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CN105889414A - Component for metal belt of continuously variable transmission - Google Patents

Component for metal belt of continuously variable transmission Download PDF

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Publication number
CN105889414A
CN105889414A CN201610037348.7A CN201610037348A CN105889414A CN 105889414 A CN105889414 A CN 105889414A CN 201610037348 A CN201610037348 A CN 201610037348A CN 105889414 A CN105889414 A CN 105889414A
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China
Prior art keywords
curved surface
neck
arc
curvature
continuously variable
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CN201610037348.7A
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CN105889414B (en
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原田雅道
高田健太郎
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G5/00V-belts, i.e. belts of tapered cross-section
    • F16G5/16V-belts, i.e. belts of tapered cross-section consisting of several parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H9/00Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members
    • F16H9/02Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion
    • F16H9/24Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using chains or toothed belts, belts in the form of links; Chains or belts specially adapted to such gearing

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

本发明提供一种无级变速器的金属带用元件,其在金属带驱动时能够恰到好处地减少在元件的颈根部产生的应力而提升重复疲劳强度,由此能够提升无级变速器的扭矩传递容量,并且能够提升超速比区域附近的无级变速器的动力传递效率。使用含碳量在0.61%以上且0.71%以下的钢材作为元件的钢材来制作元件。此时,通过彼此平滑地连接并且满足R1<R2<R3且D/R2≤0.3的关系的3个曲面而构成连接鞍型面和颈侧面的颈根部的形状,所述3个曲面分别为朝下呈凸状的曲面(PA-PB(R1))、朝下呈凸状的曲面(PB-PD(R2))以及朝上呈凸状的曲面(PD-PE(R3))。另外,在各连接部处平滑地连接以共有同一切平面(切线)的方式相邻的曲面。

The present invention provides an element for a metal belt of a continuously variable transmission, which can properly reduce the stress generated at the root of the neck of the element when the metal belt is driven, thereby increasing the repeated fatigue strength, thereby improving the torque transmission capacity of the continuously variable transmission, And it is possible to improve the power transmission efficiency of the continuously variable transmission near the overdrive ratio region. The element is manufactured using a steel material having a carbon content of not less than 0.61% and not more than 0.71% as the steel material of the element. At this time, the shape of the base of the neck connecting the saddle surface and the neck side is constituted by three curved surfaces that are smoothly connected to each other and satisfy the relationship of R1<R2<R3 and D/R2≤0.3. A downwardly convex surface (PA-PB(R1)), a downwardly convex surface (PB-PD(R2)), and an upwardly convex surface (PD-PE(R3)). In addition, adjacent curved surfaces sharing the same tangent plane (tangent line) are smoothly connected at each connection portion.

Description

无级变速器的金属带用元件Components for metal belts of continuously variable transmissions

技术领域technical field

本发明涉及无级变速器的金属带用元件,更具体而言涉及这样的无级变速器的金属带用元件:在金属带驱动时能够恰到好处地减少在元件的颈根部产生的应力而提升重复疲劳强度,由此能够提升无级变速器的扭矩传递容量,并且能够提升超速比区域附近的无级变速器的动力传递效率。The present invention relates to an element for a metal belt of a continuously variable transmission, and more specifically relates to an element for a metal belt of a continuously variable transmission that can properly reduce the stress generated at the root of the neck of the element when the metal belt is driven and improve the repeated fatigue strength , so that the torque transmission capacity of the continuously variable transmission can be improved, and the power transmission efficiency of the continuously variable transmission near the overdrive ratio region can be improved.

背景技术Background technique

作为无级变速器的金属带用元件,如图8所示,具有:大致梯形状的元件的元件主体;在中间具有供金属环集合体嵌合的左右一对环缝的颈部;以及隔着颈部而形成于主体上部的大致三角形状的耳部。元件主体的左右方向两端部形成有能够与驱动带轮(未图示)和从动带轮(未图示)的V面抵接的一对抵接面。另外,在元件的行进方向前侧和后侧分别形成有与相邻的元件抵接的主面,此外,在行进方向前侧的主面的下部隔着在左右方向上延伸的锁定边沿而形成有倾斜面。进一步地,为了结合前后相邻的元件,在耳部的前后面上分别形成有能够彼此嵌合的凸头部和孔部(图9的(b))。而且,在左右的环缝的下缘形成有支承金属环集合体的内周面(最内周的金属环的内周面)的鞍型面。As an element for a metal belt of a continuously variable transmission, as shown in FIG. The roughly triangular ears are formed on the upper part of the main body from the neck. A pair of abutting surfaces capable of abutting against V surfaces of a driving pulley (not shown) and a driven pulley (not shown) are formed at both ends in the left-right direction of the element body. In addition, main surfaces abutting adjacent elements are respectively formed on the front side and the rear side in the traveling direction of the element, and furthermore, a locking edge extending in the left-right direction is formed on the lower part of the main surface on the front side in the traveling direction. There are slopes. Further, in order to connect front and rear adjacent elements, protrusions and holes that can be fitted with each other are respectively formed on the front and rear surfaces of the ear ( FIG. 9( b )). Further, a saddle surface for supporting the inner peripheral surface of the metal ring assembly (the inner peripheral surface of the innermost metal ring) is formed at the lower edge of the left and right annular seams.

而且,由上述金属环集合体和上述元件构成的金属带被卷绕于一对带轮(驱动带轮、从动带轮)之间,元件的两个抵接面被按压在带轮的V面上,通过该抵接面与带轮的V面之间的摩擦力而将来自发动机的旋转动力从驱动带轮传递至从动带轮。这样,元件在金属带的旋转时其鞍型面被金属环集合体向下方按压,且两个抵接面被带轮的V面按压。进而,在元件对驱动带轮和从动带轮转达传递扭矩时,根据扭矩的传递方向而使得在前后方向上的弯曲力矩作用于元件主体上。因此,应力集中于元件的颈部、尤其是集中于作为与鞍型面的交叉部的颈根部(图中的虚线圆部)。Furthermore, the metal belt composed of the above-mentioned metal ring assembly and the above-mentioned element is wound between a pair of pulleys (drive pulley, driven pulley), and the two abutting surfaces of the element are pressed against the V of the pulley. Rotational power from the engine is transmitted from the drive pulley to the driven pulley by the frictional force between the abutment surface and the V surface of the pulley. In this way, when the metal belt rotates, the saddle surface of the element is pressed downward by the metal ring assembly, and the two contact surfaces are pressed by the V surface of the pulley. Furthermore, when the element transmits and transmits torque to the driving pulley and the driven pulley, a bending moment in the front-rear direction acts on the element main body according to the direction of torque transmission. Therefore, stress concentrates on the neck portion of the element, particularly on the base portion of the neck portion (dotted circle portion in the figure) which is the intersection portion with the saddle profile.

