A CN 105908103A CN 201610477106 A CN201610477106 A CN 201610477106A CN 105908103 A CN105908103 A CN 105908103A
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ball
prepared
sintering
discharge
parts
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董晓
薛培龙
高玉刚
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C45/00Amorphous alloys
    • C22C45/001Amorphous alloys with Cu as the major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/006Amorphous articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/11Making amorphous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/02Alloys containing less than 50% by weight of each constituent containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C45/00Amorphous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention relates to a method for preparing hollow Cu-based microsphere amorphous alloy through discharge sintering and belongs to the technical field of alloy preparation. According to the invention, copper powder, titanium powder and zirconium powder are mixed and ball-milled, discarded coconut shells are carbonized to obtain coconut shell porous carbon particles, the mixed and ball-milled copper powder, titanium powder and zirconium powder are mixed, stirred and pressed with the coconut shell porous carbon particles, and finally, the discharge sintering method is utilized to sinter the mixed, stirred and pressed powder and the coconut shell porous carbon particles to obtain the hollow Cu-based microsphere amorphous alloy. The hollow Cu-based microsphere amorphous alloy is high in tenacity and unlikely to break and has a tensile strength of 1650-1700 MPa.

Description

A kind of preparation method of discharge sintering hollow Cu base microsphere non-crystaline amorphous metal
Technical field
The present invention relates to the preparation method of a kind of discharge sintering hollow Cu base microsphere non-crystaline amorphous metal, belong to field of alloy preparation technology.
Background technology
Non-crystaline amorphous metal also known as metal glass, be by liquid metal within the extremely short time (10-7~10-2S) solid metal material solidified and prepare.The atom of composition non-crystaline amorphous metal does not has periodicity and the translational symmetry of crystalline state gold on space structure, the long-range order of atom is destroyed, in rapid solidification, due to interatomic interrelated effect, make metal less than pattern and the component in the range of several atomic distances of 1.5 nm with liquid metal.Amorphous alloy maintains the architectural characteristic of liquid metal longrange disorder, shortrange order in process of setting, and its structure and composition are more more uniform than crystalline metallic material, thus have the performance of uniqueness and excellence.Metal material as a kind of function admirable, non-crystaline amorphous metal is applied in a lot of field such as electronics industry, medical apparatus and instruments, magnetic material, in use show the performance more excellent than crystalline material, but also have broad application prospects in the field such as war industry, Aero-Space.
In recent years, welding method is also used to realize homogeneity, the connection of heterogeneous non-crystaline amorphous metal and non-crystaline amorphous metal and the connection of crystal alloy, thus it is greatly expanded size and the application of non-crystaline amorphous metal, greatest problem in non-crystaline amorphous metal welding process is crystallization problem, crystallization causes the decline of non-crystaline amorphous metal performance, in order to avoid crystallization, one is the alloying component chosen in molten solder as far as possible and have high glass forming ability, uses the welding method of high-energy-density;Two is to choose rational welding parameter in Solid-State Welding, non-crystaline amorphous metal is heated to supercooling liquid phase region, its superplasticity in supercooling liquid phase region is utilized to be attached, but, use solder technology to obtain large-size bulk amorphous alloy and there is also the problems such as such as weld interface area constraints, welding procedure are complicated.Though compared with crystal alloy; non-crystaline amorphous metal has intensity height, hardness advantages of higher; but owing to not being similar to the structures such as the crystal boundary of crystal alloy, phase boundary and dislocation; its inefficacy at ambient temperature is caused to show as brittle fracture; the unstable propagation that shear band would generally occur causes calamitous fracture, constrains non-crystaline amorphous metal to a great extent as the application of structural material and development.
Summary of the invention
The technical problem to be solved: there will be crystallization problem in welding process for non-crystaline amorphous metal, cause non-crystaline amorphous metal hydraulic performance decline, toughness is low, easy fracture, poor stability, largely limit its application and the problem of development, provide a kind of by porous carbon is prepared in coconut husk carbonization, by porous carbon, metal dust is adsorbed the most subsequently, make it form metal powder layer on porous carbon surface, subsequently after discharge sintering, remove kernel charcoal by logical oxygen, again under rich hydrogen condition, the method for reduction-oxidation non-crystaline amorphous metal.Non-crystaline amorphous metal toughness prepared by the present invention is high, not easy fracture, and correlated performance is advantageous, is widely portable to the fields such as magnetic material.
