CN105874882A - Display or illumination device, and method for forming insulating film - Google Patents
Display or illumination device, and method for forming insulating film Download PDFInfo
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- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
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- H10D86/421—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs having a particular composition, shape or crystalline structure of the active layer
- H10D86/423—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs having a particular composition, shape or crystalline structure of the active layer comprising semiconductor materials not belonging to the Group IV, e.g. InGaZnO
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
- G03F7/0233—Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
- G03F7/0233—Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
- G03F7/0236—Condensation products of carbonyl compounds and phenolic compounds, e.g. novolak resins
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/60—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/121—Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements
- H10K59/1213—Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements the pixel elements being TFTs
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/122—Pixel-defining structures or layers, e.g. banks
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- H—ELECTRICITY
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/123—Connection of the pixel electrodes to the thin film transistors [TFT]
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- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/126—Shielding, e.g. light-blocking means over the TFTs
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Abstract
本发明提供一种显示或照明装置,其使用薄膜晶体管作为驱动用元件,所述薄膜晶体管含有包含光劣化大的物质的半导体层,并且伴随着这些装置的使用的所述物质的光劣化得到抑制。本发明的显示或照明装置具有:TFT基板;第1电极,设置于TFT基板上且与所述TFT连接;绝缘膜,以使第1电极局部地露出的方式形成于第1电极上,且全光线透射率在波长300nm~400nm下在0%~15%的范围内;以及第2电极,与第1电极相对向而设置;并且所述绝缘膜为由感放射线性材料所形成的绝缘膜,所述感放射线性材料含有(A)聚合物、(B)感光剂及(C)酚醛清漆树脂等树脂,且相对于聚合物(A)100质量份,所述感放射线性材料中的树脂(C)的含量为2质量份~200质量份。
The present invention provides a display or lighting device using, as a driving element, a thin film transistor including a semiconductor layer containing a substance having a large photodegradation, and photodegradation of the substance accompanying the use of these devices is suppressed . The display or lighting device of the present invention has: a TFT substrate; a first electrode provided on the TFT substrate and connected to the TFT; an insulating film formed on the first electrode so that the first electrode is partially exposed, and the entire The light transmittance is in the range of 0% to 15% at a wavelength of 300nm to 400nm; and the second electrode is arranged opposite to the first electrode; and the insulating film is an insulating film formed of a radiation-sensitive material, The radiation-sensitive material contains resins such as (A) polymer, (B) sensitizer and (C) novolac resin, and relative to 100 parts by mass of the polymer (A), the resin in the radiation-sensitive material ( The content of C) is 2 to 200 parts by mass.
Description
技术领域technical field
本发明涉及一种显示或照明装置及绝缘膜的形成方法。更详细而言,本发明涉及一种具有基板、设置于基板上的第1电极、以使第1电极局部地露出的方式形成于第1电极上的绝缘膜、及与第1电极相对向而设置的第2电极的显示或照明装置以及所述绝缘膜的形成方法。The invention relates to a display or lighting device and a method for forming an insulating film. More specifically, the present invention relates to a substrate having a substrate, a first electrode provided on the substrate, an insulating film formed on the first electrode so that the first electrode is partially exposed, and a substrate facing the first electrode. A display or lighting device provided with a second electrode and a method of forming the insulating film.
背景技术Background technique
作为平板显示器(flat panel display),非发光型的液晶显示器(LiquidCrystal Display,LCD)不断普及。另外,近年来作为自发光型显示器的电致发光显示器(Electroluminescent Display,ELD)为人所知。特别是利用有机化合物的电场发光的有机电致发光(Electroluminescence,EL)元件,除了作为设置于显示器中的发光元件而受到期待以外,也作为设置于下一代的照明装置中的发光元件而受到期待。As a flat panel display (flat panel display), a non-luminous liquid crystal display (Liquid Crystal Display, LCD) is becoming more and more popular. In addition, in recent years, electroluminescent displays (Electroluminescent Displays, ELDs), which are self-luminous displays, have become known. In particular, an organic electroluminescence (EL) element utilizing electroluminescence of an organic compound is expected not only as a light-emitting element installed in a display, but also as a light-emitting element installed in a next-generation lighting device. .
例如,有机EL显示或照明装置具有平坦化膜、将像素(发光元件)分隔的隔离壁等绝缘膜。此种绝缘膜通常是使用感放射线性树脂组合物而形成(例如参照专利文献1及专利文献2)。For example, an organic EL display or lighting device has an insulating film such as a planarizing film and a partition wall that separates pixels (light-emitting elements). Such an insulating film is usually formed using a radiation-sensitive resin composition (for example, refer to Patent Document 1 and Patent Document 2).
这些平板显示器通过在相对向的第1电极与第2电极之间施加电压、或流通电流而动作。然而,此时电场容易集中于曲率半径小的电极的边缘(edge)部,故在边缘部容易引起绝缘破坏或泄露电流的产生等不理想的现象。These flat panel displays operate by applying a voltage or passing a current between opposing first electrodes and second electrodes. However, in this case, the electric field tends to concentrate on the edge portion of the electrode with a small curvature radius, so that undesirable phenomena such as dielectric breakdown and leakage current are likely to occur at the edge portion.
为了解决该问题,揭示有以下技术:将绝缘膜使第1电极露出的边界部分的绝缘膜的膜厚设定为自第1电极的中心部朝向边缘部的方向逐渐变厚,所谓将剖面设定为正圆锥状的技术(例如参照专利文献3)。In order to solve this problem, the following technology is disclosed: the film thickness of the insulating film at the boundary portion where the insulating film exposes the first electrode is set so that it gradually becomes thicker from the center portion of the first electrode toward the edge portion, so-called cross-sectional design. A technology defined as a right conical shape (for example, refer to Patent Document 3).
另外,近年来,正在活跃地进行使用氧化物半导体层的薄膜晶体管(Thin FilmTransistor,TFT)的研究。在专利文献4中提出有将包含In、Ga、Zn的氧化物(以下也简称为“氧化铟镓锌(Indium Gallium Zinc Oxide,IGZO)”)的多晶薄膜用于TFT的半导体层的例子,在专利文献4及专利文献5中提出有将IGZO的非晶质薄膜用于TFT的半导体层的例子。In addition, in recent years, research on a thin film transistor (Thin Film Transistor, TFT) using an oxide semiconductor layer has been actively conducted. Patent Document 4 proposes an example in which a polycrystalline thin film containing oxides of In, Ga, and Zn (hereinafter also simply referred to as "Indium Gallium Zinc Oxide, IGZO") is used for a semiconductor layer of a TFT, Patent Document 4 and Patent Document 5 propose examples in which an amorphous thin film of IGZO is used for a semiconductor layer of a TFT.
然而,对于IGZO而言,由自然光、点亮、制造步骤等所致的光劣化为人所知。因此,在将含有包含IGZO等光劣化大的物质的半导体层的TFT用作显示或照明装置的驱动用元件、特别是有机EL元件的驱动用元件的情形时,就防止IGZO的光劣化的观点,要求赋予对紫外至可见光的遮光性作为所述绝缘膜的特性。然而,目前所使用的绝缘膜例如大多在300nm~400nm的波长区域内为透明,要求赋予遮光性的功能。However, IGZO is known to suffer from photodegradation due to natural light, lighting, manufacturing steps, and the like. Therefore, when a TFT containing a semiconductor layer containing a substance with large optical degradation such as IGZO is used as an element for driving a display or lighting device, especially an element for driving an organic EL element, from the viewpoint of preventing the optical degradation of IGZO , it is required to impart light-shielding properties to ultraviolet to visible light as a characteristic of the insulating film. However, most insulating films currently used are transparent in the wavelength region of 300 nm to 400 nm, for example, and are required to provide a light-shielding function.
[现有技术文献][Prior art literature]
[专利文献][Patent Document]
[专利文献1]日本专利特开2011-107476号公报[Patent Document 1] Japanese Patent Laid-Open No. 2011-107476
[专利文献2]日本专利特开2010-237310号公报[Patent Document 2] Japanese Patent Laid-Open No. 2010-237310
[专利文献3]日本专利第4982927号公报[Patent Document 3] Japanese Patent No. 4982927
[专利文献4]日本专利特开2004-103957号公报[Patent Document 4] Japanese Patent Laid-Open No. 2004-103957
[专利文献5]国际公开第2005/088726号手册[Patent Document 5] International Publication No. 2005/088726 Handbook
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
本发明的课题在于提供一种显示或照明装置,其具有薄膜晶体管作为驱动用元件,所述薄膜晶体管含有包含例如IGZO等光劣化大的物质的半导体层,并且所述显示或照明装置中,伴随着这些装置的使用的所述物质的光劣化得到抑制。The object of the present invention is to provide a display or lighting device, which has a thin film transistor including a semiconductor layer containing a substance having a large photodegradation such as IGZO as a driving element, and in the display or lighting device, accompanied by The photodegradation of the materials associated with the use of these devices is suppressed.
解决问题的技术手段technical means to solve problems
本发明人为了解决所述课题而进行了努力研究。结果发现,通过采用以下的构成可解决所述课题,从而完成了本发明。本发明涉及例如以下的[1]~[19]。The inventors of the present invention have diligently studied to solve the above-mentioned problems. As a result, the inventors have found that the above-mentioned problems can be solved by employing the following configurations, and completed the present invention. The present invention relates to, for example, the following [1] to [19].
[1]一种显示或照明装置,具有:TFT基板,构成TFT的半导体层含有氧化物半导体,所述氧化物半导体含有选自In、Ga、Sn、Ti、Nb、Sb及Zn中的一种以上的元素;第1电极,设置于TFT基板上,且与所述TFT连接;绝缘膜,以使第1电极局部地露出的方式形成于第1电极上,且全光线透射率在波长300nm~400nm下在0%~15%的范围内;以及第2电极,与第1电极相对向而设置;并且所述绝缘膜为由感放射线性材料所形成的绝缘膜,所述感放射线性材料含有(A)下述树脂(C)以外的聚合物、(B)感光剂以及(C)选自酚醛清漆树脂、可溶酚醛树脂及可溶酚醛树脂的缩合物中的至少一种树脂,且相对于聚合物(A)100质量份,所述感放射线性材料中的树脂(C)的含量为2质量份~200质量份。[1] A display or lighting device comprising: a TFT substrate, a semiconductor layer constituting the TFT contains an oxide semiconductor, and the oxide semiconductor contains one selected from the group consisting of In, Ga, Sn, Ti, Nb, Sb, and Zn The above elements; the first electrode is arranged on the TFT substrate and connected to the TFT; the insulating film is formed on the first electrode in a manner that the first electrode is partially exposed, and the total light transmittance is at a wavelength of 300nm~ In the range of 0% to 15% at 400nm; and the second electrode is arranged opposite to the first electrode; and the insulating film is an insulating film formed of a radiation-sensitive material, and the radiation-sensitive material contains (A) a polymer other than the following resin (C), (B) a photosensitive agent, and (C) at least one resin selected from the group consisting of novolak resins, resole resins, and condensates of resole resins, and relatively The content of the resin (C) in the radiation sensitive material is 2 to 200 parts by mass based on 100 parts by mass of the polymer (A).
[2]根据所述[1]所记载的显示或照明装置,其中聚合物(A)为选自聚酰亚胺(A1)、所述聚酰亚胺的前体(A2)、丙烯酸系树脂(A3)、聚硅氧烷(A4)、聚苯并恶唑(A5-1)、所述聚苯并恶唑的前体(A5-2)、聚烯烃(A6)及卡多树脂(cardo resin)(A7)中的至少一种。[2] The display or lighting device according to the above [1], wherein the polymer (A) is selected from polyimide (A1), the precursor (A2) of the polyimide, and an acrylic resin (A3), polysiloxane (A4), polybenzoxazole (A5-1), the precursor (A5-2) of said polybenzoxazole, polyolefin (A6) and cardo resin (cardo resin) (A7).
[3]根据所述[1]所记载的显示或照明装置,其中聚合物(A)为选自聚硅氧烷(A4)、聚苯并恶唑(A5-1)、所述聚苯并恶唑的前体(A5-2)、聚烯烃(A6)及卡多树脂(A7)中的至少一种。[3] The display or lighting device according to [1], wherein the polymer (A) is selected from polysiloxane (A4), polybenzoxazole (A5-1), the polybenzoxazole At least one of an oxazole precursor (A5-2), a polyolefin (A6), and a cardo resin (A7).
[4]根据所述[2]所记载的显示或照明装置,其中聚酰亚胺(A1)含有式(A1)所表示的结构单元,[4] The display or lighting device according to [2] above, wherein the polyimide (A1) contains a structural unit represented by the formula (A1),
[化1][chemical 1]
[式(A1)中,R1为具有羟基的二价基,X为四价有机基]。[In the formula (A1), R 1 is a divalent group having a hydroxyl group, and X is a tetravalent organic group].
[5]根据所述[2]或[3]所记载的显示或照明装置,其中聚硅氧烷(A4)为使式(a4)所表示的有机硅烷反应所得的聚硅氧烷,[5] The display or lighting device according to the above [2] or [3], wherein the polysiloxane (A4) is a polysiloxane obtained by reacting an organosilane represented by the formula (a4),
[化2][Chem 2]
[式(a4)中,R1为氢原子、碳数1~10的烷基、碳数2~10的烯基、碳数6~15的含芳基的基团、碳数2~15的含环氧环的基团或将所述烷基所含的1个或2个以上的氢原子取代为取代基而成的基团,在R1存在多个的情形时可分别相同也可不同;R2为氢原子、碳数1~6的烷基、碳数1~6的酰基或碳数6~15的芳基,在R2存在多个的情形时可分别相同也可不同;n为0~3的整数]。[In formula (a4), R 1 is a hydrogen atom, an alkyl group with 1 to 10 carbons, an alkenyl group with 2 to 10 carbons, an aryl-containing group with 6 to 15 carbons, an aryl group with 2 to 15 carbons A group containing an epoxy ring or a group obtained by substituting one or more hydrogen atoms contained in the alkyl group as substituents may be the same or different when there are a plurality of R 1 ; R2 is a hydrogen atom, an alkyl group with 1 to 6 carbons, an acyl group with 1 to 6 carbons, or an aryl group with 6 to 15 carbons, and when there are multiple R2s , they can be the same or different; n is an integer of 0 to 3].
[6]根据所述[2]或[3]所记载的显示或照明装置,其中聚苯并恶唑(A5-1)含有式(a5-1)所表示的结构单元,[6] The display or lighting device according to [2] or [3], wherein the polybenzoxazole (A5-1) contains a structural unit represented by the formula (a5-1),
[化3][Chem 3]
[式(a5-1)中,X1为具有芳香族环的四价有机基,Y1为二价有机基]。[In the formula (a5-1), X 1 is a tetravalent organic group having an aromatic ring, and Y 1 is a divalent organic group].
[7]根据所述[2]或[3]所记载的显示或照明装置,其中聚苯并恶唑的前体(A5-2)含有式(a5-2)所表示的结构单元,[7] The display or lighting device according to [2] or [3], wherein the polybenzoxazole precursor (A5-2) contains a structural unit represented by the formula (a5-2),
[化4][chemical 4]
[式(a5-2)中,X1为具有芳香族环的四价有机基,Y1为二价有机基]。[In the formula (a5-2), X 1 is a tetravalent organic group having an aromatic ring, and Y 1 is a divalent organic group].
[8]根据所述[1]至[7]中任一项所记载的显示或照明装置,其中感光剂(B)为光酸产生剂或光自由基聚合引发剂。[8] The display or lighting device according to any one of [1] to [7], wherein the photosensitizer (B) is a photoacid generator or a photoradical polymerization initiator.
[9]根据所述[1]至[8]中任一项所记载的显示或照明装置,其中树脂(C)为酚醛清漆树脂。[9] The display or lighting device according to any one of [1] to [8], wherein the resin (C) is a novolak resin.
[10]根据所述[1]至[9]中任一项所记载的显示或照明装置,其中所述绝缘膜使第1电极露出的所述绝缘膜的边界部分的剖面形状为正圆锥状。[10] The display or lighting device according to any one of the above [1] to [9], wherein the cross-sectional shape of the boundary portion of the insulating film where the first electrode is exposed is a right conical shape. .
[11]根据所述[1]至[10]中任一项所记载的显示或照明装置,其中所述绝缘膜的膜厚为0.3μm~15.0μm。[11] The display or lighting device according to any one of [1] to [10], wherein the insulating film has a film thickness of 0.3 μm to 15.0 μm.
[12]根据所述[1]至[11]中任一项所记载的显示或照明装置,其中所述绝缘膜是以被覆第1电极的至少边缘部的方式而形成,且所述绝缘膜的边界部分的剖面形状为正圆锥状。[12] The display or lighting device according to any one of [1] to [11], wherein the insulating film is formed to cover at least an edge portion of the first electrode, and the insulating film The cross-sectional shape of the boundary part is a right conical shape.
[13]根据所述[1]至[12]中任一项所记载的显示或照明装置,其中所述绝缘膜为将所述TFT基板的面上分隔成多个区域的隔离壁,且所述显示或照明装置具有在所述多个区域中分别形成的像素。[13] The display or lighting device according to any one of [1] to [12], wherein the insulating film is a partition wall that divides the surface of the TFT substrate into a plurality of regions, and the The display or lighting device has pixels respectively formed in the plurality of regions.
[14]根据所述[13]所记载的显示或照明装置,具有有机EL元件,所述有机EL元件含有设置于所述TFT基板上且与所述TFT连接的第1电极、形成于经所述隔离壁分隔的区域中且形成于第1电极上的有机发光层、以及设置于有机发光层上的第2电极。[14] The display or lighting device according to the above [13], comprising an organic EL element including a first electrode provided on the TFT substrate and connected to the TFT, formed on the The organic light-emitting layer formed on the first electrode in the region separated by the partition wall, and the second electrode disposed on the organic light-emitting layer.
[15]根据所述[14]所记载的显示或照明装置,其中所述TFT基板具有支撑基板、在所述支撑基板上与所述有机EL元件相对应而设置的TFT、及被覆所述TFT的平坦化层,并且所述隔离壁被覆第1电极的至少边缘部,且所述隔离壁是以至少配置于所述TFT所具有的半导体层的上方的方式而形成于所述平坦化层上。[15] The display or lighting device according to [14], wherein the TFT substrate has a support substrate, a TFT provided on the support substrate corresponding to the organic EL element, and a TFT covering the TFT. A planarization layer, and the partition wall covers at least the edge portion of the first electrode, and the partition wall is formed on the planarization layer in such a manner that it is disposed at least above the semiconductor layer included in the TFT. .
[16]根据所述[15]所记载的显示或照明装置,其中所述第1电极是形成于所述平坦化层上,所述第1电极经由贯穿所述平坦化层的通孔中形成的配线而与所述TFT连接。[16] The display or lighting device according to [15], wherein the first electrode is formed on the planarization layer, and the first electrode is formed through a through hole penetrating the planarization layer. The wiring is connected with the TFT.
[17]根据所述[1]至[16]中任一项所记载的显示或照明装置,其中所述绝缘膜是以至少配置于所述半导体层的上方的方式而形成于TFT基板上,在自TFT基板的上方投影观察的情形时,半导体层的面积的50%以上与所述绝缘膜重复。[17] The display or lighting device according to any one of [1] to [16], wherein the insulating film is formed on the TFT substrate so as to be disposed at least above the semiconductor layer, When projected and viewed from above the TFT substrate, 50% or more of the area of the semiconductor layer overlaps with the insulating film.
[18]一种绝缘膜的形成方法,形成根据所述[1]所记载的显示或照明装置所具有的绝缘膜,并且所述绝缘膜的形成方法包括以下步骤:步骤1,使用根据权利要求1所记载的感放射线性材料在TFT基板上形成涂膜;步骤2,对所述涂膜的至少一部分照射放射线;步骤3,对所述经放射线照射的涂膜进行显影;以及步骤4,对所述经显影的涂膜进行加热,形成全光线透射率在波长300nm~400nm下在0%~15%的范围内的绝缘膜。[18] A method for forming an insulating film, forming the insulating film included in the display or lighting device described in [1], and the method for forming the insulating film includes the following steps: Step 1, using the following steps: The radiation-sensitive material described in 1 forms a coating film on the TFT substrate; step 2, irradiating radiation to at least a part of the coating film; step 3, developing the coating film irradiated with radiation; and step 4, irradiating The developed coating film is heated to form an insulating film with a total light transmittance in the range of 0% to 15% at a wavelength of 300nm to 400nm.
[19]根据所述[18]所记载的绝缘膜的形成方法,其中步骤1中的加热温度为60℃~130℃,步骤4中的加热温度超过130℃且为300℃以下。[19] The method for forming an insulating film according to [18] above, wherein the heating temperature in step 1 is 60°C to 130°C, and the heating temperature in step 4 exceeds 130°C and is 300°C or less.
发明的效果The effect of the invention
根据本发明,可提供一种显示或照明装置,其具有薄膜晶体管作为驱动用元件,所述薄膜晶体管含有包含例如IGZO等光劣化大的物质的半导体层,并且所述显示或照明装置中,伴随着这些装置的使用的所述物质的光劣化得到抑制。According to the present invention, it is possible to provide a display or lighting device having, as a driving element, a thin film transistor including a semiconductor layer containing a substance having a large photodegradation such as IGZO, and in the display or lighting device, accompanied by The photodegradation of the materials associated with the use of these devices is suppressed.
附图说明Description of drawings
图1为表示绝缘膜的形状的例子的平面图。FIG. 1 is a plan view showing an example of the shape of an insulating film.
图2为作为绝缘膜的剖面形状而对正圆锥状加以说明的剖面图。FIG. 2 is a cross-sectional view illustrating a right conical shape as a cross-sectional shape of an insulating film.
图3为表示有机EL装置的主要部分的结构的概略的剖面图。FIG. 3 is a schematic cross-sectional view showing the configuration of a main part of an organic EL device.
附图标记:Reference signs:
具体实施方式detailed description
本发明的显示或照明装置具有:TFT基板,构成TFT的半导体层为含有氧化物半导体的层,所述氧化物半导体含有选自In、Ga、Sn、Ti、Nb、Sb及Zn中的一种以上的元素;第1电极,设置于TFT基板上,且与所述TFT连接;绝缘膜,以使第1电极局部地露出的方式而形成于第1电极上;以及第2电极,与第1电极相对向而设置。此处,所述绝缘膜的全光线透射率在波长300nm~400nm下为0%~15%。The display or lighting device of the present invention has: a TFT substrate, and the semiconductor layer constituting the TFT is a layer containing an oxide semiconductor containing one selected from In, Ga, Sn, Ti, Nb, Sb, and Zn. The above elements; the first electrode is provided on the TFT substrate and is connected to the TFT; the insulating film is formed on the first electrode so that the first electrode is partially exposed; and the second electrode is connected to the first electrode. The electrodes are arranged facing each other. Here, the total light transmittance of the insulating film is 0% to 15% at a wavelength of 300 nm to 400 nm.
以下,将显示或照明装置总称而也简称为“装置”。Hereinafter, display and lighting devices are collectively referred to as "device".
本发明的显示装置例如可列举:液晶显示器(LCD)、电致变色显示器(Electrochromic Display,ECD)、电致发光显示器(ELD)、特别是有机EL显示器。本发明的照明装置例如可列举有机EL照明。The display device of the present invention includes, for example, a liquid crystal display (LCD), an electrochromic display (ECD), an electroluminescence display (ELD), and particularly an organic EL display. The lighting device of the present invention includes, for example, organic EL lighting.
在本发明的装置中,TFT基板、第1电极及第2电极例如可分别例示后述的[有机EL显示装置及有机EL照明装置]的栏中记载的具体例(支撑基板及TFT、阳极、阴极)。In the device of the present invention, the TFT substrate, the first electrode, and the second electrode, for example, can respectively illustrate specific examples (supporting substrate, TFT, anode, cathode).
在本发明的装置中,绝缘膜是以至少覆盖第1电极的一部分、且使第1电极局部地露出的方式而形成。绝缘膜尤其优选为以覆盖第1电极的边缘部的方式而形成。In the device of the present invention, the insulating film is formed to cover at least a part of the first electrode and partially expose the first electrode. In particular, the insulating film is preferably formed so as to cover the edge portion of the first electrode.
将绝缘膜的形状的例子示于图1中。在TFT基板100上形成有以条纹状而形成的第1电极110,绝缘膜120是以使第1电极110局部地露出的方式形成于TFT基板100上及第1电极110上,将该第1电极110的露出部也称为“开口部111”。此处,绝缘膜120是以覆盖第1电极110的边缘部112的方式而形成。开口部111例如在有机EL装置中可与1个发光区域、即像素相对应。An example of the shape of the insulating film is shown in FIG. 1 . The first electrodes 110 formed in stripes are formed on the TFT substrate 100, and the insulating film 120 is formed on the TFT substrate 100 and the first electrodes 110 so that the first electrodes 110 are partially exposed. The exposed portion of the electrode 110 is also referred to as an “opening portion 111 ”. Here, the insulating film 120 is formed to cover the edge portion 112 of the first electrode 110 . The opening 111 can correspond to one light-emitting region, that is, a pixel, for example, in an organic EL device.
绝缘膜的剖面形状优选为在使第1电极露出的边界部分中为正圆锥状。此处所谓“正圆锥状”对应于以下情况:在绝缘膜120中使第1电极110露出的边界部分的斜面121与第1电极面113所成的角度θ、例如图2中的角度θ小于90°。以下,将角度θ也称为“圆锥角度θ”。圆锥角度θ优选为80°以下,进而优选为5°~60°,更优选为10°~45°。The cross-sectional shape of the insulating film is preferably a true conical shape at the boundary portion where the first electrode is exposed. The so-called "positive conical shape" here corresponds to the following situation: the angle θ formed by the slope 121 of the boundary portion where the first electrode 110 is exposed in the insulating film 120 and the first electrode surface 113, for example, the angle θ in FIG. 2 is smaller than 90°. Hereinafter, the angle θ is also referred to as "cone angle θ". The cone angle θ is preferably 80° or less, more preferably 5° to 60°, and more preferably 10° to 45°.
例如有机EL装置的情况下,若所述边界部分的绝缘膜的剖面形状为正圆锥状,则即便在形成绝缘膜后将有机发光层及第2电极成膜的情形时,也在边界部分中平滑地形成这些膜,可减少由阶差所引起的膜厚不均等,可获得具有稳定的特性的发光装置。For example, in the case of an organic EL device, if the cross-sectional shape of the insulating film at the boundary portion is a right conical shape, even when the organic light-emitting layer and the second electrode are formed into films after the insulating film is formed, the By forming these films smoothly, unevenness in film thickness due to step differences can be reduced, and a light-emitting device having stable characteristics can be obtained.
绝缘膜的膜厚并无特别限定,若考虑到遮光性及成膜或图案化的容易性,则优选为0.3μm~15.0μm,更优选为0.5μm~10.0μm,进而优选为1.0μm~5.0μm。The film thickness of the insulating film is not particularly limited, but considering light-shielding properties and ease of film formation or patterning, it is preferably 0.3 μm to 15.0 μm, more preferably 0.5 μm to 10.0 μm, and still more preferably 1.0 μm to 5.0 μm. μm.
绝缘膜例如是以横跨相邻的第1电极的方式而形成。因此,对绝缘膜要求良好的电气绝缘性。绝缘膜的体积电阻率优选为1010μΩ·cm以上,更优选为1012μΩ·cm以上。The insulating film is formed, for example, to straddle adjacent first electrodes. Therefore, good electrical insulation is required for the insulating film. The volume resistivity of the insulating film is preferably 10 10 μΩ·cm or higher, more preferably 10 12 μΩ·cm or higher.
绝缘膜在波长300nm~400nm下的全光线透射率为0%~15%,优选为0%~10%,尤其优选为0%~6%。即,波长300nm~400nm下的全光线透射率的最大值为15%以下,优选为10%以下,尤其优选为6%以下。全光线透射率例如可使用分光光度计(日立制作所(股)制造的“150-20型双射束(Double Beam)”)来测定。The total light transmittance of the insulating film at a wavelength of 300 nm to 400 nm is 0% to 15%, preferably 0% to 10%, especially preferably 0% to 6%. That is, the maximum value of the total light transmittance at a wavelength of 300 nm to 400 nm is 15% or less, preferably 10% or less, particularly preferably 6% or less. The total light transmittance can be measured using a spectrophotometer ("150-20 type double beam (Double Beam)" by Hitachi, Ltd.), for example.
绝缘膜例如为将TFT基板的面上分隔成多个区域的隔离壁,在所述多个区域中形成有像素。就对TFT所含的半导体层的遮光性的观点而言,所述绝缘膜(隔离壁)优选为以至少配置于所述半导体层的上方的方式而形成于TFT基板上。此处所谓“上方”,是指自TFT基板朝向第2电极的方向。作为一例,在自TFT基板的上方投影观察的情形时,可列举半导体层的面积的50%以上与绝缘膜(隔离壁)重复的态样,尤其可列举半导体层的面积的80%以上、进而90%以上、特别是100%与绝缘膜(隔离壁)重复的态样。The insulating film is, for example, a partition wall that partitions the surface of the TFT substrate into a plurality of regions in which pixels are formed. From the viewpoint of light-shielding properties of the semiconductor layer included in the TFT, the insulating film (partition wall) is preferably formed on the TFT substrate so as to be disposed at least above the semiconductor layer. Here, "upward" refers to the direction from the TFT substrate toward the second electrode. As an example, in the case of projecting observation from above the TFT substrate, an aspect in which 50% or more of the area of the semiconductor layer overlaps with the insulating film (partition wall), particularly 80% or more of the area of the semiconductor layer, and further An aspect in which 90% or more, especially 100%, overlaps with the insulating film (partition wall).
如此,在本发明的装置中,使第1电极露出的绝缘膜在所述波长下具有遮光性。通过设置此种绝缘膜,即便为具有含有半导体层的薄膜晶体管作为驱动用元件的装置,所述半导体层包含例如IGZO等光劣化大的物质,所述绝缘膜也作为遮光膜而发挥作用,可抑制伴随着该装置的使用等的所述半导体层的光劣化。Thus, in the device of the present invention, the insulating film exposing the first electrode has light-shielding properties at the above-mentioned wavelength. By providing such an insulating film, even if it is a device having a thin film transistor including a semiconductor layer containing a substance having a large photodegradation such as IGZO, for example, as a driving element, the insulating film functions as a light shielding film. Photodeterioration of the semiconductor layer accompanying use of the device and the like is suppressed.
