CN105891050A - Variable magnetic field high-temperature melt oscillation viscometer and rapid measurement method thereof - Google Patents
Variable magnetic field high-temperature melt oscillation viscometer and rapid measurement method thereof Download PDFInfo
- Publication number
- CN105891050A CN105891050A CN201610202199.5A CN201610202199A CN105891050A CN 105891050 A CN105891050 A CN 105891050A CN 201610202199 A CN201610202199 A CN 201610202199A CN 105891050 A CN105891050 A CN 105891050A
- Authority
- CN
- China
- Prior art keywords
- magnetic field
- oscillation
- sample
- measuring
- viscometer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000010355 oscillation Effects 0.000 title claims abstract description 47
- 238000000691 measurement method Methods 0.000 title claims description 4
- 238000005259 measurement Methods 0.000 claims abstract description 45
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 24
- 230000003287 optical effect Effects 0.000 claims abstract description 17
- 239000000725 suspension Substances 0.000 claims abstract description 14
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 16
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 2
- 238000013016 damping Methods 0.000 claims 1
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 229910052786 argon Inorganic materials 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000002826 coolant Substances 0.000 description 2
- 230000003635 deoxygenating effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003534 oscillatory effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N11/00—Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
- G01N11/10—Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by moving a body within the material
- G01N11/16—Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by moving a body within the material by measuring damping effect upon oscillatory body
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
本发明公开了一种可变磁场高温熔体振荡粘度仪及其快速测量方法,包括中心板,所述中心板上部支撑测量容器,中心板下部与加热装置连接;所述测量容器内设有振荡系统,所述振荡系统包括旋转动力装置,旋转动力装置底部通过悬丝与测杆连接,测杆底部与加热装置内的样品盛放装置连接;所述悬丝上设有测量对数衰减率的光学测定系统;所述加热装置外套有可调节磁场方向和强度的磁场系统以使加热装置处于可变磁场中。通过改变磁场线圈电流和匝数来调节样品处的磁场大小和方向,光学测量系统通过反光镜反射的激光信号得出振荡系统的对数衰减率,根据粘度与对数衰减率的关系得出样品粘度数据。
The invention discloses a variable magnetic field high temperature melt oscillating viscometer and a rapid measuring method thereof. system, the oscillation system includes a rotating power device, the bottom of the rotating power device is connected to the measuring rod through a suspension wire, and the bottom of the measuring rod is connected to the sample holding device in the heating device; An optical measurement system; the heating device is covered with a magnetic field system that can adjust the direction and intensity of the magnetic field so that the heating device is in a variable magnetic field. The magnitude and direction of the magnetic field at the sample are adjusted by changing the current and number of turns of the magnetic field coil. The optical measurement system obtains the logarithmic attenuation rate of the oscillation system through the laser signal reflected by the mirror, and the sample is obtained according to the relationship between viscosity and logarithmic attenuation rate. Viscosity data.
Description
技术领域technical field
本发明涉及一种利用振荡法测量高温熔体粘度的粘度仪,特别涉及一种可变磁场高温熔体振荡粘度仪及其快速测量方法。The invention relates to a viscometer for measuring high-temperature melt viscosity by means of an oscillation method, in particular to a variable magnetic field high-temperature melt oscillation viscometer and a rapid measuring method thereof.
背景技术Background technique
粘度是液体凝固过程中重要的物理参数,决定了材料成型过程与工艺。高温熔体粘度的测定和研究,无论对理论研究还是生产实践,都具有重要的意义。目前测量高温熔体粘度的方法主要有毛细管法、旋转法和振荡法。毛细管法无法测量高熔点金属,且对金属样品纯度要求极高,否则极易堵塞毛细管造成测量结果的错误。旋转法对电机及机械要求极其严格,否则粘度计的精度很低,转子与样品直接接触,转子可能与样品反应,限制了所测样品的种类,无法满足科研的需要。对于像高温熔体这样的低粘度的被测液体,一般的旋转粘度计根本无法满足要求。振荡法是目前测量高温熔体粘度的主要方法,其是通过一个外加的力量使容器中的试样液体进行回转振动,由于液体的内摩擦力消耗振动能,系统的回转振动会慢慢衰减。激光器测定回转的对数衰减率,根据对数衰减率与粘度的关系,从而求得粘度数据。传统的振荡法存在测量精度较低、耗时长、量程小的问题,已经不适应现在的要求。Viscosity is an important physical parameter in the process of liquid solidification, which determines the material forming process and technology. The measurement and research of high-temperature melt viscosity are of great significance to both theoretical research and production practice. At present, the methods for measuring the viscosity of high-temperature melt mainly include capillary method, rotation method and oscillation method. The capillary method cannot measure high melting point metals, and the purity of the metal sample is extremely high, otherwise the capillary will be easily blocked and the measurement results will be wrong. The rotation method has extremely strict requirements on the motor and machinery, otherwise the accuracy of the viscometer is very low, the rotor is in direct contact with the sample, and the rotor may react with the sample, which limits the types of samples to be measured and cannot meet the needs of scientific research. For low-viscosity measured liquids such as high-temperature melts, ordinary rotational viscometers cannot meet the requirements at all. The oscillation method is currently the main method for measuring the viscosity of high-temperature melts. It uses an external force to make the sample liquid in the container undergo rotational vibration. Since the internal friction of the liquid consumes vibration energy, the rotational vibration of the system will slowly decay. The laser measures the logarithmic attenuation rate of the revolution, and obtains the viscosity data according to the relationship between the logarithmic attenuation rate and the viscosity. The traditional oscillation method has the problems of low measurement accuracy, long time consumption, and small measurement range, which no longer meets the current requirements.