For solving above-mentioned technical problem, the present invention uses the technical scheme as described below to be:
(1) collecting discarded coconut husk, cleaned and dry, at 250~300 DEG C, pre-carbonization processes 2~3h, after pre-carbonization has processed, it is to slowly warm up to 650~700 DEG C by 10 DEG C/min, after insulation carbonization 1~2h, stands and be cooled to room temperature, collect coconut shell chars, it is placed in ball mill, with water as disperse medium, sieves after ball milling 3~5h, it is prepared into 80~100 mesh coconut husk porous carbon granules, standby;
(2) count by weight, weigh 40~50 parts of copper powders, 30~40 parts of titanium valves, 10~15 parts of zirconium powders and 5~10 parts of nikel powders respectively to be placed in ball mill, control above-mentioned metal dust size and be 60~80 mesh, subsequently to evacuation in ball grinder and be passed through argon, after getting rid of air, again with toluene as dispersant, ball-milling treatment 2~3h, after ball milling completes, collects ball-milled powder and sieves, at 65~80 DEG C, it is dried 6~8h again, is prepared into 140~150 mesh mixed-powders;
(3) 1:8 in mass ratio, coconut husk porous carbon granule step (1) prepared is placed in homogenizer with the mixed-powder of above-mentioned preparation, stirring mixing 10~15min under 1800~3500r/min, collect coconut husk charcoal hybrid particles, it is placed in mould, two-way compacting 10~20s under 20~25MPa, is subsequently placed at 400~450 DEG C preheating 1~2h;
(4) after preheating completes, it is placed in discharge plasma sintering stove, control sparking electrode with mold interval from for 20~30cm, subsequently to oxygen air-out logical in discharge plasma sintering stove, discharge sintering 2~5h under 550~600V, to be sintered complete after, standing is cooled to room temperature, it is passed through hydrogen and gets rid of oxygen, in a hydrogen atmosphere, it is applied 200~300V and transfers electroreduction sintering 1~2h, stand after being cooled to room temperature, a kind of discharge sintering hollow Cu base microsphere non-crystaline amorphous metal can be prepared into.
The discharge sintering hollow Cu base saturated magnetic strength of microsphere non-crystaline amorphous metal prepared by the present invention is 1.56~1.88T, and coercivity is less than 3A/m, and resistivity is 135~140 μ Ω cm, and tensile strength is 1650~1700MPa, and thickness is 25~30 μm.
The present invention is compared with additive method, and Advantageous Effects is:
(1) discharge sintering of the present invention hollow Cu base microsphere non-crystaline amorphous metal toughness is high, and not easy fracture, tensile strength is 1650~1700MPa;
(2) the discharge sintering hollow Cu base microsphere non-crystaline amorphous metal preparation process that prepared by the present invention is simple, required low cost.
Detailed description of the invention
First collecting discarded coconut husk, cleaned and dry, at 250~300 DEG C, pre-carbonization processes 2~3h, after pre-carbonization has processed, it is to slowly warm up to 650~700 DEG C by 10 DEG C/min, after insulation carbonization 1~2h, stands and be cooled to room temperature, collect coconut shell chars, it is placed in ball mill, with water as disperse medium, sieves after ball milling 3~5h, it is prepared into 80~100 mesh coconut husk porous carbon granules, standby;Count the most by weight, weigh 40~50 parts of copper powders, 30~40 parts of titanium valves, 10~15 parts of zirconium powders and 5~10 parts of nikel powders respectively to be placed in ball mill, control above-mentioned metal dust size and be 60~80 mesh, subsequently to evacuation in ball grinder and be passed through argon, after getting rid of air, again with toluene as dispersant, ball-milling treatment 2~3h, after ball milling completes, collects ball-milled powder and sieves, at 65~80 DEG C, it is dried 6~8h again, is prepared into 140~150 mesh mixed-powders;1:8 the most in mass ratio, the mixed-powder of the coconut husk porous carbon granule of preparation Yu above-mentioned preparation is placed in homogenizer, stirring mixing 10~15min under 1800~3500r/min, collect coconut husk charcoal hybrid particles, it is placed in mould, two-way compacting 10~20s under 20~25MPa, is subsequently placed at 400~450 DEG C preheating 1~2h;Finally after preheating completes, it is placed in discharge plasma sintering stove, control sparking electrode with mold interval from for 20~30cm, subsequently to oxygen air-out logical in discharge plasma sintering stove, discharge sintering 2~5h under 550~600V, to be sintered complete after, standing is cooled to room temperature, it is passed through hydrogen and gets rid of oxygen, in a hydrogen atmosphere, it is applied 200~300V and transfers electroreduction sintering 1~2h, stand after being cooled to room temperature, a kind of discharge sintering hollow Cu base microsphere non-crystaline amorphous metal can be prepared into.