在上述颈根部形成有从颈侧面起到鞍型面平滑地凹陷的圆弧凹部。已知如下的元件,其特征在于,该圆弧凹部的截面形状由与颈侧面连续的曲率半径R1的第1圆弧、以及与第1圆弧连续并形成底部的曲率半径R2的第2圆弧构成,曲率半径R1大于曲率半径R2(例如,参照专利文献1)。A circular-arc concave portion that is smoothly recessed from the neck side surface to the saddle surface is formed at the base of the neck. A known element is characterized in that the cross-sectional shape of the arcuate recess consists of a first arc of curvature radius R1 continuous with the neck side and a second circle of curvature radius R2 continuous with the first arc and forming the bottom. An arc is formed, and the radius of curvature R1 is greater than the radius of curvature R2 (for example, refer to Patent Document 1).

此外,还已知如下的元件,其特征在于,圆弧凹部由曲率半径为R1、R2、R3、R4的4个圆弧构成,这些曲率半径之中形成底部的第2圆弧的曲率半径R2是最大值(例如,参照专利文献2)。In addition, an element is also known, characterized in that the circular arc concave portion is composed of four circular arcs with radii of curvature R1, R2, R3, R4, and among these radii of curvature, the second circular arc forming the bottom is the radius of curvature R2 is the maximum value (for example, refer to Patent Document 2).

此外,还已知如下的元件,其特征在于,从鞍型面起的圆弧深度D与曲率半径R之比D/R处于0.3至0.75的范围内(例如,参照专利文献3)。In addition, there is also known an element characterized in that the ratio D/R of the arc depth D from the saddle surface to the radius of curvature R is in the range of 0.3 to 0.75 (for example, refer to Patent Document 3).

另一方面,已知元件材料的含碳量(含有C%)对颈根部的应力集中具有较大的影响。已知在通过含碳量(含有C%)为0.50~0.70%的钢材制作元件的情况下,能够提升元件的耐磨损性和耐疲劳性(例如,参照专利文献4)。On the other hand, it is known that the carbon content (C% contained) of the element material has a large influence on the stress concentration at the base of the neck. It is known that wear resistance and fatigue resistance of the element can be improved when the element is made of steel having a carbon content (C %) of 0.50 to 0.70% (for example, refer to Patent Document 4).

现有技术文献prior art literature

专利文献patent documents

专利文献1:日本专利第4766064号Patent Document 1: Japanese Patent No. 4766064

专利文献2:日本专利第3975791号Patent Document 2: Japanese Patent No. 3975791

专利文献3:日本专利第4321119号Patent Document 3: Japanese Patent No. 4321119

专利文献4:日本专利第5594521号Patent Document 4: Japanese Patent No. 5594521

上述专利文献1和2是用于通过用平滑的圆弧(曲面)连接鞍型面和颈侧面而减少在颈根部产生的应力的手法。亦即,是用于在不变更元件整体的形状的情况下,通过增大圆弧的曲率半径R而减少在颈根部产生的应力的手法。The aforementioned Patent Documents 1 and 2 are techniques for reducing the stress generated at the base of the neck by connecting the saddle surface and the neck side surface with a smooth arc (curved surface). That is, it is a technique for reducing the stress generated at the base of the neck by increasing the curvature radius R of the arc without changing the overall shape of the element.

然而,根据强度解析可知,对于在颈根部产生的应力,相比曲率半径R而言,从鞍型面到圆弧最下部为止的距离(深度)D的影响更大。上述专利文献1和2中并未考虑从鞍型面到圆弧最下部为止的距离(D)。However, according to strength analysis, it has been found that the distance (depth) D from the saddle surface to the lowest arc has a greater influence on the stress generated at the base of the neck than the radius of curvature R. In the above-mentioned Patent Documents 1 and 2, the distance (D) from the saddle surface to the lowermost portion of the arc is not considered.

图10表示通过强度解析求出如图9的(a)所示在元件被限制住的状态下对元件的鞍型面上施加了朝下的荷重时在颈根部产生的应力时的解析结果。此外,图11表示通过强度解析而求出如图9的(b)所示在元件被限制住的状态下对处于鞍型面和锁定边沿之间的中间位置的背面从孔部侧起向凸头部侧施加了荷重时在颈根部产生的应力时的解析结果。根据图10的(a)、(b)和图11的(a)、(b)可知,即使处于R1<R2(R1/R2<1)且R3<R2(R3/R2<1)的关系时,所产生的应力仍为高值且大幅离散。因此,上述专利文献1和2关于减少颈根部的应力而言未必具有较大的效果。FIG. 10 shows analysis results obtained by strength analysis when a downward load is applied to the saddle surface of the element while the element is restrained as shown in FIG. 9( a ). In addition, FIG. 11 shows that the rear surface in the middle position between the saddle surface and the locking edge is convex from the hole side in the state where the element is restrained as shown in FIG. 9 (b) through strength analysis. Analysis results of the stress generated at the base of the neck when a load is applied to the head side. According to (a) and (b) of Figure 10 and (a) and (b) of Figure 11, it can be seen that even in the relationship of R1<R2 (R1/R2<1) and R3<R2 (R3/R2<1) , the resulting stresses are still high and largely discrete. Therefore, the above-mentioned Patent Documents 1 and 2 do not necessarily have a large effect on reducing the stress at the base of the neck.

另外,在上述专利文献3中,考虑了从鞍型面到圆弧最下部为止的距离(D)。In addition, in the above-mentioned Patent Document 3, the distance (D) from the saddle surface to the lowest portion of the arc is considered.