外加磁场是控制金属材料凝固过程和凝固组织的重要手段,研究磁场条件下的金属熔体粘度是材料领域的重要研究方向。但目前国内外至今仍无测量磁场条件下高温金属熔体粘度测试产品的报道。The external magnetic field is an important means to control the solidification process and solidification structure of metal materials, and the study of the viscosity of metal melts under magnetic field conditions is an important research direction in the field of materials. However, there are still no reports on products for measuring the viscosity of high-temperature metal melts under magnetic field conditions at home and abroad.
发明内容Contents of the invention
本发明的目的是为克服上述现有技术的不足,提供一种可变磁场高温熔体振荡粘度仪及其快速测量方法。The object of the present invention is to provide a variable magnetic field high-temperature melt oscillation viscometer and a rapid measurement method thereof to overcome the above-mentioned deficiencies in the prior art.
为实现上述目的,本发明采用下述技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种可变磁场高温熔体振荡粘度仪,包括中心板,所述中心板上部支撑测量容器,中心板下部与加热装置连接;所述测量容器内设有振荡系统,所述振荡系统包括旋转动力装置,旋转动力装置底部通过悬丝与测杆连接,测杆底部与加热装置内的样品盛放装置连接;所述悬丝上设有测量对数衰减率的光学测定系统;所述加热装置外套有可调节磁场方向和强度的磁场系统以使加热装置处于可变磁场中。A variable magnetic field high-temperature melt oscillation viscometer, comprising a central plate, the upper part of the central plate supports a measuring container, and the lower part of the central plate is connected to a heating device; an oscillation system is provided in the measuring container, and the oscillation system includes a rotating power device, the bottom of the rotating power device is connected to the measuring rod through the suspension wire, and the bottom of the measuring rod is connected to the sample holding device in the heating device; the suspension wire is provided with an optical measurement system for measuring the logarithmic attenuation rate; the heating device coat There are magnetic field systems that can adjust the direction and strength of the magnetic field to place the heating device in a variable magnetic field.
所述光学测定系统包括反光镜、激光器和位置灵敏探测器,所述反光镜固定在悬丝上,激光器和位置灵敏探测器在测量容器外部,激光器和位置灵敏探测器均与上位机连接;激光器发出激光,照射到悬丝上的反光镜上,激光经反光镜反射回位置灵敏探测器,根据激光在位置灵敏探测器上的位置与时间测定对数衰减率。The optical measurement system includes a reflector, a laser and a position sensitive detector, the reflector is fixed on the suspension wire, the laser and the position sensitive detector are outside the measuring container, and both the laser and the position sensitive detector are connected to the upper computer; The laser is emitted and irradiated on the reflector on the suspension wire. The laser is reflected back to the position sensitive detector through the reflector. The logarithmic decay rate is measured according to the position and time of the laser on the position sensitive detector.
所述测量容器侧壁与反光镜对应处设有通光孔;所述反光镜上设置有惯性盘;调整惯性盘可以改变整个振荡系统的转动惯量,不同样品的粘度范围,需要相应的合适转动惯量大小。转动惯量不合适,系统的振荡将会衰减过快或者过慢,使测到的对数衰减率不准确。所述振荡系统还包括夹头,所述旋转动力装置底部与夹头连接,夹头与悬丝连接;夹头便于电机与悬丝连接,夹头夹紧悬丝后再与电机相连。The side wall of the measuring container is provided with a light hole corresponding to the reflector; the reflector is provided with an inertial disc; adjusting the inertial disc can change the moment of inertia of the entire oscillating system, and the viscosity range of different samples needs to be rotated accordingly. Inertia size. If the moment of inertia is not suitable, the oscillation of the system will decay too fast or too slow, making the measured logarithmic decay rate inaccurate. The oscillating system also includes a collet, the bottom of the rotary power device is connected to the collet, and the collet is connected to the suspension wire; the collet is convenient for connecting the motor to the suspension wire, and the collet is connected to the motor after clamping the suspension wire.
所述旋转动力装置顶部与角度调节装置连接,所述角度调节装置包括真空旋转导入器,真空旋转导入器设置于测量容器外部;真空旋转导入器连接真空和外部,使用真空旋转导入器调节,可以将外部的旋转传输到真空环境内。The top of the rotary power device is connected with an angle adjustment device, and the angle adjustment device includes a vacuum rotary introducer, which is arranged outside the measurement container; the vacuum rotary introducer is connected to the vacuum and the outside, and can be adjusted by using the vacuum rotary introducer. Transmits external rotation into the vacuum environment.
所述磁场系统包括环形竖直磁场装置和环形水平磁场装置,所述环形水平磁场装置的上下两端均设有环形竖直磁场装置,环形竖直磁场装置和环形水平磁场装置均套于加热装置外部;环形竖直磁场装置通电后产生竖直的磁场,环形水平磁场装置通电后产生水平的磁场,为样品盛放装置内的样品提供复合磁场。The magnetic field system includes an annular vertical magnetic field device and an annular horizontal magnetic field device, the upper and lower ends of the annular horizontal magnetic field device are provided with annular vertical magnetic field devices, and both the annular vertical magnetic field device and the annular horizontal magnetic field device are set on the heating device External: The circular vertical magnetic field device generates a vertical magnetic field after being energized, and the circular horizontal magnetic field device generates a horizontal magnetic field after being energized, providing a composite magnetic field for the sample in the sample holding device.
