Summary of the invention
In view of the above drawbacks of the prior art, the present invention is intended to provide a kind of modular vehicle structure, the vehicle structure
The forward and backward axle assembly of modularized design is participated in vehicle configuration in vehicle body carrying, instead of part body frame
Car light-weight design is furthermore achieved in function.
To achieve the goals above, the technical scheme adopted by the invention is that:
A kind of modular vehicle structure, including body framing, bridge and vehicle rear axle before the vehicle on body framing;Institute
Bridge includes preceding bridge pontic and front axle suspension before stating vehicle;The vehicle rear axle includes rear axle pontic and rear axle suspension;Its structure is special
Point is that the rear axle pontic includes preceding connecting plate and rear connecting plate and more stringers;The preceding connecting plate and rear connecting plate are logical
Excessive root stringer is fixed together to form monoblock type cage structure;And/or the preceding bridge pontic includes left front connecting plate, a left side
Afterwards connecting plate, it is right before connecting plate behind connecting plate and the right side;Wherein fixed between left front connecting plate, left back connecting plate by more stringers
It is joined together to form left pontic unit, is fixed together between connecting plate by more stringers behind connecting plate and the right side before right
Right pontic unit is formed, is fixedly connected to form between symmetrically arranged left pontic unit and right pontic unit by more crossbeams whole
Body formula cage structure;It is preferred that every crossbeam is fixedly linked using two U-shaped beams docking and to form box element and/or every stringer is adopted
It is fixedly linked to form box element with two U-shaped beam docking.
According to an embodiment of the invention, can also make further optimization to the present invention, the following are the skills formed after optimization
Art scheme:
The front axle suspension is allocated as left front bridge suspension unit and right front axle suspension unit, and the two is symmetrical structure, Mei Geqian
Bridge suspension unit includes a upper swing arm, two independent lower swing arms and elastic element;The wherein inner end of every group of lower swing arm and forerunner
Dynamic bridge bracket connection, the outer end of this group of lower swing arm is articulated and connected with corresponding front steering section;The upper swing arm and corresponding forward
It is articulated and connected to section, elastic element is equipped on the upper swing arm, the upper end of the elastic element is connect with a pallet, in pallet and together
Vibration damper assembly is connected between a wherein lower swing arm for side;It is preferred that elastic element is air spring;It is preferred that bridge is outstanding before each
In frame unit, it is bent and deformed with the direction of two lower swing arms organized from inside to outside and gradually collapses.
The stringer of the left pontic unit and right pontic unit is three stringers of gap arrangement from bottom to top, i.e., lower vertical
Beam, middle stringer and upper longitudinal beam;Wherein the middle position of upper longitudinal beam is disconnected, and separated position is equipped with for installing elasticity in
The mounting base of element, the mounting base and upper longitudinal beam form overall structure;It is preferred that the left pontic unit and right pontic unit it
Between be fixedly linked by four crossbeams, the both ends of four crossbeams are separately connected the middle stringer and lower stringer of corresponding side;It is preferred that upper vertical
Beam oriented intermediate trend collapsed during extending from mounting base to two sides.The upper longitudinal beam is close to spring mounting seat as a result,
Middle position avoids beam body and bears torque, simplifies the force environment of beam body.
In order to improve the structural strength of crossbeam, every crossbeam is fixedly linked to form box element using two U-shaped beam docking.
A closed cavity is formd among beam body by this kind of flat welding process as a result, the structure is made to have good mechanical property
Energy.
In order to avoid the bounce envelope range of wheel, upper longitudinal beam oriented intermediate receipts during extending from mounting base to two sides
The trend held together.
The rear axle suspension is double sideway arm configurations of vehicle rear axle Length discrepancy.The double cross arm structures of the Length discrepancy refer to
Wire length differs between forming the interior outside installation point of two swing arms up and down of the suspension, and wherein upper swing arm length accounts for about bottom brachium
50%-the 90%, preferably 60% -70% of degree, this kind design are conducive to be promoted the overall performance of the suspension, reduce tire wear.
The rear axle suspension includes symmetrically arranged two rear axle suspension units, and each rear axle suspension unit includes upper pendulum
Arm, the lower swing arm below upper swing arm and the elastic element that upper swing arm and upper swing arm side are set;Each rear axle suspension
The upper swing arm and lower swing arm of unit are connected on corresponding stringer, and the elastic element of each rear axle suspension unit passes through elastic element
Mounting base is mounted on corresponding stringer.
The left front connecting plate, left back connecting plate, it is right before behind connecting plate and the right side connecting plate outer wall be equipped with it is multiple for connecting
The connecting bracket of bridge pontic and body frame before connecing;It is preferred that the left front connecting plate, left back connecting plate, it is right before behind connecting plate and the right side
Connecting plate is integrally similar to obtuse triangle structure.
Five stringers are connected between the preceding connecting plate and rear connecting plate;Five stringers are divided into three layers from bottom to top;It is excellent
It selects and is provided with suspension erection support on a stringer of lower layer and two stringers in middle layer, two stringers on upper layer pass through the bullet
The top of property element mounting base, and be fixed together with elastic element mounting base.
Driving motor before being installed on preceding bridge pontic, the output shaft of the preceding driving motor and the input terminal of front reduction gear box assembly
Connection, two output ends of front reduction gear box assembly are connect with the inner end of two driving front semiaxis respectively, the driving front semiaxis
Outer end passes through corresponding front steering section, and is connect respectively with left front wheel assembly and off-front wheel assembly by front-wheel hub unit.
The left and right sides of rear axle pontic be symmetrical arranged rear steering section, between rear axle pontic and rear steering section be arranged after on
The inner end of swing arm and rear lower swing arm, rear upper swing arm is connect with rear axle pontic, and the outer end of rear upper swing arm is connect with rear steering section;Under afterwards
The inner end of swing arm is connect with rear axle pontic, and the outer end of rear lower swing arm is connect with rear steering section, the side before and after upper swing arm after every
The first rear axle suspension spring and the second rear axle suspension spring is respectively set, the lower end of each rear axle suspension spring is equal
It is connect with the rear lower swing arm of respective side, rear shock absorber assembly is set in the side of the second rear axle suspension spring.
Driving motor after being installed on the rear axle pontic, the input of the output shaft of the rear driving motor and rear reduction gearbox assembly
End connection, two output ends of rear reduction gearbox assembly are connect with the inner end of jackshaft after two respectively, the rear jackshaft
Outer end pass through corresponding rear steering section, and connect with rear wheel assembly by front-wheel hub unit.
Preferably, the vehicle is long wheelbase low-floor vehicle.
Compared with prior art, the beneficial effects of the present invention are: the present invention is directed to the structure of conventional truck, especially car
Feature, by the optimization innovative design of each system, by modular exploitation, car body of aluminum alloy frame design is real effectively to solve
Steel combined with aluminum application problem in bus body is avoided and is simply piled up using material caused by aluminum alloy materials completely,
Two kinds of lightweighting materials of aluminium alloy and high-strength steel are applied, the performance of two kinds of materials has been given full play to.With green energy conservation, intensity
The features such as high, light-weight, modularization, so that car is had preferable lightweight performance and significantly simplified the production of car.
Detailed description of the invention
Fig. 1 is the structure principle chart of one embodiment of the invention;
Fig. 2 is the main view of Fig. 1;
Fig. 3 is the top view of Fig. 2;
Fig. 4 is the structure principle chart of preceding bridge of the present invention;
Fig. 5 is the top view of Fig. 4;
Fig. 6 is the front view of Fig. 4;
Fig. 7 is the bottom view of Fig. 4;
Fig. 8 is the left view of Fig. 4.
Fig. 9 is the structure principle chart of rear axle of the present invention;
Figure 10 is the top view of Fig. 9;
Figure 11 is the front view of Fig. 9;
Figure 12 is the bottom view of Fig. 9;
Figure 13 is the left view of Fig. 9.
In figure
1- the near front wheel;2- off-front wheel;3,4- crossbeam;5- air spring;6,7- front steering section;8- connecting bracket;11,
12,13,21,22,23-stringers;The left front connecting plate of 14-;The left back connecting plate of 15-;Connecting plate before 24- is right;Connecting plate after 25- is right;
16,17,26,27- lower swing arm;18,28- mounting base;19,29 upper swing arms;51- left rear wheel group;52- off hind wheel group;Connect before 53-
Fishplate bar;Connecting plate after 54-;55,56,57,58,59- stringer;60,61- upper swing arms;62,63- lower swing arms;64- installation component;
65- elastic element mounting base;Bridge before 100- vehicle;200- vehicle rear axle;300- body frame.
Specific embodiment
Come that the present invention will be described in detail below with reference to attached drawing and in conjunction with the embodiments.It should be noted that in the feelings not conflicted
Under condition, the feature in embodiment and embodiment in the present invention be can be combined with each other.For sake of convenience, hereinafter as occurred
"upper", "lower", "left", "right" printed words only indicate consistent with the upper and lower, left and right direction of attached drawing itself, do not play limit to structure
It is set for using.
A kind of modularization passenger train plan, as shown in Figure 1-3, include respectively by aluminium alloy production bus body skeleton 300,
Bridge 100,200 three parts module of vehicle rear axle before vehicle.Wherein body frame 300 use aluminum alloy section by joggle and
The mode of welding is constituted, and preceding bridge module and rear axle module are made using high-strength steel material.
The present invention has characteristics that
(1) modularized design
The car is mainly made of body frame, preceding bridge module, rear axle module three parts.Preferably, can be according to circumstances
Different dynamical systems is selected, includes pure electric vehicle, pure fuel oil, hybrid power.Pass through this kind of modularized design
(2) lightweight body frame
The bus body skeleton main body application aluminum alloy materials, main supporting part is monolithic construction, according to structure spy
It puts and requires local stiffening, have many advantages, such as low-floor design characteristics, intensity height, light weight, simple process.Structurally,
Body frame presents the feature of disconnection in front-rear axle installation region, without girder construction in the lower side skeleton at this, is vacated
Space for installing front-rear axle.
Forward and backward bridge passes through four connectors respectively and links together with body frame, after current, rear axle and vehicle frame installation,
Front-rear axle skeleton and body frame are closely connected as an overall structure, act as the structure composition that body frame disconnects out.
(3) bridge and vehicle rear axle before the vehicle of high-strength bracing members
In the present invention, as shown in Figure 4-8, the basic composition feature of preceding bridge are as follows: mainly by preceding bridge pontic and front axle suspension two
Most of composition.Wherein, preceding bridge pontic is by 11,12,13,21,22,23, four connecting plates 14,15,24,25, four of six roots of sensation stringer
Root crossbeam 3,4 forms, wherein every side front axle suspension has used three stringers to be divided into for connecting in front axle suspension lower swing arm 16,26
Side installation point, 29,29 inside installation point of front axle suspension upper swing arm and air spring 5, six roots of sensation stringer are respectively designated as from top to bottom
Lower stringer 11,21, middle stringer 12,22 and upper longitudinal beam 13,23,3 beams are respectively constituted with 2 connecting plates 14,15 respectively at this
Left and right unit.Front axle suspension is a kind of double ball-joint independence front axle suspensions different from the double transverse arm front axle suspensions of way-train, before this
Bridge suspension is made of a upper swing arm, two independent lower swing arms and elastic element, damping element.