然而,根据图10的(c)和图11的(c)可知,在0.3≤D/R≤0.75时会在颈根部产生很高的应力。因此,上述专利文献3关于减少颈根部的应力而言也未必具有很大的效果。However, it can be seen from (c) of FIG. 10 and (c) of FIG. 11 that a very high stress occurs at the root of the neck when 0.3≤D/R≤0.75. Therefore, the above-mentioned Patent Document 3 does not necessarily have a great effect on reducing the stress at the base of the neck.

发明内容Contents of the invention

于是,本发明就是鉴于上述现有技术的问题而完成的,其目的在于提供一种无级变速器的金属带用元件,其在金属带驱动时能够恰到好处地减少在元件的颈根部产生的应力而提升重复疲劳强度,由此能够提升无级变速器的扭矩传递容量,并且能够提升超速比区域附近的无级变速器的动力传递效率。Therefore, the present invention has been accomplished in view of the above-mentioned problems in the prior art, and its object is to provide a metal belt element of a continuously variable transmission, which can properly reduce the stress generated at the root of the neck of the element when the metal belt is driven. By improving the repeated fatigue strength, the torque transmission capacity of the continuously variable transmission can be improved, and the power transmission efficiency of the continuously variable transmission near the overdrive ratio region can be improved.

关于用于达成上述目的的本发明的无级变速器的金属带用元件,多个该元件通过层叠多个带状的金属环而成的金属环集合体而对齐相位并沿着该金属环集合体呈环状地层叠,并且该元件具有支承该金属环集合体的鞍型面和从该鞍型面向上方延伸设置的颈部,该元件的特征在于,With regard to the element for the metal belt of the continuously variable transmission of the present invention for achieving the above object, a plurality of the elements are aligned in phase by a metal ring assembly formed by laminating a plurality of belt-shaped metal rings and along the metal ring assembly. stacked in a ring shape, and the element has a saddle surface supporting the metal ring assembly and a neck extending upward from the saddle surface, and the element is characterized in that,

在所述鞍型面与所述颈部交叉的颈根部处形成有向该鞍型面侧凹陷的凹部,该凹部由以下部分构成:平滑地连接于所述颈部的侧面且形成在未到达所述凹部的底面部分的范围的朝下呈凸状的第1曲面(R1);平滑地连接于该第1曲面(R1)且形成所述底面部分的朝下呈凸状的第2曲面(R2);以及平滑地连接于该第2曲面和所述鞍型面双方的朝上呈凸状的第3曲面(R3),所述第1曲面(R1)、所述第2曲面(R2)和所述第3曲面(R3)各自的曲率半径按照所述第1曲面(R1)、所述第2曲面(R2)和所述第3曲面(R3)的顺序而变大,并且所述第2曲面的深度(D)与所述第2曲面的曲率半径(R2)之比是小于等于0.3的值。At the root of the neck where the saddle surface intersects with the neck, there is formed a concave portion that is sunken toward the saddle surface side. A downwardly convex first curved surface (R1) in the range of the bottom surface portion of the concave portion; a downwardly convex second curved surface ( R2); and an upwardly convex third curved surface (R3) smoothly connected to both the second curved surface and the saddle surface, the first curved surface (R1), the second curved surface (R2) The radii of curvature of the third curved surface (R3) increase in the order of the first curved surface (R1), the second curved surface (R2) and the third curved surface (R3), and the third curved surface 2 The ratio of the depth (D) of the curved surface to the radius of curvature (R2) of the second curved surface is a value equal to or less than 0.3.

在上述结构中,鞍型面与颈部交叉的颈根部(角部)构成为,其曲率半径从颈部到鞍型面依次变大且形成底面部分的曲率半径依赖于从鞍型面起的深度的3个上述各曲面(圆弧)平滑地连接。即,在设与颈侧面连接的第1曲面的曲率半径为R1,形成底面部分的第2曲面的曲率半径为R2,与鞍型面连接的第3曲面的曲率半径为R3,以鞍型面为基准的第2曲面的深度为D时,通过满足R1<R2<R3且D/R2≤0.3的3个上述各曲面(圆弧)而构成鞍型面与颈部交叉的颈根部(角部)。特别地,通过使曲率半径依次增大,同时使形成底面部分的曲率半径R2依赖于从鞍型面起的深度D,从而能够恰到好处地减少在颈根部产生的应力。In the above structure, the neck base (corner) where the saddle surface and the neck intersect is configured such that the radius of curvature increases sequentially from the neck to the saddle surface, and the radius of curvature of the portion forming the bottom depends on the angle from the saddle surface. The three above-mentioned curved surfaces (arcs) of the depth are smoothly connected. That is, if the radius of curvature of the first curved surface connected to the neck side is R1, the radius of curvature of the second curved surface forming the bottom part is R2, and the radius of curvature of the third curved surface connected to the saddle surface is R3, the saddle surface When the depth of the second curved surface as a reference is D, the base of the neck (corner portion) where the saddle-shaped surface intersects the neck is formed by satisfying R1<R2<R3 and D/R2≤0.3. ). In particular, by increasing the radius of curvature sequentially and making the radius of curvature R2 forming the bottom surface dependent on the depth D from the saddle surface, the stress generated at the base of the neck can be appropriately reduced.

本发明的无级变速器的金属带用元件的第2特征在于,构成所述元件的钢材至少含有碳(C)、硅(Si)、锰(Mn)和铬(Cr)来作为添加物,所述碳的含有量(%)是0.61%以上且0.71%以下。The second feature of the element for the metal belt of the continuously variable transmission of the present invention is that the steel material constituting the element contains at least carbon (C), silicon (Si), manganese (Mn) and chromium (Cr) as additives, so The carbon content (%) is 0.61% or more and 0.71% or less.

在上述结构中,通过使用上述含碳率的钢材,从而与上述圆弧凹部的形状的特征相互作用,既能够适当降低在颈根部产生的应力,又能够提升元件的重复疲劳强度。In the above-mentioned structure, by using the steel with the above-mentioned carbon content, it can interact with the shape of the above-mentioned arcuate concave portion, which can appropriately reduce the stress generated at the root of the neck and improve the repeated fatigue strength of the element.

