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CN105905720A - Elevator no-load balance coefficient detection device based on screw pulling-up - Google Patents

Elevator no-load balance coefficient detection device based on screw pulling-up Download PDF

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Publication number
CN105905720A
CN105905720A CN201610158430.5A CN201610158430A CN105905720A CN 105905720 A CN105905720 A CN 105905720A CN 201610158430 A CN201610158430 A CN 201610158430A CN 105905720 A CN105905720 A CN 105905720A
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clamping block
clamp
trapezoidal
elevator
screw rod
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CN105905720B (en
Inventor
孙学礼
王伟雄
谢超
黄国健
蔡少林
彭启凤
何山
李刚
邓贤远
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Guangzhou Special Equipment Testing And Research Institute Guangzhou Special Equipment Accident Investigation Technology Center Guangzhou Elevator Safety Operation Monitoring Center
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Guangzhou Academy of Special Equipment Inspection and Testing
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/0006Monitoring devices or performance analysers
    • B66B5/0018Devices monitoring the operating condition of the elevator system

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  • Maintenance And Inspection Apparatuses For Elevators (AREA)

Abstract

本发明提供一种基于丝杆拉升式的电梯空载平衡系数检测装置,包括上夹具、下夹具、梯形纹丝杆、梯形纹螺母和测力传感器;所述上夹具,用于夹紧所选取的曳引绳段的上方;所述下夹具,用于夹紧所选取的曳引绳段的下方;所述梯形纹丝杆可上下移动的套在所述上夹具上;所述梯形纹螺母套接在所述梯形纹丝杆上并位于所述上夹具的上方;所述测力传感器安装在所述梯形纹丝杆与所述下夹具之间,用于测量所述梯形纹丝杆与所述下夹具之间的拉力。本发明将提升装置改进成了丝杆拉升装置,在使用过程中,丝杆拉升装置可以解决液压系统载荷测量装置同步性差问题;使用丝杆拉升装置,可以降低整体的成本,减小整体的体积,减轻整体重量。

The invention provides an elevator no-load balance coefficient detection device based on a screw rod pull type, which includes an upper clamp, a lower clamp, a trapezoidal screw rod, a trapezoidal nut and a force sensor; the upper clamp is used to clamp the above the selected traction rope segment; the lower clamp is used to clamp the lower part of the selected traction rope segment; the trapezoidal wire rod can move up and down on the upper clamp; the trapezoidal The nut is sleeved on the trapezoidal screw rod and located above the upper fixture; the load cell is installed between the trapezoidal screw rod and the lower clamp for measuring the trapezoidal screw rod and the tension between the lower clamp. The present invention improves the lifting device into a screw lifting device. During use, the screw lifting device can solve the problem of poor synchronization of the load measuring device in the hydraulic system; the use of the screw lifting device can reduce the overall cost and reduce the The overall volume reduces the overall weight.

Description

一种基于丝杆拉升式的电梯空载平衡系数检测装置A detection device for elevator no-load balance coefficient based on screw rod pulling type

技术领域 technical field

本发明属于电梯检测技术领域,具体而言,本发明涉及一种基于丝杆拉升式的电梯空载平衡系数检测装置。 The invention belongs to the technical field of elevator detection. Specifically, the invention relates to an elevator no-load balance coefficient detection device based on a screw rod pulling type.

背景技术 Background technique

平衡系数是曳引式驱动电梯的重要性能指标,关系到电梯运行性能和曳引电动机输出功率大小。2011年至2013年间,中国每年新装电梯分别为:45万台、52.9万台、60万台,呈逐年递增趋势,其中,曳引式电梯占90%以上,而每部曳引式新电梯每部都应进行平衡系数的测试调整,平衡系数指标合格才允许投入使用。另外,用户对电梯进行装饰影响平衡系数的改变,必须进行平衡系数的重新测定。因此,平衡系数检测是电梯行业一项量大、面广、要求高的技术工作。但现有的平衡系数检测方法操作繁琐、误差大,都有或多或少限制。 The balance factor is an important performance index of the traction drive elevator, which is related to the elevator's operating performance and the output power of the traction motor. From 2011 to 2013, China's annual newly installed elevators were: 450,000 units, 529,000 units, and 600,000 units, showing an increasing trend year by year. Among them, traction-type elevators accounted for more than 90%, and each new traction-type elevator is All parts should carry out the test and adjustment of the balance coefficient, and the balance coefficient index is qualified before it is allowed to be put into use. In addition, the decoration of the elevator by the user affects the change of the balance coefficient, and the balance coefficient must be re-measured. Therefore, the detection of balance coefficient is a large-volume, wide-ranging and demanding technical work in the elevator industry. However, the existing balance coefficient detection methods are cumbersome to operate, have large errors, and have more or less limitations.

平衡系数检验方法按有无载荷可分为有载荷检验方法与无载荷检验方法。现行电梯检验规则的平衡系数检测方法与手动盘车法是有载荷检验法,该类检验方法需反复搬运砝码,劳动强度大,检测作业时间长。中国安徽省特种设备检测院研发的平衡系数检测方法、中国辽宁石油化工大学研发的平衡系数检测方法等为无载检验法,但测量精度、安装简便性等方面有或多或少的限制,很难在实际现场中应用。 The balance coefficient inspection method can be divided into a loaded inspection method and a non-loaded inspection method according to whether there is a load or not. The balance coefficient detection method and the manual cranking method of the current elevator inspection rules are load inspection methods. This type of inspection method needs to repeatedly carry weights, which is labor intensive and takes a long time to detect. The balance coefficient detection method developed by China's Anhui Provincial Special Equipment Testing Institute and the balance coefficient detection method developed by China's Liaoning Petrochemical University are no-load test methods, but there are more or less restrictions in terms of measurement accuracy and ease of installation. Difficult to apply in actual field.

中国发明专利ZL201210121058提供一种高效、便捷、安全可靠的电梯平衡系数检测技术。但是由于绳索、滑轮组件的原因,其存在不可靠性和出现偏载等问题。鉴于此,专利号为ZL201420516482.1的中国实用新型专利提供一种电梯空载平衡系数检测装置,包括上夹具、液压缸、下夹具和拉力传感器,所述上夹具安装在所述液压缸的上方,用于夹紧所选取的曳引绳段的上部;所述液压缸,用于实现对所述下夹具的提升;所述下夹具,安装在所 述液压缸的下方,用于夹紧所选取的曳引绳段的下部;所述拉力传感器,用于测量所述液压缸的拉力。该实用新型采用液压缸作为载荷测量装置,充分利用了液压缸的工作稳定性和可靠性的特点,使得该检测装置具有操作简单和操作过程安全性能高的优点,同时液压缸得到的测量数据精度更高。但该方法中,油管的重量也在拉力传感器测量内,对结果有一定影响;且,该方法采用的为拉升式油缸,该种油缸重量重、体积大、成本高,对安装的钢丝绳段有较高的要求,限制了其测量的位置;分离式液压千斤顶,油泵、油管体积大,重量重,不方便携带。 Chinese invention patent ZL201210121058 provides an efficient, convenient, safe and reliable elevator balance coefficient detection technology. However, due to the reasons of ropes and pulley assemblies, there are problems such as unreliability and unbalanced load in it. In view of this, the Chinese utility model patent No. ZL201420516482.1 provides an elevator no-load balance coefficient detection device, including an upper clamp, a hydraulic cylinder, a lower clamp and a tension sensor, and the upper clamp is installed above the hydraulic cylinder , for clamping the upper part of the selected traction rope section; the hydraulic cylinder is used for lifting the lower clamp; the lower clamp is installed below the hydraulic cylinder for clamping the The lower part of the selected traction rope segment; the tension sensor is used to measure the tension of the hydraulic cylinder. The utility model adopts a hydraulic cylinder as a load measuring device, which makes full use of the characteristics of the hydraulic cylinder's working stability and reliability, so that the detection device has the advantages of simple operation and high safety performance during the operation process. At the same time, the measurement data obtained by the hydraulic cylinder is accurate. higher. However, in this method, the weight of the oil pipe is also included in the measurement of the tension sensor, which has a certain influence on the result; moreover, this method uses a pull-up type oil cylinder, which is heavy in weight, large in size and high in cost, and has a great impact on the steel wire rope section installed. There are high requirements, which limit its measurement position; separate hydraulic jacks, oil pumps, and oil pipes are bulky, heavy, and inconvenient to carry.

