CN105877929A - A processing device for pre-applied diapers and a method for processing pre-applied diapers - Google Patents
A processing device for pre-applied diapers and a method for processing pre-applied diapers Download PDFInfo
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- CN105877929A CN105877929A CN201610383165.0A CN201610383165A CN105877929A CN 105877929 A CN105877929 A CN 105877929A CN 201610383165 A CN201610383165 A CN 201610383165A CN 105877929 A CN105877929 A CN 105877929A
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/56—Supporting or fastening means
- A61F13/5622—Supporting or fastening means specially adapted for diapers or the like
- A61F13/565—Supporting or fastening means specially adapted for diapers or the like pants type diaper
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/56—Supporting or fastening means
- A61F13/58—Adhesive tab fastener elements
- A61F13/581—Tab fastener elements combining adhesive and mechanical fastening
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/56—Supporting or fastening means
- A61F2013/5666—Supporting or fastening means connected to itself
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Abstract
Description
技术领域technical field
本发明涉及魔术贴生产机械,特别涉及一种纸尿裤前贴处理装置。The invention relates to a Velcro production machine, in particular to a processing device for front-attachment of diapers.
背景技术Background technique
可抛弃式纸尿布通常是一片的,在其穿戴于使用者身上时需要将分别位于身体前方及后方的纸尿布两端用设置在纸尿布两端的侧边上俗称“腰贴”的粘合片予以粘合,从而将纸尿片固定在使用者的身体上。传统的粘合片为背胶粘贴式的设计,然而由于其粘贴的方式不甚便利且不利于重复使用等缺点而逐渐遭到淘汰。取而代之的是能够重复粘贴且可提供足够的横向粘贴力道的具有扣钩结构的粘扣带,即魔术贴。Disposable diapers are usually one-piece. When worn on the user’s body, the two ends of the diaper located in the front and rear of the body need to be placed on the sides of the two ends of the diaper, commonly known as "waist stickers". are bonded to secure the diaper to the user's body. The traditional adhesive sheet is a self-adhesive design, but it is gradually eliminated due to its disadvantages such as inconvenient way of pasting and not conducive to repeated use. Instead, it is a Velcro tape with a hook structure that can be pasted repeatedly and can provide sufficient lateral sticking force, that is, Velcro.
纸尿裤中的魔术贴一般是采用射出钩和前贴相配合的方式。目前纸尿裤前贴材料分两大类,热风无纺布基材市场占有率20%,其特点是柔软及蓬松感。pp纺粘无纺布基材市场占有率80%。单层材料结构为主流。The Velcro in diapers generally adopts the method of matching the injection hook and the front sticker. At present, diaper front sticker materials are divided into two categories. The market share of air-through non-woven substrates is 20%, which is characterized by softness and fluffy feeling. The market share of pp spunbonded non-woven substrates is 80%. Single-layer material structure is the mainstream.
如图1和图2所示,申请人拥有的中国专利ZL201320461413.0提供了一种纸尿裤前贴,包括衬底层11和纤维层12,热塑性聚合物的纤维层12热合于衬底层11表面。由于采用双层材料结构,面层的连续长丝纤维层具备熔合的高分子薄膜衬底层无需胶粘接,具有轻薄、环保、手感舒适、与魔术钩体连接牢固且造价低廉的特点。As shown in Figures 1 and 2, the Chinese patent ZL201320461413.0 owned by the applicant provides a diaper front sticker, including a substrate layer 11 and a fiber layer 12, and the thermoplastic polymer fiber layer 12 is heat-sealed to the surface of the substrate layer 11. Due to the double-layer material structure, the continuous filament fiber layer of the surface layer has the characteristics of fused polymer film substrate layer without glue bonding, which is light and thin, environmentally friendly, comfortable to the touch, firmly connected with the hook body and low in cost.
在上述专利中,申请人开发出了长丝纤维纸尿裤前贴。长丝纤维纸尿裤前贴是一种双层材料热复合成产品,其优越性在于表层长丝经热成型产生三维立体效果的纤维层12,再用衬底层1在线热复合,形成优良的纸尿裤前贴产品。表层三维立体长丝纤维层的对贴着勾力有优越性能。该产品得到了市场的广泛认可。In the above-mentioned patent, the applicant has developed a front sticker of a filament fiber diaper. Filament fiber diaper front sticker is a double-layer material thermally compounded product. Its advantage is that the surface filament is thermoformed to produce a three-dimensional fiber layer 12, and then the substrate layer 1 is thermally compounded online to form an excellent diaper front. Post products. The three-dimensional filament fiber layer on the surface has superior performance in sticking and hooking force. The product has been widely recognized by the market.