例如,构成TFT的半导体层为含有氧化物半导体的层,所述氧化物半导体含有选自In、Ga、Sn、Ti、Nb、Sb及Zn中的一种以上的元素。该情形的氧化物例如可列举:单晶氧化物、多晶氧化物、非晶氧化物、这些氧化物的混合物。For example, the semiconductor layer constituting the TFT is a layer containing an oxide semiconductor containing one or more elements selected from In, Ga, Sn, Ti, Nb, Sb, and Zn. The oxide in this case includes, for example, a single crystal oxide, a polycrystalline oxide, an amorphous oxide, and a mixture of these oxides.
含有选自In、Ga、Sn、Ti、Nb、Sb及Zn中的一种以上的元素的氧化物半导体例如可列举;In-Sn-Ga-Zn-O系氧化物半导体等四元系金属氧化物;In-Ga-Zn-O系氧化物半导体、In-Sn-Zn-O系氧化物半导体、In-Al-Zn-O系氧化物半导体、Sn-Ga-Zn-O系氧化物半导体、Al-Ga-Zn-O系氧化物半导体、Sn-Al-Zn-O系氧化物半导体等三元系金属氧化物;In-Zn-O系氧化物半导体、Sn-Zn-O系氧化物半导体、Al-Zn-O系氧化物半导体、Zn-Mg-O系氧化物半导体、Sn-Mg-O系氧化物半导体、In-Mg-O系氧化物半导体或In-Ga-O系材料等二元系金属氧化物;In-O系氧化物半导体、Sn-O系氧化物半导体、Zn-O系氧化物半导体等一元系金属氧化物。Examples of oxide semiconductors containing one or more elements selected from In, Ga, Sn, Ti, Nb, Sb, and Zn include; quaternary metal oxides such as In-Sn-Ga-Zn-O oxide semiconductors material; In-Ga-Zn-O oxide semiconductor, In-Sn-Zn-O oxide semiconductor, In-Al-Zn-O oxide semiconductor, Sn-Ga-Zn-O oxide semiconductor, Al-Ga-Zn-O-based oxide semiconductors, Sn-Al-Zn-O-based oxide semiconductors and other ternary metal oxides; In-Zn-O-based oxide semiconductors, Sn-Zn-O-based oxide semiconductors , Al-Zn-O-based oxide semiconductors, Zn-Mg-O-based oxide semiconductors, Sn-Mg-O-based oxide semiconductors, In-Mg-O-based oxide semiconductors or In-Ga-O-based materials, etc. Elementary metal oxides; In-O-based oxide semiconductors, Sn-O-based oxide semiconductors, Zn-O-based oxide semiconductors, and other unary metal oxides.
本发明中,即便在构成TFT的半导体层为所述氧化物半导体层的情形、尤其为包含In-Ga-Zn-O系氧化物半导体(IGZO半导体)的氧化物半导体层的情形时,也可防止其光劣化。In the present invention, even when the semiconductor layer constituting the TFT is the above-mentioned oxide semiconductor layer, especially in the case of an oxide semiconductor layer including an In-Ga-Zn-O-based oxide semiconductor (IGZO semiconductor), the prevent its photodegradation.
本发明的装置优选为具有有机EL元件的有机EL装置,所述有机EL元件具有设置于所述TFT基板上且与所述TFT连接的第1电极、形成于经所述隔离壁所分隔的区域中且形成于第1电极上的有机发光层、以及设置于有机发光层上的第2电极。The device of the present invention is preferably an organic EL device having an organic EL element having a first electrode provided on the TFT substrate and connected to the TFT, and formed in a region partitioned by the partition wall. The organic light-emitting layer formed on the first electrode, and the second electrode disposed on the organic light-emitting layer.
所述TFT基板例如具有支撑基板、在所述支撑基板上与所述有机EL元件相对应而设置的TFT、以及被覆所述TFT的平坦化层。例如,第1电极是形成于所述平坦化层上,经由在贯穿所述平坦化层的通孔中形成的配线而与所述TFT连接。另外,具有遮光性的绝缘膜(隔离壁)优选为以使第1电极局部地露出的方式而形成于第1电极及平坦化层上。The TFT substrate includes, for example, a support substrate, TFTs provided on the support substrate corresponding to the organic EL elements, and a planarization layer covering the TFTs. For example, the first electrode is formed on the planarization layer, and is connected to the TFT through a wiring formed in a via hole penetrating the planarization layer. In addition, an insulating film (partition wall) having light-shielding properties is preferably formed on the first electrode and the planarization layer so that the first electrode is partially exposed.
使第1电极露出的绝缘膜例如可使用感放射线性材料来形成。感放射线性材料中,有通过曝光而在显影液中的溶解性增大、将曝光部分去除的正型,与通过曝光而进行硬化、将非曝光部分去除的负型。在对由感放射线性材料所形成的涂膜进行曝光的情形时,通常在涂膜的表面部分强烈地吸收光,随着朝向涂膜的内部而有吸收量变少的倾向。因此,正型的情况下涂膜的表面部分的溶解性大于内部的溶解性,负型的情况下为其相反倾向。本发明中,优选为将绝缘膜的边界部分的剖面形状设定为正圆锥状,故优选为使用正型感放射线性材料来进行图案形成。The insulating film exposing the first electrode can be formed using a radiation-sensitive material, for example. Radiation-sensitive materials include a positive type that increases solubility in a developer by exposure and removes exposed parts, and a negative type that hardens by exposure and removes non-exposed parts. When exposing a coating film formed of a radiation-sensitive material, light is generally strongly absorbed on the surface of the coating film, and the amount of light absorbed tends to decrease toward the inside of the coating film. Therefore, in the case of a positive type, the solubility of the surface portion of the coating film is greater than the solubility of the interior, and in the case of a negative type, the tendency is opposite. In the present invention, it is preferable to set the cross-sectional shape of the boundary portion of the insulating film into a right conical shape, so it is preferable to perform patterning using a positive radiation-sensitive material.
[感放射线性材料][radiation sensitive material]
感放射线性材料可用于形成本发明的显示或照明装置中的所述绝缘膜。所述感放射线性材料优选为含有聚合物(A)、感光剂(B)以及选自酚醛清漆树脂、可溶酚醛树脂及可溶酚醛树脂的缩合物中的至少一种的树脂(C)。A radiation-sensitive material can be used to form the insulating film in the display or lighting device of the present invention. The radiation-sensitive material is preferably a resin (C) containing a polymer (A), a photosensitizer (B), and at least one selected from the group consisting of novolak resins, resol resins, and condensates of resole resins.
所述感放射线性材料也可含有交联剂(D)作为优选成分,另外也可含有溶剂(E)作为优选成分。另外,所述感放射线性材料也可在不损及本发明的效果的范围内含有其他任意成分。The said radiation sensitive material may contain a crosslinking agent (D) as a preferable component, and may also contain a solvent (E) as a preferable component. Moreover, the said radiation sensitive material may contain other arbitrary components in the range which does not impair the effect of this invention.
所述感放射线性剂材料的放射线灵敏度高,通过使用所述材料,可形成图案形状优异的绝缘膜,在图案的狭间距化方面可应对要求。进而,通过使用所述材料,也可形成具有低吸水性的绝缘膜。The radiation sensitivity of the radiation-sensitive agent material is high, and by using the material, an insulating film with an excellent pattern shape can be formed, and it is possible to meet the demand for narrowing the pitch of the pattern. Furthermore, by using such a material, an insulating film having low water absorption can also be formed.
以下,对各成分加以详述。Each component will be described in detail below.
[聚合物(A)][Polymer (A)]
聚合物(A)优选为树脂(C)以外的碱可溶性聚合物。聚合物(A)中,所谓碱可溶性,是指可溶解于碱溶液、例如2.38质量%的氢氧化四甲基铵水溶液中。The polymer (A) is preferably an alkali-soluble polymer other than the resin (C). In the polymer (A), "alkali-soluble" means that it can be dissolved in an alkali solution, for example, a 2.38 mass % tetramethylammonium hydroxide aqueous solution.
聚合物(A)例如可列举选自聚酰亚胺(A1)、所述聚酰亚胺的前体(A2)、丙烯酸系树脂(A3)、聚硅氧烷(A4)、聚苯并恶唑(A5-1)、所述聚苯并恶唑的前体(A5-2)、聚烯烃(A6)及卡多树脂(A7)中的至少一种聚合物。Examples of the polymer (A) include polyimide (A1), the precursor (A2) of the polyimide, acrylic resin (A3), polysiloxane (A4), polybenzoxane At least one polymer selected from the azole (A5-1), the precursor of the polybenzoxazole (A5-2), the polyolefin (A6) and the cardo resin (A7).
聚合物(A)的聚苯乙烯换算的重量平均分子量(Mw)以利用凝胶渗透色谱(GelPermeation Chromatography,GPC)法所测定的值计,优选为2,000~500,000,更优选为3,000~100,000,进而优选为4,000~50,000。若Mw为所述范围的下限值以上,则有可获得具有充分的机械特性的绝缘膜的倾向。若Mw为所述范围的上限值以下,则有聚合物(A)在溶剂或显影液中的溶解性优异的倾向。The polystyrene-equivalent weight average molecular weight (Mw) of the polymer (A) is preferably 2,000 to 500,000, more preferably 3,000 to 100,000, and further Preferably it is 4,000 to 50,000. There exists a tendency for the insulating film which has sufficient mechanical characteristics to be obtained as Mw is more than the lower limit value of the said range. When Mw is below the upper limit of the said range, there exists a tendency for the solubility of a polymer (A) to a solvent or a developing solution to be excellent.
相对于感放射线性材料中的总固体成分100质量%,聚合物(A)的含量优选为10质量%~80质量%,更优选为20质量%~70质量%,进而优选为30质量%~60质量%。The content of the polymer (A) is preferably 10% by mass to 80% by mass, more preferably 20% by mass to 70% by mass, and still more preferably 30% by mass to 100% by mass of the total solid content in the radiation-sensitive material. 60% by mass.
《聚酰亚胺(A1)》《Polyimide (A1)》
聚酰亚胺(A1)优选为含有式(A1)所表示的结构单元。It is preferable that a polyimide (A1) contains the structural unit represented by a formula (A1).
[化5][chemical 5]
式(A1)中,R1为具有羟基的二价基,X为四价有机基。In formula (A1), R 1 is a divalent group having a hydroxyl group, and X is a tetravalent organic group.
R1例如可列举式(a1)所表示的二价基。R 1 includes, for example, a divalent group represented by formula (a1).
[化6][chemical 6]
式(a1)中,R2为单键、氧原子、硫原子、磺酰基、羰基、亚甲基、二甲基亚甲基或双(三氟甲基)亚甲基;R3分别独立地为氢原子、甲酰基、酰基或烷基。其中,R3的至少一个为氢原子。n1及n2分别独立地为0~2的整数。其中,n1及n2的至少一个为1或2。在n1与n2合计为2以上的情形时,多个R3可相同也可不同。In formula (a1), R 2 is a single bond, oxygen atom, sulfur atom, sulfonyl, carbonyl, methylene, dimethylmethylene or bis(trifluoromethyl) methylene; R 3 are independently is a hydrogen atom, formyl, acyl or alkyl. Wherein, at least one of R3 is a hydrogen atom. n1 and n2 are each independently an integer of 0-2. Wherein, at least one of n1 and n2 is 1 or 2. When the total of n1 and n2 is 2 or more, a plurality of R 3 may be the same or different.
R3中,酰基例如可列举:乙酰基、丙酰基、丁酰基、异丁酰基等碳数2~20的基团;烷基例如可列举:甲基、乙基、正丙基、异丙基、正丁基、正戊基、正己基、正辛基、正癸基、正十二烷基等碳数1~20的基团。In R3 , the acyl group includes, for example: acetyl, propionyl, butyryl, isobutyryl and other groups with 2 to 20 carbon atoms; the alkyl group includes, for example, methyl, ethyl, n-propyl, isopropyl , n-butyl, n-pentyl, n-hexyl, n-octyl, n-decyl, n-dodecyl and other groups having 1 to 20 carbon atoms.
式(a1)所表示的二价基优选为具有1个~4个羟基的二价基,进而优选为具有2个羟基的二价基。式(a1)所表示的具有1个~4个羟基的二价基例如可列举下述式所表示的二价基。再者,下述式中,自芳香环伸出的2根“-”表示结合键。The divalent group represented by formula (a1) is preferably a divalent group having 1 to 4 hydroxyl groups, more preferably a divalent group having 2 hydroxyl groups. Examples of the divalent group having 1 to 4 hydroxyl groups represented by the formula (a1) include divalent groups represented by the following formulas. In addition, in the following formula, two "-" protruding from an aromatic ring represent a bond.
[化7][chemical 7]
[化8][chemical 8]
[化9][chemical 9]
[化10][chemical 10]
X所表示的四价有机基例如可列举:四价脂肪族烃基、四价芳香族烃基、下述式(1)所表示的基团。X优选为来源于四羧酸二酐的四价有机基。这些基团中,优选为下述式(1)所表示的基团。The tetravalent organic group represented by X includes, for example, a tetravalent aliphatic hydrocarbon group, a tetravalent aromatic hydrocarbon group, and a group represented by the following formula (1). X is preferably a tetravalent organic group derived from tetracarboxylic dianhydride. Among these groups, a group represented by the following formula (1) is preferable.
[化11][chemical 11]
所述式(1)中,Ar分别独立地为三价芳香族烃基,A为直接键结或二价基。所述二价基例如可列举:氧原子、硫原子、磺酰基、羰基、亚甲基、二甲基亚甲基、双(三氟甲基)亚甲基。In the formula (1), Ar is independently a trivalent aromatic hydrocarbon group, and A is a direct bond or a divalent group. Examples of the divalent group include an oxygen atom, a sulfur atom, a sulfonyl group, a carbonyl group, a methylene group, a dimethylmethylene group, and a bis(trifluoromethyl)methylene group.
四价脂肪族烃基的碳数通常为4~30,优选为8~24。四价芳香族烃基及所述式(1)中的三价芳香族烃基的碳数通常为6~30,优选为6~24。The carbon number of a tetravalent aliphatic hydrocarbon group is 4-30 normally, Preferably it is 8-24. The carbon numbers of the tetravalent aromatic hydrocarbon group and the trivalent aromatic hydrocarbon group in the formula (1) are usually 6-30, preferably 6-24.
四价脂肪族烃基例如可列举:链状烃基、脂环式烃基、在分子结构中的至少一部中含有芳香族环的脂肪族烃基。As a tetravalent aliphatic hydrocarbon group, a chain hydrocarbon group, an alicyclic hydrocarbon group, and an aliphatic hydrocarbon group containing an aromatic ring in at least a part of molecular structure are mentioned, for example.
四价链状烃基例如可列举:来源于正丁烷、正戊烷、正己烷、正辛烷、正癸烷、正十二烷等链状烃的四价基。Examples of the tetravalent chain hydrocarbon group include tetravalent groups derived from chain hydrocarbons such as n-butane, n-pentane, n-hexane, n-octane, n-decane, and n-dodecane.
四价脂环式烃基例如可列举来源于以下烃的四价基:环丁烷、环戊烷、环戊烯、甲基环戊烷、环己烷、环己烯、环辛烷等单环式烃;双环[2.2.1]庚烷、双环[3.1.1]庚烷、双环[3.1.1]庚-2-烯、双环[2.2.2]辛烷、双环[2.2.2]辛-5-烯等二环式烃;三环[5.2.1.02,6]癸烷、三环[5.2.1.02,6]癸-4-烯、金刚烷、四环[6.2.1.13,6.02,7]十二烷等三环式以上的烃等。Quaternary alicyclic hydrocarbon groups include, for example, tetravalent groups derived from the following hydrocarbons: monocyclic groups such as cyclobutane, cyclopentane, cyclopentene, methylcyclopentane, cyclohexane, cyclohexene, and cyclooctane. Formula hydrocarbons; Bicyclic hydrocarbons such as 5-ene; tricyclo[5.2.1.0 2,6 ]decane, tricyclo[5.2.1.0 2,6 ]dec-4-ene, adamantane, tetracyclo[6.2.1.1 3,6 .0 2,7 ] Dodecane and other hydrocarbons with tricyclic or higher types.
在分子结构中的至少一部分中含有芳香族环的脂肪族烃基例如优选为该基团中所含的苯核的个数为3以下的基团,尤其优选为苯核的个数为1个的基团。更具体可列举:来源于1-乙基-6-甲基-1,2,3,4-四氢萘、1-乙基-1,2,3,4-四氢萘等的四价基。An aliphatic hydrocarbon group containing an aromatic ring in at least a part of its molecular structure is, for example, preferably a group in which the number of benzene nuclei contained in the group is 3 or less, particularly preferably a group in which the number of benzene nuclei is 1. group. More specifically, quaternary groups derived from 1-ethyl-6-methyl-1,2,3,4-tetrahydronaphthalene, 1-ethyl-1,2,3,4-tetrahydronaphthalene, etc. .
所述说明中,来源于所述烃的四价基为自所述烃中去除4个氢原子而形成的四价基。4个氢原子的去除部位为在将该4个氢原子取代为4个羧基的情形时可形成四羧酸二酐结构的部位。In the description above, the tetravalent group derived from the hydrocarbon is a tetravalent group formed by removing 4 hydrogen atoms from the hydrocarbon. The removal site of four hydrogen atoms is a site which can form a tetracarboxylic dianhydride structure when these four hydrogen atoms are substituted with four carboxyl groups.
四价脂肪族烃基优选为下述式所表示的四价基。再者,下述式中,自链状烃基及脂环伸出的4根“-”表示结合键。The tetravalent aliphatic hydrocarbon group is preferably a tetravalent group represented by the following formula. In addition, in the following formulae, four "-" protruding from the chain hydrocarbon group and the alicyclic ring represent bonding bonds.
[化12][chemical 12]
四价芳香族烃基及所述式(1)所表示的基团例如可列举下述式所表示的四价基。下述式中,自芳香环伸出的4根“-”表示结合键。As a tetravalent aromatic hydrocarbon group and the group represented by said formula (1), the tetravalent group represented by the following formula is mentioned, for example. In the following formulae, four "-" protruding from the aromatic ring represent bonding bonds.
[化13][chemical 13]
聚酰亚胺(A1)可通过以下将说明的聚酰亚胺前体(A2)的酰亚胺化而获得。此处的酰亚胺化可完全进行,也可局部地进行。即,酰亚胺化率也可不为100%。因此,聚酰亚胺(A1)也可还含有选自以下将说明的式(A2-1)所表示的结构单元及式(A2-2)所表示的结构单元中的至少一种。A polyimide (A1) can be obtained by imidation of the polyimide precursor (A2) demonstrated below. The imidization here may proceed completely or partially. That is, the imidation ratio does not need to be 100%. Therefore, polyimide (A1) may further contain at least 1 sort(s) chosen from the structural unit represented by the formula (A2-1) demonstrated below, and the structural unit represented by formula (A2-2).
聚酰亚胺(A1)中,酰亚胺化率优选为5%以上,更优选为7.5%以上,进而优选为10%以上。酰亚胺化率的上限值优选为50%,更优选为30%。若酰亚胺化率在所述范围内,则就耐热性及曝光部分在显影液中的溶解性的方面而言优选。In the polyimide (A1), the imidization ratio is preferably 5% or more, more preferably 7.5% or more, and still more preferably 10% or more. The upper limit of the imidization ratio is preferably 50%, more preferably 30%. If the imidization rate is in the said range, it is preferable from the viewpoint of heat resistance and the solubility in a developing solution of an exposed part.
酰亚胺化率例如可如以下般测定。首先,测定聚酰亚胺的红外吸收光谱,确认由聚酰亚胺引起的酰亚胺结构的吸收峰值(1780cm-1附近、1377cm-1附近)的存在。继而,对该聚酰亚胺在350℃下进行1小时热处理后,再次测定红外吸收光谱。比较热处理前与热处理后的1377cm-1附近的峰值强度。将热处理后的聚酰亚胺的酰亚胺化率设定为100%,求出热处理前的聚酰亚胺的酰亚胺化率={热处理前的1377cm-1附近的峰值强度/热处理后的1377cm-1附近的峰值强度}×100(%)。红外吸收光谱的测定时,例如使用“NICOLET6700傅里叶变换红外光谱(Fourier Transform Infrared,FT-IR)”(热电子(Thermoelectron)公司制造)。The imidation rate can be measured as follows, for example. First, the infrared absorption spectrum of the polyimide was measured to confirm the presence of absorption peaks (around 1780 cm -1 and around 1377 cm -1 ) of the imide structure due to the polyimide. Next, after heat-processing this polyimide at 350 degreeC for 1 hour, the infrared absorption spectrum was measured again. Compare the peak intensity around 1377cm -1 before heat treatment and after heat treatment. Set the imidization rate of polyimide after heat treatment to 100%, and obtain the imidization rate of polyimide before heat treatment = {peak strength around 1377 cm before heat treatment/after heat treatment The peak intensity around 1377cm -1 }×100(%). In the measurement of the infrared absorption spectrum, for example, "NICOLET6700 Fourier Transform Infrared (FT-IR)" (manufactured by Thermoelectron Co., Ltd.) is used.
聚酰亚胺(A1)中,式(A1)、式(A2-1)、式(A2-2)所表示的结构单元的合计含量通常为50质量%以上,优选为60质量%以上,更优选为70质量%以上,尤其优选为80质量%以上。In polyimide (A1), the total content of the structural units represented by formula (A1), formula (A2-1), and formula (A2-2) is usually 50% by mass or more, preferably 60% by mass or more, more preferably Preferably it is 70 mass % or more, Especially preferably, it is 80 mass % or more.
《聚酰亚胺前体(A2)》《Polyimide Precursor (A2)》
聚酰亚胺前体(A2)为可通过脱水、环化(酰亚胺化)而生成聚酰亚胺(A1)、优选为含有式(A1)所表示的结构单元的聚酰亚胺(A1)的化合物。聚酰亚胺前体(A2)例如可列举聚酰胺酸及聚酰胺酸衍生物。The polyimide precursor (A2) can generate polyimide (A1) by dehydration, cyclization (imidation), preferably the polyimide containing the structural unit represented by formula (A1) ( Compounds of A1). As a polyimide precursor (A2), polyamic acid and a polyamic acid derivative are mentioned, for example.
(聚酰胺酸)(polyamic acid)
聚酰胺酸含有式(A2-1)所表示的结构单元。Polyamic acid contains the structural unit represented by formula (A2-1).
[化14][chemical 14]
式(A2-1)中,R1为具有羟基的二价基,X为四价有机基。R1所表示的具有羟基的二价基及X所表示的四价有机基分别可列举与作为式(A1)中的R1及X而例示的基团相同的基团。In the formula (A2-1), R 1 is a divalent group having a hydroxyl group, and X is a tetravalent organic group. The divalent group having a hydroxyl group represented by R 1 and the tetravalent organic group represented by X include the same groups as those exemplified as R 1 and X in formula (A1), respectively.
在聚酰胺酸中,式(A2-1)所表示的结构单元的含量通常为50质量%以上,优选为60质量%以上,更优选为70质量%以上,尤其优选为80质量%以上。In the polyamic acid, the content of the structural unit represented by formula (A2-1) is usually 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, particularly preferably 80% by mass or more.
(聚酰胺酸衍生物)(polyamic acid derivative)
聚酰胺酸衍生物为利用聚酰胺酸的酯化等而合成的衍生物。聚酰胺酸衍生物例如可列举将聚酰胺酸所含有的式(A2-1)所表示的结构单元中的羧基的氢原子取代为其他基团而成的聚合物,优选为聚酰胺酸酯。A polyamic acid derivative is a derivative synthesize|combined by esterification etc. of polyamic acid. As a polyamic-acid derivative, the polymer which substituted the hydrogen atom of the carboxyl group in the structural unit represented by the formula (A2-1) contained in a polyamic acid with another group is mentioned, for example, Polyamic acid ester is preferable.
聚酰胺酸酯为聚酰胺酸所具有的羧基的至少一部分经酯化的聚合物。聚酰胺酸酯可列举:可生成含有式(A1)所表示的结构单元的聚酰亚胺(A1)的含有式(A2-2)所表示的结构单元的聚合物。Polyamic acid ester is the polymer which esterified at least a part of the carboxyl group which polyamic acid has. As a polyamic acid ester, the polymer containing the structural unit represented by a formula (A2-2) which produces|generates the polyimide (A1) containing a structural unit represented by a formula (A1) is mentioned.
[化15][chemical 15]
式(A2-2)中,R1为具有羟基的二价基,X为四价有机基,R4分别独立地为碳数1~5的烷基。R1所表示的具有羟基的二价基及X所表示的四价有机基分别可列举与作为式(A1)中的R1及X而例示的基团相同的基团。R4所表示的碳数1~5的烷基例如可列举甲基、乙基、丙基。In the formula (A2-2), R 1 is a divalent group having a hydroxyl group, X is a tetravalent organic group, and R 4 are each independently an alkyl group having 1 to 5 carbon atoms. The divalent group having a hydroxyl group represented by R 1 and the tetravalent organic group represented by X include the same groups as those exemplified as R 1 and X in formula (A1), respectively. The alkyl group having 1 to 5 carbon atoms represented by R 4 includes, for example, a methyl group, an ethyl group, and a propyl group.
聚酰胺酸酯中,式(A2-2)所表示的结构单元的含量通常为50质量%以上,优选为60质量%以上,更优选为70质量%以上,尤其优选为80质量%以上。In polyamic acid ester, content of the structural unit represented by formula (A2-2) is 50 mass % or more normally, Preferably it is 60 mass % or more, More preferably, it is 70 mass % or more, Especially preferably, it is 80 mass % or more.
《聚酰亚胺(A1)及聚酰亚胺前体(A2)的合成方法》"Synthetic method of polyimide (A1) and polyimide precursor (A2)"
作为聚酰亚胺前体(A2)的聚酰胺酸例如可通过以下方式而获得:使四羧酸二酐、与包括具有羟基的二胺及视需要的其他二胺的二胺进行聚合。关于这些化合物的使用比例,例如相对于所述四羧酸二酐1摩尔而使所述所有二胺为0.3摩尔~4摩尔、优选为大致等摩尔。所述聚合中,优选为将所述四羧酸二酐及所述所有二胺的混合溶液在50℃~200℃下加热1小时~24小时。The polyamic acid which is a polyimide precursor (A2) can be obtained by polymerizing tetracarboxylic dianhydride, diamine containing diamine which has a hydroxyl group, and other diamine as needed, for example. The use ratio of these compounds is, for example, 0.3 mol to 4 mol of all the diamines with respect to 1 mol of the tetracarboxylic dianhydride, preferably substantially equimolar. In the said superposition|polymerization, it is preferable to heat the mixed solution of the said tetracarboxylic dianhydride and all the said diamines at 50 degreeC - 200 degreeC for 1 hour - 24 hours.
以下,将所述四羧酸二酐及所述具有羟基的二胺也分别称为“酸二酐(A1-1)及“二胺(A1-2)”,将所述其他二胺也称为“二胺(A1-2′)”。Hereinafter, the tetracarboxylic dianhydride and the diamine having a hydroxyl group are also referred to as "acid dianhydride (A1-1) and "diamine (A1-2)", respectively, and the other diamines are also referred to as is "diamine (A1-2')".
聚酰胺酸的合成可通过使二胺(A1-2)溶解于聚合溶剂中后,使二胺(A1-2)与酸二酐(A1-1)反应而进行,也可通过使酸二酐(A1-1)溶解于聚合溶剂中后,使酸二酐(A1-1)与二胺(A1-2)反应而进行。The synthesis of polyamic acid can be carried out by dissolving the diamine (A1-2) in the polymerization solvent, and then reacting the diamine (A1-2) with the acid dianhydride (A1-1), or by making the acid dianhydride (A1-1) is performed by making acid dianhydride (A1-1) and diamine (A1-2) react after dissolving in a polymerization solvent.
关于作为聚酰亚胺前体(A2)的聚酰胺酸衍生物,可将所述聚酰胺酸的羧基加以酯化等而合成。酯化的方法并无特别限定,可应用公知的方法。About the polyamic-acid derivative which is a polyimide precursor (A2), it can esterify the carboxyl group of the said polyamic acid, etc., and can synthesize|combine. The method of esterification is not specifically limited, A well-known method can be applied.
聚酰亚胺(A1)例如可通过以下方式合成:利用所述方法合成聚酰胺酸后,使该聚酰胺酸进行脱水、环化(酰亚胺化);另外也可通过以下方式合成:利用所述方法合成聚酰胺酸衍生物后,将该聚酰胺酸衍生物加以酰亚胺化。Polyimide (A1) can be synthesized, for example, by the following method: after the polyamic acid is synthesized by the method described above, the polyamic acid is dehydrated and cyclized (imidized); in addition, it can also be synthesized by using After the polyamic acid derivative is synthesized by the method, the polyamic acid derivative is imidized.
聚酰胺酸及聚酰胺酸衍生物的酰亚胺化反应可应用加热酰亚胺化反应或化学酰亚胺化反应等公知的方法。加热酰亚胺化反应的情况下,优选为将含有聚酰胺酸和/或聚酰胺酸衍生物的溶液在120℃~210℃下加热1小时~16小时。酰亚胺化反应视需要也可一面使用甲苯、二甲苯、均三甲苯(mesitylene)等共沸溶剂将体系内的水去除一面进行。For the imidation reaction of polyamic acid and polyamic acid derivatives, known methods such as thermal imidation reaction and chemical imidation reaction can be applied. In the case of heat imidation reaction, it is preferable to heat the solution containing a polyamic acid and/or a polyamic acid derivative at 120 degreeC - 210 degreeC for 1 hour - 16 hours. If necessary, the imidization reaction may be performed while removing water in the system using an azeotropic solvent such as toluene, xylene, and mesitylene.
另外,在相对于四羧酸二酐而过剩地使用二胺的情形时,也可使用例如马来酸酐等二羧酸酐作为将聚酰亚胺、聚酰胺酸及聚酰胺酸衍生物的末端基封端的封端剂。In addition, when diamine is used in excess relative to tetracarboxylic dianhydride, dicarboxylic anhydrides such as maleic anhydride can also be used as terminal groups for polyimide, polyamic acid, and polyamic acid derivatives. Capped capping agent.
酸二酐(A1-1)例如为式(a2)所表示的酸二酐。An acid dianhydride (A1-1) is, for example, an acid dianhydride represented by formula (a2).
[化16][chemical 16]
式(a2)中,X为四价有机基。X所表示的四价有机基可列举与作为式(A1)中的X而例示的基团相同的基团。In formula (a2), X is a tetravalent organic group. The tetravalent organic group represented by X includes the same groups as those exemplified as X in formula (A1).
