CN105884999A - Preparation method of modified cation waterborne polyurethane emulsion containing hydrophilic and hydrophobic side long chains and product thereof - Google Patents
Preparation method of modified cation waterborne polyurethane emulsion containing hydrophilic and hydrophobic side long chains and product thereof Download PDFInfo
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Abstract
本发明涉及一种含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液的制备方法及其产品。包括以下步骤:原料准备;聚酯二醇脱水预处理;将脱水预处理后的聚酯二醇与端烃基聚硅氧烷线性体、非离子扩链剂、功能性扩链剂、二异氰酸酯在聚合催化剂的催化下进行预聚反应,制得预聚体;将预聚体与阳离子扩链剂、部分稀释剂反应,制得中间体;将中间体与硅烷偶联剂反应,乳化,制得。产物为一种主链嵌段聚硅氧烷,侧链接枝长链聚醚及长链烷基且末端接入硅烷偶联剂的既含亲水又含疏水长链的聚酯型阳离子水性聚氨酯高分子材料,成膜能力强,作涂膜具有明显的拒水防污和易去污能力,与阳离子柔软剂配伍性优异,具有优异的低温柔软特性;产品安全环保,使用方便。The invention relates to a preparation method and a product thereof of a modified cationic water-based polyurethane emulsion containing hydrophilic and hydrophobic side long chains. The method comprises the following steps: raw material preparation; polyester diol dehydration pretreatment; polyester diol after dehydration pretreatment and terminal polysiloxane linear body, nonionic chain extender, functional chain extender, diisocyanate in Under the catalysis of the polymerization catalyst, the prepolymerization reaction is carried out to obtain the prepolymer; the prepolymer is reacted with the cationic chain extender and part of the diluent to obtain the intermediate; the intermediate is reacted with the silane coupling agent and emulsified to obtain the . The product is a main chain block polysiloxane, a polyester-type cationic water-based polyurethane containing both hydrophilic and hydrophobic long chains, which is branched with long-chain polyether and long-chain alkyl groups in side chains and connected to silane coupling agents at the end. Polymer material with strong film-forming ability. It has obvious water-repellent, anti-fouling and easy-to-decontamination capabilities when used as a coating film. It has excellent compatibility with cationic softeners and has excellent low-temperature softness. The product is safe, environmentally friendly, and easy to use.
Description
技术领域technical field
本发明涉及各类纺织基材涂饰加工或纤维改性及纺织品的功能整理的功能性聚氨酯乳液,具体涉及一种含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液的制备方法及其产品。The invention relates to a functional polyurethane emulsion for finishing various types of textile substrates, fiber modification and functional finishing of textiles, in particular to a method for preparing a modified cationic water-based polyurethane emulsion containing hydrophilic and hydrophobic side long chains and its products .
背景技术Background technique
水性聚氨酯高分子材料常被用于各种基材的涂饰加工。在纺织领域,水性聚氨酯则常被用于纺织基材涂饰、染色纺织品固色、针织纺织品抗起毛起球、纤维表面改性及各种纺织品的特殊功能整理。为解决传统水性聚氨酯材料低温偏硬、易疲劳、延伸性不高和功能性差等问题,经各种功能性单体改性的水性聚氨酯材料正日渐成为工业领域的主流产品。功能性水性聚氨酯高分子一般是通过嵌段、接枝及封端等化学反应将各种功能性聚合单体、反应性功能分子或功能性基团引入聚氨酯骨架、末端或侧链,再进行自乳化分散的工艺方法制得的。Waterborne polyurethane polymer materials are often used in the finishing process of various substrates. In the textile field, water-based polyurethane is often used for finishing textile substrates, color fixation of dyed textiles, anti-pilling of knitted textiles, fiber surface modification and special functional finishing of various textiles. In order to solve the problems of traditional water-based polyurethane materials such as low-temperature hardness, fatigue, low elongation and poor functionality, water-based polyurethane materials modified with various functional monomers are becoming mainstream products in the industrial field. Functional water-based polyurethane polymers generally introduce various functional polymerized monomers, reactive functional molecules or functional groups into the polyurethane skeleton, terminal or side chain through chemical reactions such as block, grafting and end-capping, and then carry out self-polymerization. It is produced by emulsification and dispersion process.
上述原料可归结为聚合单体、改性剂、辅助剂和水,其中:聚合单体包括聚醚多元醇、聚酯多元醇、二异氰酸酯、阴离子扩链剂、非离子扩链剂;改性剂包括聚硅氧烷、聚顺丁二烯、功能性扩链剂、功能性聚醚多元醇、硅烷偶联剂;辅助剂包括聚合催化剂、中和剂、稀释剂。The above raw materials can be attributed to polymerized monomers, modifiers, auxiliary agents and water, wherein: polymerized monomers include polyether polyols, polyester polyols, diisocyanates, anionic chain extenders, nonionic chain extenders; modified Agents include polysiloxane, polybutadiene, functional chain extenders, functional polyether polyols, silane coupling agents; auxiliary agents include polymerization catalysts, neutralizers, and diluents.
目前,功能性聚氨酯涂饰剂的制备方法包括以下几种:At present, the preparation method of functional polyurethane finishing agent comprises the following several kinds:
1、侧链含氟的溶剂型聚氨酯的制备方法,它的原料包括聚合单体、改性剂、辅助剂,其中:聚合单体包括聚醚多元醇、二异氰酸酯;改性剂为功能性扩链剂;辅助剂为稀释剂。1. The preparation method of solvent-based polyurethane containing fluorine in the side chain. Its raw materials include polymerized monomers, modifiers, and auxiliary agents, wherein: polymerized monomers include polyether polyols and diisocyanates; modifiers are functional expansion agents. Chain agent; auxiliary agent is diluent.
如孔凡家、杨晓慧、姚洪喜等人所著“含氟二元胺为扩链剂的聚氨酯弹性体的合成和表征”(《聚氨酯工业》2008年23卷第1期)公开的含氟二元胺扩链剂及含氟聚氨酯的制备方法,它的原料中:聚合单体为甲苯二异氰酸酯、分子量为1000的聚四氢呋喃二醇;改性剂为以全氟双酚A为原料自制的2,2-双[4-(4-氨基苯氧基)苯基]六氟丙烷;辅助剂为稀释剂N,N-二甲基甲酰胺。Such as Kong Fanjia, Yang Xiaohui, Yao Hongxi, etc. "Synthesis and Characterization of Polyurethane Elastomers with Fluorinated Diamines as Chain Extenders" ("Polyurethane Industry" 2008 Volume 23 No. 1) published fluorine-containing binary A method for preparing an amine chain extender and a fluorine-containing polyurethane. Among its raw materials: the polymerization monomer is toluene diisocyanate and polytetrahydrofuran diol with a molecular weight of 1000; the modifier is self-made 2, 2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane; auxiliary agent is diluent N,N-dimethylformamide.
该方法制备出的含氟二元胺扩链剂可有效地向聚氨酯高分子引入含氟侧链,以其为扩链剂制备的含氟聚氨酯由于硬段间的强氢键作用和偶极效应,使得微区中部分链段排列有序形成微晶结构,因此具有较好的耐热和耐氧化性能,材料的拉伸强度和断裂延伸性也较好。然而,含氟二元胺扩链剂的制备过程非常复杂,产率较低、成本较高,以其为扩链剂制备的含氟聚氨酯的耐寒性和低温柔软性也较差。The fluorine-containing diamine chain extender prepared by this method can effectively introduce fluorine-containing side chains into the polyurethane polymer, and the fluorine-containing polyurethane prepared by using it as the chain extender is due to the strong hydrogen bond between the hard segments and the dipole effect. , so that some segments in the micro-domain are arranged in an orderly manner to form a microcrystalline structure, so it has better heat resistance and oxidation resistance, and the tensile strength and fracture elongation of the material are also better. However, the preparation process of the fluorine-containing diamine chain extender is very complicated, the yield is low, and the cost is high. The cold resistance and low-temperature flexibility of the fluorine-containing polyurethane prepared by using it as a chain extender are also poor.
2、有机硅改性阴离子水性聚氨酯的制备方法,它的原料包括聚合单体、改性剂、辅助剂和水,其中:聚合单体包括聚酯多元醇、二异氰酸酯、阴离子扩链剂;改性剂为聚硅氧烷;辅助剂包括聚合催化剂、中和剂和稀释剂。2. The preparation method of silicone-modified anionic waterborne polyurethane. Its raw materials include polymerized monomers, modifiers, auxiliary agents and water, wherein: polymerized monomers include polyester polyols, diisocyanates, and anionic chain extenders; The neutralizing agent is polysiloxane; the auxiliary agent includes polymerization catalyst, neutralizing agent and diluent.