自产品上市以来,申请人仍觉该产品存一定瑕疵,不尽完美,主要是由于热复合熔压网状交架带米的挺度感觉。Since the product was put on the market, the applicant still felt that the product had certain flaws and was not perfect, mainly due to the feeling of stiffness of the heat-composite, fused and pressed mesh interlacing strips.
而且包括具有上述复合结构的纸尿裤前贴的所有现有纸尿裤前贴,尤其是双层结构的纸尿裤前贴,都具有以下不足:And all existing diaper front stickers including the diaper front sticker with the above-mentioned composite structure, especially the double-layered diaper front stickers, have the following deficiencies:
(1)、由于纤维层较为密实,与射出钩之间的粘合力不够,导致纸尿裤不易扣紧,易脱落;(1) Due to the relatively dense fiber layer, the adhesion between the injection hook and the injection hook is not enough, which makes the diapers difficult to fasten and easy to fall off;
(2)、纤维层与衬底层之间一般采用热压成型的方式结合成一体,热压区域一般较硬,导致纸尿裤穿着不舒适;(2) The fiber layer and the substrate layer are generally integrated by hot pressing, and the hot pressing area is generally hard, which makes the diaper uncomfortable to wear;
(3)、粘合成一体的纤维层与衬底层透气性差。(3), the bonded fiber layer and the substrate layer have poor air permeability.
发明内容Contents of the invention
本发明的一个目的是提供一种纸尿裤前贴处理装置,以解决现有工艺和设备生产的纸尿裤前贴得诸多不足。本发明的另一个目的是提供一种纸尿裤前贴处理方法。An object of the present invention is to provide a diaper front-applied processing device to solve many shortcomings of the pre-applied diaper produced by the existing technology and equipment. Another object of the present invention is to provide a method for treating the front sticker of diapers.
根据本发明的一个方面,提供了一种纸尿裤前贴处理装置,包括至少一组碾压机构,碾压机构包括两根圆形的碾压辊,两根碾压辊旋转的方向相反,纸尿裤前贴包括衬底层和贴合于衬底层表面的纤维层,纸尿裤前贴一面向上一面向下,由一侧进料,经由两根碾压辊之间,从另一侧出料,碾压辊外壁设有碾压槽,碾压槽对纸尿裤前贴的衬底层和纤维层分别进行碾压处理。According to one aspect of the present invention, a diaper pre-applied processing device is provided, including at least one set of rolling mechanism, the rolling mechanism includes two circular rolling rollers, the two rolling rollers rotate in opposite directions, and the diaper front The sticker includes the backing layer and the fiber layer attached to the surface of the backing layer. The front side of the diaper is up and the other side is down. It is fed from one side, passes between two rollers, and is discharged from the other side, and the outer wall of the roller is rolled. A rolling groove is provided, and the rolling groove is used for rolling the substrate layer and the fiber layer of the diaper front sticker respectively.
在一些实施方式中,碾压机构至少为两组,每组碾压机构的两根碾压辊与碾压机构的排列方向垂直设置,纸尿裤前贴由碾压机构的上方进料。In some embodiments, there are at least two groups of rolling mechanisms, and the two rolling rollers of each group of rolling mechanisms are arranged perpendicular to the arrangement direction of the rolling mechanisms, and the diaper front stickers are fed from above the rolling mechanisms.
在一些实施方式中,碾压辊包括纵向碾压辊和横向碾压辊,纵向碾压辊外壁设有轴向的碾压槽,横向碾压辊外壁设有径向的碾压槽,两根纵向碾压辊组成第一碾压机构,两根横向碾压辊组成第二碾压机构,第一碾压机构和第二碾压机构间隔设置。In some embodiments, the rolling rollers include longitudinal rolling rollers and transverse rolling rollers, the outer wall of the longitudinal rolling rollers is provided with axial rolling grooves, the outer wall of the transverse rolling rollers is provided with radial rolling grooves, two The longitudinal rolling rollers form the first rolling mechanism, and the two transverse rolling rollers form the second rolling mechanism, and the first rolling mechanism and the second rolling mechanism are arranged at intervals.
在一些实施方式中,同一碾压机构的两根碾压辊之间的距离为纸尿裤前贴的厚度的2/3至3/4。由此,可以避免碾压辊对衬底层和纤维层过度碾压,导致纸尿裤前贴结构被破坏。In some embodiments, the distance between two rolling rollers of the same rolling mechanism is 2/3 to 3/4 of the thickness of the front sticker of the diaper. In this way, it is possible to avoid excessive rolling of the rolling roller to the base layer and the fiber layer, resulting in damage to the front-applied structure of the diaper.
在一些实施方式中,碾压辊两端还设有与碾压辊同步转动的端轮,端轮的外径大于碾压辊。In some embodiments, end wheels that rotate synchronously with the rolling rollers are provided at both ends of the rolling rollers, and the outer diameter of the end wheels is larger than that of the rolling rollers.
在一些实施方式中,碾压辊同时设有多种不同方向的碾压槽。In some embodiments, the rolling rollers are simultaneously provided with multiple rolling grooves in different directions.
在一些实施方式中,碾压辊同时设有两种不同方向的碾压槽,两种不同方向的碾压槽交叉设置。In some embodiments, the rolling rollers are provided with rolling grooves in two different directions at the same time, and the rolling grooves in two different directions are intersected.
在一些实施方式中,多种不同方向的碾压槽间隔设置。In some embodiments, multiple rolling grooves in different directions are arranged at intervals.
在一些实施方式中,两根间隔设置有不同方向的碾压槽的碾压辊组成一个碾压机构,在碾压机构中,两根碾压辊的对应位置的碾压槽的方向各异In some embodiments, two rolling rollers with rolling grooves in different directions at intervals form a rolling mechanism. In the rolling mechanism, the directions of the rolling grooves at the corresponding positions of the two rolling rollers are different.
采用以上技术方案的纸尿裤前贴处理装置,特别适合用于处理双层结构的纸尿裤前贴。模拟用手搓衣服的过程,对网状熔压线支架进行横向破坏及纵向性破坏,使网状熔压线支架断裂,从而破坏其挺力功能。经过处理后的纸尿裤前贴,纤维层较为蓬松,与射出钩之间的粘合力更大,纸尿裤易扣紧,不易脱落。经过处理后的热压区域的硬度被破坏,纸尿裤前贴可以达到成衣布质一般的柔软手感,而且,经过处理,纤维层与衬底层的粘接结构的一部分被破坏,从而使纸尿裤前贴透气性好,穿着更加舒适。The diaper front-applied processing device adopting the above technical scheme is especially suitable for processing the double-layered diaper front-applied. Simulate the process of rubbing clothes by hand, and carry out transverse damage and longitudinal damage to the mesh fusing and pressing line support, so that the mesh fusing and pressing line support breaks, thereby destroying its force function. After treatment, the fiber layer of the diaper front sticker is relatively fluffy, and the adhesion between the injection hook and the injection hook is stronger, and the diaper is easy to fasten and not easy to fall off. After the treatment, the hardness of the hot-pressed area is destroyed, and the front sticker of the diaper can achieve the soft feel of the cloth of the garment. Moreover, after treatment, a part of the bonding structure between the fiber layer and the substrate layer is destroyed, so that the front sticker of the diaper is breathable. Good performance and more comfortable to wear.
根据本发明的另一个方面,提供了一种纸尿裤前贴处理方法,采用上述纸尿裤前贴处理装置,对双层结构的纸尿裤前贴进行一次或者多次处理。由此,可以模拟用手搓衣服的过程,对纸尿裤前贴进行往复的物理揉搓,使网状熔压线支架断裂更加充分。According to another aspect of the present invention, a method for treating the front sticker of diapers is provided, using the above-mentioned device for treating the front sticker of diapers to perform one or more treatments on the front stickers of double-layered diapers. In this way, the process of rubbing clothes by hand can be simulated, and the reciprocating physical rubbing of the front sticker of the diaper can be performed to make the mesh fusing line support more fully broken.
附图说明Description of drawings
图1为现有的纸尿裤前贴的结构示意图。Fig. 1 is a structural schematic diagram of an existing diaper front sticker.
图2为图1所示纸尿裤前贴的剖面图。Fig. 2 is a cross-sectional view of the front sticker of the diaper shown in Fig. 1 .
图3为本发明一种实施方式的纸尿裤前贴处理装置的结构示意图。Fig. 3 is a schematic structural view of a processing device for front-applied diapers according to an embodiment of the present invention.
图4为图3所示纸尿裤前贴处理装置的侧面示意图。Fig. 4 is a schematic side view of the diaper front-applying processing device shown in Fig. 3 .
图5为图4中A所示部分的放大图。FIG. 5 is an enlarged view of the portion indicated by A in FIG. 4 .
图6为图5所示第一碾压辊的结构示意图。FIG. 6 is a schematic structural view of the first rolling roller shown in FIG. 5 .
图7为图5所示第二碾压辊的结构示意图。Fig. 7 is a schematic structural view of the second rolling roller shown in Fig. 5 .
图8为本发明另一种实施方式的纸尿裤前贴处理装置的碾压辊的结构示意图。Fig. 8 is a schematic structural view of the rolling roller of the diaper front-applying processing device according to another embodiment of the present invention.
图9为本发明又一种实施方式的纸尿裤前贴处理装置的碾压辊的结构示意图。Fig. 9 is a schematic structural view of the rolling roller of the diaper front-applying processing device according to another embodiment of the present invention.
具体实施方式detailed description
下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
实施例1Example 1
图3至图7示意性地显示了根据本发明的一种实施方式的纸尿裤前贴处理装置2。Fig. 3 to Fig. 7 schematically show a diaper front-applied processing device 2 according to an embodiment of the present invention.
如图所示,该纸尿裤前贴处理装置2包括五组碾压机构。As shown in the figure, the diaper front sticker processing device 2 includes five sets of rolling mechanisms.
其中,碾压机构第一碾压机构21和第二碾压机构22。第一碾压机构21和第二碾压机构22间隔设置。Wherein, the rolling mechanism is a first rolling mechanism 21 and a second rolling mechanism 22 . The first rolling mechanism 21 and the second rolling mechanism 22 are arranged at intervals.
第一碾压机构21由两根纵向碾压辊211组成。纵向碾压辊211外壁设有轴向的碾压槽。两根纵向碾压辊211旋转的方向相反。The first rolling mechanism 21 is made up of two longitudinal rolling rollers 211 . The outer wall of the longitudinal rolling roller 211 is provided with axial rolling grooves. The directions of rotation of the two longitudinal lamination rollers 211 are opposite.
第二碾压机构22由两根横向碾压辊221组成,横向碾压辊221外壁设有径向的碾压槽。两根横向碾压辊221旋转的方向相反。The second rolling mechanism 22 is composed of two transverse rolling rollers 221, and the outer wall of the transverse rolling rollers 221 is provided with radial rolling grooves. The directions of rotation of the two transverse rolling rollers 221 are opposite.
每组碾压机构的两根碾压辊与碾压机构的排列方向垂直设置。The two rolling rollers of each group of rolling mechanism are arranged perpendicular to the arrangement direction of the rolling mechanism.
纸尿裤前贴1包括衬底层11和贴合于衬底层11表面的纤维层12。The diaper front sticker 1 includes a backing layer 11 and a fiber layer 12 attached to the surface of the backing layer 11 .
纸尿裤前贴一面向上一面向下,由上方进料,经由两根碾压辊之间,从另一侧出料,碾压槽对纸尿裤前贴的衬底层和纤维层分别进行碾压处理。The front side of the diaper is up and the other side is down. The material is fed from above, passes between two rolling rollers, and is discharged from the other side. The rolling groove performs rolling treatment on the substrate layer and fiber layer of the diaper front.
在本实施例中,同一碾压机构的两根碾压辊之间的距离为纸尿裤前贴的厚度的2/3由此,可以避免碾压辊对衬底层和纤维层过度碾压,导致纸尿裤前贴结构被破坏。In this embodiment, the distance between the two rolling rollers of the same rolling mechanism is 2/3 of the thickness of the front sticker of the diaper. Therefore, it is possible to avoid the excessive rolling of the rolling rollers on the substrate layer and the fiber layer, causing the diapers The front sticker structure is destroyed.
在其他的实例中,同一碾压机构的两根碾压辊之间的距离还可以为纸尿裤前贴的厚度的3/4。In other examples, the distance between the two rolling rollers of the same rolling mechanism can also be 3/4 of the thickness of the front sticker of the diaper.
在本实施例中,纵向碾压辊211和横向碾压辊221两端还分别设有与其同步转动的端轮3。In this embodiment, the two ends of the longitudinal rolling roller 211 and the transverse rolling roller 221 are respectively provided with end wheels 3 which rotate synchronously therewith.
端轮3的外径大于相对应的碾压辊。The outer diameter of the end wheel 3 is larger than the corresponding rolling roller.
采用上述纸尿裤前贴处理装置,对双层结构的纸尿裤前贴1进行一次或者多次处理。由此,可以模拟用手搓衣服的过程,对纸尿裤前贴进行往复的物理揉搓,使网状熔压线支架断裂更加充分。The above-mentioned diaper front sticker processing device is used to process the double-layered diaper front sticker 1 once or multiple times. In this way, the process of rubbing clothes by hand can be simulated, and the reciprocating physical rubbing of the front sticker of the diaper can be performed to make the mesh fusing line support more fully broken.
该纸尿裤前贴处理装置,特别适合用于处理双层结构的纸尿裤前贴。经过处理后的纸尿裤前贴1,纤维层较为蓬松,与射出钩之间的粘合力更大,纸尿裤易扣紧,不易脱落。经过处理后的热压区域的硬度被破坏,纸尿裤前贴1可以达到成衣布质一般的柔软手感,而且,经过处理,纤维层12与衬底层11的粘接结构的一部分在一定程度上被破坏,从而使纸尿裤前贴1透气性好,穿着更加舒适The diaper front sticker processing device is especially suitable for processing double-layered diaper front stickers. The fiber layer of the treated diaper front sticker 1 is relatively fluffy, and the adhesive force with the injection hook is stronger, and the diaper is easy to fasten and not easy to fall off. After the treatment, the hardness of the hot-pressed area is destroyed, and the diaper front sticker 1 can achieve the soft feel of the cloth of the garment. Moreover, after the treatment, a part of the bonding structure between the fiber layer 12 and the substrate layer 11 is destroyed to a certain extent. , so that the front sticker 1 of the diaper has good air permeability and is more comfortable to wear
实施例2Example 2
图8示意性地显示了根据本发明的另一种实施方式的纸尿裤前贴处理装置的碾压辊231。如图所示,与实施例1的不同之处在于,碾压辊231同时设有两种不同方向的碾压槽,且两种不同方向的碾压槽交叉设置。两根碾压辊231组成一个碾压机构。Fig. 8 schematically shows the lamination roller 231 of the diaper front-applying processing device according to another embodiment of the present invention. As shown in the figure, the difference from Embodiment 1 is that the lamination roller 231 is provided with lamination grooves in two different directions at the same time, and the lamination grooves in two different directions are intersected. Two rolling rollers 231 form a rolling mechanism.
实施例3Example 3
图9示意性地显示了根据本发明的又一种实施方式的纸尿裤前贴处理装置的碾压辊241。如图所示,与实施例1的不同之处在于,碾压辊241同时设有多种不同方向的碾压槽,且多种不同方向的碾压槽间隔设置。两根碾压辊241组成一个碾压机构。在碾压机构中,两根碾压辊241的对应位置的碾压槽的方向各异。Fig. 9 schematically shows the lamination roller 241 of the diaper front-applying processing device according to another embodiment of the present invention. As shown in the figure, the difference from Embodiment 1 is that the rolling roller 241 is provided with multiple rolling grooves in different directions at the same time, and the multiple rolling grooves in different directions are arranged at intervals. Two rolling rollers 241 form a rolling mechanism. In the rolling mechanism, the directions of the rolling grooves at the corresponding positions of the two rolling rollers 241 are different.
以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。What have been described above are only some embodiments of the present invention. For those skilled in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, and these all belong to the protection scope of the present invention.
Claims (10)
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