二胺(A1-2)例如为式(a3)所表示的二胺。Diamine (A1-2) is, for example, diamine represented by formula (a3).
[化17][chemical 17]
H2N—R1—NH2 (a3)H 2 N—R 1 —NH 2 (a3)
式(a3)中,R1为具有羟基的二价基。R1所表示的具有羟基的二价基可列举与作为式(A1)中的R1而例示的基团相同的基团。In formula (a3), R 1 is a divalent group having a hydroxyl group. The divalent group having a hydroxyl group represented by R 1 includes the same groups as those exemplified as R 1 in formula (A1).
也可与二胺(A1-2)一起而使用该(A1-2)以外的其他二胺(A1-2′)。其他二胺(A1-2′)例如可列举:不具有羟基的选自芳香族二胺及脂肪族二胺中的至少一种二胺。Other diamines (A1-2') other than this (A1-2) can also be used together with diamine (A1-2). As other diamine (A1-2'), the at least 1 sort(s) of diamine selected from the group which does not have a hydroxyl group and is chosen from the aromatic diamine and aliphatic diamine is mentioned, for example.
聚酰亚胺(A1)也可还具有将式(A1)、式(A2-1)及式(A2-2)中的R1变更为所述其他二胺(A1-2′)的残基的结构单元。同样地,聚酰亚胺前体(A2)也可还具有将式(A2-1)及式(A2-2)中的R1变更为所述其他二胺(A1-2′)的残基的结构单元。The polyimide (A1) may also have a residue in which R 1 in the formula (A1), formula (A2-1) and formula (A2-2) is changed to the other diamine (A1-2′) structural unit. Similarly, the polyimide precursor (A2) may also have a residue in which R in the formula (A2-1) and the formula ( A2-2 ) is changed to the other diamine (A1-2′) structural unit.
用于合成聚酰亚胺(A1)及聚酰亚胺前体(A2)的聚合溶剂优选为可使这些合成用的原料或所述(A1)及(A2)溶解的低吸水性的溶剂。聚合溶剂可使用与作为后述的溶剂(E)而例示的溶剂相同的溶剂。It is preferable that the polymerization solvent used for synthesizing a polyimide (A1) and a polyimide precursor (A2) is a low water-absorbing solvent which can dissolve the raw material for these synthesis, or the said (A1) and (A2). As the polymerization solvent, the same solvents as those exemplified as the solvent (E) described later can be used.
通过使用与溶剂(E)相同的溶剂作为聚合溶剂,可不需要在合成聚酰亚胺(A1)或聚酰亚胺前体(A2)之后分离这些聚合物的步骤、及分离后再溶解于其他溶剂中的步骤。由此,可提高本发明的装置的生产性。By using the same solvent as the solvent (E) as the polymerization solvent, the step of isolating these polymers after synthesizing polyimide (A1) or polyimide precursor (A2), and dissolving them in other step in solvent. Thereby, the productivity of the apparatus of this invention can be improved.
聚酰亚胺(A1)及聚酰亚胺前体(A2)优选为含有具有羟基的所述特定结构,由此,具有在后述的溶剂(E)中的优异溶解性。因此,这些聚合物也溶解于N-甲基吡咯烷酮(N-methyl pyrrolidone,NMP)以外的低吸水性的溶剂、例如后述的溶剂(E)中。结果,例如通过使用NMP以外的溶剂作为用以获得聚合物(A)的聚合溶剂,可使由感放射线性材料所形成的绝缘膜更低吸水化。It is preferable that a polyimide (A1) and a polyimide precursor (A2) contain the said specific structure which has a hydroxyl group, and it has excellent solubility in the solvent (E) mentioned later by this. Therefore, these polymers are also dissolved in low water-absorbing solvents other than N-methylpyrrolidone (NMP), such as the solvent (E) described later. As a result, for example, by using a solvent other than NMP as a polymerization solvent for obtaining the polymer (A), the insulating film formed of the radiation-sensitive material can be lowered in water absorption.
《丙烯酸系树脂(A3)》"Acrylic resin (A3)"
构成丙烯酸系树脂(A3)的单体例如可列举:选自(甲基)丙烯酸烷基酯、(甲基)丙烯酸的含脂环式基酯、及(甲基)丙烯酸的含芳基酯中的至少一种单体A。Examples of monomers constituting the acrylic resin (A3) include those selected from alkyl (meth)acrylates, alicyclic group-containing esters of (meth)acrylic acid, and aryl-group-containing esters of (meth)acrylic acid. at least one monomer A of
另外,构成所述(A3)的单体也可列举:选自不饱和单羧酸、不饱和二羧酸及不饱和二羧酸酐中的至少一种含酸基的单体B。Moreover, the monomer which comprises said (A3) also includes at least 1 sort(s) of acid group containing monomer B chosen from unsaturated monocarboxylic acid, unsaturated dicarboxylic acid, and unsaturated dicarboxylic acid anhydride.
另外,构成所述(A3)的单体也可列举:(甲基)丙烯酸的羟基烷基酯、(甲基)丙烯酸的含环氧基酯、及(甲基)丙烯酸的含氧杂环丁基酯中的至少一种含官能基的单体C。In addition, examples of monomers constituting the above-mentioned (A3) include hydroxyalkyl (meth)acrylic acid esters, epoxy group-containing esters of (meth)acrylic acid, and oxetane-containing (meth)acrylic acid esters. At least one functional group-containing monomer C in the base ester.
(甲基)丙烯酸烷基酯例如可列举:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸仲丁酯、(甲基)丙烯酸异丙酯、(甲基)丙烯酸叔丁酯;(甲基)丙烯酸的含脂环式基酯例如可列举:(甲基)丙烯酸环己酯、(甲基)丙烯酸-2-甲基环己酯等含单环式烃基酯,(甲基)丙烯酸二环戊酯、(甲基)丙烯酸二环戊氧基乙酯、(甲基)丙烯酸异冰片酯等含多环式基酯;(甲基)丙烯酸的含芳基酯例如可列举:(甲基)丙烯酸苯酯、(甲基)丙烯酸苄酯。Examples of alkyl (meth)acrylates include: methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, sec-butyl (meth)acrylate, (meth)acrylate Isopropyl acrylate, tert-butyl (meth)acrylate; alicyclic group-containing esters of (meth)acrylic acid include, for example, cyclohexyl (meth)acrylate, 2-methylcyclo(meth)acrylate Monocyclic hydrocarbyl esters such as hexyl ester, dicyclopentyl (meth)acrylate, dicyclopentyloxyethyl (meth)acrylate, isobornyl (meth)acrylate and other polycyclic esters; ( As for the aryl group-containing ester of meth)acrylic acid, phenyl (meth)acrylate and benzyl (meth)acrylate are mentioned, for example.
不饱和单羧酸例如可列举:(甲基)丙烯酸、丁烯酸、2-(甲基)丙烯酰氧基乙基琥珀酸;不饱和二羧酸例如可列举:马来酸、富马酸、柠康酸、中康酸、衣康酸;不饱和二羧酸酐例如可列举马来酸酐、衣康酸酐。Examples of unsaturated monocarboxylic acids include (meth)acrylic acid, crotonic acid, and 2-(meth)acryloyloxyethylsuccinic acid; examples of unsaturated dicarboxylic acids include maleic acid and fumaric acid , citraconic acid, mesaconic acid, and itaconic acid; examples of unsaturated dicarboxylic anhydrides include maleic anhydride and itaconic anhydride.
(甲基)丙烯酸的羟基烷基酯例如可列举甲基丙烯酸-2-羟基乙酯、甲基丙烯酸-2-羟基丙酯;(甲基)丙烯酸的含环氧基酯例如可列举:(甲基)丙烯酸缩水甘油酯、α-乙基丙烯酸缩水甘油酯、α-正丙基丙烯酸缩水甘油酯、α-正丁基丙烯酸缩水甘油酯、(甲基)丙烯酸-3,4-环氧丁酯、(甲基)丙烯酸-6,7-环氧庚酯、α-乙基丙烯酸-6,7-环氧庚酯、(甲基)丙烯酸-3,4-环氧环己基甲酯;(甲基)丙烯酸的含氧杂环丁基酯例如可列举:3-甲基-3-(甲基)丙烯酰氧基甲基氧杂环丁烷、3-乙基-3-(甲基)丙烯酰氧基甲基氧杂环丁烷、3-甲基-3-(甲基)丙烯酰氧基乙基氧杂环丁烷、3-乙基-3-(甲基)丙烯酰氧基乙基氧杂环丁烷。The hydroxyalkyl ester of (meth)acrylic acid can enumerate, for example, methacrylic acid-2-hydroxyethyl ester, methacrylic acid-2-hydroxypropyl ester; base) glycidyl acrylate, α-glycidyl ethacrylate, α-n-propyl glycidyl acrylate, α-n-butyl glycidyl acrylate, (meth)acrylate-3,4-epoxybutyl , (meth)acrylate-6,7-epoxyheptyl ester, α-ethylacrylate-6,7-epoxyheptyl ester, (meth)acrylate-3,4-epoxycyclohexylmethyl ester; (form Base) Oxetanyl esters of acrylic acid include, for example, 3-methyl-3-(meth)acryloyloxymethyloxetane, 3-ethyl-3-(meth)propene Acyloxymethyloxetane, 3-methyl-3-(meth)acryloyloxyethyloxetane, 3-ethyl-3-(meth)acryloyloxyethyl oxetanes.
丙烯酸系树脂(A3)中,来源于所述单体A的结构单元的含量通常为5质量%以上,优选为10质量%~85质量%,进而优选为15质量%~75质量%,来源于所述含酸基的单体B的结构单元的含量通常为5质量%~70质量%,优选为10质量%~60质量%,进而优选为15质量%~50质量%,来源于所述含官能基的单体C的结构单元的含量通常为90质量%以下,优选为5质量%~80质量%,进而优选为10质量%~70质量%。In the acrylic resin (A3), the content of the structural unit derived from the monomer A is usually 5% by mass or more, preferably 10% by mass to 85% by mass, more preferably 15% by mass to 75% by mass, derived from The content of the structural unit of the acid group-containing monomer B is usually 5% to 70% by mass, preferably 10% to 60% by mass, more preferably 15% to 50% by mass, derived from the The content of the structural unit of the functional group monomer C is usually 90% by mass or less, preferably 5% by mass to 80% by mass, more preferably 10% by mass to 70% by mass.
尤其在丙烯酸系树脂(A3)中,来源于(甲基)丙烯酸的含环氧基酯及(甲基)丙烯酸的含氧杂环丁基酯的结构单元的合计含量优选为10质量%~70质量%,更优选为20质量%~50质量%。若该结构单元在所述范围内,则在由感放射线性材料所形成的涂膜的加热时硬化反应充分进行,有所得的图案的耐热性及表面硬度变充分的倾向,并且也有感放射线性材料的保存稳定性也优异的倾向。In particular, in the acrylic resin (A3), the total content of the structural units derived from the epoxy group-containing ester of (meth)acrylic acid and the oxetanyl ester of (meth)acrylic acid is preferably 10% by mass to 70%. % by mass, more preferably 20% by mass to 50% by mass. If the structural unit is within the above range, the hardening reaction will proceed sufficiently when the coating film formed by the radiation-sensitive material is heated, and the heat resistance and surface hardness of the obtained pattern will tend to be sufficient, and there will also be a tendency for the radiation-sensitive There is also a tendency that the storage stability of the active material is excellent.
此外,构成丙烯酸系树脂(A3)的单体也可使用:马来酸二乙酯、富马酸二乙酯、衣康酸二乙酯等不饱和二羧酸的二酯;苯乙烯、α-甲基苯乙烯、邻甲基苯乙烯、间甲基苯乙烯、对甲基苯乙烯、乙烯基甲苯、对甲氧基苯乙烯等苯乙烯系单体。In addition, monomers constituting the acrylic resin (A3) can also be used: diesters of unsaturated dicarboxylic acids such as diethyl maleate, diethyl fumarate, and diethyl itaconate; styrene, α -Styrenic monomers such as methylstyrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, vinyltoluene, and p-methoxystyrene.
合成丙烯酸系树脂(A3)时所用的溶剂例如可列举:甲醇、乙醇等醇类;四氢呋喃等醚类;乙二醇单甲醚、丙二醇单甲醚等二醇醚类;乙二醇单甲醚乙酸酯、丙二醇单甲醚乙酸酯等二醇醚乙酸酯类;此外可列举芳香族烃类、酮类、酯类。Examples of solvents used in synthesizing the acrylic resin (A3) include alcohols such as methanol and ethanol; ethers such as tetrahydrofuran; glycol ethers such as ethylene glycol monomethyl ether and propylene glycol monomethyl ether; Glycol ether acetates such as acetate and propylene glycol monomethyl ether acetate; in addition, aromatic hydrocarbons, ketones, and esters are exemplified.
丙烯酸系树脂(A3)例如可利用所述单体的自由基聚合来合成。自由基聚合时的聚合催化剂可使用通常的自由基聚合引发剂,例如可列举:2,2′-偶氮双异丁腈、2,2′-偶氮双-(2,4-二甲基戊腈)、2,2′-偶氮双-(4-甲氧基-2,4-二甲基戊腈)等偶氮化合物;过氧化苯甲酰、过氧化月桂酰、过氧化三甲基乙酸叔丁酯、1,1-双-(叔丁基过氧基)环己烷等有机过氧化物及过氧化氢。在将过氧化物用于自由基聚合引发剂的情形时,也可将过氧化物与还原剂组合而制成氧化还原(Redox)型的引发剂。Acrylic resin (A3) can be synthesize|combined by radical polymerization of the said monomer, for example. As a polymerization catalyst during radical polymerization, a common radical polymerization initiator can be used, for example, 2,2'-azobisisobutyronitrile, 2,2'-azobis-(2,4-dimethyl valeronitrile), 2,2'-azobis-(4-methoxy-2,4-dimethylvaleronitrile) and other azo compounds; benzoyl peroxide, lauroyl peroxide, trimethyl peroxide tert-butyl acetate, 1,1-bis-(tert-butylperoxy)cyclohexane and other organic peroxides and hydrogen peroxide. When a peroxide is used as a radical polymerization initiator, a redox (Redox) type initiator may be obtained by combining a peroxide and a reducing agent.
《聚硅氧烷(A4)》"Polysiloxane (A4)"
聚硅氧烷(A4)例如可列举:使式(a4)所表示的有机硅烷进行反应所得的聚硅氧烷。As polysiloxane (A4), the polysiloxane obtained by making the organosilane represented by a formula (a4) react is mentioned, for example.
[化18][chemical 18]
式(a4)中,R1为氢原子、碳数1~10的烷基、碳数2~10的烯基、碳数6~15的含芳基的基团、碳数2~15的含环氧环的基团或将所述烷基所含的1个或2个以上的氢原子取代为取代基而成的基团(取代体),在R1存在多个的情形时可分别相同也可不同;R2为氢原子、碳数1~6的烷基、碳数1~6的酰基或碳数6~15的芳基,在R2存在多个的情形时可分别相同也可不同;n为0~3的整数。In formula (a4), R 1 is a hydrogen atom, an alkyl group with 1 to 10 carbons, an alkenyl group with 2 to 10 carbons, an aryl-containing group with 6 to 15 carbons, an aryl-containing group with 2 to 15 carbons A group of an epoxy ring or a group (substituent) obtained by substituting one or more hydrogen atoms contained in the alkyl group (substituent) may be the same when there are a plurality of R 1 It can also be different; R2 is a hydrogen atom, an alkyl group with 1 to 6 carbons, an acyl group with 1 to 6 carbons, or an aryl group with 6 to 15 carbons. When there are multiple R2s , they can be the same or can be different; n is an integer of 0-3.
所述取代基例如为选自卤素原子、氨基、羟基、巯基、异氰酸酯基、(甲基)丙烯酰氧基中的至少一种。The substituent is, for example, at least one selected from a halogen atom, an amino group, a hydroxyl group, a mercapto group, an isocyanate group, and a (meth)acryloyloxy group.
烷基及其取代体例如可列举:甲基、乙基、正丙基、异丙基、正丁基、叔丁基、正己基、正癸基、三氟甲基、2,2,2-三氟乙基、3,3,3-三氟丙基、3-氨基丙基、3-巯基丙基、3-异氰酸酯基丙基、3-(甲基)丙烯酰氧基丙基。Examples of the alkyl group and its substituents include methyl, ethyl, n-propyl, isopropyl, n-butyl, tert-butyl, n-hexyl, n-decyl, trifluoromethyl, 2,2,2- Trifluoroethyl, 3,3,3-trifluoropropyl, 3-aminopropyl, 3-mercaptopropyl, 3-isocyanatopropyl, 3-(meth)acryloyloxypropyl.
烯基例如可列举乙烯基。As an alkenyl group, a vinyl group is mentioned, for example.
含芳基的基团例如可列举:苯基、甲苯基、萘基等芳基;对羟基苯基等羟基芳基;苄基、苯乙基等芳烷基;1-(对羟基苯基)乙基、2-(对羟基苯基)乙基等羟基芳烷基;4-羟基-5-(对羟基苯基羰氧基)戊基。Examples of aryl-containing groups include: aryl groups such as phenyl, tolyl, and naphthyl; hydroxyaryl groups such as p-hydroxyphenyl; aralkyl groups such as benzyl and phenethyl; 1-(p-hydroxyphenyl) hydroxyaralkyl groups such as ethyl and 2-(p-hydroxyphenyl)ethyl; 4-hydroxy-5-(p-hydroxyphenylcarbonyloxy)pentyl.
含环氧环的基团例如可列举3-缩水甘油氧基丙基、2-(3,4-环氧环己基)乙基。Examples of epoxy ring-containing groups include 3-glycidyloxypropyl and 2-(3,4-epoxycyclohexyl)ethyl.
酰基例如可列举乙酰基。As an acyl group, an acetyl group is mentioned, for example.
芳基例如可列举苯基。As an aryl group, a phenyl group is mentioned, for example.
式(a4)中的n为0~3的整数。n=0的情形为四官能性硅烷,n=1的情形为三官能性硅烷,n=2的情形为二官能性硅烷,n=3的情形为单官能性硅烷。n in formula (a4) is an integer of 0-3. The case of n=0 is a tetrafunctional silane, the case of n=1 is a trifunctional silane, the case of n=2 is a difunctional silane, and the case of n=3 is a monofunctional silane.
有机硅烷例如可列举:四甲氧基硅烷、四乙氧基硅烷、四乙酰氧基硅烷、四苯氧基硅烷等四官能性硅烷;甲基三甲氧基硅烷、甲基三乙氧基硅烷、甲基三异丙氧基硅烷、甲基三正丁氧基硅烷、乙基三甲氧基硅烷、乙基三乙氧基硅烷、乙基三异丙氧基硅烷、乙基三正丁氧基硅烷、正丙基三甲氧基硅烷、正丙基三乙氧基硅烷、正丁基三甲氧基硅烷、正丁基三乙氧基硅烷、正己基三甲氧基硅烷、正己基三乙氧基硅烷、癸基三甲氧基硅烷、乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、3-甲基丙烯酰氧基丙基三甲氧基硅烷、3-甲基丙烯酰氧基丙基三乙氧基硅烷、3-丙烯酰氧基丙基三甲氧基硅烷、苯基三甲氧基硅烷、苯基三乙氧基硅烷、对羟基苯基三甲氧基硅烷、1-(对羟基苯基)乙基三甲氧基硅烷、2-(对羟基苯基)乙基三甲氧基硅烷、4-羟基-5-(对羟基苯基羰氧基)戊基三甲氧基硅烷、三氟甲基三甲氧基硅烷、三氟甲基三乙氧基硅烷、3,3,3-三氟丙基三甲氧基硅烷、3-氨基丙基三甲氧基硅烷、3-氨基丙基三乙氧基硅烷、3-缩水甘油氧基丙基三甲氧基硅烷、3-缩水甘油氧基丙基三乙氧基硅烷、2-(3,4-环氧环己基)乙基三甲氧基硅烷、3-巯基丙基三甲氧基硅烷等三官能性硅烷;二甲基二甲氧基硅烷、二甲基二乙氧基硅烷、二甲基二乙酰氧基硅烷、二正丁基二甲氧基硅烷、二苯基二甲氧基硅烷等二官能性硅烷;三甲基甲氧基硅烷、三正丁基乙氧基硅烷等单官能性硅烷。这些有机硅烷中,就绝缘膜的抗龟裂性及硬度的方面而言,优选为三官能性硅烷。Examples of organosilanes include tetrafunctional silanes such as tetramethoxysilane, tetraethoxysilane, tetraacetoxysilane, and tetraphenoxysilane; methyltrimethoxysilane, methyltriethoxysilane, Methyltriisopropoxysilane, Methyltri-n-butoxysilane, Ethyltrimethoxysilane, Ethyltriethoxysilane, Ethyltriisopropoxysilane, Ethyltri-n-butoxysilane , n-propyltrimethoxysilane, n-propyltriethoxysilane, n-butyltrimethoxysilane, n-butyltriethoxysilane, n-hexyltrimethoxysilane, n-hexyltriethoxysilane, Decyltrimethoxysilane, Vinyltrimethoxysilane, Vinyltriethoxysilane, 3-Methacryloxypropyltrimethoxysilane, 3-Methacryloxypropyltriethoxy phenylsilane, 3-acryloxypropyltrimethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, p-hydroxyphenyltrimethoxysilane, 1-(p-hydroxyphenyl)ethyl Trimethoxysilane, 2-(p-hydroxyphenyl)ethyltrimethoxysilane, 4-hydroxy-5-(p-hydroxyphenylcarbonyloxy)pentyltrimethoxysilane, trifluoromethyltrimethoxysilane , Trifluoromethyltriethoxysilane, 3,3,3-trifluoropropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-shrink Glyceryloxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-mercaptopropyltrimethoxy Trifunctional silanes such as trifunctional silane; dimethyldimethoxysilane, dimethyldiethoxysilane, dimethyldiacetoxysilane, di-n-butyldimethoxysilane, diphenyldimethylsilane Difunctional silanes such as oxysilane and monofunctional silanes such as trimethylmethoxysilane and tri-n-butylethoxysilane. Among these organosilanes, trifunctional silanes are preferable from the viewpoint of the crack resistance and hardness of the insulating film.
有机硅烷可单独使用一种,也可组合使用两种以上。Organosilanes may be used alone or in combination of two or more.
就兼具绝缘膜的抗龟裂性与硬度的方面而言,相对于Si原子100摩尔,聚硅氧烷(A4)中所含的苯基的含量优选为20摩尔~70摩尔,进而优选为35摩尔~55摩尔。若苯基的含量为所述上限值以下,则有可获得硬度高的绝缘膜的倾向,若苯基的含量为所述下限值以上,则有可获得抗龟裂性高的绝缘膜的倾向。苯基的含量例如是测定聚硅氧烷(A4)的29Si-核磁共振光谱,根据键结有该苯基的Si的峰值面积与未键结苯基的Si的峰值面积的比而求出。In terms of both crack resistance and hardness of the insulating film, the content of the phenyl group contained in the polysiloxane (A4) is preferably 20 mol to 70 mol, more preferably 35 moles to 55 moles. When the phenyl group content is below the upper limit, an insulating film with high hardness tends to be obtained, and when the phenyl group content is above the lower limit, an insulating film with high crack resistance may be obtained. Propensity. The phenyl group content is obtained by measuring the 29 Si-NMR spectrum of polysiloxane (A4), for example, from the ratio of the peak area of Si to which the phenyl group is bonded to the peak area of Si to which the phenyl group is not bonded. .
聚硅氧烷(A4)例如可通过使所述有机硅烷进行水解及部分缩合而获得。水解及部分缩合时可使用通常的方法。例如在有机硅烷中添加溶剂、水及视需要的催化剂,进行加热搅拌。搅拌中,视需要也可通过蒸馏将醇等水解副产物或水等缩合副产物蒸馏去除。反应温度并无特别限定,通常为0℃~150℃的范围。反应时间也无特别限定,通常为1小时~10小时的范围。Polysiloxane (A4) can be obtained by hydrolyzing and partially condensing the said organosilane, for example. A usual method can be used for hydrolysis and partial condensation. For example, a solvent, water, and optionally a catalyst are added to organosilane, followed by heating and stirring. During stirring, hydrolysis by-products such as alcohol and condensation by-products such as water may be distilled off as necessary. The reaction temperature is not particularly limited, but is usually in the range of 0°C to 150°C. The reaction time is also not particularly limited, and is usually in the range of 1 hour to 10 hours.
溶剂例如可列举:丙酮醇(acetol)、3-羟基-3-甲基-2-丁酮、4-羟基-3-甲基-2-丁酮、5-羟基-2-戊酮、4-羟基-4-甲基-2-戊酮(二丙酮醇)等含羟基的酮;乳酸乙酯、乳酸丁酯、丙二醇单甲醚、丙二醇单乙醚、丙二醇单正丙醚、丙二醇单正丁醚、丙二醇单叔丁醚、3-甲氧基-1-丁醇、3-甲基-3-甲氧基-1-丁醇。这些溶剂中,尤其可优选地使用二丙酮醇。溶剂可单独使用一种,也可组合使用两种以上。Examples of solvents include acetol, 3-hydroxy-3-methyl-2-butanone, 4-hydroxy-3-methyl-2-butanone, 5-hydroxy-2-pentanone, 4- Hydroxyl-4-methyl-2-pentanone (diacetone alcohol) and other hydroxyl-containing ketones; ethyl lactate, butyl lactate, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol mono-n-propyl ether, propylene glycol mono-n-butyl ether , Propylene glycol mono-tert-butyl ether, 3-methoxy-1-butanol, 3-methyl-3-methoxy-1-butanol. Among these solvents, diacetone alcohol can be used particularly preferably. The solvent may be used alone or in combination of two or more.
相对于有机硅烷100质量份,溶剂的添加量优选为10质量份~1000质量份。另外,相对于水解性基1摩尔,用于水解反应的水的添加量优选为0.5摩尔~2摩尔。It is preferable that the addition amount of a solvent is 10 mass parts - 1000 mass parts with respect to 100 mass parts of organosilanes. Moreover, it is preferable that the addition amount of the water used for a hydrolysis reaction is 0.5 mol - 2 mol with respect to 1 mol of hydrolyzable groups.
催化剂例如可列举酸催化剂、碱催化剂。酸催化剂可列举:盐酸、硝酸、硫酸、氢氟酸、磷酸、乙酸、三氟乙酸、甲酸、多元羧酸或其酸酐、离子交换树脂等。碱催化剂可列举:三乙胺、三丙胺、三丁胺、三戊胺、三己胺、三庚胺、三辛胺、二乙胺、三乙醇胺、二乙醇胺、氢氧化钠、氢氧化钾、具有氨基的烷氧基硅烷、离子交换树脂等。相对于有机硅烷100质量份,催化剂的添加量优选为0.01质量份~10质量份。As a catalyst, an acid catalyst and an alkali catalyst are mentioned, for example. Examples of the acid catalyst include hydrochloric acid, nitric acid, sulfuric acid, hydrofluoric acid, phosphoric acid, acetic acid, trifluoroacetic acid, formic acid, polyvalent carboxylic acid or its anhydride, ion exchange resin, and the like. Examples of base catalysts include: triethylamine, tripropylamine, tributylamine, tripentylamine, trihexylamine, triheptylamine, trioctylamine, diethylamine, triethanolamine, diethanolamine, sodium hydroxide, potassium hydroxide, Alkoxysilanes having amino groups, ion exchange resins, and the like. It is preferable that the addition amount of a catalyst is 0.01 mass part - 10 mass parts with respect to 100 mass parts of organosilanes.
《聚苯并恶唑(A5-1)》"Polybenzoxazole (A5-1)"
聚苯并恶唑(A5-1)优选为含有式(a5-1)所表示的结构单元。以下,将式(a5-1)所表示的结构单元也称为“结构单元(a5-1)”。It is preferable that polybenzoxazole (A5-1) contains the structural unit represented by formula (a5-1). Hereinafter, the structural unit represented by formula (a5-1) is also called "structural unit (a5-1)".
[化19][chemical 19]
式(a5-1)中,X1为具有芳香族环的四价有机基,Y1为二价有机基。In the formula (a5-1), X 1 is a tetravalent organic group having an aromatic ring, and Y 1 is a divalent organic group.
式(a5-1)中,X1优选为含有至少一个芳香族环的四价基,更优选为具有直线结构的基团,进而优选为具有1个~4个芳香族环的基团,尤其优选为具有2个芳香族环的基团。具有此种结构的聚苯并恶唑(A5-1)的刚直性优异。In formula (a5-1), X1 is preferably a tetravalent group containing at least one aromatic ring, more preferably a group with a linear structure, further preferably a group with 1 to 4 aromatic rings, especially It is preferably a group having two aromatic rings. Polybenzoxazole (A5-1) having such a structure is excellent in rigidity.
再者,X1所含的芳香族环可为经取代或未经取代的任一种环。取代基例如可列举:-OH、-COOH、烷基、烷氧基、脂环式烃基。键结于X1的N与O例如键结于X1中的芳香族环上的相邻碳原子上,形成苯并恶唑环。In addition, the aromatic ring contained in X1 may be either a substituted or unsubstituted ring. Examples of substituents include -OH, -COOH, alkyl, alkoxy, and alicyclic hydrocarbon groups. N and O bonded to X 1 are, for example, bonded to adjacent carbon atoms on the aromatic ring in X 1 to form a benzoxazole ring.
在X1中含有2个以上的芳香族环的情形时,多个芳香族环也可形成连结多环系及缩合多环系的任一种结构,优选为形成连结多环系结构。具有此种结构的聚苯并恶唑(A5-1)的遮光性及刚直性两者优异。When X1 contains two or more aromatic rings, the plurality of aromatic rings may form either a linked polycyclic ring system or a condensed polycyclic ring system, preferably a linked polycyclic ring system structure. The polybenzoxazole (A5-1) which has such a structure is excellent in both light-shielding property and rigidity.
X1的总碳数优选为6~24,更优选为6~20,进而优选为6~18。由此,可更显著地发挥所述效果。The total carbon number of X 1 is preferably 6-24, more preferably 6-20, and still more preferably 6-18. Thereby, the said effect can be exhibited more notably.
X1的结构例如可列举:苯环等单环系结构、萘环等缩合多环系结构、式(g1)所表示的基团等连结多环系结构。这些结构中,优选为式(g1)所表示的基团。The structure of X1 includes, for example, a monocyclic structure such as a benzene ring, a condensed polycyclic structure such as a naphthalene ring, and a linked polycyclic structure such as a group represented by the formula (g1). Among these structures, the group represented by the formula (g1) is preferable.