如魏芳妮、徐成书、邢建伟等人所著“改性阴离子型水性聚氨酯的制备”(《西安工程大学学报》2012年26卷第2期)公开的有机硅改性阴离子水性聚氨酯的制备方法,它的原料中:聚合单体为聚碳酸亚丙酯二元醇、异佛尔酮二异氰酸酯和二羟甲基丙酸;改性剂为氨基聚硅氧烷;辅助剂包括聚合催化剂二丁基二月硅酸锡、中和剂三乙胺、稀释剂丙酮;乳化介质为去离子水。Such as the preparation method of organosilicon-modified anionic water-based polyurethane disclosed by Wei Fangni, Xu Chengshu, Xing Jianwei and others in "Preparation of Modified Anionic Water-based Polyurethane" ("Journal of Xi'an Polytechnic University" 2012 Volume 26 No. 2), it Among the raw materials: the polymerization monomer is polypropylene carbonate diol, isophorone diisocyanate and dimethylol propionic acid; the modifier is amino polysiloxane; the auxiliary agent includes the polymerization catalyst dibutyl di Tin laurate, neutralizer triethylamine, diluent acetone; emulsification medium is deionized water.
该方法制备出的有机硅改性阴离子水性聚氨酯具有良好的分散稳定性,相对于传统的阴离子水性聚氨酯,其应用性能获得了一定的改善。然而,试验采用含有较多侧链氨基的氨基聚硅氧烷高分子对阴离子聚氨酯预聚体进行改性,势必由于在聚氨酯高分子中引入了较高的交联密度,造成反应体系粘度大、反应不易控制且对反应条件(尤其是反应温度)的控制要求苛刻。同时,由于功能性结构为聚氨酯骨架结构,而非聚氨酯骨架侧位,因此材料的功能性并不明显。此外,由于氨基聚硅氧烷的交联性较高,有机硅链节不能在聚氨酯高分子材料热固过程中有效地富集在胶膜表面,导致材料胶膜的24小时吸水率较高(达到20%),不但不具有拒水防污功能特性,还会导致湿、冷条件下材料的弹性明显降低。The silicone-modified anionic waterborne polyurethane prepared by the method has good dispersion stability, and compared with the traditional anionic waterborne polyurethane, its application performance has been improved to a certain extent. However, the experiment used aminopolysiloxane macromolecule containing more side chain amino groups to modify anionic polyurethane prepolymer, which will inevitably lead to high viscosity and high viscosity of the reaction system due to the introduction of high crosslinking density into the polyurethane macromolecule. The reaction is difficult to control and requires strict control of reaction conditions (especially reaction temperature). At the same time, since the functional structure is a polyurethane skeleton structure rather than a side position of the polyurethane skeleton, the functionality of the material is not obvious. In addition, due to the high cross-linking of aminopolysiloxane, the silicone chains cannot be effectively enriched on the surface of the film during the thermosetting process of the polyurethane polymer material, resulting in a high 24-hour water absorption of the material film ( Reaching 20%), not only does not have the functional characteristics of water repellency and antifouling, but also leads to a significant reduction in the elasticity of the material under wet and cold conditions.
3、反应型有机硅改性阳离子水性聚氨酯的制备方法,它的原料包括聚合单体、改性单体、辅助剂和水,其中:聚合单体包括二异氰酸酯、离子型扩链剂、非离子扩链剂;改性单体为聚硅氧烷、硅烷偶联剂、聚顺丁二烯;辅助剂包括中和剂、稀释剂。3. The preparation method of reactive silicone-modified cationic waterborne polyurethane. Its raw materials include polymerized monomers, modified monomers, auxiliary agents and water, wherein: polymerized monomers include diisocyanates, ionic chain extenders, nonionic Chain extender; modified monomers are polysiloxane, silane coupling agent, polybutadiene; auxiliary agents include neutralizing agent and diluent.
如杨文堂、闫乔、唐丽等所著“阳离子水性聚氨酯FS20566M”(《聚氨酯工业》2009年24卷第5期)公开的反应型有机硅改性阳离子水性聚氨酯的制备方法,它的原料中:聚合单体为异氟尔酮二异氰酸酯、离子型扩链剂N-甲基二乙醇胺、非离子型扩链剂三羟甲基丙烷;改性单体为端羟烷基改性聚硅氧烷、氨丙基三甲氧基硅烷偶联剂、聚顺丁二烯;辅助剂为中和剂醋酸、稀释剂N-甲基吡咯烷酮;乳化介质为去离子水。Such as Yang Wentang, Yan Qiao, Tang Li, etc. "Cationic Waterborne Polyurethane FS20566M" ("Polyurethane Industry" 2009, Volume 24, No. 5) discloses the preparation method of reactive silicone modified cationic waterborne polyurethane. Among its raw materials: Polymerization monomer is isophorone diisocyanate, ionic chain extender N-methyldiethanolamine, non-ionic chain extender trimethylolpropane; modified monomer is modified polysiloxane with terminal hydroxyalkyl , aminopropyltrimethoxysilane coupling agent, polybutadiene; auxiliary agent is neutralizing agent acetic acid, diluent N-methylpyrrolidone; emulsifying medium is deionized water.
该方法以完全不亲水的聚顺丁二烯为聚氨酯软单体并采用非离子型的三官能小分子单体三羟甲基丙烷为扩链剂,导致产品不易乳化,乳液粒径较大、粒径分布较宽且稳定性不高;由于产品选用单体亲水性的限制,加之大分子具有较高密度的分子内交联,必然要求其具有强阳离子特性,使得该改性聚氨酯大分子不能有效地向纤维扩散并吸附。This method uses completely non-hydrophilic polybutadiene as polyurethane soft monomer and uses non-ionic trifunctional small molecular monomer trimethylol propane as chain extender, resulting in difficult emulsification of the product and large emulsion particle size , The particle size distribution is wide and the stability is not high; due to the limitation of the hydrophilicity of monomers used in the product, and the high density of intramolecular crosslinking of macromolecules, it must have strong cationic properties, making the modified polyurethane large Molecules cannot effectively diffuse and adsorb to the fibers.
4、含氟阴离子水性聚氨酯的制备方法,它的原料包括聚合单体、改性剂、辅助剂和水,其中:聚合单体包括聚醚多元醇、二异氰酸酯、阴离子扩链剂、非离子扩链剂;改性剂为聚硅氧烷、含氟聚醚多元醇;辅助剂包括聚合催化剂、中和剂和稀释剂。4. The preparation method of fluorine-containing anionic water-based polyurethane. Its raw materials include polymerized monomers, modifiers, auxiliary agents and water, wherein: polymerized monomers include polyether polyols, diisocyanates, anionic chain extenders, non-ionic chain extenders chain agent; modifying agent is polysiloxane, fluorine-containing polyether polyol; auxiliary agent includes polymerization catalyst, neutralizing agent and diluent.
如张英强,张园园,潘悦佩等人所著“水性含氟硅聚氨酯水分散体的制备与性能分析”(《新型建筑材料》2012年第3期)公开的含氟阴离子水性聚氨酯的制备方法,它的原料中:聚合单体为聚醚二元醇N210、4,4-二环己基甲烷二异氰酸酯、二羟甲基丙酸、三羟甲基丙烷、乙二胺;改性剂为侧链含氟聚醚多元醇、羟基聚硅氧烷;辅助剂包括聚合催化剂二月硅酸二正丁锡、中和剂三乙胺、稀释剂丙酮;乳化介质为去离子水。Such as Zhang Yingqiang, Zhang Yuanyuan, Pan Yuepei et al. "Preparation and performance analysis of water-based fluorine-containing silicon polyurethane water dispersion" ("New Building Materials" 2012 No. 3) discloses the preparation method of fluorine-containing anionic water-based polyurethane, its Among the raw materials: polymerized monomers are polyether diol N210, 4,4-dicyclohexylmethane diisocyanate, dimethylolpropionic acid, trimethylolpropane, ethylenediamine; modifiers are fluorine-containing side chains Polyether polyol, hydroxypolysiloxane; auxiliary agent includes polymerization catalyst di-n-butyltin dilaurate, neutralizer triethylamine, diluent acetone; emulsification medium is deionized water.