所述环形竖直磁场装置和环形水平磁场装置均由环形磁体构成,环形竖直磁场装置在通电时产生竖直的磁场,环形水平磁场装置在通电时产生水平的磁场;通过改变线圈的电流和匝数可以调节水平和垂直磁场的大小,根据向量相加的原理,样品的所受的总磁场的大小和方向可以实现任意调节。The annular vertical magnetic field device and the annular horizontal magnetic field device are all made of annular magnets, the annular vertical magnetic field device produces a vertical magnetic field when energized, and the annular horizontal magnetic field device generates a horizontal magnetic field when energized; by changing the current of the coil and The number of turns can adjust the size of the horizontal and vertical magnetic fields. According to the principle of vector addition, the size and direction of the total magnetic field received by the sample can be adjusted arbitrarily.
所述悬丝为钼丝,所述测杆为钼杆;钼的内耗小,采用钼丝振荡时对系统影响小;钼的熔点高,采用钼杆可以承受住加热炉的温度。The suspension wire is a molybdenum wire, and the measuring rod is a molybdenum rod; the internal friction of molybdenum is small, and the influence on the system is small when the molybdenum wire is used for oscillation; the melting point of molybdenum is high, and the molybdenum rod can withstand the temperature of the heating furnace.
所述加热装置为电阻炉,所述电阻炉固定在液压升降装置上;电阻炉具有结构简单、炉温均匀、便于控制、加热质量好、无烟尘、无噪声等优点;通过液压升降装置将电阻炉降下,然后更换电阻炉内的样品。The heating device is a resistance furnace, and the resistance furnace is fixed on a hydraulic lifting device; the resistance furnace has the advantages of simple structure, uniform furnace temperature, easy control, good heating quality, no smoke and dust, and no noise; The furnace is lowered and the sample in the resistance furnace is replaced.
所述加热装置内壁顶部设有隔热片,加热装置内上部和底部均设有热电偶。The top of the inner wall of the heating device is provided with a heat insulating sheet, and the upper part and the bottom of the heating device are provided with thermocouples.
所述样品盛放装置为坩埚,所述加热装置底部还设有除氧坩埚;除氧坩埚内为易与氧气反应的金属,在进行测量时可以吸收氧气,减少炉内氧气浓度,从而减少样品在测试时的氧化,提高测试的准确性。The sample holding device is a crucible, and the bottom of the heating device is also equipped with a deoxygenating crucible; the metal in the deoxidizing crucible is a metal that is easy to react with oxygen, which can absorb oxygen during measurement, reducing the oxygen concentration in the furnace, thereby reducing the sample temperature. Oxidation during testing improves test accuracy.
所述加热装置底部设有进气口,所述测量容器的侧部开有出气口,出气口连接真空泵;进气口连接高纯氩气,真空抽完之后,关闭出气口,打开进气口冲入氩气作为保护气体。An air inlet is provided at the bottom of the heating device, and an air outlet is opened on the side of the measuring container, and the air outlet is connected to a vacuum pump; the air inlet is connected to high-purity argon, after the vacuum is exhausted, close the air outlet and open the air inlet Flush with argon as shielding gas.
所述中心板底部与减震装置连接;保证了整个振荡系统的垂直度和稳定性,使粘度测量更加准确。The bottom of the center plate is connected with a shock absorbing device; this ensures the verticality and stability of the entire oscillating system and makes the viscosity measurement more accurate.
一种可变磁场高温熔体振荡粘度仪的快速测量方法,包括以下步骤:A rapid measurement method of a variable magnetic field high-temperature melt oscillation viscometer, comprising the following steps:
步骤1:进行粘度仪的空测:使样品盛放装置在全空的状态下,操作旋转动力装置带动测杆转动,根据光学测定系统监测结果,通过非线性最小二乘法获得测杆转动角度和时间的拟合公式,最终得到空测时的对数衰减率λ0和振荡周期T0;Step 1: Carry out empty measurement of the viscometer: make the sample holding device fully empty, operate the rotating power device to drive the measuring rod to rotate, and according to the monitoring results of the optical measurement system, obtain the measuring rod rotation angle and The time fitting formula finally obtains the logarithmic decay rate λ 0 and the oscillation period T 0 during the air measurement;
步骤2:将待测样品置于样品盛放装置内,将测量容器内抽真空,充入惰性保护气体;Step 2: Place the sample to be tested in the sample holding device, vacuumize the measuring container, and fill it with an inert protective gas;
步骤3:加热至待测样品熔点以上,保温20-40分钟;Step 3: Heat to above the melting point of the sample to be tested, and keep warm for 20-40 minutes;
步骤4:为磁场系统接通电源,调节磁场系统,使待测样品处于设定强度和方向的磁场条件下;Step 4: Turn on the power supply for the magnetic field system, adjust the magnetic field system, so that the sample to be tested is under the magnetic field condition of the set strength and direction;
步骤5:以与步骤1相同的方式,根据光学测定系统监测结果,通过非线性最小二乘法获得测杆转动角度和时间的拟合公式,最终得到实测时的对数衰减率λ和振荡周期T;Step 5: In the same way as Step 1, according to the monitoring results of the optical measurement system, obtain the fitting formula of the rotation angle and time of the measuring rod through the nonlinear least square method, and finally obtain the logarithmic decay rate λ and oscillation period T during the actual measurement ;
步骤6:根据对数衰减率与粘度的Shvidkovskiy关系式,得到待测样品的粘度值。Step 6: Obtain the viscosity value of the sample to be tested according to the Shvidkovskiy relationship between logarithmic decay rate and viscosity.