发明的效果The effect of the invention

根据本发明的元件,颈根部的上述形状方面的特征与构成元件的钢材的上述材料方面的特征相互作用,而能够恰到好处地减少在元件的颈根部产生的应力,并且能够提升元件的重复疲劳强度。此外,在本发明的元件中,从鞍型面起到底面部分的距离(D)较小、在颈根部产生的应力小,因此能够使锁定边沿向鞍型面侧移动。由此,在超速比区域附近,能够减少在环与鞍型面之间产生的打滑而造成的扭矩损失,能够有助于无级变速器的动力传递效率的提升。According to the element of the present invention, the above-mentioned shape characteristics of the neck base interact with the above-mentioned material characteristics of the steel constituting the element, so that the stress generated at the neck root of the element can be appropriately reduced, and the repeated fatigue strength of the element can be improved. . In addition, in the element of the present invention, the distance (D) from the saddle surface to the bottom portion is small, and the stress generated at the base of the neck is small, so that the locking edge can be moved to the saddle surface side. As a result, in the vicinity of the overdrive ratio region, torque loss due to slippage occurring between the ring and the saddle surface can be reduced, which can contribute to the improvement of the power transmission efficiency of the continuously variable transmission.

附图说明Description of drawings

图1中(a)、(b)是表示本发明的元件的颈根部的要部剖视说明图。(a) and (b) of FIG. 1 are explanatory cross-sectional views of main parts showing the base of the neck of the element of the present invention.

图2中(a)、(b)是表示通过强度解析求出对本发明的元件的鞍型面上施加了朝下的荷重(即,荷重来自上方)时在颈根部产生的应力时的解析结果的图表。(a) and (b) in Fig. 2 show the analysis results obtained by strength analysis when a downward load (that is, a load from above) is applied to the saddle surface of the element of the present invention at the base of the neck. chart.

图3中(a)、(b)是表示通过强度解析求出对本发明的元件的处于鞍型面和锁定边沿的中间位置的背面从孔部侧起向凸头部侧施加了荷重(即,荷重来自后方)时在颈根部产生的应力时的解析结果的图表。(a) and (b) in Fig. 3 show that the back surface in the middle position between the saddle surface and the locking edge of the element of the present invention is applied a load from the hole side to the nose side by strength analysis (that is, A graph of the analysis results of the stress generated at the root of the neck when the load comes from the rear).

图4是表示钢材、颈根部形状和重复疲劳强度的相关的图表。Fig. 4 is a graph showing the correlation between steel material, neck base shape, and repeated fatigue strength.

图5是表示含碳量、颈根部形状和重复疲劳强度的相关的图表。Fig. 5 is a graph showing the relationship between the carbon content, the shape of the base of the neck, and the repeated fatigue strength.

图6是表示本发明的元件的锁定边沿的说明图,左侧表示现有的元件形状,右侧表示本发明的元件形状。Fig. 6 is an explanatory view showing the locking edge of the element of the present invention, the left side shows the shape of the conventional element, and the right side shows the shape of the element of the present invention.

图7是表示使用本发明的元件的无级变速器的动力传递效率的说明图。Fig. 7 is an explanatory diagram showing power transmission efficiency of a continuously variable transmission using the element of the present invention.

图8是表示现有元件的立体图。Fig. 8 is a perspective view showing a conventional element.

图9中(a)、(b)是表示对元件施加的荷重的朝向的说明图。(a) and (b) of FIG. 9 are explanatory views showing the direction of the load applied to the element.

图10中(a)、(b)、(c)是表示通过强度解析求出对现有元件的鞍型面上施加了朝下的荷重(即,荷重来自上方)时在颈根部产生的应力时的解析结果的图表。(a), (b) and (c) in Fig. 10 show the stress generated at the base of the neck when a downward load (i.e., a load from above) is applied to the saddle surface of a conventional element obtained by strength analysis A graph of the analytical results at time.

图11中(a)、(b)、(c)是表示通过强度解析求出对现有元件的处于鞍型面和锁定边沿的中间位置的背面从孔部侧起向凸头部侧施加了荷重(即,荷重来自后方)时在颈根部产生的应力时的解析结果的图表。(a), (b) and (c) in Fig. 11 show that the back surface of the existing element in the middle position between the saddle surface and the locking edge is applied from the hole side to the convex head side through strength analysis. It is a graph of the analytical results of the stress generated at the base of the neck when the load is applied (that is, the load is applied from the rear).

图12是说明图4和图5的“重复数1.0E+5次的疲劳强度的相当荷重”的S-N线图。FIG. 12 is an S-N diagram explaining the “equivalent load for fatigue strength of repetition number 1.0E+5 times” in FIGS. 4 and 5 .

标号说明Label description

100:元件,C1、C2、C3、C4:圆弧中心,L1、L2、L3、L4、L5:切线,n1、n2、n3、n4、n5:法线,PA、PB、PD、PE:连接点,PC:最深点,PF:鞍型面上端,PA-PB、PB-PD、PD-PE:曲面(圆弧),R1、R2、R3:曲率半径,D:从鞍型面上端到最深点的距离(深度),W:从颈侧面到鞍型面的R开始点的距离。100: element, C1, C2, C3, C4: arc center, L1, L2, L3, L4, L5: tangent, n1, n2, n3, n4, n5: normal, PA, PB, PD, PE: connection Point, PC: the deepest point, PF: the top of the saddle surface, PA-PB, PB-PD, PD-PE: curved surface (arc), R1, R2, R3: radius of curvature, D: from the top of the saddle surface to the deepest Point distance (depth), W: distance from the neck side to the R start point of the saddle profile.

具体实施方式detailed description

以下,通过附图所示的实施方式进一步详细说明本发明。Hereinafter, the present invention will be described in further detail through the embodiments shown in the drawings.

