CN105890413B - A kind of three-dimensional pulsating heat pipe phase-change material coupled tank system - Google Patents
A kind of three-dimensional pulsating heat pipe phase-change material coupled tank system Download PDFInfo
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- CN105890413B CN105890413B CN201610268189.1A CN201610268189A CN105890413B CN 105890413 B CN105890413 B CN 105890413B CN 201610268189 A CN201610268189 A CN 201610268189A CN 105890413 B CN105890413 B CN 105890413B
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- 238000004146 energy storage Methods 0.000 claims abstract description 70
- 238000007789 sealing Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 11
- 239000012530 fluid Substances 0.000 claims description 8
- 230000008859 change Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- -1 polytetrafluoroethylene Polymers 0.000 claims description 6
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- 230000010349 pulsation Effects 0.000 claims 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/0283—Means for filling or sealing heat pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F11/00—Arrangements for sealing leaky tubes and conduits
- F28F11/02—Arrangements for sealing leaky tubes and conduits using obturating elements, e.g. washers, inserted and operated independently of each other
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- Engineering & Computer Science (AREA)
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- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Central Heating Systems (AREA)
- Heat-Pump Type And Storage Water Heaters (AREA)
Abstract
本发明公开了一种三维脉动热管相变材料耦合储能系统,结构包括若干储能子模块、脉动热管、翅片、储能箱体、相变材料,放热流道,充热流道,密封垫片。脉动热管的上中下三个部分分别布满翅片,翅片分别置于放热流道、储能箱体和充热流道中,相变材料填充在储能箱体中。本发明合理地将脉动热管的高导热性以及结构灵活成本低廉等优势和相变材料高潜热的优势结合在一起,结构简单紧凑,系统外形可以根据实际结构灵活改变,并可多个子模块进行连接组成大储能系统。本发明的若干个储能子模块经过适当组合与设计后,适用于多种工业余热回收利用,具有广阔的市场前景和环保价值。
The invention discloses a three-dimensional pulsating heat pipe phase-change material coupled energy storage system, the structure of which includes several energy storage sub-modules, pulsating heat pipes, fins, energy storage boxes, phase-change materials, heat release runners, heat charging runners, and sealing pads piece. The upper, middle and lower parts of the pulsating heat pipe are respectively covered with fins, and the fins are respectively placed in the heat releasing flow channel, the energy storage box and the heat charging flow channel, and the phase change material is filled in the energy storage box. The invention rationally combines the advantages of high thermal conductivity, flexible structure and low cost of the pulsating heat pipe with the advantages of high latent heat of phase change materials, the structure is simple and compact, the system shape can be flexibly changed according to the actual structure, and multiple sub-modules can be connected Form a large energy storage system. Several energy storage sub-modules of the present invention are suitable for recovery and utilization of various industrial waste heat after proper combination and design, and have broad market prospects and environmental protection value.
Description
技术领域technical field
本发明属于工业余热利用与热能存储领域,具体涉及一种三维脉动热管相变材料耦合储能系统。The invention belongs to the field of industrial waste heat utilization and thermal energy storage, and in particular relates to a three-dimensional pulsating heat pipe phase change material coupled energy storage system.
背景技术Background technique
随着全球经济和社会的发展,能源消耗和环境污染成为主要问题,节能减排日益迫切。我国工业耗能占全国总耗能的70%左右,能耗较大,其中工业余热利用率低,能量没有得到充分利用是重要原因,我国能源利用率仅约为33%,至少约有50%的耗能以各种形式的余热被排掉,因此,我国余热资源十分丰富,余热回收利用能够进一步提高能源利用效率,从而减少化石燃料使用量,降低污染物排放。With the development of the global economy and society, energy consumption and environmental pollution have become major problems, and energy conservation and emission reduction have become increasingly urgent. my country's industrial energy consumption accounts for about 70% of the total energy consumption in the country, and the energy consumption is relatively large. Among them, the utilization rate of industrial waste heat is low, and the energy is not fully utilized. The energy consumed is exhausted in various forms of waste heat. Therefore, my country is rich in waste heat resources, and waste heat recovery and utilization can further improve energy utilization efficiency, thereby reducing the use of fossil fuels and reducing pollutant emissions.
