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CN105884051B - A kind of prodan/potassium efficient scale inhibitor and preparation method thereof - Google Patents

A kind of prodan/potassium efficient scale inhibitor and preparation method thereof Download PDF

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CN105884051B
CN105884051B CN201610425127.7A CN201610425127A CN105884051B CN 105884051 B CN105884051 B CN 105884051B CN 201610425127 A CN201610425127 A CN 201610425127A CN 105884051 B CN105884051 B CN 105884051B
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scale inhibitor
melamine
phosphonic acid
sodium
preparation
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CN105884051A (en
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黄齐茂
王祎虹
陈明祥
陈楚珺
盛先芳
杨光宏
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Wuhan Qiangsheng Science & Technology Co Ltd
Wuhan Institute of Technology
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Wuhan Institute of Technology
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
    • C02F5/14Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing phosphorus

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Abstract

本发明提供一种氟硅酸钠/钾高效阻垢剂及其制备方法,该阻垢剂由100份三聚氰胺六甲叉膦酸与1‑50份OP‑10乳化剂或聚乙二醇或十二烷基磺酸钠混合复配而成,其制备方法分为两步:第一步在酸性条件下由六羟甲基三聚氰胺和亚磷酸按照1:6‑10的摩尔比反应制备三聚氰胺六甲叉膦酸,第二步将三聚氰胺六甲叉膦酸与OP‑10乳化剂或聚乙二醇或十二烷基磺酸钠按照100:1‑50的重量份数比混合均匀。该阻垢剂合成工艺简单、性能稳定,与传统阻垢剂相比具有添加量少、成本低廉的优势,对CaSO4尤其是Na2SiF6(K2SiF6)有着优异的阻垢效果,对CaCO3也有一定的除垢效果,应用前景十分广阔。The invention provides a sodium fluorosilicate/potassium high-efficiency scale inhibitor and a preparation method thereof. The scale inhibitor consists of 100 parts of melamine hexamethylene phosphonic acid and 1-50 parts of OP-10 emulsifier or polyethylene glycol or twelve Sodium alkyl sulfonate is mixed and compounded, and its preparation method is divided into two steps: the first step is to prepare melamine hexamethylene phosphine by reacting hexamethylol melamine and phosphorous acid in a molar ratio of 1:6‑10 under acidic conditions acid, the second step is to mix melamine hexamethylene phosphonic acid with OP-10 emulsifier or polyethylene glycol or sodium laurylsulfonate according to the ratio of parts by weight of 100:1-50. The synthesis process of the antiscalant is simple and the performance is stable. Compared with traditional antiscalants, it has the advantages of less addition and lower cost. It has excellent antiscaling effect on CaSO 4 , especially Na 2 SiF 6 (K 2 SiF 6 ), It also has a certain descaling effect on CaCO 3 and has a very broad application prospect.

Description

一种氟硅酸钠/钾高效阻垢剂及其制备方法A kind of sodium fluorosilicate/potassium high-efficiency scale inhibitor and preparation method thereof

技术领域technical field

本发明属于工业阻垢技术领域,具体涉及一种氟硅酸钠/钾高效阻垢剂及其制备方法。The invention belongs to the technical field of industrial scale inhibition, and in particular relates to a sodium/potassium fluorosilicate high-efficiency scale inhibitor and a preparation method thereof.

背景技术Background technique

近年来随着我国工业生产的迅速发展,工业用水量急剧上升,水中的矿物质含量也会不断增加,从而引起设备管道结垢、腐蚀。污垢的存在不但会影响传热效率,还会产生垢下腐蚀。目前,湿法磷酸生产中普遍存在的一个主要工艺问题是真空过滤系统的氟硅酸钾(钠)结垢后引起堵塞,特别是以高钾、钠含量磷矿为原料的厂家,对生产设备和生产进度影响甚大。在水中投入阻垢剂能有效的控制水垢的生成和沉积,因此通过加入阻垢剂来延缓或者抑制垢物的形成是很有必要的。In recent years, with the rapid development of my country's industrial production, industrial water consumption has risen sharply, and the mineral content in water will also continue to increase, which will cause scaling and corrosion of equipment and pipelines. The presence of dirt will not only affect the heat transfer efficiency, but also cause under-deposit corrosion. At present, a major process problem common in the production of wet-process phosphoric acid is that the potassium fluorosilicate (sodium) in the vacuum filtration system is fouled and causes blockage, especially for manufacturers who use phosphate rock with high potassium and sodium content as raw materials. And the production schedule is greatly affected. Putting antiscalants into water can effectively control the formation and deposition of scales, so it is necessary to delay or inhibit the formation of scales by adding antiscalants.

甲叉膦酸型化合物为水处理中最早应用的药剂之一,由于它能在水中与Ca2+、Mg2 +、Zn2+、Fe2+等金属离子形成多核配合物(软垢)而排出体系,或者吸附在垢的结晶生长点上,抑制垢物的进一步生长,从而达到阻垢效果。在工业冷却水防垢处理中,甲叉膦酸型化合物对碳酸钙及硫酸钙等垢有着优异的阻垢作用,已得到广泛应用。鉴于工业冷却水中和湿法磷酸生产中结垢都是由于液相性质如温度、浓度发生改变,使饱和度增大,通过成核、晶体生长及在接触面的沉积等过程而形成。因此,甲叉膦酸型阻垢剂对湿法磷酸生产中的氟硅酸钾(钠)垢也有一定的抑制作用。目前研究较多的是复配型阻垢剂,它是指同时使用两种或两种以上的阻垢剂。复配型阻垢剂利用其协同效应,可显著提高药剂的使用效率。Methylene phosphonic acid compound is one of the earliest applied agents in water treatment, because it can form multi-nuclear complexes (soft scale) with Ca 2+ , Mg 2+ , Zn 2+ , Fe 2+ and other metal ions in water. Exhaust the system, or adsorb on the crystal growth point of the scale, inhibit the further growth of the scale, so as to achieve the effect of scale inhibition. In the anti-scaling treatment of industrial cooling water, methylene phosphonic acid type compounds have excellent anti-scaling effect on calcium carbonate and calcium sulfate, and have been widely used. In view of the scaling in industrial cooling water and in the production of wet-process phosphoric acid, it is due to the change of liquid phase properties such as temperature and concentration, which increases the saturation, and is formed through processes such as nucleation, crystal growth, and deposition on the contact surface. Therefore, the methylene phosphonic acid scale inhibitor also has a certain inhibitory effect on the potassium (sodium) fluorosilicate scale in the production of wet-process phosphoric acid. At present, more researches are on compound antiscalants, which refers to the simultaneous use of two or more antiscalants. The compound antiscalant can significantly improve the use efficiency of the agent by taking advantage of its synergistic effect.

发明内容Contents of the invention

本发明的目的在于解决现有湿法磷酸生产中除垢剂存在的针对性不强、效果不好等不足,提供一种氟硅酸钠/钾高效阻垢剂及其制备方法,该阻垢剂合成工艺简单、性能稳定,对于多种垢物尤其是湿法磷酸生产中的氟硅酸钠/钾有优异的阻垢效果。The purpose of the present invention is to solve the deficiencies such as poor pertinence and poor effect of the scale remover in the existing wet-process phosphoric acid production, and to provide a sodium/potassium fluorosilicate high-efficiency scale inhibitor and its preparation method. The agent has simple synthesis process and stable performance, and has excellent scale inhibition effect on various scales, especially sodium/potassium fluorosilicate in wet-process phosphoric acid production.

本发明解决上述问题的技术方案如下:The technical scheme that the present invention solves the above problems is as follows:

一种氟硅酸钠/钾高效阻垢剂,由按重量份数计的三聚氰胺六甲叉膦酸100份与非离子表面活性剂1-50份混合复配而成。A sodium/potassium fluorosilicate high-efficiency scale inhibitor is prepared by mixing 100 parts by weight of melamine hexamethylene phosphonic acid and 1-50 parts of nonionic surfactant.

所述非离子表面活性剂为OP-10乳化剂、聚乙二醇、十二烷基磺酸钠中一种,所述三聚氰胺六甲叉膦酸结构式为Described nonionic surfactant is a kind of in OP-10 emulsifying agent, polyethylene glycol, sodium lauryl sulfonate, and described melamine hexamethylene phosphonic acid structural formula is

上述氟硅酸钠/钾高效阻垢剂的制备方法,包括以下步骤:首先在酸性条件下由六羟甲基三聚氰胺和亚磷酸反应制备三聚氰胺六甲叉膦酸,将三聚氰胺六甲叉膦酸和非离子表面活性剂按一定比例混合均匀即得。The preparation method of the above-mentioned sodium fluorosilicate/potassium high-efficiency scale inhibitor comprises the following steps: firstly, melamine hexamethylene phosphonic acid is prepared by reacting hexamethylol melamine and phosphorous acid under acidic conditions, and melamine hexamethylene phosphonic acid and nonionic Surfactants are mixed evenly in a certain proportion.

上述方案中,制备三聚氰胺六甲叉膦酸时首先将一定量亚磷酸溶于水中配制成溶液,接着将亚磷酸水溶液滴加到六羟甲基三聚氰胺和盐酸的混合溶液中,将溶液加热升温至90-100℃搅拌反应6-16h,反应完成后冷却静置,再加入无水乙醇搅拌1-2h,经抽滤、洗涤、干燥即得。In the above scheme, when preparing melamine hexamethylene phosphonic acid, first dissolve a certain amount of phosphorous acid in water to prepare a solution, then add the phosphorous acid aqueous solution dropwise to the mixed solution of hexamethylolmelamine and hydrochloric acid, and heat the solution to 90 Stir and react at -100°C for 6-16 hours. After the reaction is completed, cool and stand still, then add absolute ethanol and stir for 1-2 hours, then filter, wash and dry to obtain the product.

上述方案中,六羟甲基三聚氰胺与亚磷酸的摩尔比为1:6-10。In the above scheme, the molar ratio of hexamethylolmelamine to phosphorous acid is 1:6-10.

上述方案中,三聚氰胺六甲叉膦酸与非离子表面活性剂的重量份数比为100:1-50。In the above scheme, the ratio by weight of melamine hexamethylene phosphonic acid to the nonionic surfactant is 100:1-50.

所述非离子表面活性剂为OP-10乳化剂、聚乙二醇、十二烷基磺酸钠中一种。The nonionic surfactant is one of OP-10 emulsifier, polyethylene glycol and sodium dodecylsulfonate.

优选的,六羟甲基三聚氰胺与亚磷酸的摩尔比为1:10,所述非离子表面活性剂为OP-10乳化剂。Preferably, the molar ratio of hexamethylolmelamine to phosphorous acid is 1:10, and the nonionic surfactant is OP-10 emulsifier.

本发明提供的氟硅酸钠/钾高效阻垢剂具有以下有益效果:(1)性能稳定、合成工艺简单。(2)与传统阻垢剂相比添加量少,使用成本低廉。(3)对CaSO4尤其是Na2SiF6(K2SiF6)有着优异的阻垢效果,对CaCO3也有一定的除垢效果。具体来说对氟硅酸钠/钾垢物,该阻垢剂投加量仅仅为80ppm时,阻垢率可达95%以上,对硫酸钙垢,阻垢剂投加量仅为8mg/L时,阻垢率可达98%以上,对碳酸钙垢,阻垢剂投加量为16mg/L时,阻垢率可达84%以上。The sodium/potassium fluorosilicate high-efficiency scale inhibitor provided by the invention has the following beneficial effects: (1) stable performance and simple synthesis process. (2) Compared with traditional antiscalants, the addition amount is less, and the use cost is low. (3) It has excellent scale inhibition effect on CaSO 4 , especially Na 2 SiF 6 (K 2 SiF 6 ), and has certain scale removal effect on CaCO 3 . Specifically, for sodium fluorosilicate/potassium scale, when the dosage of the scale inhibitor is only 80ppm, the scale inhibition rate can reach more than 95%, and for calcium sulfate scale, the dosage of the scale inhibitor is only 8mg/L When the dosage of scale inhibitor is 16mg/L, the scale inhibition rate can reach more than 98%. For calcium carbonate scale, the scale inhibition rate can reach more than 84%.

附图说明Description of drawings

图1为本发明实施例1制得的三聚氰胺六甲叉膦酸阻垢主剂质谱图。Figure 1 is the mass spectrum of the melamine hexamethylene phosphonic acid scale inhibitor main agent prepared in Example 1 of the present invention.

具体实施方式Detailed ways

为使本领域普通技术人员充分理解本发明的技术方案和有益效果,以下结合具体实施例及附图进行进一步说明。In order to enable those skilled in the art to fully understand the technical solutions and beneficial effects of the present invention, further description will be given below in conjunction with specific embodiments and accompanying drawings.

实施例1Example 1

一种氟硅酸钠/钾高效阻垢剂,由100份三聚氰胺六甲叉膦酸与25份OP-10乳化剂混合复配而成,其制备方法如下:A sodium/potassium fluorosilicate high-efficiency scale inhibitor, which is formed by mixing 100 parts of melamine hexamethylene phosphonic acid and 25 parts of OP-10 emulsifier, and its preparation method is as follows:

第一步:将15g亚磷酸(0.18mol)溶于40ml去离子水中得亚磷酸水溶液备用。向带有搅拌装置、温度计和回流冷凝装置的反应容器中加入9.3g六羟甲基三聚氰胺(0.03mol)、17ml浓度为37wt%盐酸溶液,将配制好的亚磷酸水溶液全部滴加到反应器中,滴加完毕后升温至100℃,搅拌反应10h。反应结束后将溶液冷却静置,向其中加入无水乙醇并搅拌1-2h,析出白色固体。最后经抽滤、醇洗(无水乙醇洗涤2-3次)和真空干燥,得白色固体19.4g,即为所述的三聚氰胺六甲叉膦酸阻垢主剂。Step 1: Dissolve 15 g of phosphorous acid (0.18 mol) in 40 ml of deionized water to obtain an aqueous phosphorous acid solution for later use. Add 9.3g of hexamethylolmelamine (0.03mol), 17ml concentration of 37wt% hydrochloric acid solution in the reaction vessel with stirring device, thermometer and reflux condensing device, and all the phosphorous acid aqueous solution prepared is added dropwise in the reactor , After the dropwise addition, the temperature was raised to 100°C, and the reaction was stirred for 10h. After the reaction, the solution was cooled and stood still, absolute ethanol was added therein and stirred for 1-2 h, and a white solid was precipitated. Finally, after suction filtration, alcohol washing (2-3 times of absolute ethanol washing) and vacuum drying, 19.4 g of white solid was obtained, which was the main agent of melamine hexamethylene phosphonic acid scale inhibitor.

第二步:按重量份数比,取100份三聚氰胺六甲叉膦酸阻垢主剂、25份OP-10乳化剂倒入调和釜中,室温状态下搅拌30-60min,即得氟硅酸钠/钾高效阻垢剂。Step 2: According to the ratio of parts by weight, take 100 parts of melamine hexamethylene phosphonic acid scale inhibitor and 25 parts of OP-10 emulsifier into the blending kettle, and stir at room temperature for 30-60 minutes to obtain sodium fluorosilicate / Potassium efficient scale inhibitor.

第一步制得的三聚氰胺六甲叉膦酸阻垢主剂分子结构式为The molecular structural formula of the main agent of melamine hexamethylene phosphonic acid scale inhibitor prepared in the first step is

其质谱图如图1所示。从图1中可以看出691.07m/z处是阻垢主剂分子的分子离子峰,相对丰度100%,可以证明目标产物是三聚氰胺六甲叉膦酸阻垢主剂。Its mass spectrum is shown in Figure 1. It can be seen from Figure 1 that the molecular ion peak at 691.07m/z is the molecular ion peak of the scale inhibitor main agent molecule, and the relative abundance is 100%, which can prove that the target product is melamine hexamethylene phosphonic acid scale inhibitor main agent.

实施例2Example 2

一种氟硅酸钠/钾高效阻垢剂,由100份三聚氰胺六甲叉膦酸与25份聚乙二醇混合复配而成,其制备方法如下:A sodium fluorosilicate/potassium high-efficiency scale inhibitor, which is formed by mixing 100 parts of melamine hexamethylene phosphonic acid and 25 parts of polyethylene glycol, and its preparation method is as follows:

第一步:将54g亚磷酸(0.66mol)溶于100ml去离子水中得亚磷酸水溶液备用。向带有搅拌装置、温度计和回流冷凝装置的反应容器中加入28.9g六羟甲基三聚氰胺(0.09mol)、50ml浓度为37wt%盐酸溶液,将配制好的亚磷酸水溶液全部滴加到反应器中,滴加完毕后升温至100℃,搅拌反应10h。反应结束后将溶液冷却静置,向其中加入无水乙醇并搅拌1-2h,析出白色固体。最后经抽滤、醇洗(无水乙醇洗涤2-3次)和真空干燥,得白色固体58.8g,即为所述的三聚氰胺六甲叉膦酸阻垢主剂。Step 1: Dissolve 54 g of phosphorous acid (0.66 mol) in 100 ml of deionized water to obtain an aqueous phosphorous acid solution for later use. Add 28.9g hexamethylolmelamine (0.09mol) and 50ml concentration of 37wt% hydrochloric acid solution to the reaction vessel with stirring device, thermometer and reflux condensing device, and add all the prepared aqueous phosphorous acid solution dropwise into the reactor , After the dropwise addition, the temperature was raised to 100°C, and the reaction was stirred for 10h. After the reaction, the solution was cooled and stood still, absolute ethanol was added therein and stirred for 1-2 h, and a white solid was precipitated. Finally, after suction filtration, alcohol washing (2-3 times of absolute ethanol washing) and vacuum drying, 58.8 g of white solid was obtained, which was the main agent of melamine hexamethylene phosphonic acid scale inhibitor.

第二步:按重量份数比,取100份三聚氰胺六甲叉膦酸阻垢主剂、25份聚乙二醇倒入调和釜中,室温状态下搅拌30-60min,即得氟硅酸钠/钾高效阻垢剂。The second step: according to the ratio of parts by weight, take 100 parts of melamine hexamethylene phosphonic acid scale inhibitor and 25 parts of polyethylene glycol into the blending kettle, and stir at room temperature for 30-60 minutes to obtain sodium fluorosilicate/ Potassium efficient antiscalant.

实施例3Example 3

一种氟硅酸钠/钾高效阻垢剂,由100份三聚氰胺六甲叉膦酸与25份十二烷基苯磺酸钠混合复配而成,其制备方法如下:A sodium fluorosilicate/potassium high-efficiency scale inhibitor, which is formed by mixing 100 parts of melamine hexamethylene phosphonic acid and 25 parts of sodium dodecylbenzenesulfonate, and its preparation method is as follows:

第一步:将117g亚磷酸(1.43mol)溶于100ml去离子水中得亚磷酸水溶液备用。向带有搅拌装置、温度计和回流冷凝装置的反应容器中加入54.5g六羟甲基三聚氰胺(0.18mol)、70ml浓度为37wt%盐酸溶液,将配制好的亚磷酸水溶液全部滴加到反应器中,滴加完毕后升温至90℃,搅拌反应16h。反应结束后将溶液冷却静置,向其中加入无水乙醇并搅拌2h,析出白色固体。最后经抽滤、醇洗(无水乙醇洗涤2-3次)和真空干燥,得白色固体110.6g,即为所述的三聚氰胺六甲叉膦酸阻垢主剂。Step 1: Dissolve 117 g of phosphorous acid (1.43 mol) in 100 ml of deionized water to obtain an aqueous phosphorous acid solution for later use. Add 54.5g of hexamethylolmelamine (0.18mol), 70ml concentration of 37wt% hydrochloric acid solution in the reaction vessel with stirring device, thermometer and reflux condensing device, and all the phosphorous acid aqueous solution prepared is added dropwise in the reactor , After the dropwise addition, the temperature was raised to 90°C, and the reaction was stirred for 16h. After the reaction, the solution was cooled and stood still, absolute ethanol was added thereto and stirred for 2 h, and a white solid was precipitated. Finally, after suction filtration, alcohol washing (washing with absolute ethanol 2-3 times) and vacuum drying, 110.6 g of white solid was obtained, which was the main agent of melamine hexamethylene phosphonic acid scale inhibitor.

第二步:按重量份数比,取100份三聚氰胺六甲叉膦酸阻垢主剂、25份十二烷基苯磺酸钠倒入调和釜中,室温状态下搅拌30-60min,即得氟硅酸钠/钾高效阻垢剂。The second step: according to the ratio of parts by weight, take 100 parts of melamine hexamethylene phosphonic acid scale inhibitor and 25 parts of sodium dodecylbenzene sulfonate into the blending kettle, and stir at room temperature for 30-60 minutes to obtain fluorine Sodium silicate/potassium high-efficiency scale inhibitor.

实施例4Example 4

一种氟硅酸钠/钾高效阻垢剂,由100份三聚氰胺六甲叉膦酸与1份OP-10乳化剂混合复配而成,其制备方法如下:A sodium/potassium fluorosilicate high-efficiency scale inhibitor, which is prepared by mixing 100 parts of melamine hexamethylene phosphonic acid and 1 part of OP-10 emulsifier, and its preparation method is as follows:

第一步:将147.6g(1.8mol)亚磷酸溶于120ml去离子水中得亚磷酸水溶液备用。向带有搅拌装置、温度计和回流冷凝装置的反应容器中加入54.5g(0.18mol)六羟甲基三聚氰胺、80ml浓度为37wt%盐酸溶液,将配制好的亚磷酸水溶液全部滴加到反应器中,滴加完毕后升温至95℃,搅拌反应6h。反应结束后将溶液冷却静置,向其中加入无水乙醇并搅拌2h,析出白色固体。最后经抽滤、醇洗(无水乙醇洗涤2-3次)和真空干燥,得白色固体113g,即为所述的三聚氰胺六甲叉膦酸阻垢主剂。Step 1: Dissolve 147.6 g (1.8 mol) of phosphorous acid in 120 ml of deionized water to obtain an aqueous phosphorous acid solution for later use. Add 54.5g (0.18mol) hexamethylol melamine, 80ml concentration and be 37wt% hydrochloric acid solution in the reaction vessel with stirring device, thermometer and reflux condensing device, the phosphorous acid aqueous solution that will prepare is all added dropwise in the reactor , After the dropwise addition, the temperature was raised to 95°C, and the reaction was stirred for 6h. After the reaction, the solution was cooled and stood still, absolute ethanol was added thereto and stirred for 2 h, and a white solid was precipitated. Finally, after suction filtration, alcohol washing (washing with absolute ethanol 2-3 times) and vacuum drying, 113 g of white solid was obtained, which was the main antiscalant agent of melamine hexamethylene phosphonic acid.

第二步:按重量份数比,取100份三聚氰胺六甲叉膦酸阻垢主剂、1份OP-10乳化剂倒入调和釜中,室温状态下搅拌30-60min,即得氟硅酸钠/钾高效阻垢剂。Step 2: According to the ratio of parts by weight, take 100 parts of melamine hexamethylene phosphonic acid scale inhibitor and 1 part of OP-10 emulsifier into the blending kettle, and stir at room temperature for 30-60 minutes to obtain sodium fluorosilicate / Potassium efficient scale inhibitor.

实施例5Example 5

一种氟硅酸钠/钾高效阻垢剂,由100份三聚氰胺六甲叉膦酸与1份聚乙二醇混合复配而成,其制备方法如下:A sodium fluorosilicate/potassium high-efficiency scale inhibitor, which is formed by mixing 100 parts of melamine hexamethylene phosphonic acid and 1 part of polyethylene glycol, and its preparation method is as follows:

第一步:将54g亚磷酸(0.66mol)溶于100ml去离子水中得亚磷酸水溶液备用。向带有搅拌装置、温度计和回流冷凝装置的反应容器中加入28.9g六羟甲基三聚氰胺(0.09mol)、50ml浓度为37wt%盐酸溶液,将配制好的亚磷酸水溶液全部滴加到反应器中,滴加完毕后升温至100℃,搅拌反应10h。反应结束后将溶液冷却静置,向其中加入无水乙醇并搅拌1-2h,析出白色固体。最后经抽滤、醇洗(无水乙醇洗涤2-3次)和真空干燥,得白色固体58.8g,即为所述的三聚氰胺六甲叉膦酸阻垢主剂。Step 1: Dissolve 54 g of phosphorous acid (0.66 mol) in 100 ml of deionized water to obtain an aqueous phosphorous acid solution for later use. Add 28.9g hexamethylolmelamine (0.09mol) and 50ml concentration of 37wt% hydrochloric acid solution to the reaction vessel with stirring device, thermometer and reflux condensing device, and add all the prepared aqueous phosphorous acid solution dropwise into the reactor , After the dropwise addition, the temperature was raised to 100°C, and the reaction was stirred for 10h. After the reaction, the solution was cooled and stood still, absolute ethanol was added therein and stirred for 1-2 h, and a white solid was precipitated. Finally, after suction filtration, alcohol washing (2-3 times of absolute ethanol washing) and vacuum drying, 58.8 g of white solid was obtained, which was the main agent of melamine hexamethylene phosphonic acid scale inhibitor.

第二步:按重量份数比,取100份三聚氰胺六甲叉膦酸阻垢主剂、1份聚乙二醇倒入调和釜中,室温状态下搅拌30-60min,即得氟硅酸钠/钾高效阻垢剂。The second step: according to the ratio of parts by weight, take 100 parts of melamine hexamethylene phosphonic acid scale inhibitor and 1 part of polyethylene glycol into the blending kettle, and stir at room temperature for 30-60 minutes to obtain sodium fluorosilicate/ Potassium efficient antiscalant.

实施例6Example 6

一种氟硅酸钠/钾高效阻垢剂,由100份三聚氰胺六甲叉膦酸与1份十二烷基苯磺酸钠混合复配而成,其制备方法如下:A sodium fluorosilicate/potassium high-efficiency scale inhibitor, which is formed by mixing 100 parts of melamine hexamethylene phosphonic acid and 1 part of sodium dodecylbenzenesulfonate, and its preparation method is as follows:

第一步:将117g亚磷酸(1.43mol)溶于100ml去离子水中得亚磷酸水溶液备用。向带有搅拌装置、温度计和回流冷凝装置的反应容器中加入54.5g六羟甲基三聚氰胺(0.18mol)、70ml浓度为37wt%盐酸溶液,将配制好的亚磷酸水溶液全部滴加到反应器中,滴加完毕后升温至90℃,搅拌反应16h。反应结束后将溶液冷却静置,向其中加入无水乙醇并搅拌2h,析出白色固体。最后经抽滤、醇洗(无水乙醇洗涤2-3次)和真空干燥,得白色固体110.6g,即为所述的三聚氰胺六甲叉膦酸阻垢主剂。Step 1: Dissolve 117 g of phosphorous acid (1.43 mol) in 100 ml of deionized water to obtain an aqueous phosphorous acid solution for later use. Add 54.5g of hexamethylolmelamine (0.18mol), 70ml concentration of 37wt% hydrochloric acid solution in the reaction vessel with stirring device, thermometer and reflux condensing device, and all the phosphorous acid aqueous solution prepared is added dropwise in the reactor , After the dropwise addition, the temperature was raised to 90°C, and the reaction was stirred for 16h. After the reaction, the solution was cooled and stood still, absolute ethanol was added thereto and stirred for 2 h, and a white solid was precipitated. Finally, after suction filtration, alcohol washing (washing with absolute ethanol 2-3 times) and vacuum drying, 110.6 g of white solid was obtained, which was the main agent of melamine hexamethylene phosphonic acid scale inhibitor.

第二步:按重量份数比,取100份三聚氰胺六甲叉膦酸阻垢主剂、1份十二烷基苯磺酸钠倒入调和釜中,室温状态下搅拌30-60min,即得氟硅酸钠/钾高效阻垢剂。Step 2: According to the ratio of parts by weight, take 100 parts of melamine hexamethylene phosphonic acid scale inhibitor and 1 part of sodium dodecylbenzene sulfonate into the blending kettle, and stir at room temperature for 30-60 minutes to obtain fluorine Sodium silicate/potassium high-efficiency scale inhibitor.

实施例7Example 7

一种氟硅酸钠/钾高效阻垢剂,由100份三聚氰胺六甲叉膦酸与50份OP-10乳化剂合复配而成,其制备方法如下:A sodium/potassium fluorosilicate high-efficiency scale inhibitor, which is compounded by 100 parts of melamine hexamethylene phosphonic acid and 50 parts of OP-10 emulsifier, and its preparation method is as follows:

第一步:将15g亚磷酸(0.18mol)溶于40ml去离子水中得亚磷酸水溶液备用。向带有搅拌装置、温度计和回流冷凝装置的反应容器中加入9.3g六羟甲基三聚氰胺(0.03mol)、17ml浓度为37wt%盐酸溶液,将配制好的亚磷酸水溶液全部滴加到反应器中,滴加完毕后升温至100℃,搅拌反应10h。反应结束后将溶液冷却静置,向其中加入无水乙醇并搅拌1-2h,析出白色固体。最后经抽滤、醇洗(无水乙醇洗涤2-3次)和真空干燥,得白色固体19.4g,即为所述的三聚氰胺六甲叉膦酸阻垢主剂。Step 1: Dissolve 15 g of phosphorous acid (0.18 mol) in 40 ml of deionized water to obtain an aqueous phosphorous acid solution for later use. Add 9.3g of hexamethylolmelamine (0.03mol), 17ml concentration of 37wt% hydrochloric acid solution in the reaction vessel with stirring device, thermometer and reflux condensing device, and all the phosphorous acid aqueous solution prepared is added dropwise in the reactor , After the dropwise addition, the temperature was raised to 100°C, and the reaction was stirred for 10h. After the reaction, the solution was cooled and stood still, absolute ethanol was added therein and stirred for 1-2 h, and a white solid was precipitated. Finally, after suction filtration, alcohol washing (2-3 times of absolute ethanol washing) and vacuum drying, 19.4 g of white solid was obtained, which was the main agent of melamine hexamethylene phosphonic acid scale inhibitor.

第二步:按重量份数比,取100份三聚氰胺六甲叉膦酸阻垢主剂、50份OP-10乳化剂倒入调和釜中,室温状态下搅拌30-60min,即得氟硅酸钠/钾高效阻垢剂。Step 2: According to the ratio of parts by weight, take 100 parts of melamine hexamethylene phosphonic acid scale inhibitor and 50 parts of OP-10 emulsifier into the blending kettle, and stir at room temperature for 30-60 minutes to obtain sodium fluorosilicate / Potassium efficient scale inhibitor.

实施例8Example 8

一种氟硅酸钠/钾高效阻垢剂,由100份三聚氰胺六甲叉膦酸与50份聚乙二醇混合复配而成,其制备方法如下:A sodium fluorosilicate/potassium high-efficiency scale inhibitor, which is formed by mixing 100 parts of melamine hexamethylene phosphonic acid and 50 parts of polyethylene glycol, and its preparation method is as follows:

第一步:将54g亚磷酸(0.66mol)溶于100ml去离子水中得亚磷酸水溶液备用。向带有搅拌装置、温度计和回流冷凝装置的反应容器中加入28.9g六羟甲基三聚氰胺(0.09mol)、50ml浓度为37wt%盐酸溶液,将配制好的亚磷酸水溶液全部滴加到反应器中,滴加完毕后升温至100℃,搅拌反应10h。反应结束后将溶液冷却静置,向其中加入无水乙醇并搅拌1-2h,析出白色固体。最后经抽滤、醇洗(无水乙醇洗涤2-3次)和真空干燥,得白色固体58.8g,即为所述的三聚氰胺六甲叉膦酸阻垢主剂。Step 1: Dissolve 54 g of phosphorous acid (0.66 mol) in 100 ml of deionized water to obtain an aqueous phosphorous acid solution for later use. Add 28.9g hexamethylolmelamine (0.09mol) and 50ml concentration of 37wt% hydrochloric acid solution to the reaction vessel with stirring device, thermometer and reflux condensing device, and add all the prepared aqueous phosphorous acid solution dropwise into the reactor , After the dropwise addition, the temperature was raised to 100°C, and the reaction was stirred for 10h. After the reaction, the solution was cooled and stood still, absolute ethanol was added therein and stirred for 1-2 h, and a white solid was precipitated. Finally, after suction filtration, alcohol washing (2-3 times of absolute ethanol washing) and vacuum drying, 58.8 g of white solid was obtained, which was the main agent of melamine hexamethylene phosphonic acid scale inhibitor.

第二步:按重量份数比,取100份三聚氰胺六甲叉膦酸阻垢主剂、50份聚乙二醇倒入调和釜中,室温状态下搅拌30-60min,即得氟硅酸钠/钾高效阻垢剂。The second step: according to the ratio of parts by weight, take 100 parts of melamine hexamethylene phosphonic acid scale inhibitor and 50 parts of polyethylene glycol into the blending kettle, and stir at room temperature for 30-60 minutes to obtain sodium fluorosilicate/ Potassium efficient antiscalant.

实施例9Example 9

一种氟硅酸钠/钾高效阻垢剂,由100份三聚氰胺六甲叉膦酸与50份十二烷基苯磺酸钠混合复配而成,其制备方法如下:A sodium fluorosilicate/potassium high-efficiency scale inhibitor, which is formed by mixing 100 parts of melamine hexamethylene phosphonic acid and 50 parts of sodium dodecylbenzenesulfonate, and its preparation method is as follows:

第一步:将117g亚磷酸(1.43mol)溶于100ml去离子水中得亚磷酸水溶液备用。向带有搅拌装置、温度计和回流冷凝装置的反应容器中加入54.5g六羟甲基三聚氰胺(0.18mol)、70ml浓度为37wt%盐酸溶液,将配制好的亚磷酸水溶液全部滴加到反应器中,滴加完毕后升温至90℃,搅拌反应16h。反应结束后将溶液冷却静置,向其中加入无水乙醇并搅拌2h,析出白色固体。最后经抽滤、醇洗(无水乙醇洗涤2-3次)和真空干燥,得白色固体110.6g,即为所述的三聚氰胺六甲叉膦酸阻垢主剂。Step 1: Dissolve 117 g of phosphorous acid (1.43 mol) in 100 ml of deionized water to obtain an aqueous phosphorous acid solution for later use. Add 54.5g of hexamethylolmelamine (0.18mol), 70ml concentration of 37wt% hydrochloric acid solution in the reaction vessel with stirring device, thermometer and reflux condensing device, and all the phosphorous acid aqueous solution prepared is added dropwise in the reactor , After the dropwise addition, the temperature was raised to 90°C, and the reaction was stirred for 16h. After the reaction, the solution was cooled and stood still, absolute ethanol was added thereto and stirred for 2 h, and a white solid was precipitated. Finally, after suction filtration, alcohol washing (washing with absolute ethanol 2-3 times) and vacuum drying, 110.6 g of white solid was obtained, which was the main agent of melamine hexamethylene phosphonic acid scale inhibitor.

第二步:按重量份数比,取100份三聚氰胺六甲叉膦酸阻垢主剂、50份十二烷基苯磺酸钠倒入调和釜中,室温状态下搅拌30-60min,即得氟硅酸钠/钾高效阻垢剂。Step 2: According to the ratio of parts by weight, take 100 parts of melamine hexamethylene phosphonic acid scale inhibitor and 50 parts of sodium dodecylbenzene sulfonate into the blending kettle, and stir at room temperature for 30-60 minutes to obtain fluorine Sodium silicate/potassium high-efficiency scale inhibitor.

为充分了解本发明实施例1-3制备的阻垢剂的实际效果,分别进行了氟硅酸钠/钾以及硫酸钙、碳酸钙阻垢实验。本发明模拟工业湿法磷酸生产过程的氟硅酸钠/钾阻垢实验方法如下:In order to fully understand the actual effects of the scale inhibitors prepared in Examples 1-3 of the present invention, the scale inhibition experiments of sodium/potassium fluorosilicate, calcium sulfate and calcium carbonate were carried out respectively. The present invention simulates the sodium fluorosilicate/potassium scale inhibition experimental method of industrial wet-process phosphoric acid production process as follows:

将湿法磷酸生成现场取回的稀磷酸溶液加热至75℃,趁热转移至五个250ml烧杯中,按比例加入阻垢剂并置于50℃恒温水浴锅中恒温48h。其中烧杯中加入阻垢剂以稀酸量计分别为40ppm、80ppm、120ppm、160ppm,同时进行空白对照。通过测定加入阻垢剂前后溶液中K+、Na+含量,由下式计算阻垢率(η)Heat the dilute phosphoric acid solution retrieved from the wet-process phosphoric acid production site to 75°C, transfer it to five 250ml beakers while hot, add scale inhibitor in proportion and place it in a constant temperature water bath at 50°C for 48 hours. The scale inhibitors added to the beaker were 40ppm, 80ppm, 120ppm, and 160ppm in terms of dilute acid, and a blank control was carried out at the same time. By measuring the content of K + and Na + in the solution before and after adding the scale inhibitor, the scale inhibition rate (η) is calculated by the following formula

式中:C0——保温前酸液中K+、Na+浓度,mg/L;In the formula: C 0 ——concentration of K + and Na + in the acid solution before heat preservation, mg/L;

C1——保温后未加阻垢剂试验组中K+、Na+浓度,mg/L;C 1 ——Concentration of K + and Na + in the test group without antiscalant after heat preservation, mg/L;

C2——保温后加入阻垢剂试验组中K+、Na+浓度,mg/L。C 2 ——Concentration of K + and Na + in the test group with antiscalant added after heat preservation, mg/L.

硫酸钙和碳酸钙的阻垢试验参照《油田用防垢剂性能评定方法》(SY/T 5673—93)中的方法分别进行硫酸钙和碳酸钙阻垢率实验,并计算阻垢率。实施例1-3制备的阻垢剂氟硅酸钠/钾阻垢实验结果如表1所示。The scale inhibition test of calcium sulfate and calcium carbonate was carried out with reference to the method in "Evaluation Method of Antiscalant Agents for Oilfields" (SY/T 5673-93), and the scale inhibition rate of calcium sulfate and calcium carbonate was tested respectively, and the scale inhibition rate was calculated. Table 1 shows the scale inhibition test results of the scale inhibitor sodium/potassium fluorosilicate prepared in Examples 1-3.

表1:氟硅酸钠/钾阻垢性能评价Table 1: Scale inhibition performance evaluation of sodium/potassium fluorosilicate

由表1可以看出,本发明实施例1制备的阻垢剂投加量为80ppm时,阻垢率可达95%以上;实施例2制备的阻垢剂投加量为160ppm时,阻垢率可达最大,为80%以上;实施例3制备的阻垢剂当投加量为120ppm时,阻垢率可达最大,为87%以上。经比较发现,实施例1制备的阻垢剂对氟硅酸钠(钾)的阻垢效果最好,添加量最少,为最优配方;其次实施例3制备的阻垢剂阻垢效果优于实施例2。As can be seen from Table 1, when the dosage of the scale inhibitor prepared in Example 1 of the present invention is 80ppm, the scale inhibition rate can reach more than 95%; when the dosage of the scale inhibitor prepared in Example 2 is 160ppm, the scale inhibition rate The scale inhibition rate can reach the maximum, which is more than 80%; when the dosage of the scale inhibitor prepared in Example 3 is 120ppm, the scale inhibition rate can reach the maximum, which is more than 87%. After comparison, it is found that the scale inhibitor prepared in Example 1 has the best scale inhibition effect on sodium fluorosilicate (potassium), and the addition amount is the least, which is the optimal formula; secondly, the scale inhibitor prepared in Example 3 has better scale inhibition effect than Example 2.

实施例1-3制备的阻垢剂硫酸钙阻垢实验结果如表2所示。Table 2 shows the scale inhibition test results of the scale inhibitor calcium sulfate prepared in Examples 1-3.

表2:硫酸钙阻垢性能评价Table 2: Calcium sulfate scale inhibition performance evaluation

由表2可以看出,本发明实施例1制备的阻垢剂投加量为8mg/L时,阻垢率可达98%以上;实施例2制备的阻垢剂当投加量为25mg/L时,阻垢率可达最大,为93%以上;实施例3制备的阻垢剂当投加量为40mg/L时,阻垢率可达最大,为88%以上。经比较发现,实施例1制备的阻垢剂对硫酸钙的阻垢效果最好,添加量最少,为最优配方;其次实施例2制备的阻垢剂阻垢效果优于实施例3。As can be seen from Table 2, when the dosage of the scale inhibitor prepared in Example 1 of the present invention is 8mg/L, the scale inhibition rate can reach more than 98%; when the dosage of the scale inhibitor prepared in Example 2 is 25mg/L When L, the scale inhibition rate can reach the maximum, which is more than 93%; when the dosage of the scale inhibitor prepared in Example 3 is 40mg/L, the scale inhibition rate can reach the maximum, which is more than 88%. After comparison, it is found that the scale inhibitor prepared in Example 1 has the best scale inhibition effect on calcium sulfate, and the addition amount is the least, which is the optimal formula; secondly, the scale inhibitor prepared in Example 2 has better scale inhibition effect than Example 3.

实施例1-3制备的阻垢剂碳酸钙阻垢实验结果如表3所示。Table 3 shows the scale inhibition test results of the scale inhibitor calcium carbonate prepared in Examples 1-3.

表3:碳酸钙阻垢性能评价Table 3: Calcium carbonate scale inhibition performance evaluation

由表3可以看出,本发明实施例1制备的阻垢剂随着投加量的增多,阻垢率整体呈增加趋势,当投加量为40mg/L时,阻垢率最大,可达78%以上;实施例2制备的阻垢剂投加量为25mg/L时,阻垢率可达83%以上;实施例3制备的阻垢剂投加量仅为16mg/L时,阻垢率可达最大,为84%以上;经比较发现,实施例3制备的阻垢剂对碳酸钙的阻垢效果最好,添加量最少,为最优配方;其次实施例2制备的阻垢剂阻垢效果优于实施例1。It can be seen from Table 3 that the scale inhibition rate of the scale inhibitor prepared in Example 1 of the present invention increases as the dosage increases. When the dosage is 40mg/L, the scale inhibition rate is the largest, reaching 78% or more; when the dosage of the scale inhibitor prepared in Example 2 is 25mg/L, the scale inhibition rate can reach more than 83%; when the dosage of the scale inhibitor prepared in Example 3 is only 16mg/L, the scale inhibition rate The rate can reach the maximum, which is more than 84%; through comparison, it is found that the scale inhibitor prepared in Example 3 has the best scale inhibition effect on calcium carbonate, and the addition amount is the least, which is the optimal formula; followed by the scale inhibitor prepared in Example 2 The anti-scaling effect is better than that of Example 1.

上述实验结果表明,本发明提供的阻垢剂对于硫酸钙尤其是氟硅酸钠(钾)的阻垢效果优异,所需用量少,对碳酸钙有一定的除垢效果,该阻垢剂有着广阔的应用前景。The above-mentioned experimental results show that the scale inhibitor provided by the present invention has excellent scale inhibition effect on calcium sulfate, especially sodium fluorosilicate (potassium), requires less dosage, and has certain scale removal effect on calcium carbonate. It has broad application prospects.

Claims (6)

1.一种氟硅酸钠/钾高效阻垢剂,其特征在于该高效阻垢剂由按重量份数计的三聚氰胺六甲叉膦酸100份与非离子表面活性剂1-50份混合复配而成;所述非离子表面活性剂为OP-10乳化剂、聚乙二醇、十二烷基磺酸钠中一种,所述三聚氰胺六甲叉膦酸结构式为1. A sodium fluorosilicate/potassium high-efficiency scale inhibitor, characterized in that the high-efficiency scale inhibitor is compounded by mixing 100 parts by weight of melamine hexamethylene phosphonic acid and 1-50 parts of nonionic surfactant Form; described nonionic surfactant is a kind of in OP-10 emulsifying agent, Polyethylene Glycol, sodium lauryl sulfonate, and described melamine hexamethylene phosphonic acid structural formula is 2.权利要求1所述氟硅酸钠/钾高效阻垢剂的制备方法,其特征在于,包括以下步骤:2. the preparation method of sodium fluorosilicate/potassium high-efficiency scale inhibitor as claimed in claim 1, is characterized in that, comprises the following steps: 首先在酸性条件下由六羟甲基三聚氰胺和亚磷酸反应制备三聚氰胺六甲叉膦酸,然后将三聚氰胺六甲叉膦酸和非离子表面活性剂按一定比例混合均匀即得;Firstly, melamine hexamethylene phosphonic acid is prepared by reacting hexamethylol melamine and phosphorous acid under acidic conditions, and then the melamine hexamethylene phosphonic acid and nonionic surfactant are uniformly mixed in a certain proportion to obtain final product; 其中制备三聚氰胺六甲叉膦酸时首先将一定量亚磷酸溶于水中配制成溶液,接着将亚磷酸水溶液滴加到六羟甲基三聚氰胺和盐酸的混合溶液中,接着将溶液加热升温至90-100℃搅拌反应6-16h,反应完成后冷却静置,再加入无水乙醇搅拌1-2h,经抽滤、洗涤、干燥即得。When preparing melamine hexamethylene phosphonic acid, first dissolve a certain amount of phosphorous acid in water to prepare a solution, then add the phosphorous acid aqueous solution dropwise into the mixed solution of hexamethylolmelamine and hydrochloric acid, and then heat the solution to 90-100 Stir and react at ℃ for 6-16 hours, after the reaction is completed, cool and stand still, then add absolute ethanol and stir for 1-2 hours, then filter, wash and dry to obtain the product. 3.如权利要求2所述的氟硅酸钠/钾高效阻垢剂的制备方法,其特征在于:六羟甲基三聚氰胺与亚磷酸的摩尔比为1:6-10。3. The preparation method of sodium fluorosilicate/potassium high-efficiency scale inhibitor as claimed in claim 2, characterized in that: the molar ratio of hexamethylolmelamine to phosphorous acid is 1:6-10. 4.如权利要求2所述的氟硅酸钠/钾高效阻垢剂的制备方法,其特征在于:三聚氰胺六甲叉膦酸与非离子表面活性剂的重量份数比为100:1-50。4. The preparation method of sodium fluorosilicate/potassium high-efficiency scale inhibitor as claimed in claim 2, characterized in that: the ratio by weight of melamine hexamethylene phosphonic acid to nonionic surfactant is 100:1-50. 5.如权利要求2所述的氟硅酸钠/钾高效阻垢剂的制备方法,其特征在于:所述非离子表面活性剂为OP-10乳化剂、聚乙二醇、十二烷基磺酸钠中一种。5. The preparation method of sodium fluorosilicate/potassium high-efficiency scale inhibitor as claimed in claim 2, is characterized in that: the nonionic surfactant is OP-10 emulsifier, polyethylene glycol, lauryl One of sodium sulfonate. 6.如权利要求2所述的氟硅酸钠/钾高效阻垢剂的制备方法,其特征在于:六羟甲基三聚氰胺与亚磷酸的摩尔比为1:10,所述非离子表面活性剂为OP-10乳化剂。6. The preparation method of sodium fluorosilicate/potassium high-efficiency scale inhibitor as claimed in claim 2, is characterized in that: the mol ratio of hexamethylolmelamine and phosphorous acid is 1:10, and the nonionic surfactant It is OP-10 emulsifier.
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