图1是表示本发明的无级变速器的金属带用元件(以下,称作“元件”)100的颈根部的要部剖视说明图。另外,图1的(b)是表示各曲率半径R与深度D的相关的图表。此外,标号D是从鞍型面上端到最深部(点)PC的深度(距离),标号W是从颈侧面到鞍型面的R开始点PE的距离。FIG. 1 is an explanatory cross-sectional view showing a main portion of a neck base portion of an element for a metal belt (hereinafter referred to as "element") 100 of a continuously variable transmission according to the present invention. In addition, (b) of FIG. 1 is a graph which shows the correlation of each curvature radius R and depth D. In addition, the symbol D is the depth (distance) from the end of the saddle surface to the deepest part (point) PC, and the symbol W is the distance from the neck side to the R start point PE of the saddle surface.

在该元件100中,平滑地连接鞍型面和颈侧面的颈根部处的连接面由曲率半径从颈侧面到鞍型面依次变大且形成底面部分的曲率半径R2依赖于从鞍型面起的深度D的3个曲面(圆弧)平滑地连接而构成,该3个曲面分别为朝下呈凸状的曲面(圆弧)PA-PB、朝下呈凸状的曲面(圆弧)PB-PD以及朝上呈凸状的曲面(圆弧)PD-PE。此外,具体情况将在后面叙述,而作为构成本元件100的钢材使用含碳量(质量%)为0.61~0.71%的钢材。另外,这里为了便于说明,使用曲面和圆弧表示相同意义。In this element 100, the connecting surface at the base of the neck that smoothly connects the saddle surface and the neck side is gradually increased from the neck side to the saddle surface, and the curvature radius R2 of the bottom surface depends on the curvature radius from the saddle surface to the saddle surface. The three curved surfaces (arcs) of the depth D are smoothly connected, and the three curved surfaces are the downwardly convex curved surface (arc) PA-PB and the downwardly convex curved surface (arc) PB -PD and upwardly convex curved surface (arc) PD-PE. In addition, although the details will be described later, steel materials having a carbon content (mass %) of 0.61 to 0.71% are used as the steel materials constituting the element 100 . In addition, here, for convenience of description, the use of curved surface and circular arc means the same meaning.

此外,这里所谓的“平滑地”指的是相邻的曲面(圆弧)以同一切平面(切线)连接的情况。因此,各圆弧的中心被作为两连接点处的各法线的交点而求出,其曲率半径被作为从该圆弧中心到连接点为止的距离而求出。反之,在各曲面的圆弧中心和曲率半径已知的情况下,连结2个圆弧中心的直线成为法线,通过该法线和曲率半径而自动求出连接点的位置,根据连接点的位置而自动确定圆弧的长度。例如,关于圆弧PB-PD的连接点PB、PD的位置,可通过连结圆弧中心C1与C2的法线n2、连结圆弧中心C2与C3的法线n3、以及曲率半径R2而自动求出,并根据连接点PB、PD的位置而自动确定圆弧PB-PD的长度。In addition, "smoothly" here refers to the case where adjacent curved surfaces (arcs) are connected by the same tangent plane (tangent line). Therefore, the center of each arc is obtained as the intersection of the normal lines at the two connection points, and the radius of curvature thereof is obtained as the distance from the center of the arc to the connection point. Conversely, when the arc centers and curvature radii of each curved surface are known, the straight line connecting the two arc centers becomes the normal line, and the position of the connection point is automatically obtained from the normal line and the curvature radius. position to automatically determine the length of the arc. For example, the position of the connection point PB and PD of the arc PB-PD can be automatically calculated by the normal line n2 connecting the arc centers C1 and C2, the normal line n3 connecting the arc centers C2 and C3, and the radius of curvature R2 out, and automatically determine the length of the arc PB-PD according to the position of the connection point PB, PD.

圆弧PA-PB在连接点PA处与颈侧面平滑地连接,并且在未到达最深部PC的连接点PB处与圆弧PB-PD平滑地连接。圆弧PA-PB是曲率半径为R1且圆弧中心C1位于面外的朝下呈凸状的圆弧。此外,圆弧PA-PB同颈侧面和圆弧PB-PD切线连接,因而具有公共的切线L1、L2,因此圆弧中心C1被作为与连接点PA、PB处的公共切线L1、L2对应的各法线n1、n2的交点而被求出。此外,作为圆弧PA-PB的开始点的连接点PA的高度位置,在本实施例中与鞍型面上端PF一致,然而优选位于从鞍型面上端PF起在上下距离环(图8)的板厚的一半以内、即±1/2Δ以内的位置。The circular arc PA-PB is smoothly connected to the neck side at the connection point PA, and is smoothly connected to the circular arc PB-PD at the connection point PB which does not reach the deepest part PC. The arc PA-PB is a downwardly convex arc whose curvature radius is R1 and whose arc center C1 is located outside the plane. In addition, the arc PA-PB is connected tangentially with the neck side and the arc PB-PD and thus has common tangents L1, L2, so the arc center C1 is taken as corresponding to the common tangents L1, L2 at the connection points PA, PB The intersection point of each normal line n1, n2 is obtained. In addition, the height position of the connection point PA, which is the starting point of the arc PA-PB, coincides with the upper end PF of the saddle surface in this embodiment, but it is preferably located at the upper and lower distance rings from the upper end PF of the saddle surface (Fig. 8) The position within half of the plate thickness, that is, within ±1/2Δ.

圆弧PB-PD在连接点PB处与圆弧PA-PB平滑地连接且形成于从连接点PB到达连接点PD的包括最深点PC的范围内,而且是圆弧中心C2位于面上而曲率半径为R2的朝下呈凸状的圆弧。此外,圆弧PB-PD切线连接于圆弧PA-PB和圆弧PD-PE双方,因而具有公共切线L2、L3,因此圆弧中心C2被作为与连接点PB、PD处的公共切线L2、L3对应的各法线n2、n3的交点而求出。此外,如后所述,从鞍型面上端PF到达最深点PC的深度D和半径R2相互依赖,具有D/R2≤0.3的关系。The circular arc PB-PD is smoothly connected with the circular arc PA-PB at the connection point PB and is formed within the range including the deepest point PC from the connection point PB to the connection point PD, and the arc center C2 is located on the surface and the curvature A downwardly convex arc with a radius of R2. In addition, the arc PB-PD tangent is connected to both the arc PA-PB and the arc PD-PE, so it has common tangents L2, L3, so the arc center C2 is taken as the common tangent L2, The intersection point of each normal line n2, n3 corresponding to L3 is obtained. In addition, as will be described later, the depth D from the upper end PF of the saddle surface to the deepest point PC and the radius R2 depend on each other, and have a relationship of D/R2≦0.3.

圆弧PD-PE在连接点PD处与圆弧PB-PD平滑地连接,并且在连接点PE处与鞍型面平滑地连接,而且是圆弧中心C3位于面内且曲率半径为R3的朝上呈凸状的圆弧。圆弧PD-PE切线连接于圆弧PB-PD和鞍型面,因而具有公共的切线L3、L4,因此圆弧中心C3被作为与连接点PD、PE处的公共切线L3、L4对应的各法线n3、n4的交点而求出。The arc PD-PE is smoothly connected with the arc PB-PD at the connection point PD, and is smoothly connected with the saddle surface at the connection point PE, and the center C3 of the arc is located in the plane and the radius of curvature is R3. Convex arc on top. The arc PD-PE tangent is connected to the arc PB-PD and the saddle surface, so it has common tangents L3, L4, so the arc center C3 is taken as the corresponding to the common tangents L3, L4 at the connection point PD, PE. Find the intersection point of normal lines n3 and n4.

此外,关于从颈侧面起到鞍型面的R开始点为止的距离W,如果其变大,则环与鞍型面的接触面会变小,对环动作会带来不良影响,因而优选为1.6~1.7mm。In addition, as for the distance W from the neck side surface to the R start point of the saddle surface, if it is increased, the contact surface between the ring and the saddle surface will become smaller, which will adversely affect the operation of the ring, so it is preferably 1.6. ~1.7mm.

关于各曲率半径R1、R2、R3,如图1的(b)所示,具有R1<R2<R3的关系,同时仅曲率半径R2依赖于上述深度D,且具有D/R2≤0.3的关系。因此,在固定了连接点PA和连接点PE的情况下,如果确定了深度D,则可根据D/R2≤0.3的关系确定曲率半径R2。同时,还自动确定了圆弧中心C2(因为圆弧中心C2位于在与最深点PC处的切线L5对应的法线n5上与最深点PC相距距离R2的位置上)。接着,根据R1<R2的关系和切线连接(圆弧中心位于通过连接点的法线上)这一限制条件,圆弧中心C1、曲率半径R1和连接点PB分别被自动确定。同样地,根据R2<R3的关系和切线连接这一限制条件,圆弧中心C3、半径R3和连接点PD也分别被自动确定。这样,在本发明的元件100中,如果确定了深度D和曲率半径R2,则会自动确定(平滑地连接圆弧PA-PB、圆弧PB-PD和圆弧PD-PE而成的)颈根部形状。The radii of curvature R1, R2, and R3 have a relationship of R1<R2<R3 as shown in (b) of FIG. Therefore, in the case where the connection point PA and the connection point PE are fixed, if the depth D is determined, the radius of curvature R2 can be determined according to the relationship D/R2≦0.3. At the same time, the arc center C2 is also automatically determined (because the arc center C2 is located at a distance R2 from the deepest point PC on the normal line n5 corresponding to the tangent line L5 at the deepest point PC). Then, according to the relationship of R1<R2 and the constraint condition of tangent connection (the center of the arc is located on the normal line passing through the connection point), the arc center C1, the radius of curvature R1 and the connection point PB are respectively automatically determined. Similarly, according to the relationship of R2<R3 and the constraint condition of tangent connection, the arc center C3, radius R3 and connection point PD are also automatically determined respectively. In this way, in the element 100 of the present invention, if the depth D and the radius of curvature R2 are determined, the neck (formed by smoothly connecting the arcs PA-PB, arc PB-PD, and arc PD-PE) will be automatically determined. root shape.

图2表示通过强度解析而求出与图9的(a)同样地在元件被限制的状态下对元件的鞍型面上施加了朝下的荷重时在颈根部产生的应力时的解析结果。另外,图2的(a)示出不具有D/R2≤0.3这一限制条件的仅R1<R2<R3的情况,图2的(b)示出具有D/R2≤0.3这一限制条件的R1<R2<R3的情况。FIG. 2 shows analysis results obtained by strength analysis when a downward load is applied to the saddle surface of the element while the element is restrained similarly to FIG. 9( a ). In addition, (a) of FIG. 2 shows the case of only R1<R2<R3 without the restriction of D/R2≤0.3, and (b) of FIG. 2 shows the case of the restriction of D/R2≤0.3. The case of R1<R2<R3.

根据附图可知,在存在D/R2≤0.3这一限制条件的情况下,相比不存在D/R2≤0.3这一限制条件的情况而言,在颈根部产生的最大应力Smax会进一步减少,而且应力的波动也变小。另外,这里省略了具体情况,但基于D/R2≤0.3且R1<R2<R3的关系以及在连接点处的切线连接这一条件,半径R2的值必然被限定于约1.0mm以上的范围内。According to the drawings, it can be seen that in the case of the constraint condition of D/R2≤0.3, the maximum stress Smax generated at the root of the neck will be further reduced compared to the situation without the constraint condition of D/R2≤0.3. Furthermore, fluctuations in stress are also reduced. In addition, the specific situation is omitted here, but based on the relationship of D/R2≤0.3 and R1<R2<R3 and the condition of tangential connection at the connection point, the value of the radius R2 must be limited to a range of about 1.0 mm or more .

图3表示通过强度解析求出与图9的(b)同样地在元件被限制的状态下对颈部从孔部侧向凸头部侧施加了荷重时在颈根部产生的应力时的解析结果。另外,图3的(a)示出不具有D/R2≤0.3这一限制条件的仅R1<R2<R3的情况,图3的(b)示出具有D/R2≤0.3这一限制条件的R1<R2<R3的情况。Fig. 3 shows the analysis results obtained by strength analysis when a load is applied to the neck from the hole side to the protrusion side in the state where the element is restrained similarly to Fig. 9(b) . In addition, (a) of FIG. 3 shows the case of only R1<R2<R3 without the restriction of D/R2≤0.3, and (b) of FIG. 3 shows the case of the restriction of D/R2≤0.3 The case of R1<R2<R3.

根据附图可知,在存在D/R2≤0.3这一限制条件的情况下,相比不存在限制条件的情况而言,在颈根部产生的最大应力Smax减少,而且应力的波动也变小。According to the drawings, it can be seen that in the case of the constraint condition of D/R2≤0.3, the maximum stress Smax generated at the root of the neck decreases and the stress fluctuation becomes smaller than that of the condition without the constraint condition.

这样,如图2和图3所示,可知D/R2≤0.3这一限制条件针对减少在颈根部产生的应力而言具有很大的效果。Thus, as shown in FIGS. 2 and 3 , it can be seen that the constraint condition of D/R2≦0.3 has a great effect on reducing the stress generated at the base of the neck.

另外,在颈根部的上述形状方面的特征(R1<R2<R3且D/R2≤0.3)的基础上增加材料方面的特征(含碳量:0.61%~0.71%的范围,优选为0.61%~0.67%的范围)的情况下,即,使用含碳量处于上述范围内的钢材制作具备上述形状方面的特征(R1<R2<R3且D/R2≤0.3)的颈根部的情况下,该元件不仅具备颈根部的应力减少效果,而且针对重复疲劳强度的提升也具有很大的效果。以下,说明本元件100的重复疲劳强度的提升。In addition, the characteristics of the material (carbon content: 0.61% to 0.71%, preferably 0.61% to 0.67%), that is, in the case of using a steel material with a carbon content within the above range to produce the neck base having the above-mentioned shape characteristics (R1<R2<R3 and D/R2≤0.3), the element Not only has the effect of reducing stress at the root of the neck, but also has a great effect on the improvement of repetitive fatigue strength. The improvement of the repeated fatigue strength of the element 100 will be described below.

图4表示:对含碳量[%]为0.84的钢材A和0.61的钢材B分别进行同样的淬火·回火处理,使用经过了这些热处理后的钢材A和钢材B加工成颈根部形状不同的(D/R2=0.298、1.0)合计4种元件,并以与图9的(a)或图9的(b)同样的荷重条件分别进行单体疲劳实验,求出S-N线图并针对上述4种元件分别求出相当于重复数1.0E+5次时的疲劳强度的荷重而得到的结果。另外,作为这里所谓的“相当于重复数1.0E+5次时的疲劳强度的荷重”,如图12所示,指的是对重复数在1.0E+5次以下即破损的实验体的荷重数据进行统计处理而得到的S-N线图中的N=1.0E+5(cycle)时的值S。此外,“疲劳强度提升”指的是上述S-N线图整体向上方移动。Fig. 4 shows that the same quenching and tempering treatments were carried out on steel material A and steel material B with carbon content [%] of 0.84 and 0.61 respectively, and steel material A and steel material B after these heat treatments were used to process different neck root shapes. (D/R2 = 0.298, 1.0) A total of 4 kinds of elements were carried out, and the individual fatigue test was carried out under the same load conditions as in Fig. The results of obtaining the load corresponding to the fatigue strength at the repetition number of 1.0E+5 times for each element. In addition, the "load corresponding to the fatigue strength at the number of repetitions of 1.0E+5 times" referred to here refers to the load on a test body that is broken when the number of repetitions is 1.0E+5 times or less, as shown in Fig. 12 . The value S at the time of N=1.0E+5 (cycle) in the S-N line graph obtained by statistical processing of the data. In addition, "improvement of fatigue strength" means that the above-mentioned S-N line graph moves upward as a whole.

钢材B的C含量少于钢材A,相应地,钢材B富有韧性,材料实验片等的1.0E+5次疲劳强度比钢材A大约高出20%以上。然而,在D/R2=1.0的颈根部形状时,比较钢材A和钢材B可知,强度的提升量为5%左右,而几乎未得到材料本身的强度差。这是由于颈根部处的应力集中较高、几乎失去了材料强度差所致。The C content of steel B is less than that of steel A. Correspondingly, steel B is rich in toughness, and the 1.0E+5 fatigue strength of the material test piece is about 20% higher than that of steel A. However, in the case of the neck root shape of D/R2=1.0, comparing the steel material A and the steel material B, it can be seen that the improvement amount of the strength is about 5%, and almost no difference in the strength of the material itself is obtained. This is due to the high stress concentration at the root of the neck, almost losing the poor material strength.

另一方面,比较钢材A的结果和钢材B的D/R2=0.298的结果可知,疲劳强度提升了50%以上。这表示:在使用由钢材B构成的D/R2=0.298的颈根形状的情况下,除了上述形状方面的特征(R1<R2<R3且D/R2≤0.3)带来的缓和应力集中的效果之外,还发挥了材料本身的效果,通过形状效果与材料效果的相辅相成效果而使得强度进一步变高。On the other hand, comparing the results of the steel material A with the result of D/R2 = 0.298 of the steel material B, it can be seen that the fatigue strength was improved by more than 50%. This means that, in the case of using the neck root shape of D/R2=0.298 made of steel material B, the effect of alleviating stress concentration in addition to the above-mentioned shape characteristics (R1<R2<R3 and D/R2≤0.3) In addition, the effect of the material itself is also exerted, and the strength is further increased through the complementary effect of the shape effect and the material effect.

如图4所示,可知材料效果带来的疲劳强度的提升会根据颈根部形状、即D/R2的值不同而不同。以下,说明颈根部形状与含碳量[%]的相关。As shown in Fig. 4, it can be seen that the improvement of the fatigue strength due to the material effect differs depending on the shape of the base of the neck, that is, the value of D/R2. Hereinafter, the relationship between the shape of the base of the neck and the carbon content [%] will be described.

图5表示:对各种含碳量[%]的钢材进行与上述图4同样的淬火·回火处理,将经过了这些热处理后的钢材加工为颈根部形状不同(D/R2=0.298,0.4,1.0)的各种元件,并分别进行同样的单体疲劳实验,求出S-N线图,并针对各元件分别求出相当于重复数1.0E+5次时的疲劳强度的荷重的结果。Fig. 5 shows: steel materials with various carbon contents [%] are subjected to the same quenching and tempering treatment as in Fig. 4 above, and the steel materials after these heat treatments are processed into different neck root shapes (D/R2 = 0.298, 0.4 , 1.0) of various elements, and carry out the same individual fatigue test, obtain the S-N line diagram, and obtain the load equivalent to the fatigue strength of the repetition number 1.0E+5 times for each element.

在D/R2=0.298时,被缓和了应力的颈根部形状的元件的含碳量[%]在0.6附近(0.61~0.71)成为最大强度,而含碳量在此以上或以下都会导致强度变低。其原因被认为是在含碳量较低的区域会引起硬度不足导致的强度降低,反之在含碳量较高的区域内会产生韧性降低导致的强度降低。即,符合上述形状方面的特征的含碳量[%]为0.61~0.71,优选具有0.61~0.67的最优值。When D/R2=0.298, the carbon content [%] of the stress-relaxed neck root shape element becomes the maximum strength around 0.6 (0.61~0.71), and the carbon content above or below this will cause the strength to change. Low. The reason for this is considered to be that a region with a low carbon content causes a decrease in strength due to insufficient hardness, and conversely, a region with a high carbon content causes a decrease in strength due to a decrease in toughness. That is, the carbon content [%] corresponding to the above-mentioned characteristics in terms of shape is 0.61 to 0.71, and preferably has an optimum value of 0.61 to 0.67.

在D/R2=0.4时,随着含碳量[%]减少疲劳强度会缓慢上升,而在0.65附近达到峰值状态。其材料效果也小于D/R2=0.298的材料效果。When D/R2=0.4, the fatigue strength will rise slowly with the decrease of carbon content [%], and reach the peak state around 0.65. Its material effect is also smaller than that of D/R2=0.298.

在D/R2=1.0时,随着含碳量[%]减少,疲劳强度非常缓慢地上升,而在0.6附近达到峰值状态。材料效果如图4所述,疲劳强度的上升为5%左右。When D/R2=1.0, as the carbon content [%] decreases, the fatigue strength increases very slowly, and reaches a peak state around 0.6. The material effect is as shown in Fig. 4, and the increase in fatigue strength is about 5%.

图6是表示本发明的元件的形状与现有元件的形状的比较的说明图。Fig. 6 is an explanatory diagram showing a comparison between the shape of the element of the present invention and the shape of a conventional element.

本发明的元件的颈根部的深度D小于现有的元件。该差值(变化量)可以用作使锁定边沿无风险地向鞍型面侧移动的裕量(移动量)。The depth D of the root of the neck of the element of the present invention is smaller than that of prior art elements. This difference (amount of change) can be used as a margin (amount of movement) for moving the locking edge to the side of the saddle without risk.

在锁定边沿接近鞍型面时,如图7所示,在超速(OD,overdrive)比区域附近,能够减少在环与鞍型面之间产生的打滑造成的扭矩损失,由此使得无级变速器的动力传递效率优化提升。When the locking edge is close to the saddle surface, as shown in Figure 7, near the overdrive (OD, overdrive) ratio area, it can reduce the torque loss caused by the slipping between the ring and the saddle surface, thereby making the continuously variable transmission The power transmission efficiency is optimized and improved.

如上所述,根据本发明的元件100,颈根部的上述形状方面的特征(R1<R2<R3且D/R2≤0.3)与构成元件的钢材的上述材料方面的特征(含碳量:0.61%~0.71%,优选为0.61%~0.67%)相互作用而能够恰到好处地减少在元件的颈根部产生的应力,并且能够提升元件的重复疲劳强度。其原因在于,如图4和图5所示,疲劳极限和S-N线图整体被提升。由此,能够在不增大元件尺寸的情况下,实现扭矩传递容量的提升。此外,本发明的元件的从鞍型面到底面部分的距离(D)较小,在颈根部产生的应力变小,因此能够使锁定边沿向鞍型面侧移动。由此,在超速比区域附近,能够减少在环与鞍型面之间产生的打滑造成的扭矩损失,能够有助于无级变速器的动力传递效率的提升。As described above, according to the element 100 of the present invention, the above-mentioned shape characteristics of the root of the neck (R1<R2<R3 and D/R2≤0.3) and the above-mentioned material characteristics of the steel constituting the element (carbon content: 0.61% ~0.71%, preferably 0.61%~0.67%) interact to properly reduce the stress generated at the root of the neck of the element and improve the repeated fatigue strength of the element. The reason for this is that, as shown in FIGS. 4 and 5 , the fatigue limit and the S-N diagram are generally raised. As a result, the torque transmission capacity can be improved without increasing the size of the element. In addition, the distance (D) from the saddle surface to the bottom portion of the element of the present invention is small, and the stress generated at the base of the neck is reduced, so that the locking edge can be moved to the saddle surface side. As a result, in the vicinity of the overdrive ratio region, torque loss due to slip occurring between the ring and the saddle surface can be reduced, contributing to improvement of the power transmission efficiency of the continuously variable transmission.

Claims (2)

1. a metal tape element for buncher, these elements multiple are by the becket of the multiple banding of stacking The becket aggregation that becomes and alignment phase along this becket aggregation annularly stacking, and this element has Support saddle face and cervical region the most extended from this saddle face, the feature of this element of this becket aggregation It is,
Forming the recess of this side, saddle face oriented depression with described cervical region at the neck root intersected in described saddle face, this is recessed Portion is constituted by with lower part: is smoothly connected to the side of described cervical region and is formed at the bottom surface sections not arriving described recess The 1st curved surface the most convexly of the scope divided;Smoothly it is connected to the 1st curved surface and forms described bottom surface portions The 2nd curved surface the most convexly;And be smoothly connected to the 2nd curved surface and described saddle face both sides upward in convex 3rd curved surface of shape,
Described 1st curved surface, described 2nd curved surface and the described 3rd respective radius of curvature of curved surface according to described 1st curved surface, Described 2nd curved surface and the order of described 3rd curved surface and become big, and the degree of depth and the described 2nd of described 2nd curved surface The ratio of the radius of curvature of curved surface is less than the value equal to 0.3.
The metal tape element of buncher the most according to claim 1, it is characterised in that
Constitute and the steel of described element at least contain carbon, silicon, manganese and chromium as additive, the amount of described carbon be More than 0.61% and less than 0.71%.
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