In the present invention, the essential characteristic of preceding bridge pontic are as follows: each beam body is all made of using 2 U-shaped high-strength steel beam body butt welding
Made of box-shaped part, a closed cavity is formd among beam body by this kind of flat welding process, has the structure good
Good mechanical property.It wherein descends stringer 11,21 and middle stringer 12,22 is the straight beam not disconnected, be provided in beam body corresponding position
The erection support of front axle suspension swing arm.Upper longitudinal beam 13,23 of the invention is disconnected for middle position, with front front axle suspension air bullet
The cupuliform mounting base of spring is welded as a whole, which avoids beam body receiving close to the middle position of air spring mounting base
Torque simplifies the force environment of beam body.The beam body from the cupuliform mounting base toward two sides extend during oriented intermediate collapse
Trend, be mainly used for avoiding the bounce envelope range of wheel.
From the point of view of front view, three stringers of every side front axle suspension are connected to forward and backward company in a manner of through connection
On fishplate bar, then each bridge unit have it is left front, left back, right before, it is right after four pieces of connecting plates.The connecting plate from the point of view of front view,
It will be connected with the three of Triangle-Profile stringers, it is triangular shaped totally to present class.The plate is made of high-strength steel
It forms, is selected according to the load condition of be adapted to vehicle using unilateral plate, if high-strength steel can be used for the larger vehicle of load
Box-shaped part made of butt welding is made.
Four crossbeams are connected to the both ends of stringer 13,23 and stringer 12,22, which uses U-shaped high-strength using 2
Box-shaped part made of girder steel body butt welding forms a closed cavity by this kind of flat welding process among beam body, makes this
Structure has good mechanical property.By the connection of four beams, left and right pontic unit is connected as to the heavily fortified point of a cage structure
Gu whole.
The front axle suspension of the invention lower swing arm before one group of each side setting of front driving axle bracket, the bottom before every group
Arm is divided into front and back two, and the inner end of each preceding lower swing arm is connect by rubber bushing with front driving axle bracket, front lower with two in group
The direction of swing arm from inside to outside, which is bent and deformed, gradually collapses, and the outer end of preceding lower swing arm passes through ball stud and front steering section 6,
7 connections, upper swing arm before being equipped with above lower swing arm before every group, the preceding upper swing arm are triangle, an angle of preceding upper swing arm
It is connected by ball stud and front steering section 6,7, front front axle suspension spring is set on the preceding upper swing arm, the front front axle is outstanding
The lower end of frame elastic element is connect with preceding upper swing arm, and the upper end of front front axle suspension spring is connect with pallet, in pallet and together
Front damper assembly is connected between a wherein preceding lower swing arm for side, driving motor before being installed on the front driving axle bracket,
The output shaft of the preceding driving motor is connect with the input terminal of front reduction gear box assembly, two output ends of front reduction gear box assembly respectively with
The inner end connection of two driving front semiaxis, the outer end of the driving front semiaxis pass through corresponding front steering section 6, and 7, and pass through front-wheel
Hub unit is connect with preceding wheel assembly.
Using above technical scheme, ipsilateral preceding upper swing arm and two preceding lower swing arms constitute double ball-joint independence front axle suspensions,
Preceding upper swing arm 16,26, preceding lower swing arm 19,29 are connected by ball stud and front steering section 6,7, so that being mounted on ball stud
Front steering section 6,7 has the rotary freedom of multiple directions, and the pivot stud of traditional structure virtual in this way is more advantageous to promotion vehicle
Steering behaviour.Two ipsilateral preceding lower swing arms have bending features, not only structural strength is good, and can be used to avoid before
Take turns the interference in steering procedure.On preceding upper swing arm by pallet be arranged front front axle suspension spring, and pallet with it is ipsilateral
A wherein preceding lower swing arm between connect front damper assembly, it is compact-sized, be easy to arrange and install, make before drive steeraxle
With good damping performance.