[化20][chemical 20]
式(g1)中,Ar1分别独立地为三价芳香族烃基,R1为直接键结或二价基。所述三价芳香族烃基例如可列举苯环,也可具有烷基、烷氧基、脂环式烃基等取代基,2个Ar1中的取代基也可相互键结而形成将2个Ar1交联的羰基等二价基。所述二价基例如可列举:氧原子、硫原子、磺酰基、羰基、亚甲基、二甲基亚甲基、双(三氟甲基)亚甲基、亚苯基。In formula (g1), Ar 1 is each independently a trivalent aromatic hydrocarbon group, and R 1 is a direct bond or a divalent group. The trivalent aromatic hydrocarbon group, for example, includes a benzene ring, and may also have substituents such as an alkyl group, an alkoxy group, or an alicyclic hydrocarbon group, and the substituents in the two Ar groups may also be bonded to each other to form two Ar groups. 1 Cross-linked carbonyl and other divalent groups. The divalent group includes, for example, an oxygen atom, a sulfur atom, a sulfonyl group, a carbonyl group, a methylene group, a dimethylmethylene group, a bis(trifluoromethyl)methylene group, and a phenylene group.
X1的结构的具体例例如可列举下述式所表示的四价基。再者,下述式中,自芳香环伸出的4根“-”表示结合键。Specific examples of the structure of X1 include, for example, a tetravalent group represented by the following formula. In addition, in the following formula, four "-" protruding from an aromatic ring represent a bond.
[化21][chem 21]
式(a5-1)中,Y1优选为含有至少一个选自脂环式环及芳香族环中的环的二价基,更优选为具有1个~4个芳香族环的基团,尤其优选为具有2个芳香族环的基团。具有此种结构的聚苯并恶唑(A5-1)的刚直性及耐光性优异。In formula (a5-1), Y 1 is preferably a divalent group containing at least one ring selected from alicyclic rings and aromatic rings, more preferably a group with 1 to 4 aromatic rings, especially It is preferably a group having two aromatic rings. Polybenzoxazole (A5-1) having such a structure is excellent in rigidity and light resistance.
再者,Y1所含的脂环式环及芳香族环可为经取代或未经取代的任一种环。取代基例如可列举:-OH、-COOH、烷基、烷氧基、烷氧基羰基、脂环式烃基。In addition, the alicyclic ring and aromatic ring contained in Y1 may be either substituted or unsubstituted rings. Examples of substituents include -OH, -COOH, alkyl, alkoxy, alkoxycarbonyl, and alicyclic hydrocarbon groups.
在Y1中含有2个以上的所述环的情形时,多个所述环也可形成连结多环系及缩合多环系的任一种结构,优选为形成连结多环系结构。具有此种结构的聚苯并恶唑(A5-1)的遮光性及刚直性两者优异。When Y1 contains two or more of the above rings, the plurality of rings may form either a linked polycyclic ring system or a condensed polycyclic ring system, preferably a linked polycyclic ring system structure. The polybenzoxazole (A5-1) which has such a structure is excellent in both light-shielding property and rigidity.
Y1的总碳数优选为4~24,更优选为4~15,进而优选为6~12。由此,可更显著地发挥所述效果。The total carbon number of Y1 is preferably 4-24, more preferably 4-15, and still more preferably 6-12. Thereby, the said effect can be exhibited more notably.
Y1的结构例如可列举:苯环等单环系结构、萘环等缩合多环系结构、式(g2)所表示的基团等连结多环系结构等芳香族系结构;后述例示的脂环式系结构。这些结构中,优选为式(g2)所表示的基团。The structure of Y1 includes, for example, aromatic structures such as monocyclic structures such as benzene rings, condensed polycyclic structures such as naphthalene rings, and linked polycyclic structures such as groups represented by formula (g2); Alicyclic structure. Among these structures, the group represented by the formula (g2) is preferable.
[化22][chem 22]
式(g2)中,Ar2分别独立地为二价芳香族烃基,R2为直接键结或二价基。所述二价芳香族烃基例如可列举苯环,也可具有烷基、烷氧基、脂环式烃基等取代基,2个Ar2中的取代基也可相互键结而形成将2个Ar2交联的羰基等二价基。所述二价基例如可列举:氧原子、硫原子、磺酰基、羰基、亚甲基、二甲基亚甲基、双(三氟甲基)亚甲基、亚苯基。In formula (g2), Ar 2 is each independently a divalent aromatic hydrocarbon group, and R 2 is a direct bond or a divalent group. The divalent aromatic hydrocarbon group, for example, can be exemplified by a benzene ring, and may also have substituents such as an alkyl group, an alkoxy group, or an alicyclic hydrocarbon group, and the substituents in the two Ar may be bonded to each other to form two Ar groups. 2. Divalent groups such as cross-linked carbonyl groups. The divalent group includes, for example, an oxygen atom, a sulfur atom, a sulfonyl group, a carbonyl group, a methylene group, a dimethylmethylene group, a bis(trifluoromethyl)methylene group, and a phenylene group.
Y1的结构的具体例例如可列举下述式所表示的二价基。再者,下述式中,自芳香环及脂环伸出的2根“-”表示结合键。Specific examples of the structure of Y1 include, for example, divalent groups represented by the following formulas. In addition, in the following formula, two "-" protruding from an aromatic ring and an alicyclic ring represent a bond.
[化23][chem 23]
[化24][chem 24]
聚苯并恶唑(A5-1)可利用以下将说明的聚苯并恶唑前体(A5-2)的环化反应而获得。此处的环化反应可完全进行,也可局部地进行。即,环化率也可不为100%。因此,聚苯并恶唑(A5-1)也可还含有以下将说明的式(a5-2)所表示的结构单元。以下,将式(a5-2)所表示的结构单元也称为“结构单元(a5-2)”。The polybenzoxazole (A5-1) can be obtained by the cyclization reaction of the polybenzoxazole precursor (A5-2) demonstrated below. The cyclization reaction here can proceed completely or partially. That is, the cyclization rate may not be 100%. Therefore, polybenzoxazole (A5-1) may further contain the structural unit represented by the formula (a5-2) demonstrated below. Hereinafter, the structural unit represented by formula (a5-2) is also called "structural unit (a5-2)".
聚苯并恶唑(A5-1)中,环化率优选为5%以上,更优选为7.5%以上,进而优选为10%以上。环化率的上限值优选为50%,更优选为30%。若环化率在所述范围内,则就耐热性及曝光部分在显影液中的溶解性的方面而言优选。In polybenzoxazole (A5-1), the cyclization rate is preferably 5% or more, more preferably 7.5% or more, and still more preferably 10% or more. The upper limit of the cyclization rate is preferably 50%, more preferably 30%. When the cyclization rate is within the above range, it is preferable from the viewpoint of heat resistance and solubility of the exposed portion in a developing solution.
环化率例如可如以下般测定。首先,测定聚苯并恶唑的红外吸收光谱,确认苯并恶唑环的吸收峰值(1557cm-1附近、1574cm-1)的存在。继而,对该聚苯并恶唑在350℃下进行1小时热处理后,再次测定红外吸收光谱。比较热处理前与热处理后的1554cm-1附近的峰值强度。将热处理后的聚苯并恶唑的环化率设定为100%,求出热处理前的聚苯并恶唑的环化率={热处理前的1554cm-1附近的峰值强度/热处理后的1554cm-1附近的峰值强度}×100(%)。红外吸收光谱的测定时,例如使用“NICOLET6700FT-IR”(热电子(Thermoelectron)公司制造)。The cyclization rate can be measured, for example, as follows. First, the infrared absorption spectrum of polybenzoxazole was measured to confirm the presence of the absorption peak of the benzoxazole ring (near 1557 cm -1 , 1574 cm -1 ). Next, after heat-processing this polybenzoxazole at 350 degreeC for 1 hour, the infrared absorption spectrum was measured again. Compare the peak intensity around 1554 cm -1 before heat treatment and after heat treatment. Set the cyclization rate of polybenzoxazole after heat treatment to 100%, and calculate the cyclization rate of polybenzoxazole before heat treatment = {peak intensity around 1554 cm −1 before heat treatment/1554 cm after heat treatment Peak intensity around -1 }×100(%). In the measurement of the infrared absorption spectrum, for example, "NICOLET6700FT-IR" (manufactured by Thermoelectron Co., Ltd.) is used.
在聚苯并恶唑(A5-1)中,结构单元(a5-1)及结构单元(a5-2)的合计含量通常为50质量%以上,优选为60质量%以上,更优选为70质量%以上,尤其优选为80质量%以上。In polybenzoxazole (A5-1), the total content of structural unit (a5-1) and structural unit (a5-2) is usually 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass % or more, especially preferably 80% by mass or more.
《聚苯并恶唑前体(A5-2)》"Polybenzoxazole Precursor (A5-2)"
聚苯并恶唑前体(A5-2)为可利用脱水、环化而生成聚苯并恶唑(A5-1)、优选为含有结构单元(a5-1)的聚苯并恶唑(A5-1)的化合物。前体(A5-2)例如含有式(a5-2)所表示的结构单元。The polybenzoxazole precursor (A5-2) can generate polybenzoxazole (A5-1) by dehydration and cyclization, preferably polybenzoxazole (A5-1) containing structural unit (a5-1). - Compounds of 1). The precursor (A5-2) contains, for example, a structural unit represented by the formula (a5-2).
[化25][chem 25]
式(a5-2)中,X1为具有芳香族环的四价有机基,优选为含有至少一个芳香族环的四价基。键结于X1的N与OH键结于同一芳香族环上的相邻碳原子上。In the formula (a5-2), X1 is a tetravalent organic group having an aromatic ring, preferably a tetravalent group containing at least one aromatic ring. N and OH bonded to X1 are bonded to adjacent carbon atoms on the same aromatic ring.
式(a5-2)中,Y1为二价有机基,优选为含有至少一个选自脂环式环及芳香族环中的环的二价基。In the formula (a5-2), Y 1 is a divalent organic group, preferably a divalent group containing at least one ring selected from an alicyclic ring and an aromatic ring.
X1所表示的四价有机基及Y1所表示的二价有机基分别可列举与作为式(a5-1)中的X1及Y1而例示的基团相同的基团。The tetravalent organic group represented by X1 and the divalent organic group represented by Y1 include the same groups as those exemplified as X1 and Y1 in the formula ( a5-1 ) , respectively.
聚苯并恶唑前体(A5-2)中,结构单元(a5-2)的含量通常为50质量%以上,优选为60质量%以上,更优选为70质量%以上,尤其优选为80质量%以上。In the polybenzoxazole precursor (A5-2), the content of the structural unit (a5-2) is usually 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, especially preferably 80% by mass %above.
《聚苯并恶唑(A5-1)及其前体(A5-2)的合成方法》"Synthetic method of polybenzoxazole (A5-1) and its precursor (A5-2)"
聚苯并恶唑前体(A5-1)例如可通过以下方式而获得:使选自二羧酸、其二酯体及其二卤化物中的至少一种与具有2个羟基的二胺进行聚合。再者,为了提高反应产率,也可使用预先使二羧酸与1-羟基苯并三唑等进行反应而成的活性酯型的二羧酸衍生物作为二酯。The polybenzoxazole precursor (A5-1) can be obtained, for example, by reacting at least one selected from a dicarboxylic acid, a diester body thereof, and a dihalide thereof with a diamine having two hydroxyl groups. polymerization. Furthermore, in order to increase the reaction yield, an active ester-type dicarboxylic acid derivative obtained by reacting a dicarboxylic acid with 1-hydroxybenzotriazole or the like in advance may be used as a diester.
关于所述使用比例,例如相对于所述二羧酸与二酯体与二卤化物的合计量1摩尔,使所述二胺为0.5摩尔~4摩尔、优选为1摩尔~2摩尔。所述聚合中,优选为将所述混合溶液在50℃~200℃下加热1小时~72小时。The usage ratio is, for example, 0.5 mol to 4 mol of the diamine, preferably 1 mol to 2 mol, based on 1 mol of the total amount of the dicarboxylic acid, the diester body, and the dihalide. In the polymerization, it is preferable to heat the mixed solution at 50° C. to 200° C. for 1 hour to 72 hours.
聚苯并恶唑(A5-1)例如可通过以下方式合成:利用所述方法合成聚苯并恶唑前体(A5-2)后,将该聚苯并恶唑前体(A5-2)进行脱水、环化。The polybenzoxazole (A5-1) can be synthesized, for example, by synthesizing the polybenzoxazole precursor (A5-2) by the method described above, and then the polybenzoxazole precursor (A5-2) Carry out dehydration and cyclization.
聚苯并恶唑前体(A5-2)的环化反应可应用公知的方法。加热环化反应的情况下,优选为将含有聚苯并恶唑前体(A5-2)的溶液于150℃~400℃下加热1小时~16小时。视需要也可一面使用甲苯、二甲苯、均三甲苯等共沸溶剂将体系内的水去除一面进行加热环化反应。A known method can be applied to the cyclization reaction of the polybenzoxazole precursor (A5-2). In the case of heating the cyclization reaction, it is preferable to heat the solution containing the polybenzoxazole precursor (A5-2) at 150° C. to 400° C. for 1 hour to 16 hours. If necessary, the heating cyclization reaction can also be carried out while using an azeotropic solvent such as toluene, xylene, and mesitylene to remove water in the system.
另外,就保存稳定性的观点而言,优选为将聚苯并恶唑及其前体的末端基封端。封端剂例如可列举:马来酸酐、5-降冰片烯-2,3-二羧酸酐等二羧酸酐。例如优选为合成含有式(a5-2)所表示的结构单元的聚苯并恶唑前体后,使用封端剂将所述前体中所含的末端氨基以酰胺的形式封端。Moreover, it is preferable to block the terminal group of polybenzoxazole and its precursor from a viewpoint of storage stability. Examples of the end-blocking agent include dicarboxylic anhydrides such as maleic anhydride and 5-norbornene-2,3-dicarboxylic anhydride. For example, after synthesizing a polybenzoxazole precursor containing a structural unit represented by formula (a5-2), it is preferable to block the terminal amino group contained in the precursor as an amide using a blocking agent.
《聚烯烃(A6)》"Polyolefin (A6)"
聚烯烃(A6)例如可列举具有质子性极性基的环状烯烃聚合物。所谓质子性极性基,是指氢原子直接键结于属于元素周期表第15族或第16族的原子上的原子团。属于元素周期表第15族或第16族的原子优选为属于元素周期表第15族或第16族的第2周期或第3周期的原子,更优选为氧原子、氮原子或硫原子,尤其优选为氧原子。The polyolefin (A6) includes, for example, a cyclic olefin polymer having a protic polar group. The term "protic polar group" refers to an atomic group in which a hydrogen atom is directly bonded to an atom belonging to Group 15 or Group 16 of the periodic table. The atom belonging to the 15th or 16th group of the periodic table is preferably an atom belonging to the 2nd or 3rd period of the 15th or 16th group of the periodic table, more preferably an oxygen atom, a nitrogen atom or a sulfur atom, especially It is preferably an oxygen atom.
质子性极性基例如可列举:羟基、羧基(羟基羰基)、磺酸基、磷酸基等含氧原子的极性基;一级氨基、二级氨基、一级酰胺基、二级酰胺基(酰亚胺基)等含氮原子的极性基;硫醇基等含硫原子的极性基。这些基团中,优选为含氧原子的极性基,更优选为羟基、羧基,进而优选为酚性羟基、羧基,尤其优选为羧基。The protic polar group can enumerate, for example: polar groups containing oxygen atoms such as hydroxyl, carboxyl (hydroxycarbonyl), sulfonic acid group, phosphoric acid group; primary amino group, secondary amino group, primary amido group, secondary amido group ( Polar groups containing nitrogen atoms such as imide groups); polar groups containing sulfur atoms such as thiol groups. Among these groups, polar groups containing oxygen atoms are preferred, hydroxyl groups and carboxyl groups are more preferred, phenolic hydroxyl groups and carboxyl groups are further preferred, and carboxyl groups are especially preferred.
另外,以下的说明中,质子性极性基以外的极性基例如可列举:酰氧基、烷氧基羰基、芳氧基羰基、卤素原子、氰基、烷氧基、三级氨基、(甲基)丙烯酰基、羰基、磺酰基、N-取代酰亚胺基、环氧基、羰氧基羰基(二羧酸酸酐结构)。这些基团中,优选为酰氧基、烷氧基羰基、芳氧基羰基、N-取代酰亚胺基、卤素原子及氰基,更优选为酰氧基、烷氧基羰基、芳氧基羰基及N-取代酰亚胺基,尤其优选为N-取代酰亚胺基。In addition, in the following description, polar groups other than protic polar groups include, for example, acyloxy groups, alkoxycarbonyl groups, aryloxycarbonyl groups, halogen atoms, cyano groups, alkoxy groups, tertiary amino groups, ( Meth)acryloyl group, carbonyl group, sulfonyl group, N-substituted imide group, epoxy group, carbonyloxycarbonyl group (dicarboxylic acid anhydride structure). Among these groups, acyloxy groups, alkoxycarbonyl groups, aryloxycarbonyl groups, N-substituted imide groups, halogen atoms, and cyano groups are preferred, and acyloxy groups, alkoxycarbonyl groups, and aryloxy groups are more preferred. A carbonyl group and an N-substituted imide group are particularly preferably an N-substituted imide group.
所谓环状烯烃聚合物,为具有脂环、芳香环等环状结构与碳-碳双键的环状烯烃的均聚物或共聚物。环状烯烃聚合物也可含有由环状烯烃以外的单体所衍生的结构单元。The term "cyclic olefin polymer" refers to a homopolymer or copolymer of cyclic olefin having a ring structure such as an alicyclic ring or an aromatic ring and a carbon-carbon double bond. The cyclic olefin polymer may contain structural units derived from monomers other than cyclic olefins.
以下,将由单体A所衍生的结构单元也称为“单体A单元”。Hereinafter, the structural unit derived from monomer A is also called "monomer A unit".
环状烯烃聚合物的所有结构单元中,环状烯烃单元的含有比例通常为30质量%~100质量%,优选为50质量%~100质量%,更优选为70质量%~100质量%。The content of the cyclic olefin unit in all structural units of the cyclic olefin polymer is usually 30% by mass to 100% by mass, preferably 50% by mass to 100% by mass, more preferably 70% by mass to 100% by mass.
具有质子性极性基的环状烯烃聚合物中,具有质子性极性基的单体单元与除此以外的单体单元的比率(具有质子性极性基的单体单元/除此以外的单体单元)以质量比计而通常为100/0~10/90,优选为90/10~20/80,更优选为80/20~30/70。In a cyclic olefin polymer having a protic polar group, the ratio of monomer units having a protic polar group to other monomer units (monomer units having a protic polar group/other than (monomer unit) is usually 100/0 to 10/90, preferably 90/10 to 20/80, more preferably 80/20 to 30/70 in mass ratio.
具有质子性极性基的环状烯烃聚合物中,质子性极性基可键结于环状烯烃单元,也可键结于环状烯烃以外的单体单元,优选为键结于环状烯烃单元。In the cyclic olefin polymer having a protic polar group, the protic polar group may be bonded to a cyclic olefin unit, or may be bonded to a monomer unit other than a cyclic olefin, and is preferably bonded to a cyclic olefin unit.
形成具有质子性极性基的环状烯烃聚合物的单体例如可列举:具有质子性极性基的环状烯烃(a)、具有质子性极性基以外的极性基的环状烯烃(b)、不具有极性基的环状烯烃(c)、环状烯烃以外的单体(d)。单体(d)也可具有质子性极性基或除此以外的极性基,也可完全不具有极性基。将所述环状烯烃(a)~环状烯烃(c)也分别称为“单体(a)~单体(c)”。Examples of monomers forming a cyclic olefin polymer having a protic polar group include: a cyclic olefin (a) having a protic polar group, a cyclic olefin having a polar group other than a protic polar group ( b) Cyclic olefins (c) having no polar groups, and monomers (d) other than cyclic olefins. The monomer (d) may have a protic polar group or other polar groups, or may not have a polar group at all. Said cyclic olefin (a) - cyclic olefin (c) are also called "monomer (a) - monomer (c)", respectively.
具有质子性极性基的环状烯烃聚合物优选为包含单体(a)、选自单体(b)及单体(c)中的至少一种、以及视需要的单体(d),进而优选为包含单体(a)、单体(b)及视需要的单体(d)。The cyclic olefin polymer having a protic polar group preferably contains monomer (a), at least one selected from monomer (b) and monomer (c), and optionally monomer (d), Furthermore, it is preferable to contain a monomer (a), a monomer (b), and an optional monomer (d).
单体(a)例如可列举下述式所表示的环状烯烃。As a monomer (a), the cyclic olefin represented by the following formula is mentioned, for example.
[化26][chem 26]
式(a6-1)中,Ra1~Ra4分别独立地为氢原子或-Xn-Ra5。X为二价有机基。n为0或1。Ra5为烷基、芳香族基或所述质子性极性基,烷基及芳香族基也可分别具有取代基。Ra1~Ra4中至少一个为Ra5为质子性极性基的-Xn-Ra5基。m为0~2的整数,优选为0或1。X的二价有机基例如可列举:亚甲基、亚乙基等碳数1~18的亚烷基,亚苯基等碳数6~24的亚芳基。In formula (a6-1), R a1 to R a4 are each independently a hydrogen atom or -X n -R a5 . X is a divalent organic group. n is 0 or 1. R a5 is an alkyl group, an aromatic group, or the aforementioned protic polar group, and each of the alkyl group and the aromatic group may have a substituent. At least one of R a1 to R a4 is a -X n -R a5 group in which R a5 is a protic polar group. m is an integer of 0-2, preferably 0 or 1. The divalent organic group of X includes, for example, an alkylene group having 1 to 18 carbons such as a methylene group or an ethylene group, and an arylene group having 6 to 24 carbons such as a phenylene group.
Ra5的烷基例如为直链状或分支状的碳数1~18的烷基,其具体例可列举:甲基、乙基、正丙基、异丙基。R5的芳香族基例如为碳数6~24的芳香族基,其具体例可列举苯基等芳基、苄基等芳烷基。The alkyl group of R a5 is, for example, a linear or branched alkyl group having 1 to 18 carbon atoms, and specific examples thereof include methyl, ethyl, n-propyl, and isopropyl. The aromatic group of R 5 is, for example, an aromatic group having 6 to 24 carbon atoms, and specific examples thereof include aryl groups such as phenyl, and aralkyl groups such as benzyl.
Ra1优选为羧基或羟基苯基等碳数6~24的羟基芳基,更优选为羧基。Ra2优选为氢原子、甲基等碳数1~18的烷基、或羧基甲基等碳数2~18的羧基烷基。Ra3及Ra4优选为氢原子。R a1 is preferably a carboxyl group or a hydroxyaryl group having 6 to 24 carbon atoms such as a hydroxyphenyl group, more preferably a carboxyl group. R a2 is preferably a hydrogen atom, an alkyl group having 1 to 18 carbons such as a methyl group, or a carboxyalkyl group having 2 to 18 carbons such as a carboxymethyl group. R a3 and R a4 are preferably hydrogen atoms.
单体(a)例如可列举8-羧基四环[4.4.0.12,5.17,10]十二-3-烯。Examples of the monomer (a) include 8-carboxytetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene.
单体(a)可单独使用一种,也可组合使用两种以上。The monomer (a) may be used alone or in combination of two or more.
单体(b)例如可列举下述式所表示的环状烯烃。As a monomer (b), the cyclic olefin represented by the following formula is mentioned, for example.
[化27][chem 27]
式(b6-1)中,Rb1为所述质子性极性基以外的极性基,优选为乙酰氧基等碳数2~12的酰氧基,甲氧基羰基、乙氧基羰基、正丙氧基羰基、异丙氧基羰基、正丁氧基羰基、2,2,2-三氟乙氧基羰基等碳数2~12的烷氧基羰基,苯氧基羰基等碳数7~24的芳氧基羰基,氰基或氯原子等卤素原子。Rb2为氢原子或甲基等碳数1~18的烷基。Rb3及Rb4为氢原子。m为0~2的整数,优选为0或1。In formula (b6-1), R b1 is a polar group other than the protonic polar group, preferably an acyloxy group having 2 to 12 carbons such as acetoxy, methoxycarbonyl, ethoxycarbonyl, Alkoxycarbonyl with 2 to 12 carbons such as n-propoxycarbonyl, isopropoxycarbonyl, n-butoxycarbonyl, 2,2,2-trifluoroethoxycarbonyl, etc., and 7 carbons such as phenoxycarbonyl ~24 aryloxycarbonyl groups, halogen atoms such as cyano groups or chlorine atoms. R b2 is a hydrogen atom or an alkyl group having 1 to 18 carbons such as a methyl group. R b3 and R b4 are hydrogen atoms. m is an integer of 0-2, preferably 0 or 1.
另外,Rb1~Rb4也能以任意的组合而与这些所键结的2个碳原子一起形成含有氧原子或氮原子作为成环原子的3员~5员的杂环结构。In addition, R b1 to R b4 can form a 3- to 5-membered heterocyclic ring structure containing an oxygen atom or a nitrogen atom as a ring-forming atom together with these two bonded carbon atoms in any combination.
3员杂环结构可列举环氧结构等。5员杂环结构可列举:二羧酸酐结构[-C(=O)-O-C(=O)-]、二羧基酰亚胺结构[-C(=O)-NRb5-C(=O)-]等。Rb5为苯基、萘基、蒽基等等碳数6~24的芳基。这些结构中,优选为二羧基酰亚胺结构。As a three-membered heterocyclic structure, an epoxy structure etc. are mentioned. Examples of 5-membered heterocyclic structures include: dicarboxylic acid anhydride structure [-C(=O)-OC(=O)-], dicarboxylic imide structure [-C(=O)-NR b5 -C(=O) -]Wait. R b5 is an aryl group having 6 to 24 carbons such as phenyl, naphthyl, anthracenyl and the like. Among these structures, a dicarboximide structure is preferable.
单体(b)例如可列举N-苯基-(5-降冰片烯-2,3-二羧基酰亚胺)。As the monomer (b), N-phenyl-(5-norbornene-2,3-dicarboxyimide) is mentioned, for example.
单体(b)可单独使用一种,也可组合使用两种以上。The monomer (b) may be used alone or in combination of two or more.
单体(c)例如可列举:双环[2.2.1]庚-2-烯(惯用名:降冰片烯)、5-乙基-双环[2.2.1]庚-2-烯、5-丁基-双环[2.2.1]庚-2-烯、5-亚乙基-双环[2.2.1]庚-2-烯、5-次甲基-双环[2.2.1]庚-2-烯、5-乙烯基-双环[2.2.1]庚-2-烯、三环[4.3.0.12,5]癸-3,7-二烯(惯用名:二环戊二烯)、四环[8.4.0.111,14.03,7]十五-3,5,7,12,11-五烯、四环[4.4.0.12, 5.17,10]癸-3-烯(惯用名:四环十二烯)、8-甲基-四环[4.4.0.12,5.17,10]十二-3-烯、8-乙基-四环[4.4.0.12,5.17,10]十二-3-烯、8-次甲基-四环[4.4.0.12,5.17,10]十二-3-烯、8-亚乙基-四环[4.4.0.12,5.17,10]十二-3-烯、8-乙烯基-四环[4.4.0.12,5.17,10]十二-3-烯、8-丙烯基-四环[4.4.0.12,5.17,10]十二-3-烯、五环[6.5.1.13,6.02,7.09,13]十五-3,10-二烯、环戊烯、环戊二烯、1,4-甲桥-1,4,4a,5,10,10a-六氢蒽、8-苯基-四环[4.4.0.12,5.17,10]十二-3-烯、四环[9.2.1.02,10.03,8]十四-3,5,7,12-四烯(也称为1,4-甲桥-1,4,4a,9a-四氢-9H-芴)、五环[7.4.0.13,6.110,13.02,7]十五-4,11-二烯、五环[9.2.1.14,7.02,10.03,8]十五-5,12-二烯。Examples of the monomer (c) include: bicyclo[2.2.1]hept-2-ene (common name: norbornene), 5-ethyl-bicyclo[2.2.1]hept-2-ene, 5-butyl -bicyclo[2.2.1]hept-2-ene, 5-ethylene-bicyclo[2.2.1]hept-2-ene, 5-methine-bicyclo[2.2.1]hept-2-ene, 5 -Vinyl-bicyclo[2.2.1]hept-2-ene, tricyclo[4.3.0.1 2,5 ]dec-3,7-diene (common name: dicyclopentadiene), tetracyclo[8.4. 0.1 11, 14 .0 3, 7] pentadec-3, 5, 7, 12, 11- pentaene , tetracyclo [4.4.0.1 2, 5 .1 7 , 10] dec-3-ene (common name: Tetracyclododecene), 8-methyl-tetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene, 8-ethyl-tetracyclo[4.4.0.1 2,5 .1 7,10 ] dode-3-ene, 8-methine-tetracyclo[4.4.0.1 2,5 .1 7,10 ] dode-3-ene, 8-ethylene-tetracyclo[4.4. 0.1 2,5 .1 7,10 ]dode-3-ene, 8-vinyl-tetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene, 8-propenyl-tetracyclo Cyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, pentacyclo[6.5.1.1 3,6 .0 2,7 .0 9,13 ]pentadeca-3,10-diene , cyclopentene, cyclopentadiene, 1,4-methylbridge-1,4,4a,5,10,10a-hexahydroanthracene, 8-phenyl-tetracyclo[4.4.0.1 2,5 .1 7 , 10 ] dode-3-ene, tetracyclo [9.2.1.0 2 , 10 .0 3, 8 ] tetradeca-3, 5, 7, 12-tetraene (also known as 1,4-methylbridge-1 , 4,4a,9a-tetrahydro-9H-fluorene), pentacyclo[7.4.0.1 3,6 .1 10,13 .0 2,7 ]pentadeca-4,11-diene, pentacyclo[9.2. 1.1 4,7 .0 2,10 .0 3,8 ] Pentadec-5,12-diene.
单体(c)可单独使用一种,也可组合使用两种以上。The monomer (c) may be used alone or in combination of two or more.