所述步骤1的具体步骤为:The concrete steps of described step 1 are:
步骤1-1:在样品盛放装置处于静止状态下,光学测定系统记录激光在位置灵敏探测器上的位置与位置灵敏探测器中点的偏差角度;Step 1-1: When the sample holding device is in a static state, the optical measurement system records the deviation angle between the position of the laser on the position sensitive detector and the midpoint of the position sensitive detector;
步骤1-2:使样品盛放装置在全空的状态下,操作旋转动力装置带动测杆转动,光学测定系统记录激光在位置灵敏探测器上的位置与时间,并转换为转动的角度与时间数据;Step 1-2: When the sample holding device is completely empty, operate the rotating power device to drive the measuring rod to rotate, and the optical measurement system records the position and time of the laser on the position sensitive detector, and converts it into the angle and time of rotation data;
步骤1-3:通过非线性最小二乘法获得测杆转动角度和时间的下述拟合公式,根据获得的角度与时间数据,得到空测时的对数衰减率λ0和振荡周期T0:Step 1-3: Obtain the following fitting formula for the rotation angle and time of the measuring rod by the nonlinear least square method, and obtain the logarithmic decay rate λ 0 and the oscillation period T 0 during the air measurement according to the obtained angle and time data:
式中,θ为测杆转动角度,θoffset为静止时激光与位置灵敏探测器中心的偏移角度,θ0为初始转动角度,λ0为对数衰减率,T0为振荡周期,t为时间,为初相角。In the formula, θ is the rotation angle of the measuring rod, θ offset is the offset angle between the laser and the center of the position sensitive detector at rest, θ 0 is the initial rotation angle, λ 0 is the logarithmic decay rate, T 0 is the oscillation period, t is time, is the initial phase angle.
本发明的工作原理为:Working principle of the present invention is:
本发明磁场系统通通电线圈产生磁场,两组线圈可以在样品处分别产生水平和垂直的磁场,通过改变线圈的电流和匝数可以调节水平和垂直磁场的大小,根据向量相加的原理,样品的所受的总磁场的大小和方向可以实现任意调节。The magnetic field system of the present invention generates a magnetic field by energizing the coil, and two groups of coils can generate horizontal and vertical magnetic fields at the sample respectively, and the size of the horizontal and vertical magnetic fields can be adjusted by changing the current and the number of turns of the coil. According to the principle of vector addition, the sample The size and direction of the total magnetic field received can be adjusted arbitrarily.
本发明光学测量系统通过反光镜反射的激光信号得出振荡系统的对数衰减率,根据粘度与对数衰减率的关系得出样品粘度数据。The optical measurement system of the present invention obtains the logarithmic decay rate of the oscillation system through the laser signal reflected by the mirror, and obtains the sample viscosity data according to the relationship between the viscosity and the logarithmic decay rate.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明通过改变磁场线圈电流和匝数来调节样品处的磁场大小和方向,光学测量系统通过反光镜反射的激光信号得出振荡系统的对数衰减率,根据粘度与对数衰减率的关系得出样品粘度数据,实现了可变磁场条件下的金属熔体粘度的测量。The present invention adjusts the magnitude and direction of the magnetic field at the sample by changing the magnetic field coil current and the number of turns. The optical measurement system obtains the logarithmic decay rate of the oscillation system through the laser signal reflected by the mirror, and obtains the logarithmic decay rate according to the relationship between the viscosity and the logarithmic decay rate. The viscosity data of the sample is obtained, and the measurement of the viscosity of the metal melt under the condition of variable magnetic field is realized.
本发明的粘度仪通过使用位置灵敏探测器可以大幅度提高一个周期内获得的数据量,提高了粘度测量的速度。The viscometer of the present invention can greatly increase the amount of data obtained in one cycle by using a position sensitive detector, and improves the speed of viscosity measurement.
本发明的除氧坩埚设计可以进一步减少炉内氧气浓度,从而减少样品在测试时的氧化,提高测试的准确性。The design of the oxygen-removing crucible of the present invention can further reduce the oxygen concentration in the furnace, thereby reducing the oxidation of samples during testing and improving the accuracy of testing.
本发明的中心板设计提高了振荡系统的稳定性,提高测试的准确性。The central plate design of the present invention improves the stability of the oscillation system and improves the accuracy of testing.
附图说明Description of drawings
图1为本发明高温熔体振荡粘度仪的结构示意图;Fig. 1 is the structural representation of high temperature melt oscillation viscometer of the present invention;
图2为可变磁场结构示意图;2 is a schematic diagram of a variable magnetic field structure;
图3为线圈电流方向与磁感应方向示意图;Fig. 3 is a schematic diagram of coil current direction and magnetic induction direction;
图中,1步进电机,2夹头,3钼丝,4通光孔,5激光器,6位置灵敏探测器,7钼杆,8热电偶,9样品坩埚,10除氧坩埚,11冷却介质,12进气口,13热电偶,14水平线圈,15垂直线圈,16隔热片,17中心板,18惯性盘,19出气口,20反光镜,21测量容器,22电阻炉,23角度调节装置。In the figure, 1 stepping motor, 2 chuck, 3 molybdenum wire, 4 light hole, 5 laser, 6 position sensitive detector, 7 molybdenum rod, 8 thermocouple, 9 sample crucible, 10 deoxygenating crucible, 11 cooling medium , 12 air inlet, 13 thermocouple, 14 horizontal coil, 15 vertical coil, 16 heat shield, 17 center plate, 18 inertia disk, 19 air outlet, 20 reflector, 21 measuring container, 22 resistance furnace, 23 angle adjustment device.
