CN105905074A - Low-temperature hardening performance improvement device for rubber strip of automobile windscreen wiper - Google Patents
Low-temperature hardening performance improvement device for rubber strip of automobile windscreen wiper Download PDFInfo
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- CN105905074A CN105905074A CN201610530903.XA CN201610530903A CN105905074A CN 105905074 A CN105905074 A CN 105905074A CN 201610530903 A CN201610530903 A CN 201610530903A CN 105905074 A CN105905074 A CN 105905074A
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 72
- 239000005060 rubber Substances 0.000 title claims abstract description 72
- 229910000677 High-carbon steel Inorganic materials 0.000 claims abstract description 4
- 239000002184 metal Substances 0.000 claims description 26
- 238000005485 electric heating Methods 0.000 claims description 19
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 210000003141 lower extremity Anatomy 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S1/00—Cleaning of vehicles
- B60S1/02—Cleaning windscreens, windows or optical devices
- B60S1/04—Wipers or the like, e.g. scrapers
- B60S1/32—Wipers or the like, e.g. scrapers characterised by constructional features of wiper blade arms or blades
- B60S1/38—Wiper blades
- B60S1/3803—Wiper blades heated wiper blades
- B60S1/3805—Wiper blades heated wiper blades electrically
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Abstract
本发明公开了一种汽车雨刮器胶条低温硬化的性能改善装置,其特征在于:包括雨刮臂(1)与雨刮卡头(3)连接,橡胶条(9)通过双弹高碳钢片(10)和两端的边缘保护盖(5)固定在导流板(2)上,雨刮卡头(3)固定在导流板(2)的中间位置,电热片(7)镶嵌在橡胶条(9)下端;电热片(7)两端设有接线口(8),与电线金属丝相连接。
The invention discloses a device for improving the performance of automobile wiper rubber strips hardened at low temperature, which is characterized in that: a wiper arm (1) is connected to a wiper chuck (3), and the rubber strip (9) is passed through a double-elastic high-carbon steel sheet (10) and the edge protection covers (5) at both ends are fixed on the deflector (2), the wiper clip (3) is fixed in the middle of the deflector (2), and the electric heater (7) is inlaid on the rubber strip (9) The lower end; the two ends of the electric heater (7) are provided with wiring ports (8), which are connected with wires and wires.
Description
技术领域technical field
本发明属于汽车行驶安全技术领域,主要应用于汽车前挡风玻璃雨刮器胶条在低温环境下的性能改善,具体涉及一种汽车雨刮器胶条低温硬化的性能改善装置。The invention belongs to the technical field of automobile driving safety, and is mainly applied to the performance improvement of the rubber strip of the windshield wiper of the automobile in a low-temperature environment, and in particular relates to a performance improving device for the low-temperature hardening of the rubber strip of the automobile wiper.
背景技术Background technique
随着汽车工业的发展,汽车零部件也在伴随着不断地优化、改进。雨刮器作为汽车上的安全部件之一,虽然结构并不十分复杂,但是在保证行车安全方面起到了十分重要的作用。雨刮器在汽车上用于清除挡风玻璃上的雨水、冰雪、昆虫、尘土及其他污垢,保证司机视野的清晰。而汽车在一些低温环境下行驶时保证挡风玻璃清晰同样尤为重要,这就要求雨刮器胶条能在低温环境下仍能以最佳性能的工作状态工作。随着雨刮器不断地优化,雨刮器在低温条件下的性能也得到了相应改善。With the development of the automobile industry, auto parts are also continuously optimized and improved. As one of the safety components on the car, although the structure is not very complicated, the wiper plays a very important role in ensuring driving safety. Wipers are used on cars to remove rain, snow, insects, dust and other dirt from the windshield to ensure a clear view of the driver. It is also very important to ensure that the windshield is clear when the car is driving in some low-temperature environments, which requires that the wiper strips can still work with the best performance in low-temperature environments. With the continuous optimization of wipers, the performance of wipers in low temperature conditions has also been improved accordingly.