该方法制备出的含氟阴离子水性聚氨酯具有比普通水性聚氨酯明显较好的耐酸、耐碱和耐水性能。然而,该制备方法采用小分子三官能扩链剂向聚氨酯高分子中引入交链,导致反应过程因体系粘度增加较快、粘度高而难以控制,三官能扩链剂带来的聚氨酯高分子中的短链交联也不利于含氟拒水链节向胶膜表面富集。此外,配方中使用的羟基硅油很难与异氰酸酯基团反应而与聚氨酯高分子形成有效的化学键合,导致严重的聚氨酯微相分离、耐水性较差。同时,含氟聚醚多元醇分子量较大且价格高,导致含氟功能性侧链的接入量受限。这些都导致了材料的功能性不显著,且耐水性尤其是耐碱性不够理想。The fluorine-containing anion waterborne polyurethane prepared by the method has significantly better acid resistance, alkali resistance and water resistance than common waterborne polyurethane. However, this preparation method uses a small molecule trifunctional chain extender to introduce cross-links into the polyurethane polymer, resulting in the reaction process being difficult to control due to the rapid increase in the viscosity of the system and high viscosity. The short-chain cross-linking is also not conducive to the enrichment of fluorine-containing water-repellent chain segments to the surface of the film. In addition, the hydroxyl silicone oil used in the formula is difficult to react with isocyanate groups to form effective chemical bonds with polyurethane polymers, resulting in severe polyurethane microphase separation and poor water resistance. At the same time, the molecular weight of fluorine-containing polyether polyols is large and the price is high, resulting in limited access to fluorine-containing functional side chains. All of these lead to the insignificant functionality of the material, and the water resistance, especially the alkali resistance, is not ideal.
发明内容Contents of the invention
本发明所要解决的技术问题是:提供一种含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液的制备方法及其产品。本发明提供的含亲水性聚醚侧长链及疏水性烷基侧长链的改性阳离子水性聚氨酯乳液产品具有明显的功能性,适用于各类纺织基材的涂饰加工或纤维改性,也可用于纺织品的功能整理。该材料分子中通过引入了一定密度的侧长链聚醚及侧长链烷基,并在其末端引入硅烷偶联剂,使其作涂膜具有明显的拒水防污和易去污能力,与阳离子柔软剂配伍性优异,并具有优异的低温柔软特性;产品安全环保,使用方便。The technical problem to be solved by the present invention is to provide a method for preparing a modified cationic water-based polyurethane emulsion containing hydrophilic and hydrophobic side long chains and its products. The modified cationic water-based polyurethane emulsion product containing hydrophilic polyether side long chains and hydrophobic alkyl side long chains provided by the present invention has obvious functionality and is suitable for finishing processing or fiber modification of various textile substrates. It can also be used for functional finishing of textiles. By introducing a certain density of side long-chain polyether and side long-chain alkyl into the molecule of the material, and introducing a silane coupling agent at its end, the coating film has obvious water-repellent, antifouling and easy decontamination capabilities. It has excellent compatibility with cationic softeners, and has excellent low-temperature softening properties; the product is safe and environmentally friendly, and easy to use.
本发明解决上述技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve the problems of the technologies described above is:
含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液的制备方法,其特征在于:包括以下步骤:The preparation method of the modified cationic water-based polyurethane emulsion containing hydrophilic and hydrophobic side long chains is characterized in that it comprises the following steps:
(1)原料准备:聚合单体、改性剂、辅助剂和水;其中:聚合单体包括二异氰酸酯、聚酯二醇、扩链剂;改性剂为端烃基聚硅氧烷线性体、硅烷偶联剂、功能性扩链剂;辅助剂包括聚合催化剂、分子量调节剂、中和剂、稀释剂;水;(1) Preparation of raw materials: polymerized monomers, modifiers, auxiliary agents and water; wherein: polymerized monomers include diisocyanates, polyester diols, and chain extenders; modifiers are hydrocarbyl-terminated polysiloxane linear bodies, Silane coupling agent, functional chain extender; auxiliary agents include polymerization catalysts, molecular weight regulators, neutralizers, diluents; water;
聚酯二醇为分子量为2000~3000的基于己二酸-二乙二醇-1,4-丁二醇或己二酸-新戊二醇或己二酸-二乙二醇或己二酸-新戊二醇-1,4-丁二醇的聚酯二醇的一种或两种;Polyester diol is based on adipic acid-diethylene glycol-1,4-butanediol or adipic acid-neopentyl glycol or adipic acid-diethylene glycol or adipic acid with a molecular weight of 2000-3000 - one or two polyester diols of neopentyl glycol-1,4-butanediol;
扩链剂为非离子扩链剂1,4-丁二醇、1,6-己二醇、二乙二醇、新戊二醇的一种和阳离子扩链剂N-甲基二乙醇胺、N-丁基二乙醇胺的一种的混合物;The chain extender is a kind of nonionic chain extender 1,4-butanediol, 1,6-hexanediol, diethylene glycol, neopentyl glycol and cationic chain extender N-methyldiethanolamine, N - a mixture of butyldiethanolamine;
端烃基聚硅氧烷线性体为分子量为2000~2500的端羟烃基聚二甲基硅氧烷的一种或分子量为2000~2500的α,ω-二氨丙基封端聚二甲基硅氧烷的一种;Hydrocarbyl-terminated polysiloxane linear body is a kind of hydroxyl-terminated polydimethylsiloxane with a molecular weight of 2000-2500 or α, ω-diaminopropyl-terminated polydimethylsiloxane with a molecular weight of 2000-2500 A type of oxane;
硅烷偶联剂为γ-氨丙基三乙氧基硅烷、N-(β-氨乙基)-γ-氨丙基三乙氧基硅烷、3-巯丙基三乙氧基硅烷、γ-氨丙基甲基二乙氧基硅烷的一种;The silane coupling agent is γ-aminopropyltriethoxysilane, N-(β-aminoethyl)-γ-aminopropyltriethoxysilane, 3-mercaptopropyltriethoxysilane, γ- A kind of aminopropylmethyldiethoxysilane;
功能性扩链剂为硬脂酸单甘油酯和分子量为1000~1500的线性聚乙烯乙二醇甲醚的一种的混合物;The functional chain extender is a mixture of monoglyceride stearate and linear polyethylene glycol methyl ether with a molecular weight of 1000-1500;
各组分的摩尔份数为:二异氰酸酯26、聚酯二醇4~6、非离子扩链剂5~7、阳离子扩链剂6~9、端烃基聚硅氧烷线性体0~1、硅烷偶联剂6~8、硬脂酸单甘油酯0.5~1、线性聚乙烯乙二醇甲醚0.5~1,其中聚酯二醇摩尔份数与端烃基聚硅氧烷线性体摩尔份数之和为4~6,非离子扩链剂、阳离子扩链剂、硬脂酸单甘油酯、线性聚乙烯乙二醇甲醚四者摩尔份数之和为14~16,分子量调节剂摩尔份数为[26-硅烷偶联剂摩尔份数×0.5-(聚酯二醇摩尔份数+端烃基聚硅氧烷线性体摩尔份数)-(非离子扩链剂摩尔份数+阳离子扩链剂摩尔份数+硬脂酸单甘油酯摩尔份数+线性聚乙烯乙二醇甲醚摩尔份数)]×(0.5~0.9);The mole fractions of each component are: diisocyanate 26, polyester diol 4-6, non-ionic chain extender 5-7, cationic chain extender 6-9, hydrocarbon-terminated polysiloxane linear body 0-1, Silane coupling agent 6~8, stearic acid monoglyceride 0.5~1, linear polyethylene glycol methyl ether 0.5~1, wherein the mole fraction of polyester diol and the mole fraction of polysiloxane linear body with terminal hydrocarbon The sum is 4-6, the sum of the mole fractions of non-ionic chain extender, cationic chain extender, monoglyceride stearate, and linear polyethylene glycol methyl ether is 14-16, the mole fraction of molecular weight regulator The number is [26- mole fraction of silane coupling agent × 0.5- (mole fraction of polyester diol + mole fraction of polysiloxane linear body with terminal hydrocarbon group) - (mole fraction of non-ionic chain extender + cationic chain extension Mole fraction of agent + mole fraction of monoglyceride stearate + mole fraction of linear polyethylene glycol methyl ether)]×(0.5~0.9);
(2)聚酯二醇脱水预处理的步骤,该步骤将聚酯二醇在真空、加热条件下进行脱水预处理;(2) the step of polyester diol dehydration pretreatment, this step carries out dehydration pretreatment polyester diol under vacuum, heating condition;
(3)预聚的步骤,该步骤将脱水预处理后的聚酯二醇与端烃基聚硅氧烷线性体、非离子扩链剂、功能性扩链剂、二异氰酸酯在聚合催化剂的催化下进行预聚反应,制得含亲水及疏水侧长链的改性聚氨酯预聚体;(3) The step of prepolymerization, this step will dehydration pretreated polyester diol and hydrocarbon-terminated polysiloxane linear body, nonionic chain extender, functional chain extender, diisocyanate under the catalysis of polymerization catalyst Carry out prepolymerization reaction to prepare modified polyurethane prepolymer containing hydrophilic and hydrophobic side long chains;
(4)扩链的步骤,该步骤将含亲水及疏水侧长链的改性聚氨酯预聚体与阳离子扩链剂、部分稀释剂反应,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体;(4) The step of chain extension, which reacts the modified polyurethane prepolymer containing hydrophilic and hydrophobic side long chains with cationic chain extenders and partial diluents to obtain modified polyurethane prepolymers containing hydrophilic and hydrophobic side long chains. Cationic waterborne polyurethane intermediate;
(5)封端的步骤,该步骤将含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体与硅烷偶联剂反应,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子;(5) The step of end-capping, in this step, the modified cationic water-based polyurethane intermediate containing hydrophilic and hydrophobic side long chains is reacted with a silane coupling agent to prepare a modified cationic water-based polyurethane containing hydrophilic and hydrophobic side long chains. molecular;
(6)乳化的步骤,该步骤将含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子、中和剂、剩余稀释剂、分子量调节剂、水混合并乳化,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液产品。(6) The step of emulsification, in which the modified cationic water-based polyurethane polymer containing hydrophilic and hydrophobic side long chains, neutralizing agent, remaining diluent, molecular weight modifier, and water are mixed and emulsified to obtain a mixture containing hydrophilic and hydrophobic side long chains. Modified cationic water-based polyurethane emulsion products with long chains on the hydrophobic side.