具体实施方式detailed description
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1所示,一种可变磁场高温熔体振荡粘度仪,该粘度仪主要包括振荡系统、加热系统、测量系统、磁场系统和真空系统。粘度仪顶部的步进电机1通过夹头2连接低内耗钼丝3,钼丝3下端与钼杆7相连,钼杆7下端与盛放样品的样品坩埚9连接,样品坩埚9可以采用陶瓷坩埚。As shown in Figure 1, a variable magnetic field high temperature melt oscillating viscometer mainly includes an oscillating system, a heating system, a measuring system, a magnetic field system and a vacuum system. The stepping motor 1 on the top of the viscometer is connected to the low internal friction molybdenum wire 3 through the chuck 2, the lower end of the molybdenum wire 3 is connected to the molybdenum rod 7, and the lower end of the molybdenum rod 7 is connected to the sample crucible 9 containing the sample, and the sample crucible 9 can be a ceramic crucible .
中心板17支撑在水平面上,底部有减震装置,整个振荡系统放置在中心板17上,保证了整个振荡系统的垂直度和稳定性,使粘度测量更加准确。中心板17上部是固定的,所以需要降下电阻炉22来更换坩埚中的样品,电阻炉22的升降是通过电阻炉22后面的液压装置实现的。The central plate 17 is supported on a horizontal plane, and there is a shock absorber at the bottom. The entire oscillation system is placed on the central plate 17, which ensures the verticality and stability of the entire oscillation system and makes the viscosity measurement more accurate. The upper part of the center plate 17 is fixed, so the resistance furnace 22 needs to be lowered to replace the sample in the crucible, and the lifting of the resistance furnace 22 is realized by the hydraulic device behind the resistance furnace 22.
粘度仪的上部为测量容器21,粘度仪的下部为电阻炉22,测量容器21支撑在中心板17上。该粘度仪通过电阻炉22对样品加热,电阻炉22外部放置磁场系统,通过改变线圈电流和匝数来调节样品处的磁场大小和方向;钼丝3下端放置一个反光镜20,光学测量系统通过反光镜20反射的激光信号得出振荡系统的对数衰减率,根据粘度与对数衰减率的关系得出样品粘度数据。The upper part of the viscometer is a measuring container 21 , the lower part of the viscometer is a resistance furnace 22 , and the measuring container 21 is supported on the center plate 17 . The viscometer heats the sample through a resistance furnace 22, a magnetic field system is placed outside the resistance furnace 22, and the magnitude and direction of the magnetic field at the sample are adjusted by changing the coil current and the number of turns; a reflector 20 is placed at the lower end of the molybdenum wire 3, and the optical measurement system passes The logarithmic decay rate of the oscillating system is obtained from the laser signal reflected by the mirror 20, and the sample viscosity data is obtained according to the relationship between the viscosity and the logarithmic decay rate.
测量容器21侧壁与反光镜20对应处设有通光孔4;反光镜20上设置有惯性盘18;惯性盘18可以改变整个振荡系统的转动惯量,不同样品的粘度范围,需要相应的合适转动惯量大小。转动惯量不合适,系统的振荡将会衰减过快或者过慢,使测到的对数衰减率不准确。测量系统包括反光镜20、激光器5和位置灵敏探测器6,反光镜20固定在钼丝3上,激光器5和位置灵敏探测器放置6在粘度仪外部,激光器5发射的激光经过反光镜反射到位置灵敏探测器6上,将激光在位置灵敏探测器6上的位置变化转化反光镜20旋转的角度变化,记录多个角度随时间变化的数据,通过计算机使用非线性最小二乘法对数据进行拟合,得到如下公式1:The side wall of the measuring container 21 is provided with a light hole 4 corresponding to the reflector 20; the reflector 20 is provided with an inertial disc 18; the inertial disc 18 can change the moment of inertia of the entire oscillating system, and the viscosity range of different samples needs to be adjusted accordingly. Moment of inertia size. If the moment of inertia is not suitable, the oscillation of the system will decay too fast or too slow, making the measured logarithmic decay rate inaccurate. The measurement system includes a reflector 20, a laser 5 and a position sensitive detector 6, the reflector 20 is fixed on the molybdenum wire 3, the laser 5 and the position sensitive detector 6 are placed outside the viscometer, and the laser light emitted by the laser 5 is reflected by the reflector to On the position sensitive detector 6, the position change of the laser on the position sensitive detector 6 is converted into the angle change of the mirror 20 rotation, and the data of multiple angles changing with time are recorded, and the data is simulated by the computer using the nonlinear least square method. Together, the following formula 1 is obtained:
式中,θ为转动角度,θoffset为静止时激光与位置灵敏探测器中心的偏移角度,θ0为初始转动角度,δ为对数衰减率,T为振荡周期,t为时间,为初相角。where θ is the rotation angle, θ offset is the offset angle between the laser and the center of the position sensitive detector at rest, θ 0 is the initial rotation angle, δ is the logarithmic decay rate, T is the oscillation period, t is the time, is the initial phase angle.
传统的振荡粘度仪使用两个固定位置的传感器来记录振荡数据,一个周期只能记录四个数据,而本粘度仪通过使用位置灵敏探测器6可以大幅度提高一个周期内获得的数据量,提高了粘度测量的速度。Traditional oscillatory viscometers use two fixed-position sensors to record oscillation data, and only four data can be recorded in one cycle, while this viscometer can greatly increase the amount of data obtained in one cycle by using position sensitive detector 6, improving speed of viscosity measurement.