Example 1
First collecting discarded coconut husk, cleaned and dry, at 300 DEG C, pre-carbonization processes 3h, after pre-carbonization has processed, it is to slowly warm up to 700 DEG C by 10 DEG C/min, after insulation carbonization 2h, stands and be cooled to room temperature, collect coconut shell chars, it is placed in ball mill, with water as disperse medium, sieves after ball milling 5h, it is prepared into 100 mesh coconut husk porous carbon granules, standby;Count the most by weight, weigh 50 parts of copper powders, 40 parts of titanium valves, 15 parts of zirconium powders and 10 parts of nikel powders respectively to be placed in ball mill, control above-mentioned metal dust size and be 80 mesh, subsequently to evacuation in ball grinder and be passed through argon, after getting rid of air, again with toluene as dispersant, ball-milling treatment 3h, after ball milling completes, collects ball-milled powder and sieves, at 80 DEG C, it is dried 8h again, is prepared into 150 mesh mixed-powders;1:8 the most in mass ratio, the mixed-powder of the coconut husk porous carbon granule of preparation Yu above-mentioned preparation is placed in homogenizer, stirring mixing 15min under 3500r/min, collect coconut husk charcoal hybrid particles, it is placed in mould, two-way compacting 20s under 25MPa, is subsequently placed at 450 DEG C preheating 2h;Finally after preheating completes, it is placed in discharge plasma sintering stove, controls sparking electrode and mold interval from for 30cm, subsequently to oxygen air-out logical in discharge plasma sintering stove, discharge sintering 5h under 600V, to be sintered complete after, stand be cooled to room temperature, to its be passed through hydrogen get rid of oxygen, in a hydrogen atmosphere, it is applied 300V and transfers electroreduction sintering 2h, stand after being cooled to room temperature, a kind of discharge sintering hollow Cu base microsphere non-crystaline amorphous metal can be prepared into.
After testing, the discharge sintering hollow Cu base saturated magnetic strength of microsphere non-crystaline amorphous metal prepared by the present invention is 1.88T, and coercivity is 2.6A/m, and resistivity is 140 μ Ω cm, and tensile strength is 1700MPa, and thickness is 30 μm.
Example 2
First collecting discarded coconut husk, cleaned and dry, at 250 DEG C, pre-carbonization processes 2h, after pre-carbonization has processed, it is to slowly warm up to 650 DEG C by 10 DEG C/min, after insulation carbonization 1h, stands and be cooled to room temperature, collect coconut shell chars, it is placed in ball mill, with water as disperse medium, sieves after ball milling 3h, it is prepared into 80 mesh coconut husk porous carbon granules, standby;Count the most by weight, weigh 40 parts of copper powders, 30 parts of titanium valves, 10 parts of zirconium powders and 5 parts of nikel powders respectively to be placed in ball mill, control above-mentioned metal dust size and be 60 mesh, subsequently to evacuation in ball grinder and be passed through argon, after getting rid of air, again with toluene as dispersant, ball-milling treatment 2h, after ball milling completes, collects ball-milled powder and sieves, at 65 DEG C, it is dried 6h again, is prepared into 140 mesh mixed-powders;1:8 the most in mass ratio, the mixed-powder of the coconut husk porous carbon granule of preparation Yu above-mentioned preparation is placed in homogenizer, stirring mixing 10min under 1800r/min, collect coconut husk charcoal hybrid particles, it is placed in mould, two-way compacting 10s under 20MPa, is subsequently placed at 400 DEG C preheating 1h;Finally after preheating completes, it is placed in discharge plasma sintering stove, controls sparking electrode and mold interval from for 20cm, subsequently to oxygen air-out logical in discharge plasma sintering stove, discharge sintering 2h under 550V, to be sintered complete after, stand be cooled to room temperature, to its be passed through hydrogen get rid of oxygen, in a hydrogen atmosphere, it is applied 200V and transfers electroreduction sintering 1h, stand after being cooled to room temperature, a kind of discharge sintering hollow Cu base microsphere non-crystaline amorphous metal can be prepared into.
The discharge sintering hollow Cu base saturated magnetic strength of microsphere non-crystaline amorphous metal prepared by the present invention is 1.56T, and coercivity is 2.4A/m, and resistivity is 135 μ Ω cm, and tensile strength is 1650MPa, and thickness is 25 μm.