环状烯烃以外的单体(d)例如可列举链状烯烃。链状烯烃例如可列举:乙烯;丙烯、1-丁烯、1-戊烯、1-己烯、3-甲基-1-丁烯、3-甲基-1-戊烯、3-乙基-1-戊烯、4-甲基-1-戊烯、4-甲基-1-己烯、4,4-二甲基-1-己烯、4,4-二甲基-1-戊烯、4-乙基-1-己烯、3-乙基-1-己烯、1-辛烯、1-癸烯、1-十二烯、1-十四烯、1-十六烯、1-十八烯、1-二十烯等碳数2~20的α-烯烃;1,4-己二烯、4-甲基-1,4-己二烯、5-甲基-1,4-己二烯、1,5-己二烯、1,7-辛二烯等非共轭二烯。Monomers (d) other than cyclic olefins include, for example, chain olefins. Examples of chain olefins include ethylene; propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene, 3-ethyl -1-pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene ene, 4-ethyl-1-hexene, 3-ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, α-olefins with 2 to 20 carbons such as 1-octadecene and 1-eicosene; 1,4-hexadiene, 4-methyl-1,4-hexadiene, 5-methyl-1, Non-conjugated dienes such as 4-hexadiene, 1,5-hexadiene, and 1,7-octadiene.
单体(d)可单独使用一种,也可组合使用两种以上。The monomer (d) may be used alone or in combination of two or more.
具有质子性极性基的环状烯烃聚合物可通过使单体(a)视需要与选自单体(b)~单体(d)中的至少一种单体一起进行聚合而获得。也可将通过聚合所得的聚合物进一步氢化。经氢化的聚合物也包括在具有质子性极性基的环状烯烃聚合物中。The cyclic olefin polymer having a protic polar group can be obtained by polymerizing the monomer (a) together with at least one monomer selected from the monomer (b) to monomer (d) as needed. The polymers obtained by polymerization can also be further hydrogenated. Hydrogenated polymers are also included in cyclic olefin polymers having protic polar groups.
用以使单体(a)与视需要的选自单体(b)~单体(d)中的至少一种单体一起进行聚合的聚合方法只要依照常法即可,例如可列举开环聚合法及加成聚合法。The polymerization method for polymerizing the monomer (a) together with optionally at least one monomer selected from the monomer (b) to monomer (d) may be carried out according to a conventional method, for example, ring-opening Polymerization and addition polymerization.
聚合催化剂例如可优选地使用钼、钌、锇等的金属络合物。这些聚合催化剂可单独使用一种,也可组合使用两种以上。As the polymerization catalyst, for example, metal complexes of molybdenum, ruthenium, osmium and the like can be preferably used. These polymerization catalysts may be used alone or in combination of two or more.
关于聚合催化剂的量,以聚合催化剂中的金属化合物:环状烯烃的摩尔比计而通常为1∶100~1∶2,000,000、优选为1∶500~1∶1,000,000、更优选为1∶1,000~1∶500,000的范围。The amount of the polymerization catalyst is generally 1:100 to 1:2,000,000, preferably 1:500 to 1:1,000,000, more preferably 1:1,000 to 1, in terms of the molar ratio of the metal compound in the polymerization catalyst:cyclic olefin. : Range of 500,000.
将所述单体聚合所得的聚合物的氢化通常是使用氢化催化剂来进行。氢化催化剂例如可使用在烯烃化合物的氢化时通常所使用者。具体可列举:齐格勒(Ziegler)型的匀相系催化剂、贵金属络合物催化剂、承载型贵金属系催化剂。Hydrogenation of the polymer obtained by polymerizing the monomer is usually performed using a hydrogenation catalyst. As the hydrogenation catalyst, for example, those generally used in the hydrogenation of olefin compounds can be used. Specific examples thereof include Ziegler-type homogeneous catalysts, noble metal complex catalysts, and supported noble metal catalysts.
这些氢化催化剂中,就不引起官能基改性等副反应、可将聚合物中的碳-碳不饱和键选择性地氢化的方面而言,优选为铑、钌等的贵金属络合物催化剂,尤其优选为供电子性高的含氮杂环式碳烯化合物(carbene compound)或膦类配位的钌催化剂。Among these hydrogenation catalysts, noble metal complex catalysts such as rhodium and ruthenium are preferred in that they do not cause side reactions such as functional group modification and can selectively hydrogenate the carbon-carbon unsaturated bonds in the polymer. Particularly preferred are nitrogen-containing heterocyclic carbene compounds or phosphine-coordinated ruthenium catalysts with high electron-donating properties.
具有质子性极性基的环状烯烃聚合物也可利用以下方法而获得:对不具有质子性极性基的环状烯烃聚合物利用公知的改性剂而导入质子性极性基,视需要进行氢化。氢化也可对质子性极性基导入前的聚合物进行。另外,也可将具有质子性极性基的环状烯烃聚合物进一步改性而导入质子性极性基。A cyclic olefin polymer having a protic polar group can also be obtained by introducing a protic polar group into a cyclic olefin polymer having no protic polar group using a known modifier, and optionally carry out hydrogenation. Hydrogenation can also be performed on the polymer before introduction of the protic polar group. In addition, the cyclic olefin polymer having a protic polar group may be further modified to introduce a protic polar group.
不具有质子性极性基的环状烯烃聚合物例如可通过使选自单体(b)~单体(c)中的至少一种单体与视需要的单体(d)进行聚合而获得。The cyclic olefin polymer not having a protic polar group can be obtained, for example, by polymerizing at least one monomer selected from monomers (b) to (c) and optionally monomer (d). .
用以导入质子性极性基的改性剂通常可使用一分子内具有质子性极性基与反应性的碳-碳不饱和键的化合物。此种化合物例如可列举:丙烯酸、甲基丙烯酸、白芷酸(angelic acid)、甘菊花酸(tiglic acid)、油酸、反油酸(elaidic acid)、芥酸(erucicacid)、芸苔酸(brassidic acid)、马来酸、富马酸、柠康酸、中康酸、衣康酸、阿托酸(atropic acid)、肉桂酸等不饱和羧酸;烯丙醇、甲基乙烯基甲醇、巴豆醇、甲基烯丙醇、1-苯基乙烯-1-醇、2-丙烯-1-醇、3-丁烯-1-醇、3-丁烯-2-醇、3-甲基-3-丁烯-1-醇、3-甲基-2-丁烯-1-醇、2-甲基-3-丁烯-2-醇、2-甲基-3-丁烯-1-醇、4-戊烯-1-醇、4-甲基-4-戊烯-1-醇、2-己烯-1-醇等不饱和醇。As a modifying agent for introducing a protic polar group, generally, a compound having a protic polar group and a reactive carbon-carbon unsaturated bond in one molecule can be used. Examples of such compounds include acrylic acid, methacrylic acid, angelic acid, tiglic acid, oleic acid, elaidic acid, erucic acid, and brassic acid. acid), maleic acid, fumaric acid, citraconic acid, mesaconic acid, itaconic acid, atropic acid, cinnamic acid and other unsaturated carboxylic acids; allyl alcohol, methyl vinyl methanol, croton Alcohol, methallyl alcohol, 1-phenylethen-1-ol, 2-propen-1-ol, 3-buten-1-ol, 3-buten-2-ol, 3-methyl-3 -buten-1-ol, 3-methyl-2-buten-1-ol, 2-methyl-3-buten-2-ol, 2-methyl-3-buten-1-ol, Unsaturated alcohols such as 4-penten-1-ol, 4-methyl-4-penten-1-ol, and 2-hexen-1-ol.
使用所述改性剂的环状烯烃聚合物的改性反应只要依照常法进行即可,通常在自由基产生剂的存在下进行反应。The modification reaction of the cyclic olefin polymer using the modifier may be carried out according to a conventional method, and the reaction is usually carried out in the presence of a radical generating agent.
具有质子性极性基的环状烯烃聚合物例如优选为含有式(A6-1)所表示的结构单元的聚合物,更优选为含有式(A6-1)所表示的结构单元及式(A6-2)所表示的结构单元的聚合物。For example, the cyclic olefin polymer having a protic polar group is preferably a polymer containing a structural unit represented by formula (A6-1), more preferably a structural unit represented by formula (A6-1) and formula (A6 -2) A polymer of the indicated structural unit.
[化28][chem 28]
式(A6-1)中,Ra1~Ra4及m与式(a6-1)中的相同记号为相同含意。式(A6-2)中,Rb1~Rb4及m与式(b6-1)中的相同记号为相同含意。In formula (A6-1), R a1 to R a4 and m have the same meaning as the same symbols in formula (a6-1). In formula (A6-2), R b1 to R b4 and m have the same meaning as the same symbols in formula (b6-1).
《卡多树脂(A7)》"Cardo Resin (A7)"
卡多树脂(A7)为具有卡多结构的树脂。所谓卡多结构,是指在构成环状结构的环碳原子上键结有2个环状结构的骨架结构。卡多结构的通常的结构可列举:在芴环的9位的碳原子上键结有2个芳香环(例如苯环)的结构。The cardo resin (A7) is a resin having a cardo structure. The cardo structure refers to a skeleton structure in which two ring structures are bonded to ring carbon atoms constituting the ring structure. A typical structure of the cardo structure includes a structure in which two aromatic rings (for example, benzene rings) are bonded to the carbon atom at the 9-position of the fluorene ring.
就碱可溶性的观点而言,卡多树脂优选为使用具有选自羧基及酚性羟基中的至少一种基团的卡多树脂。As the cardo resin, it is preferable to use a cardo resin having at least one group selected from carboxyl groups and phenolic hydroxyl groups from the viewpoint of alkali solubility.
在构成环状结构的环碳原子上键结有2个环状结构的骨架结构的具体例可列举:9,9-双(苯基)芴骨架、9,9-双(羟基苯基)芴骨架、9,9-双(氰基苯基或氨基烷基苯基)芴骨架、具有环氧基的9,9-双(苯基)芴骨架、具有(甲基)丙烯酸基的9,9-双(苯基)芴骨架。Specific examples of the skeleton structure in which two ring structures are bonded to ring carbon atoms constituting the ring structure include: 9,9-bis(phenyl)fluorene skeleton, 9,9-bis(hydroxyphenyl)fluorene Skeleton, 9,9-bis(cyanophenyl or aminoalkylphenyl)fluorene skeleton, 9,9-bis(phenyl)fluorene skeleton with epoxy group, 9,9-bis(phenyl)fluorene skeleton with (meth)acrylic group - Bis(phenyl)fluorene skeleton.
卡多树脂是具有该卡多结构的骨架通过键结于其的官能基间的反应等进行聚合而形成。卡多树脂例如具有主链与作为大体积侧链的环状结构经1个元素连结的结构(卡多结构),相对于主链而在大致垂直方向上具有环状结构。The cardo resin is formed by polymerizing the skeleton having the cardo structure through a reaction or the like between functional groups bonded thereto. The cardo resin has, for example, a structure in which a main chain and a cyclic structure as a bulky side chain are linked via one element (cardo structure), and has a cyclic structure in a direction substantially perpendicular to the main chain.
卡多树脂例如为将具有卡多结构的单体聚合所得的聚合物,也可为与其他可共聚合的单体的共聚物。所述单体的聚合方法只要依照常法即可,例如可采用开环聚合法或加成聚合法等。The cardo resin is, for example, a polymer obtained by polymerizing a monomer having a cardo structure, and may be a copolymer with other copolymerizable monomers. The polymerization method of the said monomer should just follow a conventional method, for example, a ring-opening polymerization method, an addition polymerization method, etc. can be used.
卡多树脂例如可列举具有卡多结构的单体的聚合物。The cardo resin includes, for example, a polymer of a monomer having a cardo structure.
具有卡多结构的单体例如可列举:9,9-双(4-缩水甘油氧基苯基)芴、9,9-双[4-(2-缩水甘油氧基乙氧基)苯基]芴等含卡多结构的环氧化合物;下述式所表示的化合物等含卡多结构的(甲基)丙烯酸系化合物;9,9-双(4-羟基苯基)芴、9,9-双(4-羟基-3-甲基苯基)芴等含卡多结构的双酚类。Examples of monomers having a cardo structure include: 9,9-bis(4-glycidyloxyphenyl)fluorene, 9,9-bis[4-(2-glycidyloxyethoxy)phenyl] Cardo structure-containing epoxy compounds such as fluorene; (meth)acrylic compounds containing cardo structures such as compounds represented by the following formula; 9,9-bis(4-hydroxyphenyl)fluorene, 9,9- Cardo-containing bisphenols such as bis(4-hydroxy-3-methylphenyl)fluorene.
[化29][chem 29]
式中,A为亚乙基、亚丙基等碳数2~6的亚烷基,所述亚烷基也可具有羟基,可列举2-羟基-1,3-丙烷二基等,R为氢原子或甲基,p、q为1~30的整数。In the formula, A is an alkylene group with 2 to 6 carbons such as ethylene group and propylene group, and the alkylene group may also have a hydroxyl group, such as 2-hydroxyl-1,3-propanediyl group, etc., and R is hydrogen atom or methyl group, p and q are integers of 1-30.
就碱可溶性的观点而言,以上例示的具有卡多结构的单体也可在芴环上或键结于芴环的9位的碳原子的芳香环上具有选自羧基及酚性羟基中的至少一种基团。From the viewpoint of alkali solubility, the above-exemplified monomers having a cardo structure may also have a carboxyl group and a phenolic hydroxyl group selected from the fluorene ring or the aromatic ring bonded to the carbon atom at the 9-position of the fluorene ring. at least one group.
卡多树脂也可使用市售品。例如可列举:大阪瓦斯化学(股)制造的奥格索(Ogsol)CR-TR1、奥格索(Ogsol)CR-TR2、奥格索(Ogsol)CR-TR3、奥格索(Ogsol)CR-TR4、奥格索(Ogsol)CR-TR5、奥格索(Ogsol)CR-TR6等具有卡多结构的聚酯化合物。As the cardo resin, a commercially available product can also be used. Examples include: Ogsol CR-TR1, Ogsol CR-TR2, Ogsol CR-TR3, Ogsol CR-TR3 manufactured by Osaka Gas Chemical Co., Ltd. Polyester compounds with cardo structure, such as TR4, Ogsol CR-TR5, Ogsol CR-TR6, etc.
[感光剂(B)][Sensitizer (B)]
感光剂(B)例如可列举光酸产生剂、光自由基聚合引发剂。感放射线性材料通过含有感光剂(B),可发挥感放射线特性,且可具有良好的放射线灵敏度。As a photosensitive agent (B), a photoacid generator and a photoradical polymerization initiator are mentioned, for example. When the radiation-sensitive material contains a photosensitizer (B), it can exhibit radiation-sensitive characteristics and can have favorable radiation sensitivity.
感光剂(B)可单独使用一种,也可并用两种以上。The photosensitizer (B) may be used alone or in combination of two or more.
相对于聚合物(A)100质量份,感放射线性材料中的感光剂(B)的含量通常为5质量份~100质量份,优选为10质量份~65质量份,更优选为15质量份~60质量份。通过将感光剂(B)的含量设定为所述范围,可增大放射线的照射部分与未照射部分在成为显影液的碱性水溶液等中的溶解度的差,提高图案化性能。The content of the photosensitizer (B) in the radiation-sensitive material is usually 5 to 100 parts by mass, preferably 10 to 65 parts by mass, more preferably 15 parts by mass relative to 100 parts by mass of the polymer (A). ~60 parts by mass. By setting the content of the photosensitizer (B) within the above range, the difference in solubility between the portion irradiated with radiation and the portion not irradiated with an alkaline aqueous solution or the like as a developing solution can be increased, thereby improving patterning performance.
《光酸产生剂》"Photoacid Generator"
光酸产生剂为通过包括放射线的照射的处理而产生酸的化合物。放射线例如可列举可见光线、紫外线、远紫外线、X射线、带电粒子束。A photoacid generator is a compound that generates an acid by treatment including irradiation with radiation. Examples of radiation include visible rays, ultraviolet rays, extreme ultraviolet rays, X-rays, and charged particle beams.
光酸产生剂例如可列举:醌二叠氮化合物、肟磺酸酯化合物、鎓盐、N-磺酰氧基酰亚胺化合物、含卤素的化合物、重氮甲烷化合物、砜化合物、磺酸酯化合物、羧酸酯化合物。通过使用这些化合物,可获得发挥正型的感放射线特性的材料。Examples of photoacid generators include quinone diazide compounds, oxime sulfonate compounds, onium salts, N-sulfonyloxyimide compounds, halogen-containing compounds, diazomethane compounds, sulfone compounds, and sulfonate esters. Compounds, Carboxylate Compounds. By using these compounds, a material exhibiting positive radiation-sensitive properties can be obtained.
光酸产生剂优选为醌二叠氮化合物、肟磺酸酯化合物、鎓盐、磺酸酯化合物,更优选为醌二叠氮化合物、肟磺酸酯化合物,尤其优选为醌二叠氮化合物。The photoacid generator is preferably a quinonediazide compound, an oxime sulfonate compound, an onium salt, or a sulfonate compound, more preferably a quinonediazide compound or an oxime sulfonate compound, and particularly preferably a quinonediazide compound.
<醌二叠氮化合物><Quinone diazide compound>
醌二叠氮化合物通过包括放射线的照射及使用碱性水溶液的显影的处理而产生羧酸。醌二叠氮化合物例如可列举:酚性化合物或醇性化合物(以下也称为“母核”)与1,2-萘醌二叠氮磺酰卤的缩合物。A quinonediazide compound generates a carboxylic acid by a treatment including irradiation with radiation and development using an aqueous alkaline solution. As the quinonediazide compound, for example, a condensate of a phenolic compound or an alcoholic compound (hereinafter also referred to as a "core") and a 1,2-naphthoquinonediazidesulfonyl halide is exemplified.
母核例如可列举:三羟基二苯甲酮、四羟基二苯甲酮、五羟基二苯甲酮、六羟基二苯甲酮、多(羟基苯基)烷烃、其他母核。Examples of the core include trihydroxybenzophenone, tetrahydroxybenzophenone, pentahydroxybenzophenone, hexahydroxybenzophenone, poly(hydroxyphenyl)alkane, and other cores.
三羟基二苯甲酮例如可列举:2,3,4-三羟基二苯甲酮、2,4,6-三羟基二苯甲酮。Examples of trihydroxybenzophenone include 2,3,4-trihydroxybenzophenone and 2,4,6-trihydroxybenzophenone.
四羟基二苯甲酮例如可列举:2,2′,4,4′-四羟基二苯甲酮、2,3,4,3′-四羟基二苯甲酮、2,3,4,4′-四羟基二苯甲酮、2,3,4,2′-四羟基-4′-甲基二苯甲酮、2,3,4,4′-四羟基-3′-甲氧基二苯甲酮。Tetrahydroxybenzophenones include, for example: 2,2′,4,4′-tetrahydroxybenzophenone, 2,3,4,3′-tetrahydroxybenzophenone, 2,3,4,4 '-Tetrahydroxybenzophenone, 2,3,4,2'-tetrahydroxy-4'-methylbenzophenone, 2,3,4,4'-tetrahydroxy-3'-methoxydi Benzophenone.
五羟基二苯甲酮例如可列举2,3,4,2′,6′-五羟基二苯甲酮。Pentahydroxybenzophenone includes, for example, 2,3,4,2',6'-pentahydroxybenzophenone.
六羟基二苯甲酮例如可列举:2,4,6,3′,4′,5′-六羟基二苯甲酮、3,4,5,3′,4′,5′-六羟基二苯甲酮。Examples of hexahydroxybenzophenone include: 2,4,6,3',4',5'-hexahydroxybenzophenone, 3,4,5,3',4',5'-hexahydroxydiphenone Benzophenone.
多(羟基苯基)烷烃例如可列举:双(2,4-二羟基苯基)甲烷、双(对羟基苯基)甲烷、三(对羟基苯基)甲烷、1,1,1-三(对羟基苯基)乙烷、双(2,3,4-三羟基苯基)甲烷、2,2-双(2,3,4-三羟基苯基)丙烷、1,1,3-三(2,5-二甲基-4-羟基苯基)-3-苯基丙烷、4,4′-[1-{4-(1-[4-羟基苯基]-1-甲基乙基)苯基}亚乙基]双酚、双(2,5-二甲基-4-羟基苯基)-2-羟基苯基甲烷、3,3,3′,3′-四甲基-1,1′-螺二茚-5,6,7,5′,6′,7′-己醇、2,2,4-三甲基-7,2′,4′-三羟基黄烷。Examples of poly(hydroxyphenyl)alkanes include: bis(2,4-dihydroxyphenyl)methane, bis(p-hydroxyphenyl)methane, tris(p-hydroxyphenyl)methane, 1,1,1-tris( p-Hydroxyphenyl) ethane, bis(2,3,4-trihydroxyphenyl)methane, 2,2-bis(2,3,4-trihydroxyphenyl)propane, 1,1,3-tris( 2,5-Dimethyl-4-hydroxyphenyl)-3-phenylpropane, 4,4'-[1-{4-(1-[4-hydroxyphenyl]-1-methylethyl) Phenyl}ethylene]bisphenol, bis(2,5-dimethyl-4-hydroxyphenyl)-2-hydroxyphenylmethane, 3,3,3',3'-tetramethyl-1, 1'-spirobiindene-5,6,7,5',6',7'-hexanol, 2,2,4-trimethyl-7,2',4'-trihydroxyflavan.
其他母核例如可列举:2-甲基-2-(2,4-二羟基苯基)-4-(4-羟基苯基)-7-羟基苯并二氢吡喃、1-[1-{3-(1-[4-羟基苯基]-1-甲基乙基)-4,6-二羟基苯基}-1-甲基乙基]-3-[1-{3-(1-[4-羟基苯基]-1-甲基乙基)-4,6-二羟基苯基}-1-甲基乙基]苯、4,6-双{1-(4-羟基苯基)-1-甲基乙基}-1,3-二羟基苯。Other nuclei include, for example: 2-methyl-2-(2,4-dihydroxyphenyl)-4-(4-hydroxyphenyl)-7-hydroxychroman, 1-[1- {3-(1-[4-hydroxyphenyl]-1-methylethyl)-4,6-dihydroxyphenyl}-1-methylethyl]-3-[1-{3-(1 -[4-hydroxyphenyl]-1-methylethyl)-4,6-dihydroxyphenyl}-1-methylethyl]benzene, 4,6-bis{1-(4-hydroxyphenyl )-1-methylethyl}-1,3-dihydroxybenzene.
这些母核中,优选为2,3,4,4′-四羟基二苯甲酮、1,1,1-三(对羟基苯基)乙烷、4,4′-[1-{4-(1-[4-羟基苯基]-1-甲基乙基)苯基}亚乙基]双酚。Among these cores, 2,3,4,4'-tetrahydroxybenzophenone, 1,1,1-tris(p-hydroxyphenyl)ethane, 4,4'-[1-{4- (1-[4-Hydroxyphenyl]-1-methylethyl)phenyl}ethylene]bisphenol.
1,2-萘醌二叠氮磺酰卤优选为1,2-萘醌二叠氮磺酰氯。1,2-萘醌二叠氮磺酰氯例如可列举1,2-萘醌二叠氮-4-磺酰氯、1,2-萘醌二叠氮-5-磺酰氯,优选为1,2-萘醌二叠氮-5-磺酰氯。The 1,2-naphthoquinonediazidesulfonyl halide is preferably 1,2-naphthoquinonediazidesulfonyl chloride. 1,2-Naphthoquinonediazidesulfonyl chloride, for example, 1,2-naphthoquinonediazide-4-sulfonyl chloride, 1,2-naphthoquinonediazide-5-sulfonyl chloride, preferably 1,2- Naphthoquinonediazide-5-sulfonyl chloride.
在酚性化合物或醇性化合物(母核)与1,2-萘醌二叠氮磺酰卤的缩合反应中,相对于酚性化合物或醇性化合物中的OH基数,可使用相当于优选为30摩尔%~85摩尔%、更优选为50摩尔%~70摩尔%的1,2-萘醌二叠氮磺酰卤。缩合反应可利用公知的方法来实施。In the condensation reaction of phenolic compound or alcoholic compound (mother nucleus) and 1,2-naphthoquinone diazide sulfonyl halide, with respect to the OH group in phenolic compound or alcoholic compound, can use the equivalent preferably 30 mol% to 85 mol%, more preferably 50 mol% to 70 mol% of 1,2-naphthoquinonediazidesulfonyl halide. The condensation reaction can be implemented by a known method.
醌二叠氮化合物也可优选地使用将所例示的母核的酯键变更为酰胺键的1,2-萘醌二叠氮磺酸酰胺类、例如2,3,4-三氨基二苯甲酮-1,2-萘醌二叠氮-4-磺酸酰胺等。As the quinonediazide compound, 1,2-naphthoquinonediazidesulfonic acid amides in which the ester bond of the illustrated core is changed to an amide bond, such as 2,3,4-triaminobenzidine, can also be preferably used. Ketone-1,2-naphthoquinonediazide-4-sulfonic acid amide, etc.
<其他例><Other examples>
肟磺酸酯化合物的具体例例如可列举:日本专利特开2011-227106、日本专利特开2012-234148、日本专利特开2013-054125等的公报中记载的化合物。鎓盐的具体例例如可列举:日本专利第5208573号、日本专利第5397152号、日本专利第5413124号、日本专利特开2004-2110525号、日本专利特开2008-129423号、日本专利特开2010-215616号及日本专利特开2013-228526号等的公报中记载的化合物。Specific examples of the oxime sulfonate compound include compounds described in publications such as JP 2011-227106, JP 2012-234148, and JP 2013-054125. Specific examples of onium salts include, for example, Japanese Patent No. 5208573, Japanese Patent No. 5397152, Japanese Patent No. 5413124, Japanese Patent Laid-Open No. 2004-2110525, Japanese Patent Laid-Open No. 2008-129423, and Japanese Patent Laid-Open No. 2010. Compounds described in publications such as -215616 and Japanese Patent Laid-Open No. 2013-228526.
其他酸产生剂的具体例例如可列举:日本专利第49242256号、日本专利特开2011-064770号、日本专利特开2011-232648号、日本专利特开2012-185430号、日本专利特开2013-242540号等的公报中记载的化合物。Specific examples of other acid generators include, for example, Japanese Patent No. 49242256, Japanese Patent Laid-Open No. 2011-064770, Japanese Patent Laid-Open No. 2011-232648, Japanese Patent Laid-Open No. 2012-185430, Japanese Patent Laid-Open No. 2013- Compounds described in publications such as No. 242540.
《光自由基聚合引发剂》"Photo Radical Polymerization Initiator"
通过使用光自由基聚合引发剂作为感光剂(B),且使用后述的含聚合性碳-碳双键的化合物等交联剂(D),可获得发挥负型的感放射线特性的材料。By using a photoradical polymerization initiator as a photosensitizer (B) and using a crosslinking agent (D) such as a polymerizable carbon-carbon double bond-containing compound described later, a material exhibiting negative radiation-sensitive characteristics can be obtained.
光自由基聚合引发剂例如可列举:2,2′-双(2,4-二氯苯基)-4,5,4′,5′-四苯基-1,2′-联咪唑、2,2′-双(2-氯苯基)-4,5,4′,5′-四苯基-1,2′-联咪唑、2,2′-双(2,4-二氯苯基)-4,5,4′,5′-四苯基-1,2′-联咪唑、2,2′-双(2,4-二甲基苯基)-4,5,4′,5′-四苯基-1,2′-联咪唑、2,2′-双(2-甲基苯基)-4,5,4′,5′-四苯基-1,2′-联咪唑、2,2′-二苯基-4,5,4′,5′-四苯基-1,2′-联咪唑等联咪唑化合物;二乙氧基苯乙酮、2-(二甲基氨基)-2-[(4-甲基苯基)甲基]-1-[4-(4-吗啉基)苯基]-1-丁酮等烷基苯酮化合物;2,4,6-三甲基苯甲酰基二苯基膦氧化物等酰基膦氧化物化合物;2,4-双(三氯甲基)-6-(4-甲氧基苯基)-1,3,5-三嗪、2,4-双(三氯甲基)-6-(4-甲氧基萘基)-1,3,5-三嗪等三嗪化合物;以及安息香等安息香化合物;二苯甲酮、邻苯甲酰基苯甲酸甲酯、4-苯基二苯甲酮等二苯甲酮化合物。Examples of photoradical polymerization initiators include: 2,2'-bis(2,4-dichlorophenyl)-4,5,4',5'-tetraphenyl-1,2'-biimidazole, 2 , 2'-bis(2-chlorophenyl)-4,5,4',5'-tetraphenyl-1,2'-biimidazole, 2,2'-bis(2,4-dichlorophenyl )-4,5,4',5'-tetraphenyl-1,2'-biimidazole, 2,2'-bis(2,4-dimethylphenyl)-4,5,4',5 '-tetraphenyl-1,2'-biimidazole, 2,2'-bis(2-methylphenyl)-4,5,4',5'-tetraphenyl-1,2'-biimidazole , 2,2'-diphenyl-4,5,4',5'-tetraphenyl-1,2'-biimidazole and other biimidazole compounds; diethoxyacetophenone, 2-(dimethyl Amino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone and other alkyl phenone compounds; 2,4,6 -Acylphosphine oxide compounds such as trimethylbenzoyldiphenylphosphine oxide; 2,4-bis(trichloromethyl)-6-(4-methoxyphenyl)-1,3,5- Triazine compounds such as triazine and 2,4-bis(trichloromethyl)-6-(4-methoxynaphthyl)-1,3,5-triazine; and benzoin compounds such as benzoin; benzophenone , methyl phthaloylbenzoate, 4-phenylbenzophenone and other benzophenone compounds.
[树脂(C)][Resin (C)]
树脂(C)为选自酚醛清漆树脂、可溶酚醛树脂及可溶酚醛树脂的缩合物中的至少一种。这些树脂中,就具有良好的碱可溶性(显影性)的方面而言,优选为酚醛清漆树脂。The resin (C) is at least one selected from the group consisting of novolak resins, resol resins, and condensates of resol resins. Among these resins, novolak resins are preferable at the point of having good alkali solubility (developability).
树脂(C)为通过加热而呈色的物质。可推测,在后述绝缘膜的形成方法中,曝光前由含有树脂(C)的感放射线性材料所形成的涂膜自身在波长300nm~400nm下不具有遮光性,但通过曝光及显影后的加热而树脂(C)酮化,所得的绝缘膜在所述波长下具有遮光性。通过使用此种树脂(C),感放射线性材料可同时实现遮光性的赋予与碱显影性。The resin (C) is a substance that develops color by heating. It is presumed that in the method of forming an insulating film described later, the coating film itself formed of a radiation-sensitive material containing resin (C) before exposure does not have light-shielding properties at a wavelength of 300nm to 400nm, but after exposure and development, the coating film itself does not have light-shielding properties. The resin (C) is ketoneized by heating, and the resulting insulating film has light-shielding properties at the above-mentioned wavelength. By using such a resin (C), the radiation-sensitive material can realize the provision of light-shielding property and alkali developability simultaneously.