角度调节装置23位于粘度仪顶部,步进电机1固定在其底部,用于调节整个振荡系统的静止角度,使系统静止时反射的激光位于位置灵敏探测器中心,同时也保证系统振荡时保持零点位置的固定。The angle adjustment device 23 is located at the top of the viscometer, and the stepper motor 1 is fixed at its bottom, which is used to adjust the static angle of the entire oscillation system, so that the reflected laser light is located at the center of the position sensitive detector when the system is stationary, and it also ensures that the zero point is maintained when the system is oscillating Fixed position.
除氧坩埚10放置在电阻炉22底部,除氧坩埚10内为易与氧气反应的金属,在进行测量时可以吸收氧气,减少炉内氧气浓度,从而减少样品在测试时的氧化,提高测试的准确性。The oxygen-removing crucible 10 is placed on the bottom of the resistance furnace 22. In the oxygen-removing crucible 10, it is a metal that is easy to react with oxygen, which can absorb oxygen when measuring, and reduce the oxygen concentration in the furnace, thereby reducing the oxidation of the sample during testing and improving the testing efficiency. accuracy.
电阻炉22内壁顶部设有隔热片16,电阻炉22内上部设有热电偶8,电阻炉22内底部设有热电偶13。The top of the inner wall of the resistance furnace 22 is provided with a heat insulating sheet 16 , the upper part of the resistance furnace 22 is provided with a thermocouple 8 , and the inner bottom of the resistance furnace 22 is provided with a thermocouple 13 .
电阻炉22底部设有进气口12,测量容器21的侧部开有出气口19,出气口19连接真空泵;进气口12连接高纯氩气,真空抽完之后,关闭出气口19,打开进气口12冲入氩气作为保护气体。冷却介质11从电阻炉22底部的入口进入电阻炉22对电阻炉进行冷却。The bottom of the resistance furnace 22 is provided with an air inlet 12, and the side of the measuring container 21 is provided with an air outlet 19, and the air outlet 19 is connected to a vacuum pump; the air inlet 12 is connected to high-purity argon, and after the vacuum is exhausted, close the air outlet 19 and open The gas inlet 12 is flushed with argon as a shielding gas. The cooling medium 11 enters the resistance furnace 22 from the entrance at the bottom of the resistance furnace 22 to cool the resistance furnace.
如图2-图3所示,磁场系统主要包括两组线圈,放置在电阻炉22外部,上下一组垂直线圈15通电时在电阻炉22内产生垂直的磁场,中间的水平线圈14在电阻炉22内产生水平的磁场。通过改变线圈的电流和匝数可以调节水平和垂直磁场的大小,根据向量相加的原理,样品的所受的总磁场的大小和方向可以实现任意调节。As shown in Figures 2-3, the magnetic field system mainly includes two sets of coils, which are placed outside the resistance furnace 22. When the upper and lower sets of vertical coils 15 are energized, a vertical magnetic field is generated in the resistance furnace 22, and the middle horizontal coil 14 is in the resistance furnace. 22 to generate a horizontal magnetic field. By changing the current and turns of the coil, the magnitude of the horizontal and vertical magnetic fields can be adjusted. According to the principle of vector addition, the magnitude and direction of the total magnetic field that the sample receives can be adjusted arbitrarily.
粘度仪通过Shvidkovskiy公式进行粘度计算,Shvidkovskiy公式如下所示:The viscometer calculates the viscosity through the Shvidkovskiy formula, and the Shvidkovskiy formula is as follows:
其中, in,
η=vρη=vρ
式中,υ是运动粘度,η是绝对粘度,I是系统转动惯量,M是样品质量,ρ是密度,R是坩埚半径,H是样品高度,a、b、c是系统常数,T是实测时的振荡周期,T0是空测时的振荡周期,λ是实测时对数衰减率,λ0是空测时对数衰减率。In the formula, υ is the kinematic viscosity, η is the absolute viscosity, I is the moment of inertia of the system, M is the mass of the sample, ρ is the density, R is the radius of the crucible, H is the height of the sample, a, b, c are the system constants, and T is the measured , T 0 is the oscillation period during the air measurement, λ is the logarithmic decay rate during the actual measurement, and λ 0 is the logarithmic decay rate during the air measurement.
实施例1:Example 1:
本发明测纯铝粘度方法如下:The present invention measures pure aluminum viscosity method as follows:
一、空测1. Air test
1、打开设备电源,等待空的样品坩埚静止之后,测量系统记录反光镜反射的激光照射在位置灵敏探测器的位置与传感器中点的角度偏差,即得到公式1中的θoffset,θoffset为静止时激光与位置灵敏探测器中心的偏移角度。1. Turn on the power of the device, wait for the empty sample crucible to be still, and the measurement system records the angle deviation between the position of the position-sensitive detector and the midpoint of the sensor when the laser reflected by the mirror is irradiated, that is, the θ offset in formula 1 is obtained, and the θ offset is The angle at which the laser is offset from the center of the position sensitive detector at rest.
2、计算机控制步进电机转动一定角度之后快速复位,样品坩埚随之开始转动,反光镜与样品坩埚同步转动,激光器发射的激光经过反光镜反射到位置灵敏探测器上,测量系统按照一定频率记录激光在位置灵敏探测器上的位置与时间,之后转换为转动的角度与时间数据。2. The computer controls the stepping motor to rotate a certain angle and reset quickly, the sample crucible starts to rotate accordingly, the reflector and the sample crucible rotate synchronously, the laser emitted by the laser is reflected to the position sensitive detector through the reflector, and the measurement system records according to a certain frequency The position and time of the laser on a position sensitive detector is then converted into angular and time data of rotation.