Example 3
First collecting discarded coconut husk, cleaned and dry, at 270 DEG C, pre-carbonization processes 2h, after pre-carbonization has processed, it is to slowly warm up to 670 DEG C by 10 DEG C/min, after insulation carbonization 1h, stands and be cooled to room temperature, collect coconut shell chars, it is placed in ball mill, with water as disperse medium, sieves after ball milling 4h, it is prepared into 90 mesh coconut husk porous carbon granules, standby;Count the most by weight, weigh 45 parts of copper powders, 35 parts of titanium valves, 12 parts of zirconium powders and 7 parts of nikel powders respectively to be placed in ball mill, control above-mentioned metal dust size and be 70 mesh, subsequently to evacuation in ball grinder and be passed through argon, after getting rid of air, again with toluene as dispersant, ball-milling treatment 2h, after ball milling completes, collects ball-milled powder and sieves, at 70 DEG C, it is dried 7h again, is prepared into 145 mesh mixed-powders;1:8 the most in mass ratio, the mixed-powder of the coconut husk porous carbon granule of preparation Yu above-mentioned preparation is placed in homogenizer, stirring mixing 12min under 1900r/min, collect coconut husk charcoal hybrid particles, it is placed in mould, two-way compacting 15s under 22MPa, is subsequently placed at 420 DEG C preheating 1h;Finally after preheating completes, it is placed in discharge plasma sintering stove, controls sparking electrode and mold interval from for 25cm, subsequently to oxygen air-out logical in discharge plasma sintering stove, discharge sintering 3h under 570V, to be sintered complete after, stand be cooled to room temperature, to its be passed through hydrogen get rid of oxygen, in a hydrogen atmosphere, it is applied 250V and transfers electroreduction sintering 1h, stand after being cooled to room temperature, a kind of discharge sintering hollow Cu base microsphere non-crystaline amorphous metal can be prepared into.
The discharge sintering hollow Cu base saturated magnetic strength of microsphere non-crystaline amorphous metal prepared by the present invention is 1.77T, and coercivity is 2.7A/m, and resistivity is 137 μ Ω cm, and tensile strength is 1650~1700MPa, and thickness is 27 μm.

Claims (1)

1. the preparation method of a discharge sintering hollow Cu base microsphere non-crystaline amorphous metal, it is characterised in that concrete preparation process:
(1) collecting discarded coconut husk, cleaned and dry, at 250~300 DEG C, pre-carbonization processes 2~3h, after pre-carbonization has processed, it is to slowly warm up to 650~700 DEG C by 10 DEG C/min, after insulation carbonization 1~2h, stands and be cooled to room temperature, collect coconut shell chars, it is placed in ball mill, with water as disperse medium, sieves after ball milling 3~5h, it is prepared into 80~100 mesh coconut husk porous carbon granules, standby;
(2) count by weight, weigh 40~50 parts of copper powders, 30~40 parts of titanium valves, 10~15 parts of zirconium powders and 5~10 parts of nikel powders respectively to be placed in ball mill, control above-mentioned metal dust size and be 60~80 mesh, subsequently to evacuation in ball grinder and be passed through argon, after getting rid of air, again with toluene as dispersant, ball-milling treatment 2~3h, after ball milling completes, collects ball-milled powder and sieves, at 65~80 DEG C, it is dried 6~8h again, is prepared into 140~150 mesh mixed-powders;
(3) 1:8 in mass ratio, coconut husk porous carbon granule step (1) prepared is placed in homogenizer with the mixed-powder of above-mentioned preparation, stirring mixing 10~15min under 1800~3500r/min, collect coconut husk charcoal hybrid particles, it is placed in mould, two-way compacting 10~20s under 20~25MPa, is subsequently placed at 400~450 DEG C preheating 1~2h;
(4) after preheating completes, it is placed in discharge plasma sintering stove, control sparking electrode with mold interval from for 20~30cm, subsequently to oxygen air-out logical in discharge plasma sintering stove, discharge sintering 2~5h under 550~600V, to be sintered complete after, standing is cooled to room temperature, it is passed through hydrogen and gets rid of oxygen, in a hydrogen atmosphere, it is applied 200~300V and transfers electroreduction sintering 1~2h, stand after being cooled to room temperature, a kind of discharge sintering hollow Cu base microsphere non-crystaline amorphous metal can be prepared into.
CN201610477106.XA 2016-06-27 2016-06-27 Method for preparing hollow Cu-based microsphere amorphous alloy through discharge sintering Withdrawn CN105908103A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110813233A (en) * 2019-11-04 2020-02-21 广东省微生物研究所(广东省微生物分析检测中心) Method for adsorbing heavy metal ions in soil by coconut shell charcoal
CN111360272A (en) * 2020-04-21 2020-07-03 华中科技大学 Oxide interface toughening amorphous-based composite material and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110813233A (en) * 2019-11-04 2020-02-21 广东省微生物研究所(广东省微生物分析检测中心) Method for adsorbing heavy metal ions in soil by coconut shell charcoal
CN111360272A (en) * 2020-04-21 2020-07-03 华中科技大学 Oxide interface toughening amorphous-based composite material and preparation method thereof
CN111360272B (en) * 2020-04-21 2021-10-15 华中科技大学 A kind of oxide interface toughened amorphous matrix composite material and preparation method thereof

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Application publication date: 20160831