In preceding bridge pontic, in each front axle suspension unit, pass through with the direction of two lower swing arms organized from inside to outside curved
Song deformation is gradually collapsed.The left front connecting plate, left back connecting plate, it is right before behind connecting plate and the right side connecting plate outer wall be equipped with it is multiple
Connecting bracket for bridge pontic and body frame before connecting;It is preferred that connecting plate before the left front connecting plate, left back connecting plate, the right side
Obtuse triangle structure is integrally similar to connecting plate behind the right side;The upper swing arm is integrally triangular in shape.The upper swing arm is under
Swing arm is forged steel pieces or wrought aluminium part;It is preferred that the upper swing arm is integrally triangular in shape;It is preferred that the preceding bridge pontic uses high-strength steel
At.
Before the vehicle bridge be car before drive steeraxle.
In the present invention, as described and depicted in figs. 9-13, the basic composition feature of rear axle are as follows: by rear axle pontic and the big portion of rear axle suspension two
It is grouped as.Wherein, rear axle pontic is made of five stringers, two connecting plates, is respectively designated as stringer 55, left stringer from top to bottom
56, right vertical beam 57 and left stringer 58, right vertical beam 59.Stringer 55 is used to install the lower swing arm of left and right rear axle suspension, left stringer at this
56 and right vertical beam 57 be respectively used to connection rear axle suspension upper swing arm, left stringer 56 and right vertical beam 57 are respectively used to connection left and right elasticity
Element mounting base.Rear axle suspension is the integral bridge type rear axle suspension that a kind of vehicle rear axle is different from way-train at this, and is used
Double sideway arm configurations of vehicle rear axle Length discrepancy a kind of, the rear axle suspension is by a upper swing arm, a lower swing arm and elasticity member
Part, damping original part are constituted.
In the present invention, the essential characteristic of rear axle pontic are as follows: each beam body is all made of using 2 U-shaped high-strength steel beam body butt welding
Made of box-shaped part, a closed cavity is formd among beam body by this kind of flat welding process, has the structure good
Good mechanical property.Wherein each stringer is the straight beam not disconnected, is installed in stringer 55 and left stringer 56,57 corresponding positions of right vertical beam
It is equipped with rear axle suspension erection support.Left stringer 58 and right vertical beam 59 in the present invention install branch with elastic element in a manner of perforative
Seat links together, and is welded as a whole with the erection support of elastic element, interposition of the stringer close to air spring mounting base
It sets, avoids beam body and bear torque, simplify the force environment of beam body.
In rear axle pontic, the rear upper swing arm of the same side and rear lower swing arm constitute double transverse arm rear axle suspensions;It is preferred that upper afterwards put
Arm and rear lower swing arm are trapezoidal;It is preferred that the upper swing arm and lower swing arm are forged steel pieces or wrought aluminium part.The first rear rear axle suspension
Elastic element and the second rear rear axle suspension spring are air spring or helical spring.The preceding connecting plate and rear connecting plate are equal
Whole is in inverted trapezoidal;It is preferred that preceding connecting plate and rear connecting plate are that box shaped member is made in high-strength steel.Every stringer uses two U-shaped beams
Docking is fixedly linked to form box element;It is preferred that stringer is the straight beam not disconnected.As a result, by this kind of flat welding process in stringer
Centre forms a closed cavity, and the structure is made to have good mechanical property.
The vehicle rear axle is car rear driving axle.
From the point of view of front view, five stringers are connected on forward and backward connecting plate in a manner of through connection, pass through the party
Formula constitutes an overall structure.The connecting plate will be connected, always from the point of view of front view with the five of Triangle-Profile stringers
Body presents upside-down trapezoid shape.Plate box-shaped part made of high-strength steel butt welding is made, the forward and backward connecting plate
Together with five stringers, a firm cage structure is constituted, it is common to bear rear axle suspension load.
The parameter for the high-strength steel that the present invention addresses are as follows: tensile strength: TS >=340MPa(cold rolling);TS >=370MPa (hot rolling
And pickling);Or yield strength: YS >=210MPa.
The content that above-described embodiment illustrates should be understood as that these embodiments are only used for being illustrated more clearly that the present invention, without
For limiting the scope of the invention, after the present invention has been read, those skilled in the art are to various equivalent forms of the invention
Modification each fall within the application range as defined in the appended claims.