3、计算机同时使用获得的角度/时间数据进行公式1的拟合,得到空测时的对数衰减率λ0和振荡周期T0。3. At the same time, the computer uses the obtained angle/time data to perform the fitting of Formula 1, and obtain the logarithmic decay rate λ 0 and the oscillation period T 0 during the air measurement.
二、实测Second, the actual measurement
1、将电阻炉降下,在样品坩埚内放入质量为M的纯铝,样品体积大约为坩埚体积的2/3,等待样品坩埚静止之后,测量系统记录反光镜反射的激光照射在位置灵敏探测器的位置与传感器中点的角度偏差。1. Lower the resistance furnace, put pure aluminum of mass M into the sample crucible, the sample volume is about 2/3 of the crucible volume, wait for the sample crucible to stand still, the measurement system records the laser irradiation reflected by the mirror and detects it sensitively at the position The angular deviation of the position of the sensor from the midpoint of the sensor.
2、升上电阻炉,密封腔体,启动真空泵,待粘度仪内部真空度达到10-6Pa以下后关闭真空泵,向粘度仪内部通入纯Ar。2. Lift up the resistance furnace, seal the cavity, start the vacuum pump, turn off the vacuum pump after the vacuum inside the viscometer reaches below 10 -6 Pa, and feed pure Ar into the inside of the viscometer.
3、打开电阻炉加热样品至700-800℃,保温30min。3. Turn on the resistance furnace to heat the sample to 700-800°C and keep it warm for 30 minutes.
4、两组线圈接通电源,调节水平与垂直线圈的电流大小,在样品处产生特定强度和方向的磁场。4. The two sets of coils are powered on, and the current of the horizontal and vertical coils is adjusted to generate a magnetic field with a specific strength and direction at the sample.
5、与空测操作相同,得到实测时的对数衰减率λ和振荡周期T。5. Same as the air measurement operation, the logarithmic decay rate λ and oscillation period T during the actual measurement are obtained.
6、将所需数据带入Shvidkovskiy公式,得到纯铝粘度值。6. Bring the required data into the Shvidkovskiy formula to get the viscosity value of pure aluminum.
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610202199.5A CN105891050B (en) | 2016-03-31 | 2016-03-31 | A kind of variable magnetic field high-temperature fusant oscillation viscosity instrument and its method for fast measuring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610202199.5A CN105891050B (en) | 2016-03-31 | 2016-03-31 | A kind of variable magnetic field high-temperature fusant oscillation viscosity instrument and its method for fast measuring |
Publications (2)
Publication Number | Publication Date |
---|---|
CN105891050A true CN105891050A (en) | 2016-08-24 |
CN105891050B CN105891050B (en) | 2018-11-27 |
Family
ID=57011840
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610202199.5A Active CN105891050B (en) | 2016-03-31 | 2016-03-31 | A kind of variable magnetic field high-temperature fusant oscillation viscosity instrument and its method for fast measuring |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN105891050B (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106596865A (en) * | 2017-01-05 | 2017-04-26 | 华北理工大学 | Melt physical property measurement probe suspension device |
CN107367445A (en) * | 2017-06-06 | 2017-11-21 | 中国核电工程有限公司 | A kind of high temperature fluid viscosity coefficient measurement apparatus |
CN109407020A (en) * | 2018-12-18 | 2019-03-01 | 中国工程物理研究院流体物理研究所 | A kind of magnetic axis measuring system of the solenoid coil based on suspension method |
CN114324063A (en) * | 2021-12-28 | 2022-04-12 | 南京航空航天大学 | A kind of antimagnetic suspension gas viscometer based on eddy current effect and its measurement method |
CN119779921A (en) * | 2025-03-13 | 2025-04-08 | 中国石油大学(华东) | Rheological property measurement device for drilling fluid contaminated by acidic gas under ultra-high temperature and pressure conditions |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1737531A (en) * | 2005-07-11 | 2006-02-22 | 中国矿业大学 | Magnetic liquid apparent viscosity tester and method of testing thereof |
CN101266863A (en) * | 2008-01-17 | 2008-09-17 | 华北电力大学 | A magnet device that can continuously change the magnitude and direction of the magnetic field |
RU2366925C1 (en) * | 2008-02-18 | 2009-09-10 | Государственное образовательное учреждение высшего профессионального образования "Уральский государственный технический университет УГТУ-УПИ" | Method for non-contact measurement of metal melts viscosity and device for its realisation |
CN201384944Y (en) * | 2009-02-27 | 2010-01-20 | 大连齐维科技发展有限公司 | Ultrahigh vacuum rotary leading-in device |
RU2408002C1 (en) * | 2009-06-02 | 2010-12-27 | Федеральное государственное автономное образовательное учреждение высшего профессионального образования "Уральский федеральный университет имени первого Президента России Б.Н.Ельцина" | Procedure for non-contact measurement of viscosity of high temperature melt |
RU2454656C1 (en) * | 2010-10-21 | 2012-06-27 | Федеральное государственное автономное образовательное учреждение высшего профессионального образования "Уральский федеральный университет имени первого Президента России Б.Н. Ельцина" | Method of measuring kinematic viscosity and electrical resistance of molten metal (versions) |
CN102879302A (en) * | 2012-10-09 | 2013-01-16 | 山东大学 | Wide-range magnetic field viscometer for high-temperature melt, and method for measuring viscosity by using same |
-
2016
- 2016-03-31 CN CN201610202199.5A patent/CN105891050B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1737531A (en) * | 2005-07-11 | 2006-02-22 | 中国矿业大学 | Magnetic liquid apparent viscosity tester and method of testing thereof |
CN101266863A (en) * | 2008-01-17 | 2008-09-17 | 华北电力大学 | A magnet device that can continuously change the magnitude and direction of the magnetic field |