例如,可在预烘烤时的加热温度即60℃~130℃左右不赋予所述遮光性,且在后烘烤时的加热温度即超过130℃且为300℃以下左右赋予所述遮光性。For example, the light-shielding property may not be imparted at a heating temperature of about 60°C to 130°C during pre-baking, and the light-shielding property may be imparted at a heating temperature of about 130°C to 300°C or lower during post-baking.
酚醛清漆树脂例如可列举含有式(C1)所表示的结构单元的酚醛清漆树脂。As a novolak resin, the novolac resin containing the structural unit represented by formula (C1), for example is mentioned.
[化30][chem 30]
式(C1)中,A为具有酚性羟基的二价芳香族基,R1为亚甲基、碳数2~30的亚烷基、碳数4~30的二价脂环式烃基、碳数7~30的亚芳烷基或-R2-Ar-R2-所表示的基团(Ar为二价芳香族基,R2分别独立地为亚甲基或碳数2~20的亚烷基)。另外,所述亚甲基所具有的1个氢原子也可经环戊二烯基、芳香族环、含芳香族环的基团或含有氮原子、硫原子、氧原子等的杂环取代。In the formula (C1), A is a divalent aromatic group having a phenolic hydroxyl group, R1 is a methylene group, an alkylene group with 2 to 30 carbons, a divalent alicyclic hydrocarbon group with 4 to 30 carbons, carbon An aralkylene group with a number of 7 to 30 or a group represented by -R 2 -Ar-R 2 - (Ar is a divalent aromatic group, R 2 is independently a methylene group or a methylene group with a carbon number of 2 to 20 alkyl). In addition, one hydrogen atom of the methylene group may be substituted with a cyclopentadienyl group, an aromatic ring, a group containing an aromatic ring, or a heterocyclic ring containing a nitrogen atom, a sulfur atom, an oxygen atom, or the like.
R1中碳数2~30的亚烷基例如可列举:亚乙基、亚丙基、亚丁基、亚戊基、亚己基、亚辛基、亚壬基、亚癸基、亚十一烷基、亚十二烷基、亚十四烷基、亚十六烷基、亚十八烷基、亚十九烷基、亚二十烷基、亚二十一烷基、亚二十二烷基、亚二十三烷基、亚二十四烷基、亚二十五烷基、亚二十六烷基、亚二十七烷基、亚二十八烷基、亚二十九烷基、亚三十烷基。Examples of alkylene groups with 2 to 30 carbon atoms in R1 include: ethylene, propylene, butylene, pentylene, hexylene, octylene, nonylene, decylene, and undecane Base, Dodecyl, Tetradecyl, Hexadecyl, Octadecyl, Nonadecyl, Eicosanyl, Icodecyl, Docosane group, triacyl, tetracosyl, pentapentacyl, hexadecyl, heptacyl, octadecyl, nonacacyl , Triadylene.
R1中碳数4~30的二价脂环式烃基例如可列举:环丁烷二基、环戊烷二基、环己烷二基、环辛烷二基。Examples of the divalent alicyclic hydrocarbon group having 4 to 30 carbon atoms in R 1 include cyclobutanediyl, cyclopentanediyl, cyclohexanediyl, and cyclooctanediyl.
R1中碳数7~30的亚芳烷基例如可列举:亚苄基、亚苯乙基、苄基亚丙基、亚萘基亚甲基。Examples of the aralkylene group having 7 to 30 carbon atoms in R 1 include benzylidene group, phenylethylene group, benzylpropylene group, and naphthylenemethylene group.
R1中-R2-Ar-R2-所表示的基团例如可列举-CH2-Ph-CH2-所表示的基团(Ph为亚苯基)。The group represented by -R 2 -Ar-R 2 - in R 1 includes, for example, a group represented by -CH 2 -Ph-CH 2 - (Ph is phenylene).
A中具有酚性羟基的二价芳香族基例如可列举:具有酚性羟基的苯环、具有酚性羟基的缩合多环式芳香族基。具有酚性羟基的缩合多环式芳香族基例如为将缩合多环式芳香族烃基所含的键结于芳香环碳上的氢原子的一部分或全部取代为羟基而成的基团。缩合多环式芳香族烃基例如可列举:萘环、蒽环、菲环。Examples of the divalent aromatic group having a phenolic hydroxyl group in A include a benzene ring having a phenolic hydroxyl group and a condensed polycyclic aromatic group having a phenolic hydroxyl group. The condensed polycyclic aromatic group having a phenolic hydroxyl group is, for example, a group obtained by substituting a part or all of hydrogen atoms bonded to aromatic ring carbons contained in the condensed polycyclic aromatic hydrocarbon group with hydroxyl groups. Examples of the condensed polycyclic aromatic hydrocarbon group include naphthalene ring, anthracene ring, and phenanthrene ring.
具有酚性羟基的二价芳香族基具体而言优选为式(c1-1)、式(c1-2)、式(c1-3)或式(c1-4)所表示的二价基。Specifically, the divalent aromatic group having a phenolic hydroxyl group is preferably a divalent group represented by formula (c1-1), formula (c1-2), formula (c1-3), or formula (c1-4).
[化31][chem 31]
式(c1-1)~式(c1-4)中的各记号的含意如下。The meanings of the symbols in the formulas (c1-1) to (c1-4) are as follows.
a1为1~4的整数。b1为0~3的整数。a2~a5及b2~b5分别独立地为0~4的整数。a6及b6为0~2的整数。a1 is an integer of 1-4. b1 is an integer of 0-3. a2-a5 and b2-b5 are each independently an integer of 0-4. a6 and b6 are integers of 0-2.
其中,a2+a3为1以上、6以下的整数,b2+b3为0以上、5以下的整数,a2+a3+b2+b3为1以上、6以下的整数;a4+a5+a6为1以上、8以下的整数,b4+b5+b6为0以上、7以下的整数,a4+a5+a6+b4+b5+b6为1以上、8以下的整数。另外,1≤a1+b1≤4,a2+b2≤4,a3+b3≤4,a4+b4≤4,a5+b5≤4,a6+b6≤2。Among them, a2+a3 is an integer between 1 and 6, b2+b3 is an integer between 0 and 5, a2+a3+b2+b3 is an integer between 1 and 6, and a4+a5+a6 is 1 or more , an integer of 8 or less, b4+b5+b6 is an integer of 0 to 7, and a4+a5+a6+b4+b5+b6 is an integer of 1 to 8. In addition, 1≤a1+b1≤4, a2+b2≤4, a3+b3≤4, a4+b4≤4, a5+b5≤4, a6+b6≤2.
a1、a2+a3、a4+a5+a6分别优选为1~3的整数。a1, a2+a3, and a4+a5+a6 are each preferably an integer of 1-3.
R为碳数1~20、优选为碳数1~10的烃基或碳数1~20、优选为碳数1~10的烷氧基,在R存在多个的情形时可分别相同也可不同。烃基例如可列举:甲基、丙基、异丙基、叔丁基等烷基。烷氧基例如可列举甲氧基。R is a hydrocarbon group having 1 to 20 carbons, preferably a hydrocarbon group having 1 to 10 carbons, or an alkoxy group having 1 to 20 carbons, preferably alkoxy having 1 to 10 carbons, and when there are multiple Rs, they may be the same or different. . Examples of the hydrocarbon group include alkyl groups such as methyl, propyl, isopropyl, and tert-butyl. As an alkoxy group, a methoxy group is mentioned, for example.
式(c1-1)~式(c1-4)中,-OH及-R的键结位置并无特别限定,2个-R1-的键结位置也无特别限定。例如,2个-R1-可键结于不同的苯核(例如下述式(1)),也可键结于相同的苯核(例如下述式(2))。式中,*为结合键。下述式(1)、式(2)为关于式(c1-2)的具体例,式(c1-3)、式(c1-4)也相同。再者,为方便起见,省略苯核上的取代基。In formulas (c1-1) to (c1-4), the bonding positions of -OH and -R are not particularly limited, and the bonding positions of two -R 1 - are not particularly limited, either. For example, two -R 1 - may be bonded to different benzene nuclei (for example, the following formula (1)), or may be bonded to the same benzene nucleus (for example, the following formula (2)). In the formula, * is a binding bond. The following formula (1) and formula (2) are specific examples of formula (c1-2), and formula (c1-3) and formula (c1-4) are also the same. Again, for convenience, the substituents on the benzene nucleus are omitted.
[化32][chem 32]
所述A中,与-R1-的键结位置例如优选为相对于所述A所含的羟基而为邻位和/或对位。In the above-mentioned A, the bonding position with -R 1 - is preferably, for example, the ortho-position and/or the para-position with respect to the hydroxyl group contained in the above-mentioned A.
就赋予遮光性或耐热性及碱显影性的观点而言,所述A优选为式(c1-2)、式(c1-3)或式(c1-4)所表示的基团,更优选为式(c1-2)或式(c1-3)所表示的基团。From the viewpoint of imparting light-shielding properties, heat resistance, and alkali developability, the above-mentioned A is preferably a group represented by formula (c1-2), formula (c1-3) or formula (c1-4), more preferably is a group represented by formula (c1-2) or formula (c1-3).
就具有良好的碱可溶性(显影性)的方面而言,树脂(C)优选为酚醛清漆树脂。通过使感放射线性材料中含有碱可溶性的酚醛清漆树脂,可获得解析性良好的感放射线性材料。The resin (C) is preferably a novolac resin at the point of having good alkali solubility (developability). By making the radiation sensitive material contain an alkali-soluble novolak resin, a radiation sensitive material with good resolution can be obtained.
酚醛清漆树脂例如可通过以下方式获得:使酚类与醛类在酸催化剂的存在下缩合,视需要将未反应的成分蒸馏去除。关于反应条件,在溶剂中使酚类与醛类通常在60℃~200℃下反应1小时~20小时左右。例如可利用日本专利特公昭47-15111号公报、日本专利特开昭63-238129号公报等中记载的方法来合成。The novolac resin can be obtained, for example, by condensing phenols and aldehydes in the presence of an acid catalyst, and distilling off unreacted components if necessary. Regarding the reaction conditions, phenols and aldehydes are reacted in a solvent, usually at 60° C. to 200° C. for about 1 hour to 20 hours. For example, it can be synthesized by the methods described in JP-A-47-15111, JP-A-63-238129, and the like.
可溶酚醛树脂例如可通过以下方式获得:使酚类与醛类在碱催化剂的存在下缩合,视需要将未反应的成分蒸馏去除。关于反应条件,在溶剂中使酚类与醛类通常在40℃~120℃下反应1小时~20小时左右。如此,例如可获得在酚类所含的芳香环上键结有来源于醛类的基团(例如-R1-OH,R1与式(C1)中的R1为相同含意)的可溶酚醛树脂。可溶酚醛树脂的缩合物可通过以下方式获得:对可溶酚醛树脂加热或添加酸,由此进行脱水缩合反应。该反应是通过可溶酚醛树脂所含的来源于醛类的基团脱水缩合而进行。在通过加热来进行所述反应的情形时,使可溶酚醛树脂或其溶液通常在60℃~200℃下反应1小时~20小时左右。可溶酚醛树脂及其缩合物例如可利用日本专利第3889274号公报、日本专利第4013111号公报、日本专利特开2010-111013号公报等中记载的方法来合成。The resol resin can be obtained, for example, by condensing phenols and aldehydes in the presence of a base catalyst, and distilling off unreacted components if necessary. Regarding the reaction conditions, phenols and aldehydes are reacted in a solvent usually at 40° C. to 120° C. for about 1 hour to 20 hours. In this way, for example, a soluble compound in which a group derived from an aldehyde (for example, -R 1 -OH, R 1 has the same meaning as R 1 in formula (C1)) is bonded to an aromatic ring contained in phenols can be obtained. Phenolic Resin. The condensate of the resol resin can be obtained by heating or adding an acid to the resol resin to perform a dehydration condensation reaction. This reaction proceeds by dehydration condensation of groups derived from aldehydes contained in the resole resin. When performing the said reaction by heating, a resole phenolic resin or its solution is made to react at 60 degreeC - 200 degreeC normally for 1 hour - about 20 hours. The resole resin and its condensate can be synthesized by methods described in, for example, JP 3889274, JP 4013111, JP 2010-111013 and the like.
酚类例如可列举:Examples of phenols include:
羟基数为1~4、优选为1~3且苯核数为1的化合物,具体而言苯酚、邻甲酚、间甲酚、对甲酚、2,3-二甲基苯酚、2,5-二甲基苯酚、3,4-二甲基苯酚、3,5-二甲基苯酚、2,4-二甲基苯酚、2,6-二甲基苯酚、2,3,5-三甲基苯酚、2,3,6-三甲基苯酚、2-叔丁基苯酚、3-叔丁基苯酚、4-叔丁基苯酚、2-甲基间苯二酚、4-甲基间苯二酚、5-甲基间苯二酚、4-叔丁基邻苯二酚、2-甲氧基苯酚、3-甲氧基苯酚、2-丙基苯酚、3-丙基苯酚、4-丙基苯酚、2-异丙基苯酚、2-甲氧基-5-甲基苯酚、2-叔丁基-5-甲基苯酚、2-异丙基-5-甲基苯酚、5-异丙基-2-甲基苯酚;Compounds having 1 to 4 hydroxyl groups, preferably 1 to 3, and 1 benzene nucleus, specifically phenol, o-cresol, m-cresol, p-cresol, 2,3-dimethylphenol, 2,5 -Dimethylphenol, 3,4-Dimethylphenol, 3,5-Dimethylphenol, 2,4-Dimethylphenol, 2,6-Dimethylphenol, 2,3,5-Trimethylphenol phenylphenol, 2,3,6-trimethylphenol, 2-tert-butylphenol, 3-tert-butylphenol, 4-tert-butylphenol, 2-methylresorcinol, 4-methylresorcinol Diphenol, 5-methylresorcinol, 4-tert-butylcatechol, 2-methoxyphenol, 3-methoxyphenol, 2-propylphenol, 3-propylphenol, 4-propyl Phenol, 2-isopropylphenol, 2-methoxy-5-methylphenol, 2-tert-butyl-5-methylphenol, 2-isopropyl-5-methylphenol, 5-isopropyl -2-Methylphenol;
羟基数为1~6、优选为1~3且苯核数为2的化合物(萘型化合物),具体而言1-萘酚、2-萘酚等单羟基萘,1,2-二羟基萘、1,3-二羟基萘、1,4-二羟基萘、1,5-二羟基萘、1,6-二羟基萘、1,7-二羟基萘、1,8-二羟基萘、2,3-二羟基萘、2,6-二羟基萘、2,7-二羟基萘等二羟基萘;Compounds (naphthalene-type compounds) having 1 to 6 hydroxyl groups, preferably 1 to 3, and 2 benzene nuclei, specifically monohydroxynaphthalene such as 1-naphthol and 2-naphthol, and 1,2-dihydroxynaphthalene , 1,3-dihydroxynaphthalene, 1,4-dihydroxynaphthalene, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 1,7-dihydroxynaphthalene, 1,8-dihydroxynaphthalene, 2 , 3-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene and other dihydroxynaphthalene;
羟基数为1~8、优选为1~3且苯核数为3的化合物(蒽型化合物或菲型化合物),具体而言1-羟基蒽、2-羟基蒽、9-羟基蒽等单羟基蒽,1,4-二羟基蒽、9,10-二羟基蒽等二羟基蒽,1,2,10-三羟基蒽、1,8,9-三羟基蒽、1,2,7-三羟基蒽等三羟基蒽,1-羟基菲等羟基菲。Compounds with 1 to 8 hydroxyl groups, preferably 1 to 3, and 3 benzene nuclei (anthracene-type compounds or phenanthrene-type compounds), specifically, monohydroxyl groups such as 1-hydroxyanthracene, 2-hydroxyanthracene, and 9-hydroxyanthracene Anthracene, 1,4-dihydroxyanthracene, 9,10-dihydroxyanthracene, 1,2,10-trihydroxyanthracene, 1,8,9-trihydroxyanthracene, 1,2,7-trihydroxyanthracene Anthracene and other trihydroxy anthracene, 1-hydroxy phenanthrene and other hydroxy phenanthrene.
醛类例如可列举:甲醛、多聚甲醛、乙醛、苯甲醛、对苯二甲醛。Examples of aldehydes include formaldehyde, paraformaldehyde, acetaldehyde, benzaldehyde, and terephthalaldehyde.
在树脂(C)的合成时,相对于酚类1摩尔,醛类的使用量通常为0.3摩尔以上,优选为0.4摩尔~3摩尔,更优选为0.5摩尔~2摩尔。When synthesizing the resin (C), the usage-amount of aldehydes is 0.3 mol or more normally with respect to 1 mol of phenols, Preferably it is 0.4 mol-3 mol, More preferably, it is 0.5 mol-2 mol.
酚醛清漆树脂的合成时的酸催化剂例如可列举:盐酸、对甲苯磺酸、三氟甲磺酸。可溶酚醛树脂的合成时的碱催化剂例如可列举氨水、三级胺。As an acid catalyst at the time of synthesis|combination of a novolac resin, hydrochloric acid, p-toluenesulfonic acid, and trifluoromethanesulfonic acid are mentioned, for example. As an alkali catalyst at the time of synthesis|combination of a resol resin, ammonia water and a tertiary amine are mentioned, for example.
树脂(C)的聚苯乙烯换算的重量平均分子量(Mw)以利用凝胶渗透色谱(GPC)法所测定的值计,通常为100~50,000,优选为150~10,000,更优选为500~6,000。Mw在所述范围内的树脂(C)就遮光性及解析性的方面而言优选。例如酚醛清漆树脂的所述Mw优选为500~50,000,更优选为700~5,000,进而优选为800~3,000。The polystyrene-equivalent weight average molecular weight (Mw) of the resin (C) is usually 100 to 50,000, preferably 150 to 10,000, more preferably 500 to 6,000 as a value measured by gel permeation chromatography (GPC) . The resin (C) whose Mw is within the above-mentioned range is preferable from the viewpoint of light-shielding property and resolution. For example, the Mw of the novolak resin is preferably 500 to 50,000, more preferably 700 to 5,000, and still more preferably 800 to 3,000.
树脂(C)可单独使用一种也可并用两种以上。Resins (C) may be used alone or in combination of two or more.
感放射线性材料中,相对于聚合物(A)100质量份,树脂(C)的含量通常为2质量份~200质量份,优选为3质量份~160质量份,更优选为4质量份~140质量份,尤其优选为10质量份~100质量份。若树脂(C)的含量为所述范围的下限值以上,则容易发挥基于树脂(C)的遮光性及显影性赋予的效果。若树脂(C)的含量为所述范围的上限值以下,则引起绝缘膜的低吸水性的劣化及耐热性的降低的可能性小。In the radiation-sensitive material, the content of the resin (C) is usually 2 to 200 parts by mass, preferably 3 to 160 parts by mass, more preferably 4 to 100 parts by mass relative to 100 parts by mass of the polymer (A). 140 parts by mass, especially preferably 10 to 100 parts by mass. When content of resin (C) is more than the lower limit of the said range, the effect of light-shielding property and developability provision by resin (C) will be exhibited easily. When content of resin (C) is below the upper limit of the said range, there will be little possibility of causing the deterioration of the low water absorption property of an insulating film, and the fall of heat resistance.
[交联剂(D)][Crosslinking agent (D)]
交联剂(D)为具有交联性官能基的化合物。交联剂(D)例如可列举一分子中具有2个以上的交联性官能基的化合物。The crosslinking agent (D) is a compound having a crosslinkable functional group. As a crosslinking agent (D), the compound which has 2 or more crosslinkable functional groups in one molecule is mentioned, for example.
在使用包含感放射线性材料的绝缘膜作为有机EL元件的构成要素的情形时,有机EL元件中,若有机发光层与水分接触则劣化,故优选为使用交联剂(D)来减小绝缘膜的吸水性。另外,通过使用光自由基聚合引发剂作为感光剂(B),且使用含聚合性碳-碳双键的化合物作为交联剂(D),可获得负型的感放射线性材料。In the case of using an insulating film containing a radiation-sensitive material as a constituent of an organic EL element, in the organic EL element, if the organic light-emitting layer is in contact with moisture, it will deteriorate, so it is preferable to use a crosslinking agent (D) to reduce the insulating film. water absorption of the membrane. In addition, a negative radiation-sensitive material can be obtained by using a photoradical polymerization initiator as the photosensitizer (B) and a polymerizable carbon-carbon double bond-containing compound as the crosslinking agent (D).
交联性官能基例如可列举:异氰酸酯基及封闭异氰酸酯基、氧杂环丁基、缩水甘油醚基、缩水甘油酯基、缩水甘油氨基、甲氧基甲基、乙氧基甲基、苄氧基甲基、乙酰氧基甲基、苯甲酰氧基甲基、甲酰基、乙酰基、二甲基氨基甲基、二乙基氨基甲基、二羟甲基氨基甲基、二羟乙基氨基甲基、吗啉基甲基;乙烯基、亚乙烯基、(甲基)丙烯酰基等具有聚合性碳-碳双键的基团。Examples of crosslinkable functional groups include: isocyanate group and blocked isocyanate group, oxetanyl group, glycidyl ether group, glycidyl ester group, glycidyl amino group, methoxymethyl group, ethoxymethyl group, benzyloxy Acylmethyl, Acetoxymethyl, Benzoyloxymethyl, Formyl, Acetyl, Dimethylaminomethyl, Diethylaminomethyl, Dihydroxymethylaminomethyl, Dihydroxyethyl Aminomethyl group, morpholinomethyl group; groups having polymerizable carbon-carbon double bonds, such as vinyl group, vinylidene group and (meth)acryloyl group.
交联剂(D)例如可列举:含氧杂环丁基的化合物、双酚A系环氧化合物、双酚F系环氧化合物、双酚S系环氧化合物、酚醛清漆树脂系环氧化合物、可溶酚醛树脂系环氧化合物、聚(羟基苯乙烯)系环氧化合物、含甲氧基甲基的酚化合物、含羟甲基的三聚氰胺化合物、含羟甲基的苯并胍胺化合物、含羟甲基的脲化合物、含羟甲基的酚化合物、含烷氧基烷基的三聚氰胺化合物、含烷氧基烷基的苯并胍胺化合物、含烷氧基烷基的脲化合物、含烷氧基烷基的酚化合物、含羧基甲基的三聚氰胺树脂、含羧基甲基的苯并胍胺树脂、含羧基甲基的脲树脂、含羧基甲基的酚树脂、含羧基甲基的三聚氰胺化合物、含羧基甲基的苯并胍胺化合物、含羧基甲基的脲化合物、含羧基甲基的酚化合物、含聚合性碳-碳双键的化合物。Examples of the crosslinking agent (D) include oxetanyl group-containing compounds, bisphenol A-based epoxy compounds, bisphenol F-based epoxy compounds, bisphenol S-based epoxy compounds, and novolac resin-based epoxy compounds. , Resole resin-based epoxy compounds, poly(hydroxystyrene)-based epoxy compounds, methoxymethyl-containing phenol compounds, methylol-containing melamine compounds, methylol-containing benzoguanamine compounds, Methylol-containing urea compounds, methylol-containing phenol compounds, alkoxyalkyl-containing melamine compounds, alkoxyalkyl-containing benzoguanamine compounds, alkoxyalkyl-containing urea compounds, alkoxyalkyl-containing urea compounds, Alkoxyalkyl phenolic compounds, carboxymethyl-containing melamine resins, carboxymethyl-containing benzoguanamine resins, carboxymethyl-containing urea resins, carboxymethyl-containing phenol resins, carboxymethyl-containing melamine Compounds, carboxymethyl-containing benzoguanamine compounds, carboxymethyl-containing urea compounds, carboxymethyl-containing phenol compounds, polymerizable carbon-carbon double bond-containing compounds.
含氧杂环丁基的化合物例如可列举:4,4-双[(3-乙基-3-氧杂环丁基)甲基]联苯、3,7-双(3-氧杂环丁基)-5-氧杂壬烷、3,3′-[1,3-(2-甲烯基)丙烷二基双(氧基亚甲基)]双(3-乙基氧杂环丁烷)、1,4-双[(3-乙基-3-氧杂环丁基)甲氧基甲基]苯、1,2-双[(3-乙基-3-氧杂环丁基)甲氧基甲基]乙烷、1,3-双[(3-乙基-3-氧杂环丁基)甲氧基甲基]丙烷、乙二醇双[(3-乙基-3-氧杂环丁基)甲基]醚、二环戊烯基双[(3-乙基-3-氧杂环丁基)甲基]醚、三乙二醇双[(3-乙基-3-氧杂环丁基)甲基]醚、四乙二醇双[(3-乙基-3-氧杂环丁基)甲基]醚、三环癸烷二基二亚甲基双[(3-乙基-3-氧杂环丁基)甲基]醚、三羟甲基丙烷三[(3-乙基-3-氧杂环丁基)甲基]醚、1,4-双[(3-乙基-3-氧杂环丁基)甲氧基]丁烷、1,6-双[(3-乙基-3-氧杂环丁基)甲氧基]己烷、季戊四醇三[(3-乙基-3-氧杂环丁基)甲基]醚、季戊四醇四[(3-乙基-3-氧杂环丁基)甲基]醚、聚乙二醇双[(3-乙基-3-氧杂环丁基)甲基]醚、二季戊四醇六[(3-乙基-3-氧杂环丁基)甲基]醚、二季戊四醇五[(3-乙基-3-氧杂环丁基)甲基]醚、二季戊四醇四[(3-乙基-3-氧杂环丁基)甲基]醚。Examples of oxetanyl-containing compounds include: 4,4-bis[(3-ethyl-3-oxetanyl)methyl]biphenyl, 3,7-bis(3-oxetane Base)-5-oxanonane, 3,3′-[1,3-(2-methenyl)propanediylbis(oxymethylene)]bis(3-ethyloxetane ), 1,4-bis[(3-ethyl-3-oxetanyl)methoxymethyl]benzene, 1,2-bis[(3-ethyl-3-oxetanyl) Methoxymethyl]ethane, 1,3-bis[(3-ethyl-3-oxetanyl)methoxymethyl]propane, ethylene glycol bis[(3-ethyl-3- Oxetanyl) methyl] ether, dicyclopentenyl bis [(3-ethyl-3-oxetanyl) methyl] ether, triethylene glycol bis [(3-ethyl-3 -oxetanyl)methyl]ether, tetraethylene glycol bis[(3-ethyl-3-oxetanyl)methyl]ether, tricyclodecanediyl dimethylenebis[( 3-Ethyl-3-oxetanyl)methyl]ether, trimethylolpropane tris[(3-ethyl-3-oxetanyl)methyl]ether, 1,4-bis[ (3-Ethyl-3-oxetanyl)methoxy]butane, 1,6-bis[(3-ethyl-3-oxetanyl)methoxy]hexane, pentaerythritol tris [(3-Ethyl-3-oxetanyl)methyl]ether, pentaerythritol tetrakis[(3-ethyl-3-oxetanyl)methyl]ether, polyethylene glycol bis[(3 -Ethyl-3-oxetanyl)methyl]ether, dipentaerythritol hexa[(3-ethyl-3-oxetanyl)methyl]ether, dipentaerythritol penta[(3-ethyl- 3-oxetanyl)methyl]ether, dipentaerythritol tetrakis[(3-ethyl-3-oxetanyl)methyl]ether.
含氧杂环丁基的化合物进而可列举:二季戊四醇六[(3-乙基-3-氧杂环丁基)甲基]醚与己内酯的反应产物、二季戊四醇五[(3-乙基-3-氧杂环丁基)甲基]醚与己内酯的反应产物、二-三羟甲基丙烷四[(3-乙基-3-氧杂环丁基)甲基]醚、双酚A双[(3-乙基-3-氧杂环丁基)甲基]醚与环氧乙烷的反应产物、双酚A双[(3-乙基-3-氧杂环丁基)甲基]醚与环氧丙烷的反应产物、氢化双酚A双[(3-乙基-3-氧杂环丁基)甲基]醚与环氧乙烷的反应产物、氢化双酚A双[(3-乙基-3.-氧杂环丁基)甲基]醚与环氧丙烷的反应产物、双酚F双[(3-乙基-3-氧杂环丁基)甲基]醚与环氧乙烷的反应产物。The oxetanyl-containing compound further includes: the reaction product of dipentaerythritol hexa[(3-ethyl-3-oxetanyl)methyl] ether and caprolactone, dipentaerythritol penta[(3-ethyl The reaction product of base-3-oxetanyl)methyl]ether and caprolactone, di-trimethylolpropane tetrakis[(3-ethyl-3-oxetanyl)methyl]ether, The reaction product of bisphenol A bis[(3-ethyl-3-oxetanyl)methyl]ether and ethylene oxide, bisphenol A bis[(3-ethyl-3-oxetanyl) ) methyl] ether and propylene oxide reaction product, hydrogenated bisphenol A bis[(3-ethyl-3-oxetanyl) methyl] ether and ethylene oxide reaction product, hydrogenated bisphenol A The reaction product of bis[(3-ethyl-3.-oxetanyl)methyl]ether and propylene oxide, bisphenol F bis[(3-ethyl-3-oxetanyl)methyl ] The reaction product of ether and ethylene oxide.
交联剂(D)例如也可列举具有异氰酸酯基经保护基封闭的基团的化合物。将所述化合物也称为“封闭异氰酸酯化合物”。将异氰酸酯基经保护基封闭的基团也称为“封闭异氰酸酯基”。As the crosslinking agent (D), for example, a compound having an isocyanate group blocked with a protecting group is also exemplified. Such compounds are also referred to as "blocked isocyanate compounds". A group in which an isocyanate group is blocked with a protecting group is also referred to as a "blocked isocyanate group".
封闭异氰酸酯化合物例如可列举:日本专利特开2013-225031号公报、日本专利第5132096号公报、日本专利第5071686号公报、日本专利特开2013-223859号公报、日本专利第5199752号公报、日本专利特开2003-41185号公报、日本专利第4879557号公报、日本专利特开2006-119441号公报中记载的化合物。Blocked isocyanate compounds include, for example, Japanese Patent Laid-Open No. 2013-225031, Japanese Patent No. 5132096, Japanese Patent No. 5071686, Japanese Patent Laid-Open No. 2013-223859, Japanese Patent No. 5199752, Japanese Patent No. Compounds described in Japanese Patent Laid-Open No. 2003-41185, Japanese Patent No. 4879557, and Japanese Patent Laid-Open No. 2006-119441.
含聚合性碳-碳双键的化合物例如可列举多官能(甲基)丙烯酸酯,具体可列举:乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、丁二醇二(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、环己烷二甲醇二(甲基)丙烯酸酯、双酚A环氧烷二(甲基)丙烯酸酯、双酚F环氧烷二(甲基)丙烯酸酯、三羟甲基丙烷三(甲基)丙烯酸酯、二-三羟甲基丙烷四(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、环氧乙烷加成三羟甲基丙烷三(甲基)丙烯酸酯、环氧乙烷加成二-三羟甲基丙烷四(甲基)丙烯酸酯、环氧乙烷加成季戊四醇四(甲基)丙烯酸酯、环氧乙烷加成二季戊四醇六(甲基)丙烯酸酯、环氧丙烷加成三羟甲基丙烷三(甲基)丙烯酸酯、环氧丙烷加成二-三羟甲基丙烷四(甲基)丙烯酸酯、环氧丙烷加成季戊四醇四(甲基)丙烯酸酯、环氧丙烷加成二季戊四醇六(甲基)丙烯酸酯、ε-己内酯加成三羟甲基丙烷三(甲基)丙烯酸酯、ε-己内酯加成二-三羟甲基丙烷四(甲基)丙烯酸酯、ε-己内酯加成季戊四醇四(甲基)丙烯酸酯、ε-己内酯加成二季戊四醇六(甲基)丙烯酸酯。Compounds containing polymerizable carbon-carbon double bonds include, for example, polyfunctional (meth)acrylates, specifically: ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, poly Ethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, butanediol di(meth)acrylate, hexanediol di(meth)acrylate, cyclohexanedimethanol di(meth)acrylate base) acrylate, bisphenol A alkylene oxide di(meth)acrylate, bisphenol F alkylene oxide di(meth)acrylate, trimethylolpropane tri(meth)acrylate, di-trihydroxy Methylpropane tetra(meth)acrylate, glycerin tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, cyclo Oxygen addition trimethylolpropane tri(meth)acrylate, ethylene oxide addition di-trimethylolpropane tetra(meth)acrylate, ethylene oxide addition pentaerythritol tetra(meth)acrylate ) acrylate, ethylene oxide addition dipentaerythritol hexa(meth)acrylate, propylene oxide addition trimethylolpropane tri(meth)acrylate, propylene oxide addition di-trimethylolpropane Tetra(meth)acrylate, propylene oxide added pentaerythritol tetra(meth)acrylate, propylene oxide added dipentaerythritol hexa(meth)acrylate, ε-caprolactone added trimethylolpropane trimethylolpropane (Meth)acrylate, ε-caprolactone-added di-trimethylolpropane tetra(meth)acrylate, ε-caprolactone-added pentaerythritol tetra(meth)acrylate, ε-caprolactone Addition of dipentaerythritol hexa(meth)acrylate.
交联剂(D)可单独使用一种也可并用两种以上。The crosslinking agent (D) may be used alone or in combination of two or more.
感放射线性材料中,相对于聚合物(A)100质量份,交联剂(D)的含量通常为1质量份~210质量份,优选为4质量份~160质量份,更优选为10质量份~150质量份,更优选为15质量份~100质量份。若交联剂(D)的含量为所述范围的下限值以上,则有绝缘膜的低吸水性提高的倾向。若交联剂(D)的含量为所述范围的上限值以下,则有绝缘膜的耐热性提高的倾向。In the radiation-sensitive material, the content of the crosslinking agent (D) is usually 1 to 210 parts by mass, preferably 4 to 160 parts by mass, more preferably 10 parts by mass relative to 100 parts by mass of the polymer (A). 150 parts by mass, more preferably 15 parts by mass to 100 parts by mass. There exists a tendency for the low water absorption of an insulating film to improve that content of a crosslinking agent (D) is more than the lower limit of the said range. There exists a tendency for the heat resistance of an insulating film to improve that content of a crosslinking agent (D) is below the upper limit of the said range.
[溶剂(E)][Solvent (E)]
溶剂(E)可用于将感放射线性材料制成液状。The solvent (E) can be used to make the radiation-sensitive material into a liquid.
溶剂(E)优选为二乙二醇单烷基醚、二乙二醇二烷基醚、乙二醇单烷基醚、乙二醇单烷基醚乙酸酯、二乙二醇单烷基醚乙酸酯、丙二醇单烷基醚乙酸酯、丙二醇单烷基醚、丙二醇单烷基醚丙酸酯、三乙二醇二烷基醚、含羟基的酮、环状醚或环状酯。The solvent (E) is preferably diethylene glycol monoalkyl ether, diethylene glycol dialkyl ether, ethylene glycol monoalkyl ether, ethylene glycol monoalkyl ether acetate, diethylene glycol monoalkyl Ether acetate, propylene glycol monoalkyl ether acetate, propylene glycol monoalkyl ether, propylene glycol monoalkyl ether propionate, triethylene glycol dialkyl ether, hydroxyl-containing ketone, cyclic ether or cyclic ester .
二乙二醇单烷基醚例如可列举二乙二醇单甲醚、二乙二醇单乙醚。Examples of diethylene glycol monoalkyl ether include diethylene glycol monomethyl ether and diethylene glycol monoethyl ether.
二乙二醇二烷基醚例如可列举:二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇乙基甲醚。Diethylene glycol dialkyl ethers include, for example, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, and diethylene glycol ethyl methyl ether.
乙二醇单烷基醚例如可列举乙二醇单甲醚、乙二醇单乙醚。Examples of ethylene glycol monoalkyl ethers include ethylene glycol monomethyl ether and ethylene glycol monoethyl ether.
乙二醇单烷基醚乙酸酯例如可列举:乙二醇单甲醚乙酸酯、乙二醇单乙醚乙酸酯、乙二醇单丁醚乙酸酯。Examples of ethylene glycol monoalkyl ether acetate include ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, and ethylene glycol monobutyl ether acetate.
二乙二醇单烷基醚乙酸酯例如可列举:二乙二醇单甲醚乙酸酯、二乙二醇单乙醚乙酸酯、二乙二醇单丁醚乙酸酯。Examples of diethylene glycol monoalkyl ether acetate include diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, and diethylene glycol monobutyl ether acetate.
丙二醇单烷基醚乙酸酯例如可列举:丙二醇单甲醚乙酸酯、丙二醇单乙醚乙酸酯、丙二醇单丙醚乙酸酯、丙二醇单丁醚乙酸酯。Examples of propylene glycol monoalkyl ether acetate include propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, and propylene glycol monobutyl ether acetate.
丙二醇单烷基醚例如可列举:丙二醇单甲醚、丙二醇单乙醚、丙二醇单丙醚、丙二醇单丁醚。Examples of propylene glycol monoalkyl ethers include propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, and propylene glycol monobutyl ether.
丙二醇单烷基醚丙酸酯例如可列举:丙二醇单甲醚丙酸酯、丙二醇单乙醚丙酸酯、丙二醇单丙醚丙酸酯、丙二醇单丁醚丙酸酯。Examples of propylene glycol monoalkyl ether propionate include propylene glycol monomethyl ether propionate, propylene glycol monoethyl ether propionate, propylene glycol monopropyl ether propionate, and propylene glycol monobutyl ether propionate.
三乙二醇二烷基醚例如可列举三乙二醇二甲醚。As triethylene glycol dialkyl ether, triethylene glycol dimethyl ether is mentioned, for example.
含羟基的酮例如可列举:丙酮醇、3-羟基-3-甲基-2-丁酮、4-羟基-3-甲基-2-丁酮、5-羟基-2-戊酮、4-羟基-4-甲基-2-戊酮(二丙酮醇)。Hydroxyl-containing ketones include, for example, acetol, 3-hydroxy-3-methyl-2-butanone, 4-hydroxy-3-methyl-2-butanone, 5-hydroxy-2-pentanone, 4- Hydroxy-4-methyl-2-pentanone (diacetone alcohol).
环状醚或环状酯例如可列举:γ-丁内酯、四氢呋喃、二恶烷。Examples of cyclic ethers or cyclic esters include γ-butyrolactone, tetrahydrofuran, and dioxane.
溶剂(E)进而也可列举酰胺系溶剂,例如N,N,2-三甲基丙酰胺、3-丁氧基-N,N-二甲基丙烷酰胺、3-甲氧基-N,N-二甲基丙烷酰胺、3-己氧基-N,N-二甲基丙烷酰胺、异丙氧基-N-异丙基-丙酰胺、正丁氧基-N-异丙基-丙酰胺等。The solvent (E) further includes amide solvents such as N,N,2-trimethylpropanamide, 3-butoxy-N,N-dimethylpropaneamide, 3-methoxy-N,N -Dimethylpropaneamide, 3-hexyloxy-N,N-dimethylpropaneamide, isopropoxy-N-isopropyl-propionamide, n-butoxy-N-isopropyl-propionamide Wait.
溶剂(E)尤其优选为丙二醇单甲醚乙酸酯(以下也称为“PGMEA(Propyleneglycolmonomethylether acetate)”)、丙二醇单甲醚(以下也称为“PGME(Propyleneglycolmonomethylether)”)、二乙二醇乙基甲醚(以下也称为“EDM(Diethyleneglycolethylmethylether)”)、二丙酮醇(以下也称为“DAA(Diacetone alcohol)”)、γ-丁内酯(以下也称为“BL(γ-butyrolactone)”)。The solvent (E) is particularly preferably propylene glycol monomethyl ether acetate (hereinafter also referred to as "PGMEA (Propyleneglycol monomethylether acetate)"), propylene glycol monomethyl ether (hereinafter also referred to as "PGME (Propyleneglycol monomethylether)"), diethylene glycol ethylene Ethyl methyl ether (hereinafter also referred to as "EDM (Diethyleneglycolethylmethylether)"), diacetone alcohol (hereinafter also referred to as "DAA (Diacetone alcohol)"), γ-butyrolactone (hereinafter also referred to as "BL (γ-butyrolactone) ").
另外,在一实施态样中,溶剂(E)优选为使用γ-丁内酯,优选为含有BL的混合溶剂。关于BL的含量,在溶剂(E)的合计量100质量%中,优选为70质量%以下,更优选为20质量%~60质量%。BL优选为与选自PGMEA、PGME、EDM及DAA中的至少一种并用。通过将BL的含量设定为所述范围,有可优选地维持感放射线性材料中的聚合物(A)的溶解状态的倾向。In addition, in one embodiment, the solvent (E) is preferably γ-butyrolactone, preferably a mixed solvent containing BL. The content of BL is preferably 70% by mass or less, more preferably 20% by mass to 60% by mass, based on 100% by mass of the total amount of the solvent (E). BL is preferably used in combination with at least one selected from PGMEA, PGME, EDM, and DAA. By making content of BL into the said range, there exists a tendency for the dissolved state of the polymer (A) in a radiation sensitive material to be maintained preferably.
溶剂(E)除了所述例示的溶剂以外,视需要也可并用甲醇、乙醇、丙醇、丁醇等醇溶剂;甲苯、二甲苯等芳香族烃溶剂等。As the solvent (E), in addition to the above-mentioned exemplified solvents, if necessary, alcohol solvents such as methanol, ethanol, propanol, and butanol; aromatic hydrocarbon solvents such as toluene and xylene, and the like may be used in combination.
作为溶剂(E)而所述例示的溶剂与NMP相比为低吸水性。因此,所述材料可在不使用吸水性高的NMP的情况下使用低吸水性的溶剂来制备。结果,所述材料可显示出低吸水性。作为溶剂(E)而例示的所述溶剂的安全性高,故可提高所述材料的安全性。As the solvent (E), the above-mentioned exemplified solvent has lower water absorption than NMP. Therefore, the material can be prepared using a solvent with low water absorption without using NMP with high water absorption. As a result, the material can exhibit low water absorption. Since the solvents exemplified as the solvent (E) are highly safe, the safety of the materials can be improved.
在使用所述例示的溶剂作为溶剂(E)的情形时,可使由所述材料形成的绝缘膜成为低吸水性。因此,所述材料可优选地用于形成有机EL元件所具有的绝缘膜。When using the above-mentioned illustrated solvent as the solvent (E), the insulating film formed of the above-mentioned material can be made to have low water absorption. Therefore, the material can be preferably used to form an insulating film of an organic EL element.
溶剂(E)可单独使用一种也可并用两种以上。The solvent (E) may be used alone or in combination of two or more.
感放射线性材料中,溶剂(E)的含量为该材料的固体成分浓度通常成为5质量%~60质量%、优选为10质量%~50质量%、更优选为15质量%~40质量%的量。此处所谓固体成分,是指溶剂(E)以外的所有成分。通过将溶剂(E)的含量设定为所述范围,不会损及显影性,有由所述材料所形成的绝缘膜的低吸水性提高的倾向。In the radiation-sensitive material, the content of the solvent (E) is such that the solid content concentration of the material is usually 5% by mass to 60% by mass, preferably 10% by mass to 50% by mass, more preferably 15% by mass to 40% by mass. quantity. The term "solid content" here refers to all components other than the solvent (E). By making content of a solvent (E) into the said range, it exists in the tendency for the low water absorption of the insulating film formed from the said material to improve without impairing developability.
[其他任意成分][other optional ingredients]
感放射线性材料除了所述必需成分及优选成分以外,也可在不损及本发明的效果的范围内,视需要而含有密接助剂(F)、表面活性剂(G)等其他任意成分。其他任意成分可单独使用也可并用两种以上。The radiation sensitive material may contain other arbitrary components, such as an adhesion aid (F) and a surfactant (G), as needed, in addition to the said essential component and preferable component, within the range which does not impair the effect of this invention. Other arbitrary components may be used alone or in combination of two or more.
<密接助剂(F)><Adhesion aid (F)>
密接助剂(F)为使基板等膜形成对象物与绝缘膜的接着性提高的成分。尤其为了使无机物的基板与绝缘膜的接着性提高,密接助剂(F)有用。无机物例如可列举:硅、氧化硅、氮化硅等硅化合物;金、铜、铝等金属。Adhesion assistant (F) is a component which improves the adhesiveness of a film formation target object, such as a board|substrate, and an insulating film. In particular, the adhesion aid (F) is useful for improving the adhesion between an inorganic substrate and an insulating film. Examples of inorganic substances include silicon compounds such as silicon, silicon oxide, and silicon nitride; and metals such as gold, copper, and aluminum.
密接助剂(F)优选为官能性硅烷偶合剂。官能性硅烷偶合剂例如可列举:具有羧基、卤素原子、乙烯基、甲基丙烯酰基、异氰酸酯基、环氧基、氧杂环丁基、氨基、硫醇基等反应性取代基的硅烷偶合剂。The adhesion aid (F) is preferably a functional silane coupling agent. Examples of functional silane coupling agents include silane coupling agents having reactive substituents such as carboxyl groups, halogen atoms, vinyl groups, methacryloyl groups, isocyanate groups, epoxy groups, oxetanyl groups, amino groups, and thiol groups. .
官能性硅烷偶合剂例如可列举:N-苯基-3-氨基丙基三甲氧基硅烷、三甲氧基硅烷基苯甲酸、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、乙烯基三乙酰氧基硅烷、乙烯基三甲氧基硅烷、γ-异氰酸酯基丙基三乙氧基硅烷、γ-缩水甘油氧基丙基三甲氧基硅烷、γ-缩水甘油氧基丙基烷基二烷氧基硅烷、γ-氯丙基三烷氧基硅烷、γ-巯基丙基三烷氧基硅烷、β-(3,4-环氧环己基)乙基三甲氧基硅烷。这些化合物中,优选为N-苯基-3-氨基丙基三甲氧基硅烷、γ-缩水甘油氧基丙基三甲氧基硅烷、γ-缩水甘油氧基丙基烷基二烷氧基硅烷、β-(3,4-环氧环己基)乙基三甲氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷。Functional silane coupling agents include, for example: N-phenyl-3-aminopropyltrimethoxysilane, trimethoxysilylbenzoic acid, γ-methacryloxypropyltrimethoxysilane, vinyl trimethoxysilane, Acetoxysilane, Vinyltrimethoxysilane, γ-Isocyanatopropyltriethoxysilane, γ-Glycidoxypropyltrimethoxysilane, γ-Glycidoxypropylalkyldialkoxy ylsilane, γ-chloropropyltrialkoxysilane, γ-mercaptopropyltrialkoxysilane, β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane. Among these compounds, N-phenyl-3-aminopropyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylalkyldialkoxysilane, β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, γ-methacryloxypropyltrimethoxysilane.
相对于聚合物(A)100质量份,感放射线性材料中的密接助剂(F)的含量优选为20质量份以下,更优选为0.01质量份~20质量份。通过将密接助剂(F)的含量设定为所述范围,所形成的绝缘膜与基板的密接性进一步得到改善。The content of the adhesion assistant (F) in the radiation-sensitive material is preferably 20 parts by mass or less, more preferably 0.01 parts by mass to 20 parts by mass relative to 100 parts by mass of the polymer (A). By setting the content of the adhesion aid (F) within the above-mentioned range, the adhesion between the formed insulating film and the substrate is further improved.
<表面活性剂(G)><Surfactant (G)>
表面活性剂(G)为提高感放射线性材料的涂膜形成性的成分。通过感放射线性材料含有表面活性剂(G),可提高涂膜的表面平滑性,结果,可进一步提高绝缘膜的膜厚均匀性。表面活性剂(G)例如可列举氟系表面活性剂、硅酮系表面活性剂。Surfactant (G) is a component which improves the coating film formability of a radiation sensitive material. When the radiation-sensitive material contains the surfactant (G), the surface smoothness of the coating film can be improved, and as a result, the film thickness uniformity of the insulating film can be further improved. Surfactant (G) is mentioned, for example, a fluorine-type surfactant and a silicone-type surfactant.
表面活性剂(G)例如可列举日本专利特开2003-015278号公报及日本专利特开2013-231869号公报中记载的具体例。As surfactant (G), the specific example described in Unexamined-Japanese-Patent No. 2003-015278 and Unexamined-Japanese-Patent No. 2013-231869 is mentioned, for example.
相对于聚合物(A)100质量份,感放射线性材料中的表面活性剂(G)的含量优选为20质量份以下,更优选为0.01质量份~15质量份,进而优选为0.05质量份~10质量份。通过将表面活性剂(G)的含量设定为所述范围,可进一步提高所形成的涂膜的膜厚均匀性。The content of the surfactant (G) in the radiation-sensitive material is preferably 20 parts by mass or less, more preferably 0.01 parts by mass to 15 parts by mass, and still more preferably 0.05 parts by mass to 100 parts by mass of the polymer (A). 10 parts by mass. By making content of surfactant (G) into the said range, the film thickness uniformity of the formed coating film can be improved more.
[感放射线性材料的制备方法][Preparation method of radiation-sensitive material]
感放射线性材料例如可通过在溶剂(E)中混合聚合物(A)、感光剂(B)、树脂(C)等必需成分及其他任意成分而制备。另外,为了去除异物,也可将各成分均匀混合后,利用过滤器等对所得的混合物进行过滤。The radiation-sensitive material can be prepared by mixing essential components such as a polymer (A), a photosensitizer (B), and a resin (C) and other optional components in a solvent (E), for example. Moreover, after mixing each component uniformly, you may filter the obtained mixture with a filter etc. in order to remove a foreign substance.
[使用感放射线性材料的绝缘膜的形成方法][Formation method of insulating film using radiation-sensitive material]
本发明的显示或照明装置所具有的绝缘膜的形成方法包括以下步骤:步骤1,使用所述感放射线性材料在基板上形成涂膜;步骤2,对所述涂膜的至少一部分照射放射线;步骤3,对所述经放射线照射的涂膜进行显影;以及步骤4,对所述经显影的涂膜进行加热。The method for forming the insulating film of the display or lighting device of the present invention comprises the following steps: step 1, using the radiation-sensitive material to form a coating film on the substrate; step 2, irradiating radiation to at least a part of the coating film; Step 3, developing the coating film irradiated with radiation; and Step 4, heating the developed coating film.
根据所述绝缘膜的形成方法,可在TFT基板上形成遮光性优异、边界部分为正圆锥状的绝缘膜。另外,由于所述材料的感放射线性优异,故通过利用该特性的曝光、显影、加热来形成图案,由此可容易地形成具有微细且精巧的图案的绝缘膜。According to the method of forming the insulating film, an insulating film having excellent light-shielding properties and having a right conical boundary portion can be formed on the TFT substrate. In addition, since the material is excellent in radiation sensitivity, it is possible to easily form an insulating film having a fine and delicate pattern by forming a pattern by exposure, development, and heating utilizing this characteristic.
《步骤1》"step 1"
步骤1中,将感放射线性材料涂布于基板表面上,优选为通过进行预烘烤而去除溶剂(E),由此形成涂膜。关于所述涂膜的膜厚,可将预烘烤后的值设定为优选为0.3μm~15.0μm、更优选为0.5μm~10.0μm、进而优选为1.0μm~5.0μm。In step 1, the radiation-sensitive material is coated on the surface of the substrate, and the solvent (E) is preferably removed by prebaking, thereby forming a coating film. The film thickness of the coating film can be set to a value after prebaking, preferably 0.3 μm to 15.0 μm, more preferably 0.5 μm to 10.0 μm, and still more preferably 1.0 μm to 5.0 μm.
基板例如可列举:树脂基板、玻璃基板、硅晶片。基板进而可列举:在制造中途的有机EL元件中例如形成有TFT或其配线的TFT基板。在制造本发明的装置的情形时,尤其在TFT基板上形成所述涂膜。As a substrate, a resin substrate, a glass substrate, and a silicon wafer are mentioned, for example. The substrate further includes, for example, a TFT substrate on which TFTs or wiring thereof are formed in an organic EL element in the process of being manufactured. In the case of manufacturing the device of the present invention, the coating film is formed especially on the TFT substrate.
感放射线性材料的涂布方法例如可列举:喷雾法、辊涂法、旋涂法、狭缝模涂布法、棒涂布法、喷墨法。这些涂布方法中,优选为旋涂法及狭缝模涂布法。As for the coating method of a radiation sensitive material, a spray method, the roll coater method, the spin coater method, the slit die coater method, the bar coater method, and the inkjet method are mentioned, for example. Among these coating methods, the spin coating method and the slit die coating method are preferable.
预烘烤的条件也视感放射线性材料的组成等而不同,例如将加热温度设定为60℃~130℃、加热时间设定为30秒钟~15分钟左右。预烘烤优选为在不对涂膜赋予基于树脂(C)的遮光性的温度下进行。Prebaking conditions also vary depending on the composition of the radiation-sensitive material, for example, the heating temperature is set to 60° C. to 130° C., and the heating time is set to about 30 seconds to 15 minutes. It is preferable to perform prebaking at the temperature which does not provide the light-shielding property by resin (C) to a coating film.
《步骤2》"Step 2"
步骤2中,对步骤1中形成的涂膜介隔具有既定图案的掩模而照射放射线。此时所用的放射线例如可列举:可见光线、紫外线、远紫外线、X射线、带电粒子束。可见光线例如可列举g射线(波长436nm)、h射线(波长405nm)。紫外线例如可列举i射线(波长365nm)。远紫外线例如可列举KrF准分子激光的激光光。X射线例如可列举同步加速器(synchrotron)放射线。带电粒子束例如可列举电子束。In step 2, the coating film formed in step 1 is irradiated with radiation through a mask having a predetermined pattern. The radiation used at this time includes, for example, visible rays, ultraviolet rays, deep ultraviolet rays, X-rays, and charged particle beams. Examples of visible rays include g-rays (wavelength: 436 nm) and h-rays (wavelength: 405 nm). Examples of ultraviolet rays include i-rays (wavelength: 365 nm). Examples of far ultraviolet rays include laser light of KrF excimer laser light. Examples of X-rays include synchrotron (synchrotron) radiation. The charged particle beam includes, for example, an electron beam.
这些放射线中,优选为可见光线及紫外线,可见光线及紫外线中也尤其优选为含有g射线和/或i射线的放射线。在使用含有i射线的放射线的情形时,曝光量优选为6000mJ/cm2以下,优选为20mJ/cm2~2000mJ/cm2。Among these radiations, visible rays and ultraviolet rays are preferable, and among visible rays and ultraviolet rays, radiation containing g-rays and/or i-rays is particularly preferable. When using radiation including i-rays, the exposure dose is preferably 6000 mJ/cm 2 or less, preferably 20 mJ/cm 2 to 2000 mJ/cm 2 .
《步骤3》"Step 3"
步骤3中,对步骤2中经放射线照射的涂膜进行显影。由此,例如在使用正型的感放射线性材料的情形时可将放射线的照射部分去除,在使用负型的感放射线性材料的情形时可将放射线的非照射部分去除,形成所需的图案。显影处理中所用的显影液优选为碱性水溶液。In step 3, the coating film irradiated with radiation in step 2 is developed. Thus, for example, when using a positive radiation-sensitive material, the radiation-irradiated portion can be removed, and when a negative-type radiation-sensitive material is used, the non-irradiated portion can be removed to form a desired pattern. . The developer used in the development treatment is preferably an alkaline aqueous solution.
碱性水溶液所含的碱性化合物例如可列举:氢氧化钠、氢氧化钾、碳酸钠、硅酸钠、偏硅酸钠、氨、乙胺、正丙胺、二乙胺、二乙基氨基乙醇、二正丙胺、三乙胺、甲基二乙胺、二甲基乙醇胺、三乙醇胺、氢氧化四甲基铵、氢氧化四乙基铵、吡咯、哌啶、1,8-二氮杂双环[5,4,0]-7-十一烯、1,5-二氮杂双环[4,3,0]-5-壬烷。就获得适当的显影性的观点而言,碱性水溶液中的碱性化合物的浓度优选为0.1质量%以上、5质量%以下。Examples of basic compounds contained in the alkaline aqueous solution include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia, ethylamine, n-propylamine, diethylamine, diethylaminoethanol , di-n-propylamine, triethylamine, methyldiethylamine, dimethylethanolamine, triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, pyrrole, piperidine, 1,8-diazabicyclo [5,4,0]-7-undecene, 1,5-diazabicyclo[4,3,0]-5-nonane. From the viewpoint of obtaining appropriate developability, the concentration of the basic compound in the alkaline aqueous solution is preferably 0.1% by mass or more and 5% by mass or less.
显影液也可使用:在碱性水溶液添加有适当量的甲醇、乙醇等水溶性有机溶剂或表面活性剂的水溶液,或在碱性水溶液中少量添加有溶解感放射线性材料的各种有机溶剂的水溶液。后一水溶液中的有机溶剂可使用与用以获得聚合物(A)或感放射线性材料的溶剂(E)相同的溶剂。The developer can also be used: an aqueous solution in which an appropriate amount of water-soluble organic solvents such as methanol and ethanol or surfactants are added to an alkaline aqueous solution, or a small amount of various organic solvents that dissolve radioactive materials are added to an alkaline aqueous solution. aqueous solution. As the organic solvent in the latter aqueous solution, the same solvent as the solvent (E) used to obtain the polymer (A) or the radiation-sensitive material can be used.
显影方法例如可列举:盛液法、浸渍法、摇晃浸渍法、冲淋法。显影时间视感放射线性材料的组成而不同,通常为10秒钟~180秒钟左右。继此种显影处理之后,例如进行30秒钟~90秒钟的流水清洗,然后利用例如压缩空气或压缩氮气进行风干,由此可形成所需的图案。As an image development method, the soaking method, the dipping method, the shaking dipping method, and the shower method are mentioned, for example. The development time varies depending on the composition of the radiation-sensitive material, but is usually about 10 seconds to 180 seconds. After such developing treatment, for example, running water washing is performed for 30 seconds to 90 seconds, and air drying is performed with, for example, compressed air or compressed nitrogen to form a desired pattern.
《步骤4》"Step 4"
步骤4中,通过在步骤3之后使用加热板、烘箱等加热装置进行对涂膜的加热处理(后烘烤处理)而获得绝缘膜。该加热处理中的加热温度例如超过130℃且为300℃以下,加热时间视加热设备的种类而不同,例如为5分钟~90分钟。此时,也可使用进行2次以上的加热步骤的分步烘烤(step bake)法等。加热处理时,例如可使用加热板、烘箱。In Step 4, an insulating film is obtained by performing heat treatment (post-baking treatment) on the coating film after Step 3 using a heating device such as a hot plate or an oven. The heating temperature in this heat treatment is, for example, more than 130° C. and 300° C. or less, and the heating time varies depending on the type of heating equipment, and is, for example, 5 minutes to 90 minutes. At this time, a step baking method in which two or more heating steps are performed may also be used. For heat treatment, for example, a hot plate or an oven can be used.
利用所述温度范围的加热处理,而对绝缘膜赋予波长300nm~400nm下的全光线透射率为15%以下、优选为10%以下、尤其优选为6%以下的遮光性。如此可在基板上形成目标图案的绝缘膜。Heat treatment in the above temperature range imparts light-shielding properties to the insulating film with a total light transmittance of 15% or less, preferably 10% or less, particularly preferably 6% or less, at a wavelength of 300 nm to 400 nm. In this way, an insulating film of a desired pattern can be formed on the substrate.
步骤4中,也可在涂膜的加热前对经图案化的涂膜进行淋洗处理或分解处理。淋洗处理中,优选为使用作为溶剂(E)而列举的低吸水性的溶剂对涂膜进行清洗。分解处理中,通过对整个面照射高压水银灯等的放射线(后曝光),可将涂膜中残存的感光剂(B)分解。该后曝光的曝光量优选为1000mJ/cm2~5000mJ/cm2左右。In Step 4, the patterned coating film may be rinsed or decomposed before heating the coating film. In the rinsing process, it is preferable to wash the coating film using a low water-absorbing solvent listed as the solvent (E). In the decomposition treatment, the photosensitive agent (B) remaining in the coating film can be decomposed by irradiating the entire surface with radiation such as a high-pressure mercury lamp (post-exposure). The exposure amount of this post-exposure is preferably about 1000 mJ/cm 2 to 5000 mJ/cm 2 .