发明内容 Contents of the invention

本发明的目的在于提供一种基于丝杆拉升式的电梯空载平衡系数检测装置,以至少解决现有技术的检测装置由于绳索、滑轮组件原因,存在不可靠性和偏载等技术问题,同时能够解决在现有技术的检测装置重量重、体积大和成本高的技术问题。 The object of the present invention is to provide a kind of elevator no-load balance coefficient detection device based on screw rod pulling type, to at least solve the technical problems such as unreliability and unbalanced load of the detection device in the prior art due to the reason of rope and pulley assembly, At the same time, the technical problems of heavy weight, large volume and high cost of the detection device in the prior art can be solved.

为了解决上述问题,本发明提供一种基于丝杆拉升式的电梯空载平衡系数检测装置,其技术方案如下: In order to solve the above problems, the present invention provides an elevator no-load balance coefficient detection device based on a screw rod pull type, and its technical scheme is as follows:

一种基于丝杆拉升式的电梯空载平衡系数检测装置,包括上夹具、下夹具、梯形纹丝杆、梯形纹螺母和测力传感器; An elevator no-load balance coefficient detection device based on a screw rod pulling type, comprising an upper fixture, a lower fixture, a trapezoidal threaded screw, a trapezoidal threaded nut, and a load cell;

所述上夹具,用于夹紧所选取的曳引绳段的上方; The upper clamp is used to clamp the top of the selected traction rope segment;

所述下夹具,用于夹紧所选取的曳引绳段的下方; The lower clamp is used to clamp the lower part of the selected traction rope segment;

所述梯形纹丝杆可上下移动的套在所述上夹具上; The trapezoidal threaded rod can be moved up and down on the upper fixture;

所述梯形纹螺母套接在所述梯形纹丝杆上并位于所述上夹具的上方; The trapezoidal nut is sleeved on the trapezoidal screw rod and located above the upper clamp;

所述测力传感器安装在所述梯形纹丝杆与所述下夹具之间,用于测量所述梯形纹丝杆与所述下夹具之间的拉力。 The load cell is installed between the trapezoidal threaded rod and the lower clamp for measuring the tension between the trapezoidal threaded rod and the lower clamp.

如上述的基于丝杆拉升式的电梯空载平衡系数检测装置,进一步优选为:还包括数据采集显示仪,与所述测力传感器相连,用于读取所述测力传感器的拉力值,并计算出所测电梯的平衡系数值。 The above-mentioned elevator no-load balance coefficient detection device based on the lifting of the screw rod is further preferably: further comprising a data acquisition and display instrument connected to the load cell for reading the tension value of the load cell, And calculate the balance coefficient value of the elevator measured.

如上述的基于丝杆拉升式的电梯空载平衡系数检测装置,进一步优选为:所述上夹具包括左上夹块和右上夹块,所选取的曳引绳段的上方位于所述左 上夹块和所述右上夹块之间;所述下夹具包括左下夹块和右下夹块,所选取的曳引绳段的下方位于所述左下夹块和所述右下夹块之间。 As in the above-mentioned elevator no-load balance coefficient detection device based on screw pulling, it is further preferred that: the upper clamp includes a left upper clamp and a right upper clamp, and the upper part of the selected traction rope segment is located at the left upper clamp and between the upper right clamping block; the lower clamp includes a lower left clamping block and a lower right clamping block, and the lower part of the selected traction rope segment is located between the lower left clamping block and the lower right clamping block.

如上述的基于丝杆拉升式的电梯空载平衡系数检测装置,进一步优选为:还包括连接杆,安装在所述测力传感器和所述下夹具之间。 The above-mentioned elevator no-load balance coefficient detection device based on screw pulling type is further preferably: further comprising a connecting rod installed between the load cell and the lower clamp.

如上述的基于丝杆拉升式的电梯空载平衡系数检测装置,进一步优选为:还包括轴承,在所述上夹具的上端设有一个环形槽,所述轴承安装在所述上夹具的环形槽内,所述轴承的外圈与所述上夹具抵触连接;所述轴承的内圈与所述梯形纹螺母接触;所述轴承的内圈的内径大于所述梯形纹丝杆的直径。 As the above-mentioned elevator no-load balance coefficient detection device based on screw pulling type, it is further preferred to further include a bearing, an annular groove is arranged at the upper end of the upper fixture, and the bearing is installed on the annular groove of the upper fixture. In the groove, the outer ring of the bearing is in conflicting connection with the upper fixture; the inner ring of the bearing is in contact with the trapezoidal nut; the inner diameter of the inner ring of the bearing is larger than the diameter of the trapezoidal screw rod.

如上述的基于丝杆拉升式的电梯空载平衡系数检测装置,进一步优选为:所述梯形纹螺母为两个,所述轴承为两个,所述梯形纹丝杆为两个,所述连接杆为两个,所述测力传感器为两个;其中一套所述梯形纹丝杆、所述连接杆、所述测力传感器安装在所述左上夹块和所述左下夹块之间,另一套所述梯形纹丝杆、所述连接杆、所述测力传感器安装在所述右上夹块和所述右下夹块之间;两个所述测力传感器分别用于测量两个所述梯形纹丝杆与连接杆之间的拉力。 As the above-mentioned elevator no-load balance coefficient detection device based on the screw rod pulling type, it is further preferred that there are two trapezoidal nuts, two bearings, two trapezoidal screw rods, and two trapezoidal nuts. There are two connecting rods, and two load cells; one set of the trapezoidal threaded rod, the connecting rod, and the load cell are installed between the left upper clamp block and the left lower clamp block , another set of the trapezoidal screw rod, the connecting rod, and the force sensor are installed between the upper right clamping block and the lower right clamping block; the two force measuring sensors are respectively used to measure the two The tension between the trapezoidal screw rod and the connecting rod.

如上述的基于丝杆拉升式的电梯空载平衡系数检测装置,进一步优选为:还包括内垫块,在所述内垫块上设有多道与曳引绳段相匹配的夹持槽;在所述左上夹块、所述右上夹块、所述左下夹块和所述右下夹块的夹持面中心位置设有凹槽,所述内垫块分别嵌在所述左上夹块、所述右上夹块、所述左下夹块和所述右下夹块的凹槽内并使所述内垫块的所述夹持槽夹持住曳引绳。 As the above-mentioned elevator no-load balance coefficient detection device based on screw pulling type, it is further preferred that: it also includes an inner pad, and a plurality of clamping grooves matching the traction rope section are arranged on the inner pad ; A groove is provided at the center of the clamping surfaces of the upper left clamping block, the upper right clamping block, the lower left clamping block and the lower right clamping block, and the inner pads are respectively embedded in the upper left clamping block , the upper right clamping block, the lower left clamping block and the grooves of the lower right clamping block and make the clamping groove of the inner pad clamp the traction rope.

如上述的基于丝杆拉升式的电梯空载平衡系数检测装置,进一步优选为:在所述夹持槽的槽壁上设有多道摩擦纹。 As in the above-mentioned elevator no-load balance coefficient detection device based on the lifting of the screw rod, it is further preferred that: a plurality of friction lines are provided on the groove wall of the clamping groove.

如上述的基于丝杆拉升式的电梯空载平衡系数检测装置,进一步优选为:所述测力传感器为S型测力传感器。 As in the above-mentioned elevator no-load balance coefficient detection device based on the screw rod pulling type, it is further preferred that: the load cell is an S-type load cell.

如上述的基于丝杆拉升式的电梯空载平衡系数检测装置,进一步优选为:在所述左上夹块、所述右上夹块、所述左下夹块和所述右下夹块的两侧设有安装耳,并在安装耳上设有安装通孔,所述左上夹块和所述右上夹块通过螺杆螺母安装在一起,所述左下夹块和所述右下夹块通过螺杆螺母安装在一起。 As the above-mentioned elevator no-load balance coefficient detection device based on screw pulling type, it is further preferably: on both sides of the left upper clamp block, the right upper clamp block, the left lower clamp block and the right lower clamp block Mounting ears are provided, and installation through holes are provided on the mounting ears, the upper left clamping block and the upper right clamping block are installed together through screw nuts, and the lower left clamping block and the lower right clamping block are installed through screw nuts together.

分析可知,与现有技术相比,本发明的优点和有益效果在于: Analysis shows that compared with the prior art, advantages and beneficial effects of the present invention are:

一、本发明提供的基于丝杆拉升式的电梯空载平衡系数检测装置改进了无载荷测量装置,将提升装置改进成了丝杆拉升装置,在使用过程中,丝杆拉升装置可以解决液压系统载荷测量装置同步性差问题;并且也克服了现有技术中绳索组件的滑轮出现的不可靠性;再者使用丝杆拉升装置,可以降低整体的成本,减小整体的体积,减轻整体重量。使得本发明提供的检测装置具有操作简单和操作过程安全性能高的优点,同时丝杆拉升装置得到的测量数据精度更高。 1. The elevator no-load balance coefficient detection device based on the screw rod lifting type provided by the present invention improves the no-load measuring device, and the lifting device is improved into a screw rod lifting device. During use, the screw rod pulling device can Solve the problem of poor synchronization of the load measuring device of the hydraulic system; and also overcome the unreliability of the pulley of the rope assembly in the prior art; moreover, the use of the screw rod lifting device can reduce the overall cost, reduce the overall volume, and lighten the overall weight. The detection device provided by the present invention has the advantages of simple operation and high safety performance in the operation process, and at the same time, the accuracy of measurement data obtained by the screw rod pulling device is higher.

二、本发明设置的所述数据采集显示仪,可以实现实时查看所述测力传感器的拉力值并计算出所测电梯的平衡系数值。 2. The data acquisition and display device provided in the present invention can realize real-time viewing of the pulling force value of the load cell and calculate the balance coefficient value of the measured elevator.

三、本发明的所述上夹具分为所述左上夹块和所述右上夹块,同时所述下夹具分为所述左下夹块和所述右下夹块,安装时可以采用所述左上夹块和所述左下夹块组成左半部分夹具,采用所述右上夹块和所述右下夹块组成右半部分夹具,从而使得本发明可以分为两个整体,在安装时,直接将两部分对装即可,节省了安装时间。 3. The upper clamp of the present invention is divided into the upper left clamp and the upper right clamp, and the lower clamp is divided into the lower left clamp and the lower right clamp, and the upper left clamp can be used for installation. The clamping block and the lower left clamping block form the left half of the clamp, and the upper right clamping block and the lower right clamping block are used to form the right half of the clamping block, so that the present invention can be divided into two wholes. When installing, directly The two parts can be installed in pairs, which saves installation time.

四、本发明的丝杆拉升装置分为所述梯形纹丝杆和所述梯形纹螺母,可以便于丝杆拉升装置的操作,并且可以根据曳引绳段的特点,可灵活调节所夹曳引绳段的长短。 4. The screw pulling device of the present invention is divided into the trapezoidal screw and the trapezoidal nut, which can facilitate the operation of the screw pulling device, and can flexibly adjust the clamped screw according to the characteristics of the traction rope section. The length of the towing rope segment.

五、本发明设置的所述轴承,能够最大限度的减小所述梯形纹螺母和所述上夹具之间摩擦力。 5. The bearing provided in the present invention can minimize the frictional force between the trapezoidal nut and the upper clamp.

六、本发明在所述左上夹块、所述右上夹块、所述左下夹块和所述右下夹块的两侧设有安装耳,并在安装耳上设有安装通孔,这样减少了螺杆和螺母的使用数量,同时也方便了整体安装。 6. The present invention is provided with mounting ears on both sides of the upper left clamping block, the upper right clamping block, the lower left clamping block and the lower right clamping block, and is provided with mounting through holes on the mounting ears, thus reducing The number of screws and nuts used is reduced, and the overall installation is also convenient.

七、本发明设计的所述内垫块和在所述内垫块上设计的所述夹持槽等,可以增大摩擦系数;另外所述内垫块直接置于所述左上夹块、所述右上夹块、所述左下夹块和所述左下夹块内,可以减小所述内垫块的体积。 7. The inner pad designed by the present invention and the clamping groove designed on the inner pad can increase the coefficient of friction; in addition, the inner pad is directly placed on the left upper clamp, the The volume of the inner spacer can be reduced in the upper right clamping block, the lower left clamping block and the lower left clamping block.

八、本发明的所述测力传感器选用S型测力传感器,这样可以直接借用S型测力传感器的上下安装部位,省去了不必要的连接件,使得本发明整体结构更为简单。 8. The force sensor of the present invention is an S-type force sensor, which can directly use the upper and lower installation parts of the S-type force sensor, eliminating unnecessary connectors and making the overall structure of the present invention simpler.

附图说明 Description of drawings

图1为本发明优选实施例的基于丝杆拉升式的电梯空载平衡系数检测装置的结构示意图。 Fig. 1 is a schematic structural diagram of an elevator no-load balance coefficient detection device based on a screw pulling type according to a preferred embodiment of the present invention.

图2为本发明优选实施例的左上夹块的结构示意图。 Fig. 2 is a schematic structural view of the upper left clamping block of the preferred embodiment of the present invention.

图3为本发明优选实施例的内垫块的结构示意图。 Fig. 3 is a schematic structural view of the inner block of the preferred embodiment of the present invention.

图4为本发明检测轿厢的基于丝杆拉升式的电梯平衡系数检测装置的安装状态的示意图。 Fig. 4 is a schematic diagram of the installation state of the elevator balance coefficient detection device based on the screw pulling type for detecting the car according to the present invention.

图中,1-上夹具;11-左上夹块;12-右上夹块;2-下夹具;21-左下夹块;22-右下夹块;3-梯形纹丝杆;4-梯形纹螺母;5-连接杆;6-测力传感器;7-内垫块;71-夹持槽;8-螺杆;91-电梯轿厢;92-对重。 In the figure, 1-upper clamp; 11-left upper clamp; 12-right upper clamp; 2-lower clamp; 21-left lower clamp; 22-right lower clamp; 3-trapezoidal thread rod; 4-trapezoidal nut ; 5-connecting rod; 6-load sensor; 7-inner block;

具体实施方式 detailed description

下面结合附图和具体实施方式对本发明做进一步详细说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

如图1所示,本发明优选实施例的基于丝杆拉升式的电梯空载平衡系数检测装置主要包括上夹具1、下夹具2、梯形纹丝杆3、梯形纹螺母4和测力传感器6,上夹具1,用于夹紧所选取的曳引绳段的上方;下夹具2,用于夹紧所选取的曳引绳段的下方;梯形纹丝杆3可上下移动的套在上夹具1上;梯形纹螺母4套接在梯形纹丝杆3上并位于上夹具1的上方;测力传感器6安装在梯形纹丝杆3与下夹具之间,用于测量梯形纹丝杆3与下夹具2之间的拉力。 As shown in Figure 1, the elevator no-load balance coefficient detection device based on the screw rod pulling type of the preferred embodiment of the present invention mainly includes an upper clamp 1, a lower clamp 2, a trapezoidal screw rod 3, a trapezoidal nut 4 and a load cell 6. The upper clamp 1 is used to clamp the upper part of the selected traction rope segment; the lower clamp 2 is used to clamp the lower part of the selected traction rope segment; the trapezoidal thread rod 3 can be moved up and down on the upper On the fixture 1; the trapezoidal nut 4 is sleeved on the trapezoidal threaded rod 3 and located above the upper fixture 1; the load cell 6 is installed between the trapezoidal threaded rod 3 and the lower fixture for measuring the trapezoidal threaded rod 3 and the tension between the lower fixture 2.

总而言之,本发明提供的基于丝杆拉升式的电梯空载平衡系数检测装置通过设置丝杆拉升装置(即梯形纹丝杆3和梯形纹螺母4的组合)就能实现对电梯空载平衡系数的检测,与现有技术中的检测装置相比,本发明的结构相对简单,并且将丝杆拉升装置引入到电梯空载平衡系数检测中,可以减少整个检测装置的重量,由于丝杆拉升装置的构造较小,进而也减小了整个检测装置的体积,同时降低了整个检测装置的成本。 In a word, the elevator no-load balance coefficient detection device based on the screw pulling type provided by the present invention can realize the no-load balance of the elevator by setting the screw pulling device (that is, the combination of the trapezoidal screw 3 and the trapezoidal nut 4). The detection of the coefficient, compared with the detection device in the prior art, the structure of the present invention is relatively simple, and the screw rod pulling device is introduced into the elevator no-load balance coefficient detection, which can reduce the weight of the entire detection device, because the screw rod The structure of the lifting device is relatively small, thereby reducing the volume of the entire detection device and reducing the cost of the entire detection device.

为了能够实时查看测力传感器6的读值,本发明还包括数据采集显示仪(未图示),与测力传感器6相连,用于读取测力传感器6的拉力值,并计算出所测电梯的平衡系数值。优选为,数据采集显示仪与测力传感器6的连接 方式为无线连接或者有线连接。在正常情况下,采用有线连接方式,当遇到不便于使用有线连接方式时,或者使用无线连接方式具有更便捷特性时,本发明会将数据采集显示仪与测力传感器6通过无线连接方式连接。 In order to be able to check the reading value of the load cell 6 in real time, the present invention also includes a data acquisition and display instrument (not shown), which is connected with the load cell 6 for reading the tension value of the load cell 6 and calculating the measured value. The balance factor value of the elevator. Preferably, the connection mode between the data acquisition display instrument and the load cell 6 is a wireless connection or a wired connection. Under normal circumstances, a wired connection is adopted. When it is inconvenient to use a wired connection, or when using a wireless connection has more convenient characteristics, the present invention will connect the data acquisition display instrument and the load cell 6 through a wireless connection. .

为了使上夹具1将所选取的曳引绳段的上方进行有效夹紧,上夹具1包括左上夹块11和右上夹块12,所选取的曳引绳段的上方位于左上夹块11和右上夹块12之间。进一步优选,左上夹块11的夹持面和右上夹块12的夹持面均为长方体结构,左上夹块11的夹持面和右上夹块12的夹持面的长﹥高﹥宽(在申请号为CN201210121058.2、发明名称为电梯平衡系数检测装置的发明专利中,夹块的长﹥宽﹥高);在夹持面积相同(即高度方向)的情况下,可以节省材料;在宽度方向相同的情况下,可以增大夹持面积。 In order to make the upper clamp 1 effectively clamp the upper part of the selected traction rope segment, the upper clamp 1 includes a left upper clamp block 11 and a right upper clamp block 12, and the upper part of the selected traction rope segment is located at the left upper clamp block 11 and the right upper clamp block. Between the clamping blocks 12. Further preferably, the clamping surface of the upper left clamping block 11 and the clamping surface of the upper right clamping block 12 are cuboid structures, and the clamping surface of the upper left clamping block 11 and the clamping surface of the upper right clamping block 12 have length > height > width (in In the invention patent whose application number is CN201210121058.2 and the invention name is elevator balance coefficient detection device, the length of the clamping block > width > height); in the case of the same clamping area (that is, the height direction), materials can be saved; in the width In the case of the same direction, the clamping area can be increased.

为了使下夹具2将所选取的曳引绳段的下方进行有效夹紧,下夹具2包括左下夹块21和右下夹块22,所选取的曳引绳段的下方位于左下夹块21和右下夹块22之间。进一步优选,左下夹块21的夹持面和右下夹块22的夹持面均为长方体结构,左下夹块21的夹持面和右下夹块22的夹持面的长﹥高﹥宽(在申请号为CN201210121058.2、发明名称为电梯平衡系数检测装置的发明专利中,夹块的长﹥宽﹥高);在夹持面积相同(即高度方向)的情况下,可以节省材料;在宽度方向相同的情况下,可以增大夹持面积。 In order to make the lower clamp 2 effectively clamp the lower portion of the selected traction rope, the lower clamp 2 includes a lower left clamping block 21 and a lower right clamping block 22, and the lower portion of the selected traction rope is located between the lower left clamping block 21 and the lower right clamping block 22. Between the lower right clamping blocks 22. Further preferably, the clamping surface of the lower left clamping block 21 and the clamping surface of the lower right clamping block 22 are cuboid structures, and the clamping surface of the lower left clamping block 21 and the clamping surface of the lower right clamping block 22 have a length > height > width (In the invention patent with the application number CN201210121058.2 and the invention name of the elevator balance coefficient detection device, the length of the clamp block > width > height); in the case of the same clamping area (ie, the height direction), materials can be saved; In the case of the same width direction, the clamping area can be increased.

在具体工作中,需要考虑如何使测力传感器6测量准确,在这种情况下,不便于将测力传感器6直接与下夹具2安装在一起,基于此,如图1所示,本发明还包括连接杆5,安装在测力传感器6和下夹具2之间。这样可以随时根据需要通过连接杆5的安装实现测力传感器6的放置,不会破坏测力传感器6的敏感度。 In the specific work, it is necessary to consider how to make the measurement of the load cell 6 accurate. In this case, it is not convenient to install the load cell 6 directly with the lower clamp 2. Based on this, as shown in Figure 1, the present invention also It includes a connecting rod 5 installed between the load cell 6 and the lower clamp 2 . In this way, the placement of the load cell 6 can be realized through the installation of the connecting rod 5 at any time as required, without damaging the sensitivity of the load cell 6 .

为了方便本发明的设置,满足对电梯空载平衡系数检测的高要求,如图1、图2所示,本发明通过对梯形纹螺母4的旋转,可实现对下夹具2的提升,进而测力传感器6可以测量丝杆拉升装置的拉力值。具体过程为,用下夹具2夹持住所选取的曳引绳段的下方,用上夹具1夹持住所选取的曳引绳段的上方,此时梯形纹螺母4恰好位于上夹具1的上端并对上夹具1实施一个上部定位,当需要测量丝杆拉升装置的拉力值时,旋转梯形纹螺母4,使梯形纹丝杆3向上移动,在这种情况下,位于上夹具1和下夹具2之间的所选取 的曳引绳段弯曲不受力,此时记录测力传感器6的拉力值即可,当设有数据采集显示仪时,可以直接由数据采集显示仪读出测力传感器6的拉力值;这样可以实时得知测力传感器6的拉力值。在旋转梯形纹螺母4时,如果将梯形纹螺母4的下端直接与上夹具1的上端接触,会造成旋转困难,出现应力接触等问题,基于此,如图2所示,本发明还包括轴承(未图示),在上夹具1的上端设有一个环形槽,轴承安装在上夹具1的环形槽内,轴承的内圈的内径大于梯形纹丝杆3的直径,轴承的外圈与上夹具1抵触接触,使得轴承的外圈与上夹具1同时转动或者同时不转动,轴承的内圈与梯形纹螺母4接触,使得轴承的内圈与梯形纹螺母4同时转动或者同时不转动。当旋转梯形纹螺母4时,轴承的内圈随梯形纹螺母4旋转,由于轴承内圈的外径大于梯形纹丝杆3的直径,因此梯形纹丝杆3可在轴承上实现上下移动,而此时轴承的外圈才与上夹具1接触,所以可以将在梯形纹螺母4不与上夹具1直接接触的情况下实现对下夹具2的提升。在本发明中,轴承优选为推力轴承和深沟轴承的组合,这样能够最大限度的减小梯形纹螺母4和上夹具1之间摩擦力。 In order to facilitate the setting of the present invention and meet the high requirements for the detection of the elevator no-load balance coefficient, as shown in Figure 1 and Figure 2, the present invention can realize the lifting of the lower clamp 2 by rotating the trapezoidal nut 4, and then measure The force sensor 6 can measure the tension value of the screw mandrel lifting device. The specific process is to clamp the lower part of the selected traction rope with the lower clamp 2, and clamp the upper part of the selected traction rope with the upper clamp 1. At this time, the trapezoidal nut 4 is just positioned at the upper end of the upper clamp 1 and Implement an upper positioning on the upper fixture 1. When it is necessary to measure the tension value of the screw rod lifting device, rotate the trapezoidal nut 4 to move the trapezoidal screw rod 3 upwards. In this case, it is located between the upper clamp 1 and the lower clamp. 2. The selected traction rope section between 2 is bent without force. At this time, it is sufficient to record the tension value of the load cell 6. When a data acquisition display is provided, the load cell can be directly read by the data acquisition display. 6; the pulling force value of load cell 6 can be known in real time like this. When rotating the trapezoidal nut 4, if the lower end of the trapezoidal nut 4 is directly in contact with the upper end of the upper fixture 1, it will cause difficulty in rotation and problems such as stress contact. Based on this, as shown in Figure 2, the present invention also includes a bearing (not shown), the upper end of the upper fixture 1 is provided with an annular groove, the bearing is installed in the annular groove of the upper fixture 1, the inner diameter of the inner ring of the bearing is greater than the diameter of the trapezoidal screw rod 3, the outer ring of the bearing and the upper Fixture 1 interferes with contact, makes the outer ring of bearing and upper fixture 1 rotate simultaneously or does not rotate simultaneously, the inner ring of bearing contacts with trapezoidal nut 4, makes the inner ring of bearing and trapezoidal nut 4 rotate simultaneously or does not rotate simultaneously. When the trapezoidal thread nut 4 is rotated, the inner ring of the bearing rotates with the trapezoidal thread nut 4. Since the outer diameter of the bearing inner ring is greater than the diameter of the trapezoidal thread mandrel 3, the trapezoidal thread mandrel 3 can move up and down on the bearing, and At this time, the outer ring of the bearing is in contact with the upper clamp 1 , so the lifting of the lower clamp 2 can be realized without the trapezoidal nut 4 directly contacting the upper clamp 1 . In the present invention, the bearing is preferably a combination of a thrust bearing and a deep groove bearing, which can minimize the friction between the trapezoidal nut 4 and the upper clamp 1 .

为了能够准确地测量电梯空载时的平衡系数,梯形纹螺母4为两个,轴承为两个,梯形纹丝杆3为两个,连接杆5为两个,测力传感器6为两个;其中一套梯形纹丝杆3、连接杆5、测力传感器6安装在左上夹块11和左下夹块21之间,另一套梯形纹丝杆3、连接5杆、测力传感器6安装在右上夹块12和右下夹块22之间;两个测力传感器6分别用于测量两个梯形纹丝杆3与连接杆5之间的拉力。 In order to accurately measure the balance coefficient when the elevator is unloaded, there are two trapezoidal nuts 4, two bearings, two trapezoidal screw rods 3, two connecting rods 5, and two load cells 6; Wherein a set of trapezoidal grain screw rod 3, connecting rod 5, load cell 6 are installed between left upper clamp block 11 and left lower clamp block 21, another set of trapezoidal grain screw rod 3, connection 5 bars, load cell 6 are installed on Between the upper right clamping block 12 and the lower right clamping block 22; two load cells 6 are respectively used to measure the tension between the two trapezoidal threaded rods 3 and the connecting rod 5.

为了能够将左上夹块11和右上夹块12固定在一起,如图1所示,本发明还包括紧固组件,紧固组件包括螺杆8和螺母(未图示),螺母与螺杆8螺接,将左上夹块11和右上夹块12紧固在一起,使左上夹块11和右上夹块12夹紧所选取的曳引绳段的上方。同理紧固组件也将左下夹块21和右下夹块22紧固在一起,使左下夹块21和右下夹块22夹紧所选取的曳引绳段的下方。当然紧固组件的组数根据实际需要进行确定。 In order to be able to fix the upper left clamping block 11 and the upper right clamping block 12 together, as shown in FIG. , the upper left clamping block 11 and the upper right clamping block 12 are fastened together, so that the upper left clamping block 11 and the upper right clamping block 12 are clamped above the selected traction rope section. Similarly, the fastening assembly also fastens the lower left clamping block 21 and the lower right clamping block 22 together, so that the lower left clamping block 21 and the lower right clamping block 22 clamp the lower part of the selected traction rope segment. Of course, the number of sets of fastening components is determined according to actual needs.

本发明的上夹具1和下夹具2均为钢材质制作,在这种情况下可以保证上夹具1和下夹具2的夹持刚度,由于曳引绳同为钢材质制作,上夹具1和 下夹具2在夹持的过程中,会对曳引绳造成损坏,有时会将曳引绳夹断,为了避免这种情况出现,如图3所示,本发明还包括内垫块7,在内垫块7上设有多道与曳引绳相匹配的夹持槽71;在左上夹块11、右上夹块12、左下夹块21和右下夹块22的夹持面中心位置设有凹槽,内垫块7分别嵌在左上夹块11、右上夹块12、左下夹块21和右下夹块22的凹槽内并使内垫块7的夹持槽71夹持住曳引绳。优选地,在夹持槽71的槽壁上设有多道摩擦纹,可以进一步加大摩擦力,进一步优选,多道摩擦纹为均布设置,以实现对曳引绳夹持的均匀性和稳定性。本发明的内垫块7为高分子材料制成,内垫块7可以为橡胶材质制作,也可以为尼龙材质制作,只要有足够的强度并且摩擦力大的任何材质均可,这样会进一步增大内垫块7的摩擦力。内垫块7与上夹具1、下夹具2的安装方式具体为,将内垫块7安装在上夹具1和下夹具2的凹槽内,在内垫块7和曳引绳接触时,先由摩擦纹与曳引绳接触,施加第一道夹持;再由夹持槽71的槽壁与曳引绳接触,施加第二道夹持,最后通过上下夹具将曳引绳夹紧。在申请号为201420516482.1的一种电梯空载平衡系数检测装置中,是将摩擦板通过螺栓穿过摩擦板的安装孔才将摩擦板紧固在上夹具和下夹具上的,这样会破坏摩擦板的结构特性,本发明中,将内垫块7嵌入在上夹具1和下夹具2中,不在内垫块7上开设安装孔,这样无需破坏内垫块7的结构特性,减少了内垫块7出现损坏的可能性。 The upper clamp 1 and the lower clamp 2 of the present invention are both made of steel material. In this case, the clamping rigidity of the upper clamp 1 and the lower clamp 2 can be guaranteed. Since the traction rope is made of steel material, the upper clamp 1 and the lower clamp During the clamping process, the clamp 2 will cause damage to the traction rope, and sometimes the traction rope will be broken. In order to avoid this situation, as shown in Figure 3, the present invention also includes an inner pad 7, which The spacer 7 is provided with a plurality of clamping grooves 71 that match the traction rope; a concave groove is provided at the center of the clamping surfaces of the upper left clamping block 11, the upper right clamping block 12, the lower left clamping block 21 and the lower right clamping block 22. Groove, the inner pad 7 is respectively embedded in the grooves of the upper left clamping block 11, the upper right clamping block 12, the lower left clamping block 21 and the lower right clamping block 22, and the clamping groove 71 of the inner pad 7 clamps the traction rope . Preferably, multiple friction lines are provided on the groove wall of the clamping groove 71, which can further increase the frictional force. It is further preferred that the multiple friction lines are evenly distributed, so as to realize the uniformity and stability of the traction rope clamping. stability. Inner pad 7 of the present invention is made of polymer material, and inner pad 7 can be made of rubber material, also can be made of nylon material, as long as there is enough strength and any material that friction is big all can, will further increase like this. The frictional force of pad 7 in the big inner. The installation method of the inner spacer 7 and the upper fixture 1 and the lower fixture 2 is as follows: the inner spacer 7 is installed in the groove of the upper fixture 1 and the lower fixture 2, and when the inner spacer 7 contacts the traction rope, first The friction pattern contacts the traction rope, and the first clamping is applied; then the groove wall of the clamping groove 71 contacts the traction rope, and the second clamping is applied, and finally the traction rope is clamped by the upper and lower clamps. In an elevator no-load balance coefficient detection device with application number 201420516482.1, the friction plate is fastened to the upper and lower fixtures by passing the friction plate through the mounting holes of the friction plate through bolts, which will damage the friction plate In the present invention, the inner spacer 7 is embedded in the upper fixture 1 and the lower fixture 2, and no mounting holes are opened on the inner spacer 7, so that the structural characteristics of the inner spacer 7 do not need to be destroyed, and the inner spacer 7 is reduced. 7 Possibility of damage.

在本发明中,需要考虑如何缩减使用连接件,基于此考虑,如图1、图2、图3所示,本发明的测力传感器6优选为S型测力传感器,这样可以直接借用S型测力传感器的上下安装部位,省去了不必要的连接件,使得本发明整体结构更为简单。 In the present invention, it is necessary to consider how to reduce the use of connectors. Based on this consideration, as shown in Figure 1, Figure 2, and Figure 3, the load cell 6 of the present invention is preferably an S-type load cell, so that the S-type load cell can be directly used. The upper and lower installation parts of the load cell save unnecessary connecting pieces, which makes the overall structure of the present invention simpler.

如图1、图2、图3所示,本发明将曳引绳段以钢丝绳为例进行具体说明。 As shown in Fig. 1, Fig. 2 and Fig. 3, the present invention will take a steel wire rope as an example for a specific description of the traction rope segment.

设钢丝绳为五条;由左上夹块11、第一个梯形纹螺母4、第一个轴承10、第一个梯形纹丝杆3、第一个测力传感器6、第一个连接杆5、左下夹块21连接成作左半部分;同理,由右上夹块12、第二个梯形纹螺母4、第二个轴承10、第二个梯形纹丝杆3、第二个测力传感器6、第二个连接杆5、右下夹块22连接成右半部分。在连接过程中,根据钢丝绳的直径和安装位置的的长 度,可以选择连接杆的长度。根据钢丝绳的直径和根数,选取合适的内垫块7,分别装入左上夹块11、左下夹块21、右上夹块12、右下夹块22中。 Assume that the steel wire ropes are five; by the upper left clamp block 11, the first trapezoidal nut 4, the first bearing 10, the first trapezoidal screw rod 3, the first load cell 6, the first connecting rod 5, the lower left Clamp block 21 is connected to make left half; In like manner, by upper right clamp block 12, the second trapezoidal thread nut 4, the second bearing 10, the second trapezoidal thread screw rod 3, the second load cell 6, The second connecting rod 5 and the lower right clamping block 22 are connected into the right half. During the connection process, the length of the connecting rod can be selected according to the diameter of the wire rope and the length of the installation location. According to the diameter and the number of steel wire ropes, select suitable inner pads 7, and pack in the upper left clamping block 11, the lower left clamping block 21, the upper right clamping block 12, and the lower right clamping block 22 respectively.

将五条钢丝绳5的上方置于左上夹块11和右上夹块12内的内垫块7的五道夹持槽71之间;将五条钢丝绳5的下方置于左下夹块21和右下夹块22的内垫块7的五道夹持槽71之间; Place the top of the five steel wire ropes 5 between the five clamping grooves 71 of the inner pad 7 in the upper left clamping block 11 and the upper right clamping block 12; place the bottom of the five steel wire ropes 5 in the lower left clamping block 21 and the lower right clamping block 22 between the five clamping grooves 71 of the inner block 7;

在左上夹块11和右上夹块12的两侧分别设有安装耳,在左上夹块11和右上夹块12的安装耳上开有安装通孔(未图示),螺杆8穿过左上夹块11和右上夹块12的安装耳的安装通孔并使用螺母将左上夹块11和右上夹块12施加紧固力,进而对左上夹块11和右上夹块12的内垫块7施加夹持力,对五条钢丝绳5的上方实现夹紧;同样,在左下夹块21和右下夹块22的两侧分别设有安装耳,在左下夹块21和右下夹块22的安装耳上开有安装通孔(未图示),螺杆8穿过左下夹块21和右下夹块22的安装耳的安装通孔并使用螺母将左下夹块21和右下夹块22施加紧固力,进而对左下夹块21和右下夹块22的内垫块7施加夹持力,对五条钢丝绳5的下方实现夹紧; Mounting ears are respectively provided on both sides of the upper left clamping block 11 and the upper right clamping block 12, and there are installation through holes (not shown) on the mounting ears of the upper left clamping block 11 and the upper right clamping block 12, and the screw rod 8 passes through the upper left clamping The mounting through holes of the mounting ears of the block 11 and the upper right clamping block 12 and use nuts to apply a fastening force to the upper left clamping block 11 and the upper right clamping block 12, and then apply clamping force to the inner pads 7 of the upper left clamping block 11 and the upper right clamping block 12 Holding force, the top of five steel wire ropes 5 is clamped; Similarly, mounting ears are respectively provided on both sides of the lower left clamping block 21 and the lower right clamping block 22, and on the mounting ears of the lower left clamping block 21 and the lower right clamping block 22 There are installation through holes (not shown), and the screw rod 8 passes through the installation through holes of the mounting ears of the lower left clamping block 21 and the lower right clamping block 22 and uses nuts to apply fastening force to the lower left clamping block 21 and the lower right clamping block 22 , and then apply a clamping force to the inner pads 7 of the lower left clamping block 21 and the lower right clamping block 22, and realize clamping below the five steel wire ropes 5;

夹紧后,旋转梯形纹螺母4,使得梯形纹丝杆3向上提升,进而可以实现下夹具2的提升,因而使得中间段夹紧的钢丝绳5处于松弛状态,如图4所示,测力传感器6直接记录提升电梯轿厢91和对重92的重量,实现平衡系数的测量。 After clamping, the trapezoidal thread nut 4 is rotated so that the trapezoidal thread rod 3 is lifted upwards, and then the lifting of the lower clamp 2 can be realized, so that the steel wire rope 5 clamped in the middle section is in a relaxed state, as shown in Figure 4, the load cell 6. Directly record and lift the weight of the elevator car 91 and the counterweight 92 to realize the measurement of the balance coefficient.

下面,说明本发明的基于丝杆拉升式的电梯空载平衡系数检测装置的检测原理。 Next, the detection principle of the elevator no-load balance coefficient detection device based on the screw pulling type of the present invention will be described.

如图4所示,电梯平衡系数检测时,将电梯轿厢91和对重92先后移动到井道最高层位置,安装该电梯平衡系数检测装置。 As shown in Figure 4, when the elevator balance coefficient is detected, the elevator car 91 and the counterweight 92 are successively moved to the highest level of the hoistway, and the elevator balance coefficient detection device is installed.

当电梯轿厢91空载置于井道最高层并静止时,安装本发明的基于丝杆拉升式的电梯平衡系数检测装置。如图1所示,如果此时旋转梯形纹螺母4,实现梯形纹丝杆3的上升,则钢丝绳的受力逐渐变小,梯形纹螺母4的受力逐渐变大,若钢丝绳处于不受力状态后,电梯轿厢91移动停止后,测量得到静态时的轿厢侧重量G。 When the elevator car 91 is unloaded and placed on the highest floor of the hoistway and is still, the elevator balance coefficient detection device based on the screw rod pulling type of the present invention is installed. As shown in Figure 1, if the trapezoidal nut 4 is rotated at this time to realize the rise of the trapezoidal screw rod 3, the force on the wire rope will gradually decrease, and the force on the trapezoidal nut 4 will gradually increase. After the state, after the elevator car 91 stops moving, measure the car side weight G when it is static.

同理,得到静态时的对重92的侧重量W。 In the same way, the lateral weight W of the counterweight 92 at static state is obtained.

随后,将电梯静态时的轿厢侧重量G与电梯静态时的对重侧重量W,代入到平衡系数算法公式K=(W-G)/Q中,K为平衡系数,W为对重侧重量, G为轿厢侧重量,Q为电梯的额定载重量。从而,得到电梯的静态平衡系数K=(W-G)/Q。 Subsequently, the weight G of the car side when the elevator is static and the weight W of the counterweight side when the elevator is static are substituted into the balance coefficient algorithm formula K=(W-G)/Q, K is the balance coefficient, W is the weight of the counterweight side, G is the side weight of the car, and Q is the rated load capacity of the elevator. Thus, the static balance coefficient K=(W-G)/Q of the elevator is obtained.

具体检测方法包括: Specific detection methods include:

夹紧曳引绳段的步骤,选取电梯轿厢91侧上方或对重92侧上方作为检测目标的曳引绳段,利用上夹具1与下夹具2分别夹紧所述曳引绳段; In the step of clamping the traction rope segment, the traction rope segment above the side of the elevator car 91 or above the side of the counterweight 92 is selected as the detection target, and the upper clamp 1 and the lower clamp 2 are used to respectively clamp the traction rope segment;

丝杆拉升装置的步骤,丝杆拉升装置安装在上夹具1上,通过测力传感器6、连接杆5固定在下夹具2上; The step of the screw pulling device, the screw pulling device is installed on the upper fixture 1, and fixed on the lower fixture 2 through the load cell 6 and the connecting rod 5;

读取数据的步骤,操作梯形纹螺母4提升所述电梯轿厢91或所述对重92,在上夹具1与下夹具2之间的所述曳引绳段处于不受力状态后,测量提升结束后的梯形纹螺母4的拉力值,得到电梯静态时的轿厢侧重量G或电梯静态时的对重侧重量W;和 The step of reading data is to operate the trapezoidal nut 4 to lift the elevator car 91 or the counterweight 92, and measure the The pulling force value of the trapezoidal nut 4 after the lifting is finished, the car side weight G when the elevator is static or the counterweight side weight W when the elevator is static; and

计算平衡系数的步骤,将电梯静态时的轿厢侧重量G与电梯静态时的对重侧重量W代入平衡系数算法公式K=(W-G)/Q中,其中,K为平衡系数,W为对重侧重量,G为轿厢侧重量,Q为电梯的额定载重量,得到电梯的电梯的静态平衡系数K=(W-G)/Q。 In the step of calculating the balance coefficient, the weight G of the car side when the elevator is static and the weight W of the counterweight side when the elevator is static are substituted into the balance coefficient algorithm formula K=(W-G)/Q, wherein, K is the balance coefficient, and W is the balance coefficient. Heavy side weight, G is the weight of the car side, Q is the rated load capacity of the elevator, and the static balance coefficient K=(W-G)/Q of the elevator is obtained.

据此,根据本发明,能够提供一种无载的基于丝杆拉升式的电梯平衡系数检测装置,该装置能安全、精确、操作简便的检测出电梯静态时的平衡系数。 Accordingly, according to the present invention, it is possible to provide a no-load elevator balance coefficient detection device based on the lifting of the screw rod, which can detect the balance coefficient of the elevator in a static state in a safe, accurate and easy-to-operate manner.

分析可知,与现有技术相比,本发明的优点和有益效果在于: Analysis shows that compared with the prior art, advantages and beneficial effects of the present invention are:

一、本发明提供的基于丝杆拉升式的电梯空载平衡系数检测装置改进了无载荷测量装置,将提升装置改进成了丝杆拉升装置,在使用过程中,丝杆拉升装置可以解决液压系统载荷测量装置同步性差问题;并且也克服了现有技术中绳索组件的滑轮出现的不可靠性;再者使用丝杆拉升装置,可以降低整体的成本,减小整体的体积,减轻整体重量。使得本发明提供的检测装置具有操作简单和操作过程安全性能高的优点,同时丝杆拉升装置得到的测量数据精度更高。 1. The elevator no-load balance coefficient detection device based on the screw rod lifting type provided by the present invention improves the no-load measuring device, and the lifting device is improved into a screw rod lifting device. During use, the screw rod pulling device can Solve the problem of poor synchronization of the load measuring device of the hydraulic system; and also overcome the unreliability of the pulley of the rope assembly in the prior art; moreover, the use of the screw rod lifting device can reduce the overall cost, reduce the overall volume, and lighten the overall weight. The detection device provided by the present invention has the advantages of simple operation and high safety performance in the operation process, and at the same time, the accuracy of measurement data obtained by the screw rod pulling device is higher.

二、本发明设置的数据采集显示仪,可以实现实时查看测力传感器6的拉力值并计算出所测电梯的平衡系数值。 2. The data acquisition and display device provided by the present invention can realize real-time viewing of the tension value of the load cell 6 and calculation of the balance coefficient value of the measured elevator.

三、本发明的上夹具1分为左上夹块11和右上夹块12,同时下夹具2分为左下夹块21和右下夹块22,安装时可以采用左上夹块11和左下夹块21 组成左半部分夹具,采用右上夹块12和右下夹块22组成右半部分夹具,从而使得本发明可以分为两个整体,在安装时,直接将两部分对装即可,节省了安装时间。 3. The upper clamp 1 of the present invention is divided into a left upper clamp 11 and a right upper clamp 12, while the lower clamp 2 is divided into a left lower clamp 21 and a right lower clamp 22, and the left upper clamp 11 and the left lower clamp 21 can be used during installation To form the left half of the fixture, the right upper clamp 12 and the right lower clamp 22 are used to form the right half of the fixture, so that the present invention can be divided into two wholes. When installing, the two parts can be directly assembled, saving installation time.

四、本发明的丝杆拉升装置分为梯形纹丝杆3和梯形纹螺母4,可以便于丝杆拉升装置的操作,并且可以根据曳引绳段的特点,可灵活调节所夹曳引绳段的长短。 4. The screw pulling device of the present invention is divided into a trapezoidal screw 3 and a trapezoidal nut 4, which can facilitate the operation of the screw pulling device, and can flexibly adjust the clamped traction according to the characteristics of the traction rope section. The length of the rope segment.

五、本发明设置的轴承,能够最大限度的减小梯形纹螺母4和上夹具1之间摩擦力。 5. The bearing provided by the present invention can minimize the frictional force between the trapezoidal nut 4 and the upper clamp 1 .

六、本发明在左上夹块11、右上夹块12、左下夹块21和右下夹块22的两侧设有安装耳,并在安装耳上设有安装通孔,这样减少了螺杆8和螺母的使用数量,同时也方便了整体安装。 Six, the present invention is provided with mounting ears on both sides of the upper left clamping block 11, the upper right clamping block 12, the lower left clamping block 21 and the lower right clamping block 22, and is provided with mounting through holes on the mounting ears, thus reducing the screw rod 8 and The number of nuts used also facilitates the overall installation.

七、本发明设计的内垫块7和在内垫块7上设计的夹持槽71等,可以增大摩擦系数;另外内垫块7直接置于左上夹块11、右上夹块12、左下夹块21和右下夹块22内,可以减小内垫块7的体积。 Seven, the inner pad 7 designed by the present invention and the clamping groove 71 etc. designed on the inner pad 7 can increase the coefficient of friction; in addition, the inner pad 7 is directly placed on the upper left clamping block 11, the upper right clamping block 12, and the lower left clamping block. In the clamping block 21 and the lower right clamping block 22, the volume of the inner spacer 7 can be reduced.

八、本发明的测力传感器6选用S型测力传感器,这样可以直接借用S型测力传感器的上下安装部位,省去了不必要的连接件,使得本发明整体结构更为简单。 Eight, load cell 6 of the present invention selects S-type load cell for use, can directly borrow the upper and lower mounting positions of S-type load cell like this, has saved unnecessary connector, makes the overall structure of the present invention simpler.

由技术常识可知,本发明可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。 It can be known from common technical knowledge that the present invention can be realized through other embodiments without departing from its spirit or essential features. Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are embraced by the present invention.

Claims (10)

1.一种基于丝杆拉升式的电梯空载平衡系数检测装置,其特征在于,包括上夹具、下夹具、梯形纹丝杆、梯形纹螺母和测力传感器;1. An elevator no-load balance coefficient detection device based on screw mandrel pull-up type, is characterized in that, comprises upper clamp, lower clamp, trapezoidal pattern screw mandrel, trapezoidal pattern nut and load cell; 所述上夹具,用于夹紧所选取的曳引绳段的上方;The upper clamp is used to clamp the top of the selected traction rope segment; 所述下夹具,用于夹紧所选取的曳引绳段的下方;The lower clamp is used to clamp the lower part of the selected traction rope segment; 所述梯形纹丝杆可上下移动的套在所述上夹具上;The trapezoidal threaded rod can be moved up and down on the upper fixture; 所述梯形纹螺母套接在所述梯形纹丝杆上并位于所述上夹具的上方;The trapezoidal nut is sleeved on the trapezoidal screw rod and located above the upper clamp; 所述测力传感器安装在所述梯形纹丝杆与所述下夹具之间,用于测量所述梯形纹丝杆与所述下夹具之间的拉力。The load cell is installed between the trapezoidal threaded rod and the lower clamp for measuring the tension between the trapezoidal threaded rod and the lower clamp. 2.根据权利要求1所述的基于丝杆拉升式的电梯空载平衡系数检测装置,其特征在于,还包括:2. the elevator no-load balance coefficient detection device based on the screw rod pulling type according to claim 1, is characterized in that, also comprises: 数据采集显示仪,与所述测力传感器相连,用于读取所述测力传感器的拉力值,并计算出所测电梯的平衡系数值。The data acquisition and display instrument is connected with the force sensor, and is used to read the tension value of the force sensor and calculate the balance coefficient value of the measured elevator. 3.根据权利要求1所述的基于丝杆拉升式的电梯空载平衡系数检测装置,其特征在于:3. The elevator no-load balance coefficient detection device based on the screw rod pulling type according to claim 1, characterized in that: 所述上夹具包括左上夹块和右上夹块,所选取的曳引绳段的上方位于所述左上夹块和所述右上夹块之间;The upper clamp includes a left upper clamp block and a right upper clamp block, and the upper part of the selected traction rope segment is located between the left upper clamp block and the right upper clamp block; 所述下夹具包括左下夹块和右下夹块,所选取的曳引绳段的下方位于所述左下夹块和所述右下夹块之间。The lower clamp includes a left lower clamp block and a right lower clamp block, and the lower part of the selected traction rope segment is located between the left lower clamp block and the right lower clamp block. 4.根据权利要求1或2所述的基于丝杆拉升式的电梯空载平衡系数检测装置,其特征在于,还包括:4. The elevator no-load balance coefficient detection device based on the screw rod pulling type according to claim 1 or 2, characterized in that, it also includes: 连接杆,安装在所述测力传感器和所述下夹具之间。The connecting rod is installed between the load cell and the lower clamp. 5.根据权利要求1或2所述的基于丝杆拉升式的电梯空载平衡系数检测装置,其特征在于,还包括:5. The elevator no-load balance coefficient detection device based on the screw rod pulling type according to claim 1 or 2, characterized in that, it also includes: 轴承,在所述上夹具的上端设有一个环形槽,所述轴承安装在所述上夹具的环形槽内,所述轴承的外圈与所述上夹具抵触连接;所述轴承的内圈与所述梯形纹螺母接触;A bearing is provided with an annular groove at the upper end of the upper fixture, the bearing is installed in the annular groove of the upper fixture, the outer ring of the bearing is in conflicting connection with the upper fixture; the inner ring of the bearing is in contact with the upper fixture The trapezoidal nut contacts; 所述轴承的内圈的内径大于所述梯形纹丝杆的直径。The inner diameter of the inner ring of the bearing is larger than the diameter of the trapezoidal screw rod. 6.根据权利要求3所述的基于丝杆拉升式的电梯空载平衡系数检测装置,其特征在于:6. The elevator no-load balance coefficient detection device based on the screw rod pulling type according to claim 3, characterized in that: 所述梯形纹螺母为两个,所述梯形纹丝杆为两个,所述测力传感器为两个;There are two trapezoidal nuts, two trapezoidal screw rods, and two load cells; 其中一套所述梯形纹丝杆、所述测力传感器安装在所述左上夹块和所述左下夹块之间,另一套所述梯形纹丝杆、所述测力传感器安装在所述右上夹块和所述右下夹块之间;两个所述测力传感器分别用于测量两个所述梯形纹丝杆与测力传感器之间的拉力。One set of the trapezoidal screw rod and the load cell are installed between the left upper clamp block and the left lower clamp block, and the other set of the trapezoidal screw rod and the load cell are installed on the Between the upper right clamping block and the lower right clamping block; the two load cells are respectively used to measure the tension between the two trapezoidal screw rods and the load cell. 7.根据权利要求3所述的基于丝杆拉升式的电梯空载平衡系数检测装置,其特征在于,还包括:7. The elevator no-load balance coefficient detection device based on the screw rod pulling type according to claim 3, characterized in that, it also includes: 内垫块,在所述内垫块上设有多道与曳引绳段相匹配的夹持槽;An inner pad, on which a plurality of clamping grooves matching the traction rope segment are arranged; 在所述左上夹块、所述右上夹块、所述左下夹块和所述右下夹块的夹持面中心位置设有凹槽,所述内垫块分别嵌在所述左上夹块、所述右上夹块、所述左下夹块和所述右下夹块的凹槽内并使所述内垫块的所述夹持槽夹持住曳引绳。A groove is provided at the center of the clamping surfaces of the upper left clamping block, the upper right clamping block, the lower left clamping block and the lower right clamping block, and the inner pads are respectively embedded in the upper left clamping block, The traction rope is clamped in the grooves of the upper right clamping block, the lower left clamping block and the lower right clamping block and the clamping groove of the inner pad. 8.根据权利要求7所述的基于丝杆拉升式的电梯空载平衡系数检测装置,其特征在于:8. The elevator no-load balance coefficient detection device based on the screw rod pulling type according to claim 7, characterized in that: 在所述夹持槽的槽壁上设有多道摩擦纹。A plurality of friction lines are arranged on the groove wall of the clamping groove. 9.根据权利要求1、2或3所述的基于丝杆拉升式的电梯空载平衡系数检测装置,其特征在于:9. The elevator no-load balance coefficient detection device based on the screw rod pulling type according to claim 1, 2 or 3, characterized in that: 所述测力传感器为S型测力传感器。The load cell is an S-type load cell. 10.根据权利要求3所述的基于丝杆拉升式的电梯空载平衡系数检测装置,其特征在于:10. The elevator no-load balance coefficient detection device based on the screw rod pulling type according to claim 3, characterized in that: 在所述左上夹块、所述右上夹块、所述左下夹块和所述右下夹块的两侧设有安装耳,并在安装耳上设有安装通孔,所述左上夹块和所述右上夹块通过螺杆螺母安装在一起,所述左下夹块和所述右下夹块通过螺杆螺母安装在一起。Mounting ears are provided on both sides of the upper left clamping block, the upper right clamping block, the lower left clamping block and the lower right clamping block, and installation through holes are provided on the mounting ears, the upper left clamping block and The upper right clamping block is installed together by a screw nut, and the lower left clamping block and the lower right clamping block are installed together by a screw nut.
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