纵观国内外对汽车雨刮器的发展研究,汽车雨刮器在低温条件下的性能研究主要表现在以下几个方面:Looking at the development and research of automobile wiper at home and abroad, the performance research of automobile wiper under low temperature conditions is mainly manifested in the following aspects:
一、运用空气动力学的原理,将雨刮片分为三段式设计,能够使压力均匀的分布在整个雨刮片上,因此提高了无缝隙的刮拭效果;并且导流板设计采用流线型,有效的利用风压,使雨刮能更好的贴合玻璃,加强雨刮刮拭的力度,保证刮拭更清晰;这种方法虽然能够很好的适应汽车高速行驶时的恶劣工况下;但在一些低温的恶劣环境下橡胶条的变硬问题仍然没有很好的得到解决,因此导致雨刮器刷雨时抖动、发出噪声、拭除效果不佳,严重地影响到驾驶员的视野。1. Using the principle of aerodynamics, the wiper blade is divided into three-stage design, which can make the pressure evenly distributed on the entire wiper blade, thus improving the seamless wiping effect; and the design of the deflector is streamlined, Effective use of wind pressure, so that the wiper can better fit the glass, strengthen the wiping force of the wiper, and ensure clearer wiping; although this method can well adapt to the harsh working conditions of the car at high speed; However, the hardening problem of the rubber strip has not been well solved in some low-temperature harsh environments, thus causing the wiper to vibrate, make noise, and have poor wiping effect when wiping the rain, which seriously affects the driver's field of vision.
二、橡胶条采用天然橡胶和其它合成橡胶并用的特殊处理材料,这种橡胶条很难在风雪天气的环境下拭除冰雪,并且没能在特定温度环境下保证橡胶条的工作性能处于最佳状态范围,还有就是特殊的处理方式增加了制造的成本等。2. The rubber strip is made of natural rubber and other synthetic rubber with special treatment materials. This kind of rubber strip is difficult to wipe off ice and snow in the environment of wind and snow, and it cannot guarantee the working performance of the rubber strip at the best temperature. The best state range, and the special processing method increases the cost of manufacturing.
现阶段在低温环境中雨刮器的拭除性能和橡胶条变硬等相关问题的解决方案仍然存在着许多的局限性。At this stage, there are still many limitations in the solutions to the related problems of wiping performance of wiper blades and hardening of rubber strips in low temperature environments.
发明内容Contents of the invention
本发明要解决的技术问题是:提供汽车在低温环境下行驶时,特别是在极低温的风雪天气下行驶时的一种无缝隙拭除效果优良、不产生振动和噪声、采用流线型导流板有效利用风压、防止橡胶条变硬等诸多优点的雨刮器性能改善装置。The technical problem to be solved by the present invention is to provide a seamless wiping effect, no vibration and noise, and a streamlined flow guide when the car is running in a low-temperature environment, especially in a very low-temperature wind and snow weather. It is a wiper performance improvement device that effectively utilizes wind pressure and prevents rubber strips from hardening.
本发明的技术方案是:一种汽车雨刮器胶条低温硬化的性能改善装置,包括雨刮臂与雨刮卡头连接,橡胶条通过双弹高碳钢片和两端的边缘保护盖固定在导流板上,雨刮卡头固定在导流板的中间位置,电热片镶嵌在橡胶条下端;电热片两端设有接线口,与电线金属丝相连接。The technical solution of the present invention is: a device for improving the performance of automobile wiper rubber strips hardened at low temperature, including the connection between the wiper arm and the wiper clip. On the board, the wiper clip is fixed in the middle of the deflector, and the electric heater is inlaid at the lower end of the rubber strip; the two ends of the electric heater are provided with wiring ports, which are connected with wires and metal wires.
与雨刮臂上的U型接口相配合的金属卡芯上开有特殊处理过的槽,先通过定位螺栓使得雨刮卡头上的螺栓孔和金属卡芯上的螺栓孔对齐,同时定位螺栓也将金属卡芯与开有通孔1和通孔2的雨刮卡头配合并且相对位置固定。There is a specially treated groove on the metal card core that matches the U-shaped interface on the wiper arm. First, the bolt holes on the wiper card head are aligned with the bolt holes on the metal card core through the positioning bolts, and the positioning bolts are aligned with the bolt holes on the metal card core. The metal card core is also matched with the wiper clip having the through hole 1 and the through hole 2 and the relative position is fixed.