RU2366925C1 (en) * | 2008-02-18 | 2009-09-10 | Государственное образовательное учреждение высшего профессионального образования "Уральский государственный технический университет УГТУ-УПИ" | Method for non-contact measurement of metal melts viscosity and device for its realisation |
CN201384944Y (en) * | 2009-02-27 | 2010-01-20 | 大连齐维科技发展有限公司 | Ultrahigh vacuum rotary leading-in device |
RU2408002C1 (en) * | 2009-06-02 | 2010-12-27 | Федеральное государственное автономное образовательное учреждение высшего профессионального образования "Уральский федеральный университет имени первого Президента России Б.Н.Ельцина" | Procedure for non-contact measurement of viscosity of high temperature melt |
RU2454656C1 (en) * | 2010-10-21 | 2012-06-27 | Федеральное государственное автономное образовательное учреждение высшего профессионального образования "Уральский федеральный университет имени первого Президента России Б.Н. Ельцина" | Method of measuring kinematic viscosity and electrical resistance of molten metal (versions) |
CN102879302A (en) * | 2012-10-09 | 2013-01-16 | 山东大学 | Wide-range magnetic field viscometer for high-temperature melt, and method for measuring viscosity by using same |
Non-Patent Citations (1)
Title |
---|
吴世春 等: "《普通物理实验 第1册》", 31 October 2005 * |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106596865A (en) * | 2017-01-05 | 2017-04-26 | 华北理工大学 | Melt physical property measurement probe suspension device |
CN106596865B (en) * | 2017-01-05 | 2019-11-22 | 华北理工大学 | A suspension device for measuring head of melt physical property |
CN107367445A (en) * | 2017-06-06 | 2017-11-21 | 中国核电工程有限公司 | A kind of high temperature fluid viscosity coefficient measurement apparatus |
CN107367445B (en) * | 2017-06-06 | 2021-12-03 | 中国核电工程有限公司 | High-temperature fluid viscosity coefficient measuring device |
CN109407020A (en) * | 2018-12-18 | 2019-03-01 | 中国工程物理研究院流体物理研究所 | A kind of magnetic axis measuring system of the solenoid coil based on suspension method |
CN109407020B (en) * | 2018-12-18 | 2023-10-20 | 中国工程物理研究院流体物理研究所 | Magnetic axis measurement system of solenoid coil based on suspension wire method |
CN114324063A (en) * | 2021-12-28 | 2022-04-12 | 南京航空航天大学 | A kind of antimagnetic suspension gas viscometer based on eddy current effect and its measurement method |
CN119779921A (en) * | 2025-03-13 | 2025-04-08 | 中国石油大学(华东) | Rheological property measurement device for drilling fluid contaminated by acidic gas under ultra-high temperature and pressure conditions |
Also Published As
Publication number | Publication date |
---|---|
CN105891050B (en) | 2018-11-27 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105891050B (en) | A kind of variable magnetic field high-temperature fusant oscillation viscosity instrument and its method for fast measuring | |
CN103512690B (en) | Shear Yield Stress of Magnetorheological Fluids proving installation | |
CN102879302A (en) | Wide-range magnetic field viscometer for high-temperature melt, and method for measuring viscosity by using same | |
CN101915774B (en) | Method for determining melting point of organic matter by differential scanning calorimeter | |
CN109142406A (en) | A kind of metal phase change research device | |
CN102507373B (en) | Measuring device and method of melting volume expansion ratio/molten state density of material | |
CN104316430B (en) | Single-mold-cavity microwave thermogravimetric analysis system | |
CN103698348B (en) | The method and minicrystal growth furnace of the GIXRD technologies crystal growth boundary layer microstructure of measurement in real time in situ | |
WO2019196401A1 (en) | Magnetic suspension thermobalance based on quick photothermal heating and measurement method thereof | |
CN102636516A (en) | Circular stability testing system of multichannel solid-liquid phase change material | |
CN107367445B (en) | High-temperature fluid viscosity coefficient measuring device | |
CN104162380A (en) | Semi-solid alloy solution permanent magnet mixing device available for test | |
CN108956361B (en) | Magnetic suspension thermobalance measuring method based on photo-thermal rapid heating | |
CN210953488U (en) | Molten iron sampling cup for carbon silicon instrument | |
CN103645200B (en) | The method of ��-XAFS technology in site measurement scorification crystal growth microtexture and miniature crystal growing furnace | |
CN210893965U (en) | Magnetorheological suspensions shear yield stress testing arrangement | |
CN107449860A (en) | A kind of rotary high temp fused salt corrosion system for simulating feature | |
CN209124272U (en) | A kind of organic film dropwise addition equipment | |
CN108871516B (en) | Fully automatic ice crystal collection device for femtosecond laser-induced snow | |
CN201681033U (en) | Device for rapid determination of high-temperature melt viscosity by using spring oscillator free oscillation method | |
JPS63159740A (en) | Heat constant measuring instrument by laser flash method | |
CN217638528U (en) | Cement density detection equipment | |
CN203462170U (en) | Device for measuring crystal growth rod of ingot furnace | |
CN220455114U (en) | A paint viscosity detection device | |
CN212431990U (en) | Device for measuring bottom thickness of crucible |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |