CN105882022B - A kind of low frequency vibration damping Meta Materials composite damping board - Google Patents
A kind of low frequency vibration damping Meta Materials composite damping board Download PDFInfo
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- 238000013016 damping Methods 0.000 title claims abstract description 44
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 229920000459 Nitrile rubber Polymers 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 3
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- 238000002955 isolation Methods 0.000 abstract description 5
- 229920001971 elastomer Polymers 0.000 abstract description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
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- Vibration Prevention Devices (AREA)
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Abstract
本发明介绍了一种低频减振超材料复合阻尼板,它包括板体,板体是由第一上复合层、中间层和第一下复合层构成,第一上复合层和第一下复合层均为纤维复合材料层,中间层为粘弹性薄膜阻尼层,第一上复合层与中间层之间以及第一下复合层与中间层之间均通过粘流态阻尼胶料粘接;在板体上开设有孔阵列,在每一个孔中分别安装有一个质量片,质量片嵌入在所述粘弹性薄膜阻尼层上。本发明兼具多层阻尼减振及声学超材料低频隔振功能,具有低频衰减能力强、易于实现选频衰减等突出优点,并具有良好的环保性能;该结构可用于1000Hz以内的振动控制,减振降噪性能与传统材料相比有较大提升,可用于汽车、船舰等设备中低频振动与噪声的降低、隔离及控制。
The invention introduces a low-frequency vibration-reducing metamaterial composite damping plate, which includes a plate body, the plate body is composed of a first upper composite layer, a middle layer and a first lower composite layer, the first upper composite layer and the first lower composite layer The layers are all fiber composite material layers, the middle layer is a viscoelastic film damping layer, the first upper composite layer and the middle layer and the first lower composite layer and the middle layer are bonded by viscofluid damping rubber; A hole array is opened on the plate body, and a mass sheet is respectively installed in each hole, and the mass sheet is embedded on the viscoelastic film damping layer. The present invention has the functions of multi-layer damping and vibration reduction and acoustic metamaterial low-frequency vibration isolation, has outstanding advantages such as strong low-frequency attenuation ability, easy realization of frequency-selective attenuation, and good environmental protection performance; the structure can be used for vibration control within 1000 Hz, Compared with traditional materials, the vibration and noise reduction performance has been greatly improved, and it can be used for the reduction, isolation and control of low-frequency vibration and noise in automobiles, ships and other equipment.
Description
技术领域technical field
本发明属于振动噪声控制和功能复合材料的交叉领域,具体涉及一种低频减振超材料复合阻尼板结构。The invention belongs to the intersecting fields of vibration and noise control and functional composite materials, and in particular relates to a low-frequency vibration-reducing supermaterial composite damping plate structure.
背景技术Background technique
低频振动和噪声问题在汽车、列车、飞机、舰船等设备中普遍存在,由于低频振动和噪声能力衰减缓慢,穿透力强,难以对其实施阻碍和控制,严重制约了这些设备性能发挥及乘坐舒适性,甚至直接影响到设备操作及乘坐人员的身体健康与生命安全。Low-frequency vibration and noise problems are ubiquitous in equipment such as automobiles, trains, aircraft, and ships. Due to the slow attenuation and strong penetration of low-frequency vibration and noise capabilities, it is difficult to obstruct and control them, which seriously restricts the performance of these equipment. The ride comfort even directly affects the equipment operation and the health and life safety of the passengers.
在实际工程中,常使用隔声材料及阻尼材料来降低低频振动与噪声。但是,传统的隔声材料在隔离声波和振动时,一般需要隔声材料部件的厚度尺寸与声波波长相匹配,例如,如果要隔离100Hz以下的声波,就需要厚度超过1m的隔声材料,这在汽车、列车、飞机等内部空间紧凑的设备中,显然是不现实的;虽然阻尼材料对低频振动与噪声有一定的消减作用,但随着轻量化、经济性等要求的不断增强,对阻尼材料的质量限制也越来越严格,传统阻尼材料并不能满足低频减振降噪的需求;因此迫切需要开发新的低频减振降噪材料。In actual engineering, sound insulation materials and damping materials are often used to reduce low-frequency vibration and noise. However, when traditional sound insulation materials are used to isolate sound waves and vibrations, the thickness of the sound insulation material components generally needs to match the wavelength of the sound waves. It is obviously unrealistic in equipment with compact internal spaces such as automobiles, trains, and airplanes; although damping materials can reduce low-frequency vibration and noise to a certain extent, with the continuous increase in lightweight and economical requirements, the damping The quality limit of materials is becoming more and more stringent, and traditional damping materials cannot meet the needs of low-frequency vibration and noise reduction; therefore, it is urgent to develop new low-frequency vibration and noise reduction materials.
近年来,美国海军研究试验所、欧洲信息社会技术研究委员会、中国国家自然基金等对声学超材料的理论及应用研究进行了大力支持。声学超材料是指具有负等效质量密度或者负等效模量的人工亚波长结构,2000年,刘正猷等把普通声子晶体带隙频率降低了两个数量级,突破了布拉格散射的限值,实现了小尺寸控制大波长的目的,这为低频研究开辟了新的道路和方法。他们通过低频处引入局部共振单元,实现等效负质量密度。在低频处,就会出现运动失谐现象,同时由于振子运动能吸收声波所传递的能量而在低频处产生禁带。因此,要对低频振动与噪声进行隔离,声学超材料是一种非常好的选择。In recent years, the US Naval Research Laboratory, the European Information Society Technology Research Council, and the National Natural Science Foundation of China have provided strong support for the theoretical and applied research on acoustic metamaterials. Acoustic metamaterials refer to artificial subwavelength structures with negative equivalent mass density or negative equivalent modulus. In 2000, Liu Zhengyou et al. reduced the band gap frequency of ordinary phononic crystals by two orders of magnitude, breaking through the limit of Bragg scattering. The purpose of small size to control large wavelength has been realized, which has opened up new paths and methods for low frequency research. They introduced a local resonance unit at low frequencies to achieve an equivalent negative mass density. At low frequencies, there will be motion detuning, and at the same time, a forbidden band will be generated at low frequencies because the vibrator motion can absorb the energy transmitted by the sound wave. Therefore, to isolate low-frequency vibration and noise, acoustic metamaterials are a very good choice.
综上所述,对于1000Hz以下尤其是200Hz以内频段的低频隔振问题,现有阻尼板,要么达不到低频减、隔振的要求;要么结构过于笨重,空间条件或成本不允许;要么只对单一频率或者较窄的频带有效;因此,一种具有宽频带、满足低频减、隔振要求的新型阻尼板是迫切需求的。To sum up, for the problem of low-frequency vibration isolation below 1000 Hz, especially within 200 Hz, the existing damping plate either fails to meet the requirements of low-frequency reduction and vibration isolation; or the structure is too bulky, space conditions or cost do not allow; It is effective for a single frequency or a narrow frequency band; therefore, a new type of damping plate with a wide frequency band and meeting the requirements of low frequency reduction and vibration isolation is urgently needed.
发明内容Contents of the invention
本发明的目的在于克服现有技术不足,提供了一种低频减振超材料复合阻尼板结构。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a low-frequency vibration-absorbing metamaterial composite damping plate structure.
本发明的技术方案:一种低频减振超材料复合阻尼板,其特征在于,包括板体,所述板体是由第一上复合层、中间层和第一下复合层构成,所述第一上复合层和第一下复合层均为纤维复合材料层,所述中间层为粘弹性薄膜阻尼层,所述第一上复合层与中间层之间以及第一下复合层与中间层之间均通过粘流态阻尼胶料粘接;在所述板体上开设有孔阵列,在每一个孔中分别安装有一个质量片,所述的质量片嵌入在所述粘弹性薄膜阻尼层上。The technical solution of the present invention: a low-frequency vibration-reducing metamaterial composite damping plate, characterized in that it includes a plate body, the plate body is composed of a first upper composite layer, an intermediate layer and a first lower composite layer, and the first Both the first upper composite layer and the first lower composite layer are fiber composite material layers, the middle layer is a viscoelastic film damping layer, between the first upper composite layer and the middle layer and between the first lower composite layer and the middle layer All of them are bonded by viscofluid damping glue; an array of holes is opened on the board body, and a mass sheet is respectively installed in each hole, and the mass sheet is embedded on the viscoelastic film damping layer .
优化地,所述粘弹性薄膜阻尼层由丁腈橡胶、硅橡胶或复合橡胶材料制成。Optimally, the viscoelastic film damping layer is made of nitrile rubber, silicon rubber or composite rubber material.
优化地,所述纤维复合材料层的厚度为0.1~2mm。Optimally, the thickness of the fiber composite material layer is 0.1-2mm.
优化地,所述粘弹性薄膜阻尼层的厚度为0.1~2mm。Optimally, the thickness of the viscoelastic film damping layer is 0.1-2mm.
优化地,所述第一上复合层和第一下复合层均是由至少2层纤维复合材料层重叠制得。Optimally, both the first upper composite layer and the first lower composite layer are made by overlapping at least two layers of fiber composite material.
优化地,所述的质量片采用大密度金属材料制得。Optimally, the mass sheet is made of high-density metal material.
优化地,所述质量片为圆形,所述质量片的厚度小于板体的厚度。Preferably, the mass sheet is circular, and the thickness of the mass sheet is smaller than that of the plate body.
相对于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明可在1000Hz以下甚至200Hz以内形成较宽声学禁带,隔离低频振动和噪声;1. The present invention can form a wide acoustic band gap below 1000Hz or even within 200Hz to isolate low-frequency vibration and noise;
2.本发明可针对工程需要,设计声学禁带的中心频带位置及禁带宽度;2. The present invention can design the central frequency band position and the forbidden band width of the acoustic forbidden band according to the engineering needs;
3.本发明利用纤维复合材料层间及纤维复合材料层与粘弹性薄膜间的层间阻尼形成了多层强阻尼效果,可有效减小振动与噪声;3. The present invention utilizes the interlayer damping between the fiber composite material layer and the fiber composite material layer and the viscoelastic film to form a multi-layer strong damping effect, which can effectively reduce vibration and noise;
4.本复合阻尼板总厚度可小于5mm,较为轻薄,平面尺寸可灵活设计,敷设方式与传统产品相近,在汽车、列车、飞机、舰船等设备中易于布置;4. The total thickness of the composite damping plate can be less than 5mm, which is relatively light and thin, and the plane size can be designed flexibly. The laying method is similar to traditional products, and it is easy to arrange in automobiles, trains, aircraft, ships and other equipment;
5.本发明设计简单,所使用基础材料皆为常规材料,易于批量化加工、生产。5. The design of the present invention is simple, and the basic materials used are all conventional materials, which are easy to process and produce in batches.
附图说明Description of drawings
图1为本发明低频减振超材料复合阻尼板的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the low-frequency vibration-damping metamaterial composite damping plate of the present invention.
图2为本发明低频减振超材料复合阻尼板上一个晶胞(又称质量片单元)的结构示意图。Fig. 2 is a schematic structural diagram of a unit cell (also known as a mass sheet unit) on a low-frequency vibration-reducing metamaterial composite damping plate of the present invention.
图3为本发明低频减振超材料复合阻尼板上一个晶胞(又称质量片单元)的半剖立体图。Fig. 3 is a half-cut perspective view of a unit cell (also known as a mass sheet unit) on a low-frequency vibration-reducing metamaterial composite damping plate of the present invention.
图4为本发明低频减振超材料复合阻尼板上一个晶胞(又称质量片单元)的半剖剖面图。Fig. 4 is a half-sectional view of a unit cell (also known as a mass sheet unit) on a low-frequency vibration-reducing metamaterial composite damping plate of the present invention.
图中,1—质量片,2—第一下复合层,3—第二下复合层,4—中间层,5—第一上复合层,6—第二上复合层。In the figure, 1—mass sheet, 2—the first lower composite layer, 3—the second lower composite layer, 4—the middle layer, 5—the first upper composite layer, 6—the second upper composite layer.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1、图2、图3和图4所示,本发明的一种低频减振超材料复合阻尼板,包括板体,所述板体是由第一上复合层5、中间层4和第一下复合层2构成,所述第一上复合层5和第一下复合层2均为纤维复合材料层,所述中间层4为粘弹性薄膜阻尼层,所述第一上复合层5与中间层4之间以及第一下复合层2与中间层4之间均通过粘流态阻尼胶料粘接;在所述板体上开设有孔阵列,在每一个孔中分别安装有一个质量片1,所述的质量片1嵌入在所述粘弹性薄膜阻尼层上。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a kind of low-frequency vibration-absorbing metamaterial composite damping plate of the present invention includes a plate body, and the plate body is composed of the first upper composite layer 5, the middle layer 4 and The first lower composite layer 2 is composed, the first upper composite layer 5 and the first lower composite layer 2 are fiber composite material layers, the middle layer 4 is a viscoelastic film damping layer, and the first upper composite layer 5 Between the middle layer 4 and between the first lower composite layer 2 and the middle layer 4 are all bonded by viscous fluid damping glue; an array of holes is opened on the board body, and a A mass sheet 1, the mass sheet 1 is embedded on the viscoelastic film damping layer.
本发明中,所述粘弹性薄膜阻尼层由丁腈橡胶、硅橡胶或复合橡胶材料制成。所述纤维复合材料层的厚度为0.1~2mm。所述粘弹性薄膜阻尼层的厚度为0.1~2mm。所述第一上复合层5和第一下复合层2均是由至少2层纤维复合材料层重叠制得。所述的质量片1采用大密度金属材料制得。所述质量片1为圆形,所述质量片1的厚度小于板体的厚度。当然,根据需要,质量片1也可以制成方形或其他形状,具体的形状可根据需求设定。In the present invention, the viscoelastic film damping layer is made of nitrile rubber, silicon rubber or composite rubber material. The thickness of the fiber composite material layer is 0.1-2mm. The thickness of the viscoelastic film damping layer is 0.1-2 mm. Both the first upper composite layer 5 and the first lower composite layer 2 are made by overlapping at least two layers of fiber composite material. The mass sheet 1 is made of high-density metal material. The mass sheet 1 is circular, and the thickness of the mass sheet 1 is smaller than that of the plate body. Of course, the mass sheet 1 can also be made into a square or other shapes according to the needs, and the specific shape can be set according to the needs.
实施例,如图2所示,根据本发明设计的质量片单元(又称晶胞),其晶胞整体为方形结构,每个晶胞的边长40mm;晶胞中材料分布如图3所示;中间层选用丁腈橡胶复合材料制成粘弹性薄膜,弹性薄膜的厚度为1mm,在第一上复合层5上铺设有第二上复合层6,在第一下复合层2下方铺设有第二下复合层3,所述的第一上复合层5、第二上复合层6、第一下复合层2和第二下复合层3均为纤维复合材料层,厚度均为1mm;在中间层4上开有圆孔,圆孔直径为30mm;圆孔中有圆形铁片至于粘弹性薄膜上,圆形铁片的直径为24.5mm,厚度为1mm。将上述晶胞按照所需的排列组成如图1所示的超材料复合阻尼板,则在该阻尼板上,在100~150Hz内振动传递函数低于30dB,它能够有效隔绝该频段内的振动与噪声,形成声学禁带效果。Embodiment, as shown in Figure 2, according to the mass sheet unit (also known as unit cell) designed according to the present invention, its unit cell is a square structure as a whole, and the side length of each unit cell is 40mm; the material distribution in the unit cell is shown in Figure 3 shown; the middle layer is made of acrylonitrile-butadiene rubber composite material to make viscoelastic film, the thickness of elastic film is 1mm, the second upper composite layer 6 is laid on the first upper composite layer 5, and the second upper composite layer 6 is laid below the first lower composite layer 2. The second lower composite layer 3, the first upper composite layer 5, the second upper composite layer 6, the first lower composite layer 2 and the second lower composite layer 3 are all fiber composite layers with a thickness of 1mm; The middle layer 4 has a circular hole with a diameter of 30 mm; a circular iron sheet is arranged in the circular hole. As for the viscoelastic film, the circular iron sheet has a diameter of 24.5 mm and a thickness of 1 mm. Arrange the above-mentioned unit cells according to the required arrangement to form a metamaterial composite damping plate as shown in Figure 1, then on this damping plate, the vibration transfer function is lower than 30dB within 100~150Hz, which can effectively isolate the vibration in this frequency band and noise, forming an acoustic band gap effect.
在实际应用中,可根据工程需求,对本发明中晶胞的几何尺寸、晶胞排列个数、禁带频率及带宽、振动衰减力度等进行设计,以达到按需生产的目的。In practical applications, the geometric dimensions of the unit cells, the number of unit cells arranged, the bandgap frequency and bandwidth, vibration attenuation strength, etc. in the present invention can be designed according to engineering requirements, so as to achieve the purpose of on-demand production.
需要说明的是,以上实施例仅用以说明本发明技术方案而非限制技术方案,尽管申请人参照较佳实施例对本发明作了详细说明,本领域的普通技术人员应当理解,那些对本发明技术方案进行的修改或者等同替换,不能脱离本技术方案的宗旨和范围,均应涵盖在本发明权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than limit the technical solutions. Although the applicant has described the present invention in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that those who are not familiar with the technical solutions of the present invention The modification or equivalent replacement of the solution cannot deviate from the purpose and scope of the technical solution, and should be covered by the scope of the claims of the present invention.
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