按上述方案,所述的二异氰酸酯为甲苯二异氰酸酯或异佛尔酮二异氰酸酯;According to the above scheme, the diisocyanate is toluene diisocyanate or isophorone diisocyanate;
聚合催化剂为辛酸亚锡或二月桂酸二丁基锡;聚合催化剂用量为聚合单体总重量的0.03~0.06%;The polymerization catalyst is stannous octoate or dibutyltin dilaurate; the dosage of the polymerization catalyst is 0.03-0.06% of the total weight of the polymerization monomer;
中和剂为醋酸,中和剂为阳离子扩链剂重量的1~1.2倍;The neutralizing agent is acetic acid, and the neutralizing agent is 1 to 1.2 times the weight of the cationic chain extender;
稀释剂为丙酮、甲乙酮、甲基吡咯烷酮的一种,扩链步骤中稀释剂的用量为可使聚合反应正常进行即可,乳化过程中稀释剂的用量为可使乳化过程正常进行;The diluent is one of acetone, methyl ethyl ketone, and methylpyrrolidone. The amount of the diluent in the chain extension step is such that the polymerization reaction can be carried out normally, and the amount of the diluent during the emulsification process is such that the emulsification process can be carried out normally;
水为总硬度小于50ppmCaO(即5度)的软水,水与稀释剂的总用量为可调节产品的固含量为30±5%;The water is soft water with a total hardness of less than 50ppmCaO (ie 5 degrees), and the total amount of water and diluent can be adjusted so that the solid content of the product is 30±5%;
按上述方案;分子量调节剂为乙二胺或甲基戊二胺。According to the above scheme; the molecular weight regulator is ethylenediamine or methylpentamethylenediamine.
上述方案中,步骤(2)真空脱水的温度为110~115℃,真空度为-0.100~-0.098MPa,脱水时间为80~90min。In the above scheme, the temperature of vacuum dehydration in step (2) is 110-115° C., the degree of vacuum is -0.100-0.098 MPa, and the dehydration time is 80-90 minutes.
上述方案中,步骤(3)的预聚反应温度为85~95℃,反应时间为150~200min。In the above scheme, the prepolymerization reaction temperature in step (3) is 85-95° C., and the reaction time is 150-200 min.
上述方案中,步骤(4)的扩链反应温度为50~60℃,反应时间为20~30min。In the above scheme, the temperature of the chain extension reaction in step (4) is 50-60° C., and the reaction time is 20-30 minutes.
上述方案中,步骤(5)的封端反应温度为50~60℃,反应时间为40~60min。In the above scheme, the capping reaction temperature in step (5) is 50-60° C., and the reaction time is 40-60 minutes.
上述方案中,步骤(6)中的乳化是在体系温度40~50℃条件下加入剩余的稀释剂,搅拌并降温至40℃以下;加入中和剂,搅拌,然后将其加入到水和分子量调节剂的混合体系中,搅拌乳化。In the above scheme, the emulsification in step (6) is to add the remaining diluent at a system temperature of 40-50°C, stir and cool down to below 40°C; add a neutralizer, stir, and then add it to water and molecular weight Stir and emulsify in the mixed system of conditioner.
上述方案中,所述的低温高弹型拒水防污水性聚氨酯涂饰剂乳液的制备方法,具体包括以下步骤:In the above scheme, the preparation method of the low-temperature high-elastic water-repellent and anti-pollution polyurethane finishing agent emulsion specifically includes the following steps:
(1)准备原料;(1) Prepare raw materials;
(2)将聚酯二醇投入反应器,加热至110~115℃,在-0.100~-0.098MPa的真空度下处理80~90min;(2) Put the polyester diol into the reactor, heat it to 110-115°C, and treat it at a vacuum of -0.100-0.098MPa for 80-90min;
(3)将步骤(2)中脱水后的聚酯二醇反应体系降温至70±5℃;投入端烃基聚硅氧烷线性体、非离子扩链剂、功能性扩链剂、二异氰酸酯并维持搅拌,控制反应体系温度为75~85℃,在20~30min内匀速投入聚合催化剂;(3) Cool down the polyester diol reaction system after dehydration in step (2) to 70±5°C; put in polysiloxane linear body, non-ionic chain extender, functional chain extender, diisocyanate and Maintain stirring, control the temperature of the reaction system at 75-85°C, and put in the polymerization catalyst at a constant speed within 20-30 minutes;
维持反应体系温度为75~85℃并维持搅拌反应,之后将反应体系加热升温并于85~95℃下维持搅拌,保温反应150~200min,制得含亲水及疏水侧长链的改性聚氨酯预聚体;Maintain the temperature of the reaction system at 75-85°C and maintain the stirring reaction, then heat the reaction system to raise the temperature and maintain stirring at 85-95°C, keep the temperature for 150-200 minutes, and prepare the modified polyurethane with long chains on the hydrophilic and hydrophobic sides Prepolymer;
(4)(4)
将步骤(3)的反应体系降温至40~50℃;在30~40min内均匀加入阳离子扩链剂,维持反应温度为40~50℃;Cool down the reaction system in step (3) to 40-50°C; uniformly add cationic chain extender within 30-40min, and maintain the reaction temperature at 40-50°C;
升温反应温度为50~60℃,并继续搅拌反应20~30min,期间分多次适时添加不超过总量70%的稀释剂,以控制反应体系的粘度,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体;The heating reaction temperature is 50-60°C, and the stirring reaction is continued for 20-30 minutes. During this period, diluents not exceeding 70% of the total amount are added several times in a timely manner to control the viscosity of the reaction system and obtain long chains containing hydrophilic and hydrophobic sides. Modified cationic waterborne polyurethane intermediate;
(5)维持步骤(4)的反应体系温度为50~60℃;在15~20min内均匀加入硅烷偶联剂,之后维持温度为50~60℃,搅拌反应40~60min,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子;(5) Maintain the temperature of the reaction system in step (4) at 50-60°C; uniformly add the silane coupling agent within 15-20 minutes, then maintain the temperature at 50-60°C, stir and react for 40-60 minutes to obtain a hydrophilic And modified cationic waterborne polyurethane polymer with long chain on the hydrophobic side;
(6)(6)
(6.1)将步骤(5)的反应体系降温至40~50℃;(6.1) cooling the reaction system in step (5) to 40-50°C;
加入剩余的稀释剂,搅拌并降温至40℃以下;Add the remaining diluent, stir and cool down to below 40°C;
加入中和剂,并维持体系温度为40~45℃,搅拌15~20min,备用;Add neutralizer, keep the system temperature at 40-45°C, stir for 15-20 minutes, and set aside;
(6.2)向乳化机中加入20~35℃的水和分子量调节剂,搅拌溶解,备用;(6.2) Add 20-35°C water and a molecular weight regulator into the emulsifier, stir to dissolve, and set aside;
(6.3)提高乳化机搅拌转速,在10~30min内将(6.1)反应器中的反应物加入到(6.2)乳化机中的水里,之后维持搅拌40~60min;静置、脱泡,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液产品。(6.3) Increase the stirring speed of the emulsifier, add the reactants in the (6.1) reactor to the water in the emulsifier (6.2) within 10 to 30 minutes, and then keep stirring for 40 to 60 minutes; A modified cationic water-based polyurethane emulsion product containing hydrophilic and hydrophobic side long chains is obtained.
提供一种根据上述含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液的制备方法制得的含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液产品。Provided is a modified cationic water-based polyurethane emulsion product containing hydrophilic and hydrophobic side long chains prepared according to the preparation method of the above-mentioned modified cationic water-based polyurethane emulsion containing hydrophilic and hydrophobic side long chains.