近些年来,工业余热回收利用已引起国家政府以及许多科研院所和企业的关注。目前,工业余热利用技术主要包括热交换技术、热功转换技术以及制冷制热技术。蓄热式热交换器属于热交换技术中的一种,主要原理是冷热流体交替流过蓄热元件进行热量交换。相变材料在热能存储与利用上潜力巨大,脉动热管既可以用其优势弥补相变材料导热系数低的问题,也能连通相变材料与冷热流体,作为良好的热传输媒介。In recent years, the recovery and utilization of industrial waste heat has attracted the attention of the national government and many scientific research institutes and enterprises. At present, industrial waste heat utilization technologies mainly include heat exchange technology, heat power conversion technology, and refrigeration and heating technology. Regenerative heat exchanger is a kind of heat exchange technology. The main principle is that cold and hot fluid alternately flow through the heat storage element for heat exchange. Phase change materials have great potential in thermal energy storage and utilization. The pulsating heat pipe can not only make up for the low thermal conductivity of phase change materials with its advantages, but also connect phase change materials with hot and cold fluids as a good heat transfer medium.
发明内容Contents of the invention
发明目的:为了解决现有技术中存在的不足,本发明提供一种三维脉动热管相变材料耦合储能系统,具有储热量大,储放热速度快,结构简单紧凑,组装方便,安全性高,便于维护,寿命使用长等优点。储能系统既能够作为固定式储能系统,也能作为移动式储能系统,储热过程和放热过程可以同步进行,也可以分开进行,可以解决储热和放热的时间以及空间不匹配的问题。Purpose of the invention: In order to solve the deficiencies in the prior art, the present invention provides a three-dimensional pulsating heat pipe phase change material coupling energy storage system, which has the advantages of large heat storage, fast heat storage and release, simple and compact structure, convenient assembly, and high safety , easy maintenance, long service life and other advantages. The energy storage system can be used as a fixed energy storage system or as a mobile energy storage system. The heat storage process and heat release process can be carried out simultaneously or separately, which can solve the time and space mismatch between heat storage and heat release. The problem.
技术方案:一种三维脉动热管相变材料耦合储能系统,包括两个以上的储能子模块,所述储能子模块包括放热流道、储能箱体、充热流道、脉动热管;所述放热流道与储能箱体的一端连接,而储能箱体的另一端与充热流道相连接;所述脉动热管由上到下依次设置有上翅片、中翅片以及下翅片,且所述上翅片放置于放热流道中,中翅片放置于储能箱体中,而下翅片放置于充热流道中;所述储能箱体与中翅片之间填充有相变材料;相邻的储能子模块之间上端通过放热流道相互连接,下端通过充热流道相互连接。Technical solution: a three-dimensional pulsating heat pipe phase change material coupled energy storage system, including more than two energy storage sub-modules, the energy storage sub-modules include heat release flow channels, energy storage boxes, heat charging flow channels, and pulsating heat pipes; The heat release flow channel is connected to one end of the energy storage box, while the other end of the energy storage box is connected to the heat charging flow channel; the pulsating heat pipe is provided with upper fins, middle fins and lower fins in sequence from top to bottom , and the upper fins are placed in the heat release flow channel, the middle fins are placed in the energy storage box, and the lower fins are placed in the heat charging flow channel; the energy storage box and the middle fin are filled with phase change Materials; the upper ends of the adjacent energy storage sub-modules are connected to each other through heat release runners, and the lower ends are connected to each other through heat charging runners.
优选的,相互连接的放热流道之间设置有第一密封垫片;相互连接的充热流道之间设置有第二密封垫片。Preferably, a first sealing gasket is arranged between the interconnected heat releasing runners; a second sealing gasket is arranged between the interconnected heating runners.
优选的,所述第一密封垫片、第二密封垫片均采用聚四氟乙烯或聚乙烯耐腐蚀材料;所述脉动热管的工质为微纳胶囊相变材料乳液或者纳米流体;所述相变材料为膨胀石墨材料与普通有机相变材料复合的相变材料或微胶囊相变材料。Preferably, both the first sealing gasket and the second sealing gasket are made of polytetrafluoroethylene or polyethylene corrosion-resistant materials; the working fluid of the pulsating heat pipe is micro-nanocapsule phase-change material emulsion or nanofluid; the The phase change material is a composite phase change material of expanded graphite material and common organic phase change material or a microcapsule phase change material.
优选的,所述中翅片开设有一个以上的孔。Preferably, the middle fin is provided with more than one hole.
优选的,相邻的上翅片之间进行错列布置;且相邻的下翅片之间进行错列布置。Preferably, adjacent upper fins are staggered; and adjacent lower fins are staggered.
优选的,所述储能箱体为夹层结构,夹层中间抽真空,或者夹层中间填充保温材料,或者夹层中间填充相变材料。Preferably, the energy storage box is a sandwich structure, and the middle of the sandwich is evacuated, or the middle of the sandwich is filled with thermal insulation materials, or the middle of the sandwich is filled with phase-change materials.
优选的,所述脉动热管的端部设置有注液端口,且所述注液端口露出在放热流道的外面或充热流道的外面。Preferably, the end of the pulsating heat pipe is provided with a liquid injection port, and the liquid injection port is exposed outside the heat releasing runner or outside the heating runner.
优选的,所述放热流道、充热流道均为渐缩型结构,且沿着工质流动方向,流道逐渐变窄。Preferably, both the heat release runner and the heat charging runner are tapered structures, and the runners gradually narrow along the flow direction of the working medium.
优选的,所述脉动热管的启动温度低于所述相变材料的相变温度。Preferably, the starting temperature of the pulsating heat pipe is lower than the phase change temperature of the phase change material.
有益效果:本发明提供了一种三维脉动热管相变材料耦合储能系统,合理地将脉动热管的高导热性以及结构灵活、成本低廉等优势和相变材料高潜热的优势结合在一起,脉动热管作为连通余热源、储热介质以及用户的桥梁,起到高效传输热量的作用;储能子模块结构紧凑简单,单个储能子模块便于维修和更换;脉动热管管壁上的错列布置和开有若干小孔的翅片可以在较大程度上提高储热和放热效率,并且三维脉动热管的几何结构和安装方式可以根据实际应用情况调整;储能箱体经过特殊保温设计,能大大减少热损耗。Beneficial effects: the invention provides a three-dimensional pulsating heat pipe phase change material coupled energy storage system, which reasonably combines the advantages of high thermal conductivity, flexible structure, and low cost of the pulsating heat pipe with the advantages of high latent heat of the phase change material, and the pulsating As a bridge connecting the waste heat source, heat storage medium and users, the heat pipe plays the role of efficient heat transfer; the energy storage sub-module has a compact and simple structure, and a single energy storage sub-module is easy to repair and replace; the staggered arrangement and The fins with several small holes can greatly improve the heat storage and heat release efficiency, and the geometric structure and installation method of the three-dimensional pulsating heat pipe can be adjusted according to the actual application; the energy storage box is specially designed for heat preservation, which can greatly reduce heat loss.
本发明中储能子模块本身具有优良的储热和放热能力,针对不同储热温度范围,更换相变材料种类,脉动热管工质种类,脉动热管管壁材质种类可以满足要求,由本储能子模块组成的大型储能系统只需要进行简单的结构设计即可满足不同储热规模的要求,具有广阔的市场前景和环保价值。In the present invention, the energy storage sub-module itself has excellent heat storage and heat release capabilities. For different heat storage temperature ranges, the type of phase change material, the type of pulsating heat pipe working fluid, and the type of wall material of the pulsating heat pipe can meet the requirements. The energy storage The large-scale energy storage system composed of sub-modules only needs a simple structural design to meet the requirements of different heat storage scales, and has broad market prospects and environmental protection value.
附图说明Description of drawings
图1为本发明的三维脉动热管/相变材料耦合储能系统的示意图;1 is a schematic diagram of a three-dimensional pulsating heat pipe/phase change material coupled energy storage system of the present invention;
图2是单个储能子模块的结构示意图;Fig. 2 is a schematic structural diagram of a single energy storage sub-module;
图3a是单个储能子模块正视图,图3b是单个储能子模块侧视图,图3c是单个储能子模块俯视图;Fig. 3a is a front view of a single energy storage sub-module, Fig. 3b is a side view of a single energy storage sub-module, and Fig. 3c is a top view of a single energy storage sub-module;
图4a是图3a中单个储能子模块的A-A向剖视图,图4b是图3a中单个储能子模块的B-B向剖视图;Fig. 4a is an A-A sectional view of a single energy storage sub-module in Fig. 3a, and Fig. 4b is a B-B sectional view of a single energy storage sub-module in Fig. 3a;
图5a是三维脉动热管的脉动热管等轴测图,图5b是三维脉动热管的脉动热管正视图,图5c是图5b中A部分的局部放大图。Fig. 5a is an isometric view of the pulsating heat pipe of the three-dimensional pulsating heat pipe, Fig. 5b is a front view of the pulsating heat pipe of the three-dimensional pulsating heat pipe, and Fig. 5c is a partial enlarged view of part A in Fig. 5b.
具体实施方式Detailed ways
下面结合附图对本发明作进一步的具体说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
如附图所示,一种三维脉动热管相变材料耦合储能系统,包括两个以上的储能子模块1,储能子模块1包括放热流道2、储能箱体3、充热流道4、脉动热管5;放热流道2与储能箱体3的一端焊接连在一起,而储能箱体3的另一端与充热流道4相焊接连在一起,或通过其他密封连接方式连在一起;脉动热管5由上到下依次设置有上翅片51、中翅片52以及下翅片53,且上翅片51放置于放热流道2中,中翅片52放置于储能箱体3中,而下翅片53放置于充热流道4中;储能箱体3与中翅片52之间填充有相变材料6;相邻的储能子模块1之间上端通过放热流道2相互连接,下端通过充热流道4相互连接。As shown in the drawings, a three-dimensional pulsating heat pipe phase change material coupling energy storage system includes more than two energy storage sub-modules 1, and the energy storage sub-module 1 includes a heat release flow channel 2, an energy storage box 3, and a heat charging flow channel 4. The pulsating heat pipe 5; the heat releasing runner 2 is welded together with one end of the energy storage box 3, and the other end of the energy storage box 3 is welded together with the heat charging runner 4, or connected by other sealed connection methods. Together; the pulsating heat pipe 5 is provided with upper fins 51, middle fins 52 and lower fins 53 in sequence from top to bottom, and the upper fins 51 are placed in the heat release runner 2, and the middle fins 52 are placed in the energy storage box body 3, and the lower fin 53 is placed in the heat-charging runner 4; the phase-change material 6 is filled between the energy storage box 3 and the middle fin 52; The channels 2 are connected to each other, and the lower ends are connected to each other through the hot runner 4 .
相互连接的放热流道2之间设置有第一密封垫片21;相互连接的充热流道4之间设置有第二密封垫片41;能有效防止放热流道2和充热流道4中的流体泄露。A first sealing gasket 21 is arranged between the interconnected heat releasing runners 2; a second sealing gasket 41 is arranged between the interconnected heating runners 4; Fluid leak.
翅片形状结构丰富多样,可以采用高导热不锈钢、铜、铝合金等材料。The shape and structure of the fins are rich and varied, and materials such as high thermal conductivity stainless steel, copper, and aluminum alloy can be used.
第一密封垫片21、第二密封垫片41均采用聚四氟乙烯或聚乙烯耐腐蚀材料;脉动热管5的工质可以采用单种物质,比如水、乙醇、低熔点金属等,可以为多种物质组成的混合物,比如水/乙二醇溶液等,可以为微纳胶囊相变材料乳液或纳米流体等。脉动热管5为三维脉动热管,其管材可以为铜、不锈钢以及其他金属、合金等,其几何外形和安装方式可以根据实际情况进行改变,具有良好的可塑性和适应性。相变材料6可以采用有机相变材料,比如石蜡、脂肪酸等,可以为无机相变材料,比如熔盐相变材料等,可以为膨胀石墨等导热系数高的材料与普通有机相变材料复合的相变材料或微胶囊相变材料等。The first sealing gasket 21 and the second sealing gasket 41 all adopt polytetrafluoroethylene or polyethylene corrosion-resistant material; A mixture of various substances, such as water/ethylene glycol solution, etc., can be a micro-nanocapsule phase-change material emulsion or a nanofluid. The pulsating heat pipe 5 is a three-dimensional pulsating heat pipe, and its pipe material can be copper, stainless steel, other metals, alloys, etc. Its geometric shape and installation method can be changed according to actual conditions, and it has good plasticity and adaptability. The phase change material 6 can adopt organic phase change materials, such as paraffin, fatty acid, etc., can be inorganic phase change materials, such as molten salt phase change materials, etc., can be materials with high thermal conductivity such as expanded graphite and common organic phase change materials. Phase change materials or microcapsule phase change materials, etc.
中翅片52开设有一个以上的小孔。既可以提高填充相变材料的量,提高储热能力,又不影响相变材料与脉动热管之间的换热效率。The middle fin 52 is provided with more than one small hole. It can increase the filling amount of the phase change material and improve the heat storage capacity without affecting the heat exchange efficiency between the phase change material and the pulsating heat pipe.
相邻的上翅片51之间进行错列布置;且相邻的下翅片53之间进行错列布置。用来破坏流动边界层,如图5c中的放大图所示,进而提高换热性能。A staggered arrangement is made between adjacent upper fins 51 ; and a staggered arrangement is made between adjacent lower fins 53 . It is used to destroy the flow boundary layer, as shown in the enlarged view in Fig. 5c, thereby improving the heat transfer performance.
储能箱体3为夹层结构,夹层中间抽真空,或者夹层中间填充保温材料,或者夹层中间填充相变材料。The energy storage box 3 has a sandwich structure, and the middle of the sandwich is evacuated, or the middle of the sandwich is filled with thermal insulation materials, or the middle of the sandwich is filled with phase-change materials.
脉动热管5上设置有注液端口511,且注液端口511露出在放热流道2的外面或充热流道4的外面。方便对脉动热管内部工质进行更换。The pulsating heat pipe 5 is provided with a liquid injection port 511 , and the liquid injection port 511 is exposed outside the heat releasing runner 2 or outside the heat charging runner 4 . It is convenient to replace the internal working medium of the pulsating heat pipe.
放热流道2、充热流道4均为渐缩型结构,且沿着工质流动方向,流道逐渐变窄。用来提高流道内部不同部位换热能力一致性。Both the heat release runner 2 and the heat charging runner 4 are tapered structures, and the runners gradually narrow along the flow direction of the working medium. It is used to improve the consistency of heat exchange capacity of different parts inside the flow channel.
脉动热管5的启动温度低于相变材料的相变温度。The starting temperature of the pulsating heat pipe 5 is lower than the phase change temperature of the phase change material.
放热流道2或充热流道4的布置位置可以互换,或者能够根据实际情况,同时作为放热流道和充热流道。The arrangement position of the heat releasing runner 2 or the heat charging runner 4 can be interchanged, or can be used as the heat releasing runner and the heating runner at the same time according to the actual situation.
储能系统采用脉动热管作为传热媒介,不需要通过其他流动介质传热,节约泵耗。The energy storage system uses pulsating heat pipes as the heat transfer medium, and does not need to transfer heat through other flowing media, saving pump consumption.
储能系统既能够作为固定式储能系统,也能作为移动式储能系统。储能系统的储热过程和放热过程可以同步进行,也可以分开进行。解决储热和放热的时间以及空间不匹配问题。The energy storage system can be used as both a fixed energy storage system and a mobile energy storage system. The heat storage process and heat release process of the energy storage system can be carried out simultaneously or separately. Solve the time and space mismatch of heat storage and release.
本发明合理地将脉动热管的高导热性以及结构灵活、成本低廉等优势和相变材料高潜热的优势结合在一起,高温流体经过下流道,与脉动热管上布满翅片的蒸发段换热,热量由脉动热管输送到中部的储能箱体区域,脉动热管中部的翅片将热量迅速地向相变材料传递,相变材料通过潜热或显热将热量进行存储,储存的热量通过脉动热管输送到上部,通过上部翅片向换热介质快速放热。所设计出的储能子模块具有结构紧凑简单,结构简单紧凑,系统外形可以根据实际结构灵活改变,并可多个子模块进行连接组成大储能系统。本发明的若干个储能子模块经过适当组合与设计后,适用于多种工业余热回收利用,具有广阔的市场前景和环保价值。The invention rationally combines the advantages of high thermal conductivity, flexible structure, and low cost of the pulsating heat pipe with the advantages of high latent heat of the phase change material. The high-temperature fluid passes through the downflow channel and exchanges heat with the evaporating section covered with fins on the pulsating heat pipe. , the heat is transported by the pulsating heat pipe to the energy storage box area in the middle, and the fins in the middle of the pulsating heat pipe quickly transfer the heat to the phase change material. The phase change material stores heat through latent heat or sensible heat, and the stored heat passes through the pulsating heat pipe Transported to the upper part, the heat is quickly released to the heat exchange medium through the upper fins. The designed energy storage sub-module has a compact and simple structure, the system shape can be flexibly changed according to the actual structure, and multiple sub-modules can be connected to form a large energy storage system. After the several energy storage sub-modules of the present invention are properly combined and designed, they are suitable for recovery and utilization of various industrial waste heat, and have broad market prospects and environmental protection value.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also possible. It should be regarded as the protection scope of the present invention.
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