金属电线通过雨刮器底端支撑柱时,采用的是螺旋电话线的形式与支撑柱连接,然后沿着雨刮臂的下边缘引线到雨刮卡头的通孔1,再通过经过特殊处理的金属卡芯槽和雨刮卡头的通孔2进入到导流板与橡胶条之间的缝隙,然后分别将两根金属电线通过导流板与橡胶条之间的缝隙引线到雨刮器的左右两端边缘保护盖处,金属导线再分别通过左右两端边缘保护盖中的通孔与镶嵌在橡胶条下端电热片的左右两端接线口相连接。When the metal wire passes through the support column at the bottom of the wiper, it is connected to the support column in the form of a spiral telephone wire, and then leads to the through hole 1 of the wiper card along the lower edge of the wiper arm, and then passes through the specially treated metal wire. The core slot and the through hole 2 of the wiper clip enter the gap between the deflector and the rubber strip, and then lead the two metal wires to the left and right ends of the wiper through the gap between the deflector and the rubber strip At the edge protection cover, the metal wires are respectively connected to the left and right connection ports of the electric heater embedded in the lower end of the rubber strip through the through holes in the left and right edge protection covers.
所述的电热片处设置温度传感器,温度传感器与CPU连接,CPU输出端与电热片的控制开关的控制线圈连接。A temperature sensor is arranged at the electric heating sheet, the temperature sensor is connected to the CPU, and the output end of the CPU is connected to the control coil of the control switch of the electric heating sheet.
温度传感器对电热片处温度进行监测,从而间接对橡胶条的温度进行监测,温度传感器检测到温度数据后,将数据传送到CPU,CPU对数据进行分析处理;当温度低于橡胶条的最优工作温度范围下线时,CPU通过电热片的控制开关的控制线圈闭合开关,电热片进行加热,从而来提高电热片和橡胶条的温度以维持在橡胶条的最优工作温度范围之内;当温度高于橡胶条的最优工作温度范围上线时,停止给电热片供电,使得电热片和橡胶条的温度维持在橡胶条的最优工作温度范围之内;通过如此反复的调节,使得温度能够维持在橡胶条最优的工作温度范围之内。The temperature sensor monitors the temperature at the heating plate, thereby indirectly monitoring the temperature of the rubber strip. After the temperature sensor detects the temperature data, it transmits the data to the CPU, and the CPU analyzes and processes the data; when the temperature is lower than the optimum value of the rubber strip When the working temperature range is off-line, the CPU closes the switch through the control coil of the control switch of the electric heater, and the electric heater heats up, thereby increasing the temperature of the electric heater and the rubber strip to maintain the optimum working temperature range of the rubber strip; when When the temperature is higher than the optimal working temperature range of the rubber strip, stop supplying power to the electric heater, so that the temperature of the electric heating plate and the rubber strip is maintained within the optimum working temperature range of the rubber strip; through such repeated adjustments, the temperature can be Maintain within the optimum working temperature range of the rubber strip.
本发明的有益效果:本装置在橡胶条下端——与挡风玻璃相接触的地方内镶嵌有电热片,通过给电热片通电而使电热片散发热量,利用电热片散发的热量致使橡胶条受热,从而避免了橡胶条在低温环境下变硬等现象。同时采用温度传感器对电热片和橡胶条的温度进行监测,再通过闭环电路控制的温度调节装置来对电热片散发的热量进行调节,使得橡胶条的温度刚好处于其最优温度工作范围之内,避免了橡胶条在低温环境下的工作性能发生恶化,从而可以有效的减小了雨刮器的振动和噪声、提高雨刮器的拭除性能和挡风玻璃的清晰度。Beneficial effects of the present invention: the device is inlaid with an electric heater at the lower end of the rubber strip—the place in contact with the windshield, and the electric heater is radiated heat by energizing the electric heater, and the rubber strip is heated by the heat emitted by the electric heater , so as to avoid the phenomenon that the rubber strip becomes hard in the low temperature environment. At the same time, the temperature sensor is used to monitor the temperature of the electric heater and the rubber strip, and then the heat emitted by the electric heater is adjusted through the temperature adjustment device controlled by the closed-loop circuit, so that the temperature of the rubber strip is just within its optimal temperature working range. The deterioration of the working performance of the rubber strip in the low temperature environment is avoided, thereby the vibration and noise of the wiper can be effectively reduced, and the wiping performance of the wiper and the clarity of the windshield can be improved.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为雨刮卡头3连接部位剖面图;Fig. 2 is a sectional view of the connecting part of the wiper card head 3;
图3为雨刮卡头3结构示意图;Fig. 3 is a structural schematic diagram of the wiper card head 3;
图4为金属卡芯17结构示意图;Fig. 4 is a structural schematic diagram of the metal card core 17;
图5为边缘保护盖5结构示意图;Fig. 5 is a schematic structural view of the edge protection cover 5;
图6为温度调节系统示意图。Figure 6 is a schematic diagram of the temperature regulation system.
具体实施方式detailed description
一种汽车雨刮器胶条低温硬化的性能改善装置,包括雨刮臂1与雨刮卡头3连接,橡胶条9通过双弹高碳钢片10和两端的边缘保护盖5固定在导流板2上,雨刮卡头3固定在导流板2的中间位置,电热片7镶嵌在橡胶条9下端;电热片7两端设有接线口8,与电线金属丝相连接。A performance improvement device for low-temperature hardening of automobile wiper rubber strips, comprising a wiper arm 1 connected to a wiper clip 3, a rubber strip 9 fixed on a deflector 2 through double-elastic high-carbon steel sheets 10 and edge protection covers 5 at both ends On the top, the wiper clip 3 is fixed in the middle of the deflector 2, and the electric heater 7 is embedded in the lower end of the rubber strip 9; the two ends of the electric heater 7 are provided with connection ports 8, which are connected with the wires and wires.
与雨刮臂1上的U型接口4相配合的金属卡芯17上开有特殊处理过的槽16,先通过定位螺栓6使得雨刮卡头上的螺栓孔14和金属卡芯上的螺栓孔15彼此相对齐,同时定位螺栓6也将金属卡芯17与开有通孔1 12和通孔2 13的雨刮卡头3配合并且相对位置固定起来;雨刮卡头3是固定在导流板2的中间位置的;橡胶条9与导流板2之间通过双弹高碳钢片10和左右两端的边缘保护盖5固定在一起,以防止在雨刮器工作时橡胶条9与导流板2之间发生相对蹿动,从而影响到雨刮器的正常工作;电热片7在橡胶条9生产过程中就镶嵌好在橡胶条9下端(与挡风玻璃接触的地方);电热片7两端设有接线口8,便于和电线金属丝相连接。The metal card core 17 matched with the U-shaped interface 4 on the wiper arm 1 has a specially treated groove 16. Firstly, the bolt hole 14 on the wiper card head and the bolt on the metal card core are connected through the positioning bolt 6. The holes 15 are aligned with each other, and at the same time, the positioning bolt 6 also cooperates the metal clamp 17 with the wiper clamp 3 with the through holes 1 12 and 2 13 and fixes the relative position; the wiper clamp 3 is fixed on the guide The middle position of the flow plate 2; the rubber strip 9 and the deflector 2 are fixed together by double-elastic high-carbon steel sheets 10 and the edge protection covers 5 at the left and right ends to prevent the rubber strip 9 from contacting the flow guide when the wiper is working. There is a relative movement between the plates 2, which affects the normal operation of the wiper; the electric heater 7 is inlaid on the lower end of the rubber strip 9 (where it contacts the windshield) during the production process of the rubber strip 9; It is provided with wiring port 8, which is convenient to be connected with electric wire and metal wire.