与现有技术相比,本发明方法具有以下优点和特点:Compared with the prior art, the inventive method has the following advantages and characteristics:
1、本发明采用分子量较小且含有功能性侧链的功能性扩链剂向聚氨酯骨架引入功能性侧长链,制备得到的产物为一种主链嵌段聚硅氧烷,侧链接枝长链聚醚及长链烷基且末端接入硅烷偶联剂的既含亲水又含疏水长链的聚酯型阳离子水性聚氨酯高分子材料,其成膜能力强。在本发明聚氨酯材料高分子骨架的侧位同时引入亲水和疏水侧长链,可将“防污”与“易去污”这一对矛盾的功能较好地统一在同一高分子材料上,使得该聚氨酯材料涂膜同时具有防污及易去污的双重功能。拒水、防污、防水、易去污效果良好,且具有优异的柔韧性、耐低温性及耐水、耐酸碱、耐溶剂性能。同时,产品能够与各种阳离子柔软剂方便地同浴使用。1. The present invention uses a functional chain extender with a small molecular weight and a functional side chain to introduce a functional side long chain into the polyurethane skeleton, and the prepared product is a main chain block polysiloxane, and the side chain branch is long Polyester-type cationic water-based polyurethane polymer materials containing both hydrophilic and hydrophobic long chains of polyether chains and long-chain alkyl groups connected to silane coupling agents at the end have strong film-forming ability. The hydrophilic and hydrophobic side long chains are simultaneously introduced into the side positions of the polymer skeleton of the polyurethane material of the present invention, which can better unify the contradictory functions of "anti-fouling" and "easy decontamination" on the same polymer material, The coating film of the polyurethane material has the dual functions of antifouling and easy decontamination. Water-repellent, anti-fouling, waterproof, and easy to decontaminate, and has excellent flexibility, low temperature resistance, water resistance, acid and alkali resistance, and solvent resistance. At the same time, the product can be conveniently used in the same bath with various cationic softeners.
2、本发明方法所制备的产物分子主链结构中聚硅氧烷链节与聚氨酯链节分布均匀。由于化学键的牵制作用,使得聚硅氧烷链节与聚氨酯链节具有较好的混溶性,提高了材料胶膜的耐水性和耐碱性并显著改善了胶膜的柔软手感。2. The distribution of polysiloxane chain segments and polyurethane chain segments in the molecular main chain structure of the product prepared by the method of the present invention is uniform. Due to the pulling effect of chemical bonds, polysiloxane chains and polyurethane chains have good miscibility, which improves the water resistance and alkali resistance of the material film and significantly improves the soft feel of the film.
3、本发明以采用多烷氧基硅烷偶联剂对改性聚氨酯高分子封端的方式向其中引入交联,使得改性聚氨酯高分子具有优良的延伸性、弹性和成膜性。同时,交链结构可有效地抑制聚硅氧烷链节在热固及冷却的过程中发生聚集并与聚氨酯发生显著的微相分离现象,从而确保了材料优异的耐水性能。3. In the present invention, cross-linking is introduced into the modified polyurethane polymer by using polyalkoxysilane coupling agent to block the modified polyurethane polymer, so that the modified polyurethane polymer has excellent extensibility, elasticity and film-forming property. At the same time, the cross-linked structure can effectively inhibit the polysiloxane chains from aggregating during the heat-setting and cooling process and undergoing significant microphase separation with polyurethane, thereby ensuring the excellent water resistance of the material.
3、本发明方法中分步反应工艺及加料顺序等的设计,可方便有效地控制聚氨酯高分子功能性侧长链的接枝量及其分布,确保产物具有显著的功能性,且易于实施和操控,对产物结构的可控性较强;产品不含乳化剂,乳液稳定性良好,溶剂含量低、安全环保、使用方便;产品具有良好的应用性能和宽广的用途。3. The step-by-step reaction process and the design of the feeding sequence in the method of the present invention can conveniently and effectively control the grafting amount and distribution of the functional side long chains of polyurethane polymers, ensure that the product has significant functionality, and is easy to implement and Manipulation, strong controllability to product structure; product does not contain emulsifier, good emulsion stability, low solvent content, safety and environmental protection, easy to use; product has good application performance and wide range of uses.
具体实施方式detailed description
实施例1本发明含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液的制备方法Embodiment 1 The preparation method of the modified cationic water-based polyurethane emulsion containing hydrophilic and hydrophobic side long chains of the present invention
该制备方法的原料包括:The raw material of this preparation method comprises:
1、聚合单体1. Polymerized monomer
二异氰酸酯:异佛尔酮二异氰酸酯26.0mol(5779.5g)Diisocyanate: 26.0mol (5779.5g) of isophorone diisocyanate
聚酯二醇:分子量为2500的聚己二酸-二乙二醇-1,4-丁二醇酯二醇5.0mol(12500.0g)Polyester diol: Polyadipate-diethylene glycol-1,4-butanediol ester diol with a molecular weight of 2500 5.0mol (12500.0g)
扩链剂:非离子扩链剂1,4-丁二醇6.0mol(540.7g)、阳离子扩链剂N-甲基二乙醇胺7.5mol(893.7g)Chain extender: non-ionic chain extender 1,4-butanediol 6.0mol (540.7g), cationic chain extender N-methyldiethanolamine 7.5mol (893.7g)
2、改性剂2. Modifier
端烃基聚硅氧烷线性体:分子量为2300的端羟烃基聚二甲基硅氧烷0.5mol(1150.0g)Hydrocarbyl-terminated polysiloxane linear body: 0.5mol (1150.0g) of hydroxyl-terminated polydimethylsiloxane with a molecular weight of 2300
硅烷偶联剂:γ-氨丙基三乙氧基硅烷7.0mol(1549.6g)Silane coupling agent: γ-aminopropyltriethoxysilane 7.0mol (1549.6g)
功能性扩链剂:硬脂酸单甘油酯0.7mol(251.0g)、分子量为1000的线性聚乙烯乙二醇甲醚0.7mol(700.0g)Functional chain extender: 0.7 mol (251.0 g) of monoglyceride stearate, 0.7 mol (700.0 g) of linear polyethylene glycol methyl ether with a molecular weight of 1000
3、辅助剂3. Adjuvant
聚合催化剂:辛酸亚锡(7.9g)Polymerization catalyst: stannous octoate (7.9g)
中和剂:醋酸(983.1g)Neutralizer: acetic acid (983.1g)
稀释剂:丙酮(7500.0g)Diluent: Acetone (7500.0g)
分子量调节剂:乙二胺1.26mol(75.7g)Molecular weight regulator: Ethylenediamine 1.26mol (75.7g)
4、水:总硬度小于50ppmCaO的软水(46229.0g)4. Water: soft water with total hardness less than 50ppmCaO (46229.0g)
该制备方法的具体步骤:The concrete steps of this preparation method:
(1)聚酯二醇脱水预处理的步骤,该步骤将聚酯二醇在真空、加热条件下进行脱水预处理;具体为:(1) the step of polyester diol dehydration pretreatment, this step carries out dehydration pretreatment polyester diol under vacuum, heating condition; Be specifically:
(1.1)将聚酯二醇投入反应器;(1.1) polyester diol is dropped into reactor;
(1.2)加热至110℃,在-0.099MPa的真空度下处理80min。(1.2) Heat to 110°C and treat for 80min at a vacuum of -0.099MPa.
(2)预聚的步骤,该步骤将脱水预处理后的聚酯二醇与端烃基聚硅氧烷线性体、非离子扩链剂、功能性扩链剂、二异氰酸酯、聚合催化剂进行预聚反应,制得含亲水及疏水侧长链的改性聚氨酯预聚体;具体为:(2) The step of prepolymerization, which prepolymerizes the polyester diol after dehydration pretreatment with polysiloxane linear body, nonionic chain extender, functional chain extender, diisocyanate, and polymerization catalyst reaction to obtain a modified polyurethane prepolymer containing hydrophilic and hydrophobic side long chains; specifically:
(2.1)将步骤(1.2)的反应体系降温至70~75℃;(2.1) cooling the reaction system in step (1.2) to 70-75°C;
(2.2)投入端烃基聚硅氧烷线性体、非离子扩链剂、功能性扩链剂、二异氰酸酯并维持搅拌,控制反应体系温度为80~85℃,在20~25min内匀速投入聚合催化剂;(2.2) Put in terminal hydrocarbon-based polysiloxane linear body, non-ionic chain extender, functional chain extender, diisocyanate and keep stirring, control the temperature of the reaction system at 80-85°C, and put in the polymerization catalyst at a constant speed within 20-25min ;
(2.3)维持反应体系温度为80~85℃并维持搅拌反应20min,之后将反应体系加热升温并于90~95℃下维持搅拌,保温反应160min,制得含亲水及疏水侧长链的改性聚氨酯预聚体。(2.3) Maintain the temperature of the reaction system at 80-85°C and maintain the stirring reaction for 20 minutes, then heat the reaction system and maintain stirring at 90-95°C, and keep the temperature for 160 minutes to prepare the modified compound containing long chains on the hydrophilic and hydrophobic sides. permanent polyurethane prepolymer.
(3)扩链的步骤,该步骤将含亲水及疏水侧长链的改性聚氨酯预聚体与阳离子扩链剂、部分稀释剂反应,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体;具体为:(3) The step of chain extension, which reacts the modified polyurethane prepolymer containing hydrophilic and hydrophobic side long chains with cationic chain extender and part of the diluent to prepare the modified polyurethane prepolymer containing hydrophilic and hydrophobic side long chains. Cationic waterborne polyurethane intermediate; specifically:
(3.1)将步骤(2.3)的反应体系降温至40~45℃;(3.1) cooling the reaction system in step (2.3) to 40-45°C;
(3.2)在35~40min内均匀加入阳离子扩链剂,维持反应温度为40~45℃;(3.2) Evenly add cationic chain extender within 35 to 40 minutes, and maintain the reaction temperature at 40 to 45°C;
(3.3)升温反应温度为50~55℃,并继续搅拌反应20min,期间分多次适时添加不超过总量70%的稀释剂,以控制反应体系的粘度,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体。(3.3) The heating reaction temperature is 50-55°C, and the stirring reaction is continued for 20 minutes. During this period, diluents not exceeding 70% of the total amount are added several times in a timely manner to control the viscosity of the reaction system. Chain modified cationic waterborne polyurethane intermediate.
(4)封端的步骤,该步骤将含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体与硅烷偶联剂反应,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子;具体为:(4) The end-capping step, which reacts the modified cationic water-based polyurethane intermediate containing hydrophilic and hydrophobic side long chains with a silane coupling agent to prepare a modified cationic water-based polyurethane containing hydrophilic and hydrophobic side long chains. molecule; specifically:
(4.1)维持步骤(3.3)的反应体系温度为50~55℃;(4.1) maintaining the temperature of the reaction system in step (3.3) at 50 to 55°C;
(4.2)在20min内均匀加入硅烷偶联剂,之后维持温度为50~55℃,搅拌反应50min,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子。(4.2) Add the silane coupling agent evenly within 20 minutes, then maintain the temperature at 50-55°C, and stir for 50 minutes to prepare a modified cationic waterborne polyurethane polymer containing long chains on the hydrophilic and hydrophobic sides.
(5)乳化的步骤,该步骤将含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子、中和剂、剩余稀释剂、分子量调节剂、水混合并乳化,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液产品。具体为:(5) The step of emulsification, which is to mix and emulsify the modified cationic water-based polyurethane polymer containing hydrophilic and hydrophobic side long chains, neutralizing agent, remaining diluent, molecular weight modifier, and water to obtain Modified cationic water-based polyurethane emulsion products with long chains on the hydrophobic side. Specifically:
(5.1)将步骤(4.2)的反应体系降温至45~50℃;(5.1) cooling the reaction system in step (4.2) to 45-50°C;
(5.2)加入剩余的稀释剂,搅拌并降温至40℃以下;(5.2) Add the remaining diluent, stir and cool down to below 40°C;
(5.3)加入中和剂,并维持体系温度为40~45℃,搅拌15~20min,备用;(5.3) Add neutralizer, keep the system temperature at 40-45°C, stir for 15-20min, and set aside;
(5.4)向乳化机中加入20~35℃的水和分子量调节剂,搅拌溶解,备用;(5.4) Add 20-35°C water and a molecular weight regulator into the emulsifier, stir to dissolve, and set aside;
(5.5)提高乳化机搅拌转速,在20min内将(5.3)反应器中的反应物加入到(5.4)乳化机中的水里,之后维持搅拌50~55min;(5.5) Increase the stirring speed of the emulsifier, add the reactants in the (5.3) reactor to the water in the emulsifier (5.4) within 20 minutes, and then keep stirring for 50-55 minutes;
(5.6)静置、脱泡,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液产品。(5.6) Stand still and defoam to prepare a modified cationic water-based polyurethane emulsion product containing hydrophilic and hydrophobic side long chains.
本发明方法制备的产品用途用法:用于各类纺织基材的涂饰加工或纤维改性,也可用于纺织品的功能整理。空气中,产品涂膜与水的瞬时接触角可达130°、平衡后的接触角不小于115°;在水中,水又能够铺展于产品胶膜,因此产品具有明显的拒水防污和易去污能力;产品与阳离子柔软剂配伍性优异,并具有优异的低温柔软特性;产品安全环保,使用方便。The application and usage of the product prepared by the method of the invention: it can be used for finishing processing or fiber modification of various textile substrates, and can also be used for functional finishing of textiles. In the air, the instantaneous contact angle between the product coating film and water can reach 130°, and the contact angle after equilibrium is not less than 115°; in water, water can spread on the product film, so the product has obvious water repellency, antifouling and easy Decontamination ability; the product has excellent compatibility with cationic softeners, and has excellent low-temperature softening properties; the product is safe and environmentally friendly, and easy to use.
本发明方法制备的产品储存:成品须于阴凉、干燥处密封保存。Storage of the product prepared by the method of the present invention: the finished product must be sealed and preserved in a cool, dry place.
实施例2本发明含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液的制备方法Embodiment 2 The preparation method of the modified cationic water-based polyurethane emulsion containing hydrophilic and hydrophobic side long chains of the present invention
该制备方法的原料包括:The raw material of this preparation method comprises:
1、聚合单体1. Polymerized monomer
二异氰酸酯:甲苯二异氰酸酯26.0mol(4527.9g)Diisocyanate: toluene diisocyanate 26.0mol (4527.9g)
聚酯二醇:分子量为2200的聚己二酸-新戊二醇酯二醇4.0mol(8800.0g)Polyester diol: polyadipate-neopentyl glycol ester diol with a molecular weight of 2200 4.0mol (8800.0g)
扩链剂:非离子扩链剂1,6-己二醇6.5mol(767.0g)、阳离子扩链剂N-甲基二乙醇胺6.0mol(715.0g)Chain extender: non-ionic chain extender 1,6-hexanediol 6.5mol (767.0g), cationic chain extender N-methyldiethanolamine 6.0mol (715.0g)
2、改性剂2. Modifier
端烃基聚硅氧烷线性体:0mol(0g)Hydrocarbyl-terminated polysiloxane linear body: 0mol (0g)
硅烷偶联剂:γ-氨丙基甲基二乙氧基硅烷6.0mol(1148.0g)Silane coupling agent: γ-aminopropylmethyldiethoxysilane 6.0mol (1148.0g)
功能性扩链剂:硬脂酸单甘油酯0.5mol(179.3g)、分子量为1200的线性聚乙烯乙二醇甲醚1.0mol(1200.0g)Functional chain extender: 0.5mol (179.3g) of monoglyceride stearate, 1.0mol (1200.0g) of linear polyethylene glycol methyl ether with a molecular weight of 1200
3、辅助剂3. Adjuvant
聚合催化剂:辛酸亚锡(7.4g)Polymerization catalyst: stannous octoate (7.4g)
中和剂:醋酸(715.0g)Neutralizer: acetic acid (715.0g)
稀释剂:甲乙酮(5000g)Diluent: methyl ethyl ketone (5000g)
分子量调节剂:乙二胺2.50mol(150.3g)Molecular weight modifier: Ethylenediamine 2.50mol (150.3g)
4、水:总硬度小于50ppmCaO的软水(29805.0g)4. Water: soft water with total hardness less than 50ppmCaO (29805.0g)
该制备方法的具体步骤:The concrete steps of this preparation method:
(1)聚酯二醇脱水预处理的步骤,该步骤将聚酯二醇在真空、加热条件下进行脱水预处理;具体为:(1) the step of polyester diol dehydration pretreatment, this step carries out dehydration pretreatment polyester diol under vacuum, heating condition; Be specifically:
(1.1)将聚酯二醇投入反应器;(1.1) polyester diol is dropped into reactor;
(1.2)加热至110℃,在-0.098MPa的真空度下处理80min。(1.2) Heat to 110°C and treat for 80min at a vacuum of -0.098MPa.
(2)预聚的步骤,该步骤将脱水预处理后的聚酯二醇与端烃基聚硅氧烷线性体、非离子扩链剂、功能性扩链剂、二异氰酸酯、聚合催化剂进行预聚反应,制得含亲水及疏水侧长链的改性聚氨酯预聚体;具体为:(2) The step of prepolymerization, which prepolymerizes the polyester diol after dehydration pretreatment with polysiloxane linear body, nonionic chain extender, functional chain extender, diisocyanate, and polymerization catalyst reaction to obtain a modified polyurethane prepolymer containing hydrophilic and hydrophobic side long chains; specifically:
(2.1)将步骤(1.2)的反应体系降温至67~72℃;(2.1) cooling the reaction system in step (1.2) to 67-72°C;
(2.2)投入端烃基聚硅氧烷线性体、非离子扩链剂、功能性扩链剂、二异氰酸酯并维持搅拌,控制反应体系温度为75~80℃,在30min内匀速投入聚合催化剂;(2.2) Put in terminal hydrocarbon-based polysiloxane linear body, non-ionic chain extender, functional chain extender, diisocyanate and keep stirring, control the temperature of the reaction system at 75-80°C, and put in the polymerization catalyst at a constant speed within 30 minutes;
(2.3)维持反应体系温度为75~80℃并维持搅拌反应20min,之后将反应体系加热升温并于85~90℃下维持搅拌,保温反应180min,制得含亲水及疏水侧长链的改性聚氨酯预聚体。(2.3) Maintain the temperature of the reaction system at 75-80°C and maintain the stirring reaction for 20 minutes, then heat the reaction system and maintain stirring at 85-90°C, keep the reaction for 180 minutes, and prepare the modified compound containing long chains on the hydrophilic and hydrophobic sides. permanent polyurethane prepolymer.
(3)扩链的步骤,该步骤将含亲水及疏水侧长链的改性聚氨酯预聚体与阳离子扩链剂、部分稀释剂反应,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体;具体为:(3) The step of chain extension, which reacts the modified polyurethane prepolymer containing hydrophilic and hydrophobic side long chains with cationic chain extender and part of the diluent to prepare the modified polyurethane prepolymer containing hydrophilic and hydrophobic side long chains. Cationic waterborne polyurethane intermediate; specifically:
(3.1)将步骤(2.3)的反应体系降温至45~50℃;(3.1) cooling the reaction system in step (2.3) to 45-50°C;
(3.2)在40min内均匀加入阳离子扩链剂,维持反应温度为45~50℃;(3.2) Evenly add cationic chain extender within 40 minutes, and maintain the reaction temperature at 45-50°C;
(3.3)升温反应温度为53~58℃,并继续搅拌反应30min,期间分多次适时添加不超过总量70%的稀释剂,以控制反应体系的粘度,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体。(3.3) The heating reaction temperature is 53-58°C, and the stirring reaction is continued for 30 minutes. During this period, diluents not exceeding 70% of the total amount are added several times in a timely manner to control the viscosity of the reaction system. Chain modified cationic waterborne polyurethane intermediate.
(4)封端的步骤,该步骤将含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体与硅烷偶联剂反应,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子;具体为:(4) The end-capping step, which reacts the modified cationic water-based polyurethane intermediate containing hydrophilic and hydrophobic side long chains with a silane coupling agent to prepare a modified cationic water-based polyurethane containing hydrophilic and hydrophobic side long chains. molecule; specifically:
(4.1)维持步骤(3.3)的反应体系温度为53~58℃;(4.1) maintaining the temperature of the reaction system in step (3.3) at 53 to 58°C;
(4.2)在15min内均匀加入硅烷偶联剂,之后维持温度为53~58℃,搅拌反应60min,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子。(4.2) Add the silane coupling agent evenly within 15 minutes, then maintain the temperature at 53-58°C, and stir for 60 minutes to prepare a modified cationic waterborne polyurethane polymer containing long chains on the hydrophilic and hydrophobic sides.
(5)乳化的步骤,该步骤将含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子、中和剂、剩余稀释剂、分子量调节剂、水混合并乳化,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液产品。具体为:(5) The step of emulsification, which is to mix and emulsify the modified cationic water-based polyurethane polymer containing hydrophilic and hydrophobic side long chains, neutralizing agent, remaining diluent, molecular weight modifier, and water to obtain Modified cationic water-based polyurethane emulsion products with long chains on the hydrophobic side. Specifically:
(5.1)将步骤(4.2)的反应体系降温至40~45℃;(5.1) cooling the reaction system in step (4.2) to 40-45°C;
(5.2)加入剩余的稀释剂,搅拌并降温至40℃以下;(5.2) Add the remaining diluent, stir and cool down to below 40°C;
(5.3)加入中和剂,并维持体系温度为40~45℃,搅拌15min,备用;(5.3) Add a neutralizing agent, and maintain the system temperature at 40-45°C, stir for 15 minutes, and set aside;
(5.4)向乳化机中加入20~35℃的水和分子量调节剂,搅拌溶解,备用;(5.4) Add 20-35°C water and a molecular weight regulator into the emulsifier, stir to dissolve, and set aside;
(5.5)提高乳化机搅拌转速,在10min内将(5.3)反应器中的反应物加入到(5.4)乳化机中的水里,之后维持搅拌60min;(5.5) Increase the stirring speed of the emulsifier, add the reactant in the reactor (5.3) to the water in the emulsifier (5.4) within 10 minutes, and then keep stirring for 60 minutes;
(5.6)静置、脱泡,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液产品。(5.6) Stand still and defoam to prepare a modified cationic water-based polyurethane emulsion product containing hydrophilic and hydrophobic side long chains.
本发明方法制备的产品用途用法:用于各类纺织基材的涂饰加工或纤维改性,也可用于纺织品的功能整理。空气中,产品涂膜与水的瞬时接触角可达120°、平衡后的接触角不小于105°;在水中,水又能够铺展于产品胶膜,因此产品具有明显的拒水防污和易去污能力;产品与阳离子柔软剂配伍性优异,并具有优异的低温柔软特性;产品安全环保,使用方便。The application and usage of the product prepared by the method of the invention: it can be used for finishing processing or fiber modification of various textile substrates, and can also be used for functional finishing of textiles. In the air, the instantaneous contact angle between the product film and water can reach 120°, and the contact angle after equilibrium is not less than 105°; in water, water can spread on the product film, so the product has obvious water-repellent, anti-fouling and easy Decontamination ability; the product has excellent compatibility with cationic softeners, and has excellent low-temperature softening properties; the product is safe and environmentally friendly, and easy to use.
本发明方法制备的产品储存:成品须于阴凉、干燥处密封保存。Storage of the product prepared by the method of the present invention: the finished product must be sealed and preserved in a cool, dry place.
实施例3本发明含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液的制备方法Embodiment 3 The preparation method of the modified cationic water-based polyurethane emulsion containing hydrophilic and hydrophobic side long chains of the present invention
该制备方法的原料包括:The raw material of this preparation method comprises:
1、聚合单体1. Polymerized monomer
二异氰酸酯:异佛尔酮二异氰酸酯26.0mol(5779.5g)Diisocyanate: 26.0mol (5779.5g) of isophorone diisocyanate
聚酯二醇:分子量为2700的聚己二酸-二乙二醇酯二醇5.1mol(13770.0g)Polyester diol: Polyadipate-diethylene glycol ester diol with a molecular weight of 2700 5.1mol (13770.0g)
扩链剂:非离子扩链剂新戊二醇5.5mol(572.8g)、阳离子扩链剂N-丁基二乙醇胺9.0mol(1451.2g)Chain extender: non-ionic chain extender neopentyl glycol 5.5mol (572.8g), cationic chain extender N-butyldiethanolamine 9.0mol (1451.2g)
2、改性剂2. Modifier
端烃基聚硅氧烷线性体:分子量为2500的α,ω-二氨丙基封端聚二甲基硅氧烷0.9mol(2250.0g)Hydrocarbyl-terminated polysiloxane linear body: 0.9mol (2250.0g) of α,ω-diaminopropyl-terminated polydimethylsiloxane with a molecular weight of 2500
硅烷偶联剂:γ-氨丙基三乙氧基硅烷8.0mol(1771.0g)Silane coupling agent: γ-aminopropyltriethoxysilane 8.0mol (1771.0g)
功能性扩链剂:硬脂酸单甘油酯1.0mol(358.6g)、分子量为1500的线性聚乙烯乙二醇甲醚0.5mol(750.0g)Functional chain extender: 1.0mol (358.6g) of monoglyceride stearate, 0.5mol (750.0g) of linear polyethylene glycol methyl ether with a molecular weight of 1500
3、辅助剂3. Adjuvant
聚合催化剂:二月桂酸二丁基锡(10.9g)Polymerization catalyst: dibutyltin dilaurate (10.9g)
中和剂:醋酸(1500.0g)Neutralizer: acetic acid (1500.0g)
稀释剂:甲基吡咯烷酮(10000.0g)Diluent: Methylpyrrolidone (10000.0g)
分子量调节剂:0mol(0g)Molecular weight regulator: 0mol (0g)
4、水:总硬度小于50ppmCaO的软水(60727.0g)4. Water: soft water with total hardness less than 50ppmCaO (60727.0g)
该制备方法的具体步骤:The concrete steps of this preparation method:
(1)聚酯二醇脱水预处理的步骤,该步骤将聚酯二醇在真空、加热条件下进行脱水预处理;具体为:(1) the step of polyester diol dehydration pretreatment, this step carries out dehydration pretreatment polyester diol under vacuum, heating condition; Be specifically:
(1.1)将聚酯二醇投入反应器;(1.1) polyester diol is dropped into reactor;
(1.2)加热至115℃,在-0.098MPa的真空度下处理90min。(1.2) Heat to 115°C and treat for 90min at a vacuum of -0.098MPa.
(2)预聚的步骤,该步骤将脱水预处理后的聚酯二醇与端烃基聚硅氧烷线性体、非离子扩链剂、功能性扩链剂、二异氰酸酯、聚合催化剂进行预聚反应,制得含亲水及疏水侧长链的改性聚氨酯预聚体;具体为:(2) The step of prepolymerization, which prepolymerizes the polyester diol after dehydration pretreatment with polysiloxane linear body, nonionic chain extender, functional chain extender, diisocyanate, and polymerization catalyst reaction to obtain a modified polyurethane prepolymer containing hydrophilic and hydrophobic side long chains; specifically:
(2.1)将步骤(1.2)的反应体系降温至70~75℃;(2.1) cooling the reaction system in step (1.2) to 70-75°C;
(2.2)投入端烃基聚硅氧烷线性体、非离子扩链剂、功能性扩链剂、二异氰酸酯并维持搅拌,控制反应体系温度为80~85℃,在30min内匀速投入聚合催化剂;(2.2) Put in terminal hydrocarbon-based polysiloxane linear body, non-ionic chain extender, functional chain extender, diisocyanate and keep stirring, control the temperature of the reaction system at 80-85°C, and put in the polymerization catalyst at a constant speed within 30 minutes;
(2.3)维持反应体系温度为80~85℃并维持搅拌反应20min,之后将反应体系加热升温并于87~92℃下维持搅拌,保温反应200min,制得含亲水及疏水侧长链的改性聚氨酯预聚体。(2.3) Maintain the temperature of the reaction system at 80-85°C and maintain the stirring reaction for 20 minutes, then heat the reaction system and maintain stirring at 87-92°C, and keep the temperature for 200 minutes to prepare the modified compound containing long chains on the hydrophilic and hydrophobic sides. permanent polyurethane prepolymer.
(3)扩链的步骤,该步骤将含亲水及疏水侧长链的改性聚氨酯预聚体与阳离子扩链剂、部分稀释剂反应,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体;具体为:(3) The step of chain extension, which reacts the modified polyurethane prepolymer containing hydrophilic and hydrophobic side long chains with cationic chain extender and part of the diluent to prepare the modified polyurethane prepolymer containing hydrophilic and hydrophobic side long chains. Cationic waterborne polyurethane intermediate; specifically:
(3.1)将步骤(2.3)的反应体系降温至45~50℃;(3.1) cooling the reaction system in step (2.3) to 45-50°C;
(3.2)在30min内均匀加入阳离子扩链剂,维持反应温度为45~50℃;(3.2) Evenly add cationic chain extender within 30 minutes, and maintain the reaction temperature at 45-50°C;
(3.3)升温反应温度为55~60℃,并继续搅拌反应30min,期间分多次适时添加不超过总量70%的稀释剂,以控制反应体系的粘度,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体。(3.3) The heating reaction temperature is 55-60°C, and the stirring reaction is continued for 30 minutes. During this period, diluents not exceeding 70% of the total amount are added several times in a timely manner to control the viscosity of the reaction system and obtain a long Chain modified cationic waterborne polyurethane intermediate.
(4)封端的步骤,该步骤将含亲水及疏水侧长链的改性阳离子水性聚氨酯中间体与硅烷偶联剂反应,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子;具体为:(4) The end-capping step, which reacts the modified cationic water-based polyurethane intermediate containing hydrophilic and hydrophobic side long chains with a silane coupling agent to prepare a modified cationic water-based polyurethane containing hydrophilic and hydrophobic side long chains. molecule; specifically:
(4.1)维持步骤(3.3)的反应体系温度为55~60℃;(4.1) maintaining the temperature of the reaction system in step (3.3) at 55 to 60°C;
(4.2)在15~20min内均匀加入硅烷偶联剂,之后维持温度为55~60℃,搅拌反应40min,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子。(4.2) Evenly add the silane coupling agent within 15-20 minutes, then maintain the temperature at 55-60°C, and stir for 40 minutes to prepare a modified cationic water-based polyurethane polymer containing hydrophilic and hydrophobic side long chains.
(5)乳化的步骤,该步骤将含亲水及疏水侧长链的改性阳离子水性聚氨酯高分子、中和剂、剩余稀释剂、分子量调节剂、水混合并乳化,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液产品。具体为:(5) The step of emulsification, which is to mix and emulsify the modified cationic water-based polyurethane polymer containing hydrophilic and hydrophobic side long chains, neutralizing agent, remaining diluent, molecular weight modifier, and water to obtain Modified cationic water-based polyurethane emulsion products with long chains on the hydrophobic side. Specifically:
(5.1)将步骤(4.2)的反应体系降温至45~50℃;(5.1) cooling the reaction system in step (4.2) to 45-50°C;
(5.2)加入剩余的稀释剂,搅拌并降温至40℃以下;(5.2) Add the remaining diluent, stir and cool down to below 40°C;
(5.3)加入中和剂,并维持体系温度为40~45℃,搅拌20min,备用;(5.3) Add neutralizer, and maintain the system temperature at 40-45°C, stir for 20 minutes, and set aside;
(5.4)向乳化机中加入20~35℃的水和分子量调节剂,搅拌溶解,备用;(5.4) Add 20-35°C water and a molecular weight regulator into the emulsifier, stir to dissolve, and set aside;
(5.5)提高乳化机搅拌转速,在15min内将(5.3)反应器中的反应物加入到(5.4)乳化机中的水里,之后维持搅拌40min;(5.5) Increase the stirring speed of the emulsifier, add the reactant in the (5.3) reactor to the water in the (5.4) emulsifier within 15 minutes, and then keep stirring for 40 minutes;
(5.6)静置、脱泡,制得含亲水及疏水侧长链的改性阳离子水性聚氨酯乳液产品。(5.6) Stand still and defoam to prepare a modified cationic water-based polyurethane emulsion product containing hydrophilic and hydrophobic side long chains.
本发明方法制备的产品用途用法:用于各类纺织基材的涂饰加工或纤维改性,也可用于纺织品的功能整理。空气中,产品涂膜与水的瞬时接触角可达135°~140°、平衡后的接触角不小于125°;在水中,水又能够铺展于产品胶膜,因此产品具有明显的拒水防污和易去污能力;产品与阳离子柔软剂配伍性优异,并具有优异的低温柔软特性;产品安全环保,使用方便。The application and usage of the product prepared by the method of the invention: it can be used for finishing processing or fiber modification of various textile substrates, and can also be used for functional finishing of textiles. In the air, the instantaneous contact angle between the product coating film and water can reach 135°~140°, and the contact angle after equilibrium is not less than 125°; in water, water can spread on the product film, so the product has obvious water repellency and water resistance. Stain and easy decontamination capabilities; the product has excellent compatibility with cationic softeners, and has excellent low-temperature softening properties; the product is safe and environmentally friendly, and easy to use.
本发明方法制备的产品储存:成品须于阴凉、干燥处密封保存。Storage of the product prepared by the method of the present invention: the finished product must be sealed and preserved in a cool, dry place.
以上所述仅为本发明的较佳实例,实际上本发明所列举的各具体原料,以及各原料的上下限、区间取值,以及工艺参数(如温度、时间等)的上下限、区间取值都能实现本发明,在此不一一列举实施例。The above is only a preferred example of the present invention. In fact, each specific raw material listed in the present invention, as well as the upper and lower limits and interval values of each raw material, and the upper and lower limits and interval values of process parameters (such as temperature, time, etc.) Value can realize the present invention, does not enumerate embodiment one by one here.
因此,以上实施例并不用以限制本发明,本领域的技术人员在本发明技术方案范围内进行的通常变化和替换都应包含在本发明的保护范围内。Therefore, the above embodiments are not intended to limit the present invention, and ordinary changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention shall be included in the protection scope of the present invention.
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