金属电线通过雨刮器底端支撑柱时,采用的是螺旋电话线的形式与支撑柱连接,然后沿着雨刮臂1的下边缘引线到雨刮卡头的通孔1 12,再通过经过特殊处理的金属卡芯槽16和雨刮卡头的通孔2 13进入到导流板与橡胶条之间的缝隙11,然后分别将两根金属电线通过导流板与橡胶条之间的缝隙11引线到雨刮器的左右两端边缘保护盖5处,金属导线再分别通过左右两端边缘保护盖中的通孔18与镶嵌在橡胶条9下端电热片7的左右两端接线口8相连接,从而达到给电热片7通电的目的。When the metal wire passes through the support column at the bottom of the wiper, it is connected to the support column in the form of a spiral telephone wire, and then leads along the lower edge of the wiper arm 1 to the through hole 1 12 of the wiper clamp, and then passes through the special treatment The metal core groove 16 and the through hole 2 13 of the wiper clip enter the gap 11 between the deflector and the rubber strip, and then lead the two metal wires through the gap 11 between the deflector and the rubber strip To the left and right edge protection covers 5 of the wiper, the metal wires are connected to the left and right wiring ports 8 embedded in the lower end of the rubber strip 9 through the through holes 18 in the left and right edge protection covers, so as to achieve The purpose of energizing the electric heater 7.
给电热片7通电后,电热片7随着通电时间的延长电热片7散发的热量越多,使得橡胶条9在低温环境下的硬化性能有所改善;但随着电热片7产生热量的逐渐增加,其温度也逐渐上升,当温度达到一定高温时会引起橡胶条9发生软化、熔融、热氧化、热分解以致燃烧等不正常现象;所以需要一个控制系统来控制电热片7工作时的所散发出的热量,从而来控制橡胶条9的温度,以至于橡胶条9的温度不宜过低也不宜过高,而刚好维持在橡胶条9性能的最优温度工作范围之内。After electrifying the electric heater 7, the more heat that the electric heater 7 dissipates along with the prolongation of the electrification time, the hardening performance of the rubber strip 9 in a low-temperature environment is improved; but as the electric heater 7 generates heat gradually When the temperature reaches a certain high temperature, it will cause abnormal phenomena such as softening, melting, thermal oxidation, thermal decomposition and burning of the rubber strip 9; so a control system is needed to control all the conditions of the electric heater 7 when it is working. The heat emitted thereby controls the temperature of the rubber strip 9, so that the temperature of the rubber strip 9 should not be too low or too high, but just maintained within the optimal temperature working range of the rubber strip 9 performance.
所述的电热片7处设置温度传感器,温度传感器与CPU连接,CPU输出端与电热片7的控制开关的控制线圈连接。The electric heater 7 is provided with a temperature sensor, the temperature sensor is connected to the CPU, and the output end of the CPU is connected to the control coil of the control switch of the electric heater 7 .
温度传感器对电热片7处温度进行监测,从而间接对橡胶条9的温度进行监测,温度传感器检测到温度数据后,将数据传送到CPU,CPU对数据进行分析处理;当温度低于橡胶条9的最优工作温度范围下线时,CPU通过电热片7的控制开关的控制线圈闭合开关,电热片7进行加热,从而来提高电热片7和橡胶条9的温度以维持在橡胶条9的最优工作温度范围之内;当温度高于橡胶条9的最优工作温度范围上线时,停止给电热片7供电,使得电热片7和橡胶条9的温度维持在橡胶条9的最优工作温度范围之内;通过如此反复的调节,使得温度能够维持在橡胶条9最优的工作温度范围之内。The temperature sensor monitors the temperature of the heating plate 7, thereby indirectly monitoring the temperature of the rubber strip 9. After the temperature sensor detects the temperature data, the data is sent to the CPU, and the CPU analyzes and processes the data; when the temperature is lower than the rubber strip 9 When the optimal working temperature range is off-line, the CPU closes the switch through the control coil of the control switch of the electric heating sheet 7, and the electric heating sheet 7 heats up, thereby increasing the temperature of the electric heating sheet 7 and the rubber strip 9 to maintain the maximum temperature of the rubber strip 9 Within the optimal operating temperature range; when the temperature is higher than the optimal operating temperature range of the rubber strip 9, stop supplying power to the electric heating sheet 7, so that the temperature of the electric heating sheet 7 and the rubber strip 9 is maintained at the optimal operating temperature of the rubber strip 9 Within the range; through such repeated adjustments, the temperature can be maintained within the optimal working temperature range of the rubber strip 9 .
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