如此所得的绝缘膜对波长300nm~400nm的光具有遮光性,并且由于构成材料具备低吸水结构故为低吸水性,在制造步骤中也可进行使用低吸水性的化合物的处理。此外,所述绝缘膜在耐热性、图案化性、放射线灵敏度、分辨率等方面显示出良好的特性。因此,所述绝缘膜除了可优选地用作例如作为有机EL元件等所具有的隔离壁的绝缘膜以外,还可优选地用作作为保护膜或平坦化膜的绝缘膜。The insulating film obtained in this way has light-shielding properties against light with a wavelength of 300nm to 400nm, and has low water absorption because the constituent materials have a low water absorption structure, and can be treated with a low water absorption compound in the production process. In addition, the insulating film exhibits good characteristics in terms of heat resistance, patternability, radiation sensitivity, resolution, and the like. Therefore, the insulating film can be preferably used as an insulating film as a protective film or a planarizing film, for example, in addition to an insulating film as a partition wall included in an organic EL element or the like.
[有机EL显示装置及有机EL照明装置][Organic EL display device and organic EL lighting device]
以下,作为本发明的显示或照明装置,以有机EL显示或照明装置作为具体例,一面参照图3一面进行说明。图3为示意性地表示本发明的有机EL显示或照明装置(以下也简称为“有机EL装置”)的主要部分的结构的剖面图。Hereinafter, an organic EL display or lighting device as a specific example of the display or lighting device of the present invention will be described with reference to FIG. 3 . 3 is a cross-sectional view schematically showing the structure of the main part of the organic EL display or lighting device (hereinafter also simply referred to as "organic EL device") of the present invention.
图3的有机EL装置1为具有形成为矩阵状的多个像素的有源矩阵型的有机EL装置。该有机EL装置1可为顶部发光(top emission)型、底部发光(bottom emission)型的任一种。构成各构件的材料的性质、例如透明性是根据顶部发光型、底部发光型而适当选择。The organic EL device 1 of FIG. 3 is an active matrix organic EL device having a plurality of pixels formed in a matrix. The organic EL device 1 may be either of a top emission type or a bottom emission type. Properties of materials constituting each member, such as transparency, are appropriately selected according to the top-emission type and the bottom-emission type.
有机EL装置1具备支撑基板2、薄膜晶体管(以下也称为“TFT”)3、第1绝缘膜4、作为第1电极的阳极5、通孔6、第2绝缘膜7、有机发光层8、作为第2电极的阴极9、钝化膜10及密封基板11。使用所述绝缘膜作为第2绝缘膜7。An organic EL device 1 includes a supporting substrate 2, a thin film transistor (hereinafter also referred to as "TFT") 3, a first insulating film 4, an anode 5 as a first electrode, a via hole 6, a second insulating film 7, and an organic light emitting layer 8. , a cathode 9 as a second electrode, a passivation film 10 and a sealing substrate 11 . The above insulating film is used as the second insulating film 7 .
支撑基板2是由绝缘材料所形成。在有机EL装置1为底部发光型的情形时,对支撑基板2要求高透明性。因此,绝缘材料例如优选为透明性高的聚对苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚酰亚胺等透明树脂,无碱玻璃等玻璃材料。另一方面,在有机EL装置1为顶部发光型的情形时,绝缘材料可使用任意的绝缘体,可使用上文所述的透明树脂、玻璃材料。The support substrate 2 is formed of an insulating material. When the organic EL device 1 is a bottom emission type, high transparency is required for the support substrate 2 . Therefore, the insulating material is preferably a transparent resin such as polyethylene terephthalate, polyethylene naphthalate, or polyimide having high transparency, or a glass material such as non-alkali glass. On the other hand, when the organic EL device 1 is a top emission type, any insulator can be used as the insulating material, and the above-mentioned transparent resin and glass materials can be used.
TFT 3为各像素部分的有源元件,是形成于支撑基板2上。该TFT 3具备栅极电极、栅极绝缘膜、半导体层、源极电极及漏极电极。本发明中,不限于在栅极电极上依序具备栅极绝缘膜及半导体层的底部栅极型,也可为在半导体层上依序具备栅极绝缘膜及栅极电极的顶部栅极型。The TFT 3 is an active element of each pixel portion and is formed on the support substrate 2 . This TFT 3 includes a gate electrode, a gate insulating film, a semiconductor layer, a source electrode, and a drain electrode. In the present invention, it is not limited to the bottom gate type in which a gate insulating film and a semiconductor layer are sequentially provided on a gate electrode, but may be a top gate type in which a gate insulating film and a gate electrode are sequentially provided on a semiconductor layer. .
半导体层可使用所述含有选自In、Ga、Sn、Ti、Nb、Sb及Zn中的一种以上的元素的氧化物半导体而形成。有机EL装置1中,第2绝缘膜7(隔离壁)具有遮光性,故可防止或减少由有机发光层8所产生的光到达半导体层。因此,可使用包含容易光劣化的IGZO等的半导体层。The semiconductor layer can be formed using the oxide semiconductor containing one or more elements selected from the group consisting of In, Ga, Sn, Ti, Nb, Sb, and Zn. In the organic EL device 1, the second insulating film 7 (partition wall) has light-shielding properties, so that light generated in the organic light-emitting layer 8 can be prevented or reduced from reaching the semiconductor layer. Therefore, a semiconductor layer including IGZO or the like which is easily photodegraded can be used.
第1绝缘膜4为发挥使由TFT 3所致的表面凹凸平坦化的作用的平坦化膜。第1绝缘膜4是以被覆TFT 3总体的方式而形成。第1绝缘膜4可使用所述感放射线性材料而形成,也可使用以前公知的感放射线性材料而形成。第1绝缘膜4的膜厚优选为增大以发挥作为平坦化膜的优异功能。第1绝缘膜4的膜厚优选为1μm~5μm。第1绝缘膜4可利用所述绝缘膜的形成方法中说明的方法等而形成。The first insulating film 4 is a planarizing film that functions to planarize surface irregularities caused by the TFT 3 . The first insulating film 4 is formed to cover the entire TFT 3 . The first insulating film 4 may be formed using the aforementioned radiation sensitive material, or may be formed using a conventionally known radiation sensitive material. The film thickness of the first insulating film 4 is preferably increased in order to exhibit an excellent function as a planarizing film. The film thickness of the first insulating film 4 is preferably 1 μm to 5 μm. The first insulating film 4 can be formed by the method described above in the method of forming the insulating film.
阳极5形成像素电极。阳极5是利用导电性材料而形成于第1绝缘膜4上。在有机EL装置1为底部发光型的情形时,对阳极5要求透明。因此,阳极5的材料优选为透明性高的氧化铟锡(Indium Tin Oxide,ITO)、氧化铟锌(Indium Zinc Oxide,IZO)、氧化锡。在有机EL装置1为顶部发光型的情形时,对阳极5要求光反射性。因此,阳极5的材料优选为光反射性高的APC合金(银、钯、铜的合金)、ARA(银、铷、金的合金)、MoCr(钼与铬的合金)、NiCr(镍与铬的合金)。The anode 5 forms a pixel electrode. The anode 5 is formed on the first insulating film 4 using a conductive material. When the organic EL device 1 is a bottom emission type, the anode 5 is required to be transparent. Therefore, the material of the anode 5 is preferably indium tin oxide (Indium Tin Oxide, ITO), indium zinc oxide (Indium Zinc Oxide, IZO), or tin oxide with high transparency. When the organic EL device 1 is a top emission type, light reflectivity is required for the anode 5 . Therefore, the material of anode 5 is preferably APC alloy (alloy of silver, palladium, copper), ARA (alloy of silver, rubidium, gold), MoCr (alloy of molybdenum and chromium), NiCr (alloy of nickel and chromium) with high light reflectivity. alloy).
通孔6是为了将阳极5与TFT 3的漏极电极连接而形成。通过形成于通孔6中的配线将阳极5与TFT 3的漏极电极连接。The via hole 6 is formed to connect the anode 5 and the drain electrode of the TFT 3 . The anode 5 is connected to the drain electrode of the TFT 3 through wiring formed in the through hole 6 .
第2绝缘膜7发挥作为隔离壁(岸堤(bank))的作用,所述隔离壁具有规定有机发光层8的配置区域的凹部70。第2绝缘膜7是以覆盖阳极5的一部分、另一方面使阳极5的一部分露出的方式形成。另外,第2绝缘膜7的使阳极5露出的边界部分的剖面形状为正圆锥状。第2绝缘膜7可使用所述感放射线性材料利用绝缘膜的形成方法中说明的方法等而形成。The second insulating film 7 functions as a partition wall (bank) having a concave portion 70 defining an arrangement region of the organic light emitting layer 8 . The second insulating film 7 is formed to cover a part of the anode 5 while exposing a part of the anode 5 . In addition, the cross-sectional shape of the boundary portion of the second insulating film 7 where the anode 5 is exposed is a right conical shape. The second insulating film 7 can be formed by the method described in the method of forming an insulating film using the above-mentioned radiation-sensitive material.
关于第2绝缘膜7,通过涂膜的曝光、显影而进行图案化,由此可形成为俯视时形成有有机发光层8的多个凹部70配置成矩阵状。The second insulating film 7 is patterned by exposure and development of the coating film, thereby forming a plurality of recesses 70 in which the organic light-emitting layer 8 is formed in a matrix in plan view.
另外,第2绝缘膜7优选为以填充通孔6的方式而形成。通过采用此种构成,形成于第1绝缘膜4上的绝缘膜及形成于通孔6内的绝缘膜成为防止或减少由有机发光层8产生的光到达TFT 3的半导体层的防御壁。另外,若与一个TFT 3相对应而通孔6为2个以上,则可进一步防止或减少由有机发光层8所产生的光到达TFT 3的半导体层。In addition, the second insulating film 7 is preferably formed so as to fill the via hole 6 . With such a configuration, the insulating film formed on the first insulating film 4 and the insulating film formed in the via hole 6 serve as defense walls that prevent or reduce light generated from the organic light emitting layer 8 from reaching the semiconductor layer of the TFT 3 . In addition, if there are two or more via holes 6 corresponding to one TFT 3 , it is possible to further prevent or reduce the light generated in the organic light emitting layer 8 from reaching the semiconductor layer of the TFT 3 .
第2绝缘膜7优选为以至少配置于TFT 3所具有的半导体层的上方的方式而形成于第1绝缘膜4上。此处所谓“上方”,是指自支撑基板2朝向密封基板11的方向。第2绝缘膜7具有遮光性,故可防止或减少由有机发光层8所产生的光到达半导体层。The second insulating film 7 is preferably formed on the first insulating film 4 so as to be disposed at least above the semiconductor layer included in the TFT 3 . The term “upward” here refers to the direction from the supporting substrate 2 toward the sealing substrate 11 . The second insulating film 7 has light-shielding properties, so that light generated in the organic light-emitting layer 8 can be prevented or reduced from reaching the semiconductor layer.
第2绝缘膜7的膜厚(第2绝缘膜7的最上面与有机发光层8的最下面的距离)优选为0.3μm~15.0μm,更优选为0.5μm~10.0μm,进而优选为1.0μm~5.0μm。The film thickness of the second insulating film 7 (the distance between the uppermost surface of the second insulating film 7 and the lowermost surface of the organic light-emitting layer 8 ) is preferably 0.3 μm to 15.0 μm, more preferably 0.5 μm to 10.0 μm, and still more preferably 1.0 μm. ~5.0 μm.
有机发光层8被施加电场而发光。有机发光层8为含有进行电场发光的有机发光材料的层。有机发光层8是在由第2绝缘膜7所规定的区域、即凹部70中形成于阳极5上。如此,通过在凹部70中形成有机发光层8,有机发光层8的周围被第2绝缘膜7所包围,可将邻接的多个像素彼此分隔。The organic light emitting layer 8 emits light when an electric field is applied. The organic light-emitting layer 8 is a layer containing an organic light-emitting material that performs electroluminescence. The organic light emitting layer 8 is formed on the anode 5 in the region defined by the second insulating film 7 , that is, in the concave portion 70 . Thus, by forming the organic light emitting layer 8 in the concave portion 70, the periphery of the organic light emitting layer 8 is surrounded by the second insulating film 7, and a plurality of adjacent pixels can be separated from each other.
有机发光层8是在第2绝缘膜7的凹部70中与阳极5接触而形成。有机发光层8的厚度优选为50nm~100nm。此处,所谓有机发光层8的厚度,是指自阳极5上的有机发光层8的底面起至阳极5上的有机发光层8的上表面为止的距离。The organic light emitting layer 8 is formed in contact with the anode 5 in the concave portion 70 of the second insulating film 7 . The thickness of the organic light emitting layer 8 is preferably 50 nm to 100 nm. Here, the thickness of the organic light emitting layer 8 refers to the distance from the bottom surface of the organic light emitting layer 8 on the anode 5 to the upper surface of the organic light emitting layer 8 on the anode 5 .
进而,也可在阳极5与有机发光层8之间配置空穴注入层和/或空穴传输层,也可在有机发光层8与阴极9之间配置电子传输层和/或电子注入层。Furthermore, a hole injection layer and/or a hole transport layer may be disposed between the anode 5 and the organic light-emitting layer 8 , and an electron transport layer and/or an electron injection layer may be disposed between the organic light-emitting layer 8 and the cathode 9 .
阴极9是共通地覆盖多个像素而形成,形成有机EL装置1的共通电极。阴极9包含导电性构件。在有机EL装置1为顶部发光型的情形时,阴极9优选为可见光透射性的电极,可列举ITO电极或IZO电极。在有机EL装置1为底部发光型的情形时,阴极9无需为可见光透射性的电极。在该情形时,阴极9的构成材料例如可列举钡(Ba)、氧化钡(BaO)、铝(Al)及含Al的合金。The cathode 9 is formed to cover a plurality of pixels in common, and forms a common electrode of the organic EL device 1 . Cathode 9 includes a conductive member. When the organic EL device 1 is a top emission type, the cathode 9 is preferably a visible light transmissive electrode, and examples thereof include an ITO electrode or an IZO electrode. When the organic EL device 1 is a bottom emission type, the cathode 9 need not be a visible light transmissive electrode. In this case, examples of the constituent material of the cathode 9 include barium (Ba), barium oxide (BaO), aluminum (Al), and alloys containing Al.
钝化膜10抑制水分或氧向有机EL元件内的渗入。该钝化膜10是设置于阴极9上。The passivation film 10 suppresses infiltration of moisture or oxygen into the organic EL element. The passivation film 10 is provided on the cathode 9 .
密封基板11将配置有有机发光层8的主面(TFT基板中与支撑基板2为相反侧的面)密封。密封基板11可列举无碱玻璃基板等玻璃基板。配置有有机发光层8的主面优选为使用涂布于TFT基板的外周端部附近的密封剂,经由密封层12通过密封基板11进行密封。密封层12例如可设定为经干燥的氮气等惰性气体的层、或接着剂等填充材料的层。The sealing substrate 11 seals the main surface (the surface of the TFT substrate opposite to the support substrate 2 ) on which the organic light emitting layer 8 is disposed. As the sealing substrate 11, glass substrates, such as an alkali-free glass substrate, are mentioned. The main surface on which the organic light-emitting layer 8 is disposed is preferably sealed by the sealing substrate 11 via the sealing layer 12 using a sealant applied near the outer peripheral end of the TFT substrate. The sealing layer 12 can be set, for example, as a layer of an inert gas such as dried nitrogen or a layer of a filler such as an adhesive.
本实施形态的有机EL装置1中,第2绝缘膜7对波长300nm~400nm的光具有遮光性,故可抑制伴随着该装置的使用等的半导体层的光劣化。另外,可使用低吸水性的感放射线性材料来形成第1绝缘膜4及第2绝缘膜7,另外在这些绝缘膜4、绝缘膜7的形成步骤中,可进行使用低吸水性的材料的清洗等处理。因此,可减少以吸附水等形态而绝缘膜形成材料所含的微量的水分缓缓地渗入至有机发光层8中的情况,可减少有机发光层8的劣化及发光状态的劣化。In the organic EL device 1 of the present embodiment, the second insulating film 7 has a light-shielding property for light having a wavelength of 300 nm to 400 nm, so that photodegradation of the semiconductor layer accompanying use of the device and the like can be suppressed. In addition, the first insulating film 4 and the second insulating film 7 can be formed using a radiation-sensitive material with low water absorption, and in the steps of forming the insulating film 4 and the insulating film 7, it is possible to use a material with low water absorption. Cleaning etc. Therefore, it is possible to reduce the gradual infiltration of a small amount of moisture contained in the insulating film forming material into the organic light emitting layer 8 in the form of adsorbed water, etc., and to reduce deterioration of the organic light emitting layer 8 and deterioration of the light emitting state.
[实施例][Example]
以下,根据实施例对本发明加以更具体说明,但本发明不限定于这些实施例。在以下的实施例等记载中,只要未特别提及,则“份”为“质量份”。Hereinafter, although an Example demonstrates this invention more concretely, this invention is not limited to these Examples. In descriptions such as the following examples, "parts" are "parts by mass" unless otherwise mentioned.
[GPC分析][GPC Analysis]
聚合物(A)及树脂(C)的重量平均分子量(Mw)及分子量分布(Mw/Mn)是利用凝胶渗透色谱(GPC)法在以下条件下测定。The weight average molecular weight (Mw) and molecular weight distribution (Mw/Mn) of a polymer (A) and resin (C) were measured by the gel permeation chromatography (GPC) method under the following conditions.
·标准物质:聚苯乙烯换算・Standard material: polystyrene conversion
·装置:东曹(Tosoh)(股)制造,商品名:HLC-8020・Device: manufactured by Tosoh Co., Ltd., trade name: HLC-8020
·管柱:将东曹(Tosoh)(股)制造的保护管柱(guard column)HXL-H、TSK gelG7000HXL、TSK gel GMHXL 2根、TSK gel G2000HXL依序连结而成·Tube column: Two pieces of guard column (guard column) H XL -H, TSK gelG7000H XL , TSK gel GMH XL and TSK gel G2000H XL manufactured by Tosoh Co., Ltd. are sequentially connected
·溶剂:四氢呋喃Solvent: Tetrahydrofuran
·样品浓度:0.7质量%・Sample concentration: 0.7% by mass
·注入量:70μL·Injection volume: 70μL
·流速:1mL/min·Flow rate: 1mL/min
[NMR分析][NMR analysis]
聚硅氧烷(A1)中的苯基的含量是使用“JNM-ECS400”(日本电子(股)制造)来测定29Si-核磁共振光谱,根据键结有该苯基的Si的峰值面积与未键结苯基的Si的峰值面积的比而求出。The phenyl group content in polysiloxane (A1) was measured using "JNM-ECS400" (manufactured by Japan Electronics Co., Ltd.) to measure 29 Si-NMR spectrum, based on the peak area of Si to which the phenyl group is bonded and Calculated from the ratio of the peak area of Si to which no phenyl group is bonded.
<聚合物(A)的合成><Synthesis of polymer (A)>
[合成例A1]聚合物(A-1)的合成(聚酰亚胺)[Synthesis Example A1] Synthesis of Polymer (A-1) (Polyimide)
在三口烧瓶中添加作为聚合溶剂的γ-丁内酯390g后,将作为二胺化合物的2,2′-双(3-氨基-4-羟基苯基)六氟丙烷120g添加至聚合溶剂中。使二胺化合物溶解于聚合溶剂中后,添加作为酸二酐的4,4′-氧基二邻苯二甲酸二酐71g。其后,在60℃下反应1小时后,添加作为封端剂的马来酸酐19g,在60℃下进一步反应1小时后,升温并在180℃下反应4小时。获得含有聚合物(A-1)的固体成分浓度为约35质量%的聚酰亚胺溶液约600g。所得的聚合物(A-1)的Mw为8000。After adding 390 g of γ-butyrolactone as a polymerization solvent to the three-necked flask, 120 g of 2,2′-bis(3-amino-4-hydroxyphenyl)hexafluoropropane as a diamine compound was added to the polymerization solvent. After dissolving the diamine compound in the polymerization solvent, 71 g of 4,4'-oxydiphthalic dianhydride was added as an acid dianhydride. Then, after reacting at 60 degreeC for 1 hour, 19 g of maleic anhydrides were added as a terminal blocking agent, and after reacting further at 60 degreeC for 1 hour, it heated up and reacted at 180 degreeC for 4 hours. About 600 g of the polyimide solution whose solid content concentration containing a polymer (A-1) was about 35 mass % was obtained. The Mw of the obtained polymer (A-1) was 8000.
[合成例A2]聚合物(A-2)的合成(丙烯酸系聚合物)[Synthesis example A2] Synthesis of polymer (A-2) (acrylic polymer)
对烧瓶内进行氮气置换后,添加溶解有2,2′-偶氮双异丁腈5.0g的丙二醇单甲醚乙酸酯溶液250.0g。继而添加甲基丙烯酸20.0g、甲基丙烯酸二环戊酯45.0g及3-乙基-3-甲基丙烯酰氧基甲基氧杂环丁烷30.0g后,缓缓开始搅拌。使溶液的温度上升至80℃,将该温度保持5小时后,在100℃下加热1小时而完成聚合。其后,将反应生成溶液滴加至大量的甲醇中而使反应物凝固。对该凝固物进行水洗后,再溶解于四氢呋喃200g中,利用大量的甲醇使其再次凝固。After replacing the inside of the flask with nitrogen, 250.0 g of a propylene glycol monomethyl ether acetate solution in which 5.0 g of 2,2'-azobisisobutyronitrile was dissolved was added. Next, after adding 20.0 g of methacrylic acid, 45.0 g of dicyclopentyl methacrylate, and 30.0 g of 3-ethyl-3-methacryloyloxymethyloxetane, stirring was started gradually. After raising the temperature of the solution to 80° C. and maintaining the temperature for 5 hours, the solution was heated at 100° C. for 1 hour to complete the polymerization. Thereafter, the reaction product solution was dropped into a large amount of methanol to solidify the reactant. After washing this coagulation with water, it was redissolved in 200 g of tetrahydrofuran, and it coagulated again with a large amount of methanol.
将该再溶解-凝固操作进行共计3次后,将所得的凝固物在60℃下真空干燥48小时,获得目标共聚物。其后以固体成分浓度成为约35质量%的方式使用丙二醇单甲醚乙酸酯制成共聚物溶液。所得的聚合物(A-2)的重量平均分子量(Mw)为10000。After performing this redissolution-coagulation operation a total of three times, the obtained solidified product was vacuum-dried at 60° C. for 48 hours to obtain the target copolymer. Thereafter, a copolymer solution was prepared using propylene glycol monomethyl ether acetate so that the solid content concentration would be about 35% by mass. The weight average molecular weight (Mw) of the obtained polymer (A-2) was 10000.
[合成例A3]聚合物(A-3)的合成(丙烯酸系聚合物)[Synthesis example A3] Synthesis of polymer (A-3) (acrylic polymer)
除了使用2-甲基丙烯酰氧基乙基琥珀酸20.0g、甲基丙烯酸二环戊酯45.0g及甲基丙烯酸-3,4-环氧环己基甲酯30.0g作为单体以外,与合成例A2同样地进行操作。所得的聚合物(A-3)的重量平均分子量(Mw)为20000。In addition to using 20.0g of 2-methacryloxyethylsuccinic acid, 45.0g of dicyclopentyl methacrylate and 30.0g of 3,4-epoxycyclohexylmethyl methacrylate as monomers, the synthesis Example A2 is operated in the same way. The weight average molecular weight (Mw) of the obtained polymer (A-3) was 20000.
[合成例A4]聚合物(A-4)的合成(聚苯并恶唑前体)[Synthesis Example A4] Synthesis of Polymer (A-4) (Polybenzoxazole Precursor)
将使二苯基醚-4,4′-二羧酸1摩尔与1-羟基苯并三唑2摩尔反应所得的二羧酸衍生物443.2g(0.90摩尔)、六氟-2,2-双(3-氨基-4-羟基苯基)丙烷366.3份(1.00摩尔)加入至具备温度计、搅拌机、原料投入口、干燥氮气导入管的四口可分离式烧瓶中,添加N-甲基-2-吡咯烷酮3000份并使其溶解。其后使用油浴在75℃下反应16小时。443.2 g (0.90 moles) of dicarboxylic acid derivatives obtained by reacting 1 mole of diphenyl ether-4,4'-dicarboxylic acid with 2 moles of 1-hydroxybenzotriazole, hexafluoro-2,2-bis Add 366.3 parts (1.00 moles) of (3-amino-4-hydroxyphenyl) propane to a four-necked separable flask equipped with a thermometer, a stirrer, a raw material inlet, and a dry nitrogen inlet tube, and add N-methyl-2- 3000 parts of pyrrolidone and make it dissolve. Then, it was made to react at 75 degreeC using an oil bath for 16 hours.
继而,添加溶解于N-甲基-2-吡咯烷酮100份中的5-降冰片烯-2,3-二羧酸酐32.8份(0.20摩尔),进而搅拌3小时而结束反应。将反应混合物过滤后,将反应混合物投入至水/异丙醇=3/1(质量比)的溶液中,过滤收集沉淀物并利用水加以充分清洗后,在真空下干燥,获得聚苯并恶唑前体(A-4)。以聚合物(A-4)浓度成为35质量%的方式添加γ-丁内酯,获得聚合物(A-4)的γ-丁内酯溶液。所得的聚合物(A-4)的重量平均分子量(Mw)为15000。Next, 32.8 parts (0.20 mol) of 5-norbornene-2,3-dicarboxylic anhydride dissolved in 100 parts of N-methyl-2-pyrrolidone was added, and it stirred for 3 hours more, and the reaction was terminated. After the reaction mixture is filtered, the reaction mixture is put into a solution of water/isopropanol=3/1 (mass ratio), the precipitate is collected by filtration and fully washed with water, and dried under vacuum to obtain polybenzoxane Azole precursor (A-4). γ-butyrolactone was added so that the concentration of the polymer (A-4) would be 35% by mass to obtain a γ-butyrolactone solution of the polymer (A-4). The weight average molecular weight (Mw) of the obtained polymer (A-4) was 15000.
[合成例A5]聚合物(A-5)的合成(聚硅氧烷)[Synthesis Example A5] Synthesis of Polymer (A-5) (polysiloxane)
在500mL的三口烧瓶中添加甲基三甲氧基硅烷63.39份(0.55mol)、苯基三甲氧基硅烷69.41份(0.35mol)、2-(3,4-环氧环己基)乙基三甲氧基硅烷24.64份(0.1mol)、二丙酮醇150.36份,一面在室温下搅拌,一面用10分钟添加在水55.8份中溶解有磷酸0.338份(相对于添加单体而为0.2质量%)的磷酸水溶液。其后,将烧瓶浸渍于70℃的油浴中并搅拌1小时后,用30分钟将油浴升温至115℃为止。升温开始1小时后溶液的内温达到100℃,然后进行2小时加热搅拌(内温为100℃~110℃)。在反应中将作为副产物的甲醇及水合计115份馏出。在所得的聚合物(A-5)的二丙酮醇溶液中,以聚合物(A-5)浓度成为35质量%的方式添加二丙酮醇,获得聚合物(A-5)的二丙酮醇溶液。所得的聚合物(A-5)的重量平均分子量(Mw)为5000,相对于Si原子100摩尔的苯基含量为35摩尔。Add 63.39 parts (0.55mol) of methyltrimethoxysilane, 69.41 parts (0.35mol) of phenyltrimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxy 24.64 parts (0.1 mol) of silane and 150.36 parts of diacetone alcohol were added over 10 minutes while stirring at room temperature. Phosphoric acid aqueous solution in which 0.338 parts of phosphoric acid (0.2% by mass relative to the added monomer) was dissolved in 55.8 parts of water . Then, after immersing the flask in a 70 degreeC oil bath and stirring for 1 hour, the oil bath was heated up to 115 degreeC over 30 minutes. The internal temperature of the solution reached 100°C 1 hour after the start of the temperature increase, and then heated and stirred for 2 hours (the internal temperature was 100°C to 110°C). During the reaction, a total of 115 parts of methanol and water as by-products were distilled off. To the obtained diacetone alcohol solution of the polymer (A-5), diacetone alcohol was added so that the concentration of the polymer (A-5) became 35% by mass to obtain a diacetone alcohol solution of the polymer (A-5) . The obtained polymer (A-5) had a weight average molecular weight (Mw) of 5000 and a phenyl group content of 35 mol with respect to 100 mol of Si atoms.
[合成例A6]聚合物(A-6)的合成(聚烯烃)[Synthesis Example A6] Synthesis of Polymer (A-6) (Polyolefin)
在经氮气置换的1000mL的高压釜中,添加8-羧基四环[4.4.0.12,5.17,10]十二-3-烯60份、N-苯基-(5-降冰片烯-2,3-二羧基酰亚胺)40份、1,5-己二烯2.8份、二氯化(1,3-二均三甲苯基咪唑烷-2-亚基)(三环己基膦)亚苄基钌0.05份及二乙二醇乙基甲醚400份,在搅拌下在80℃下进行2小时聚合反应,获得含有聚合物(A-6′)的聚合物溶液。在该聚合物溶液中添加作为氢化催化剂的二氯双(三环己基膦)乙氧基亚甲基钌0.1份,使氢以4MPa的压力溶存5小时,进行氢化反应后,添加活性炭粉末1份,一面搅拌一面在150℃下使氢以4MPa的压力溶存3小时。继而,取出溶液,利用孔径为0.2μm的氟树脂制过滤器进行过滤而分离活性炭,获得含有作为聚合物(A-6′)的氢化物的聚合物(A-6)的氢化反应溶液490份。此处所得的含有聚合物(A-6)的氢化反应溶液的固体成分浓度为21质量%,聚合物(A-6)的产量为102份。利用旋转蒸发器将所得的聚合物(A-6)的氢化反应溶液浓缩,将固体成分浓度调整为35质量%,获得聚合物(A-6)的溶液。所得的聚合物(A-6)的重量平均分子量(Mw)为4000。In a 1000mL autoclave replaced with nitrogen, 60 parts of 8-carboxytetracyclo[4.4.0.1 2,5 .1 7,10 ]dode-3-ene, N-phenyl-(5-norbornene -2,3-dicarboxyimide) 40 parts, 1,5-hexadiene 2.8 parts, dichloride (1,3-di-s-trimethylphenylimidazolidine-2-ylidene) (tricyclohexylphosphine ) 0.05 parts of benzylidene ruthenium and 400 parts of diethylene glycol ethyl methyl ether were polymerized under stirring at 80° C. for 2 hours to obtain a polymer solution containing the polymer (A-6′). Add 0.1 part of dichlorobis(tricyclohexylphosphine)ethoxymethylene ruthenium as a hydrogenation catalyst to the polymer solution, dissolve hydrogen at a pressure of 4 MPa for 5 hours, and perform hydrogenation reaction, then add 1 part of activated carbon powder , while stirring, hydrogen was dissolved at 150° C. for 3 hours at a pressure of 4 MPa. Then, the solution was taken out, and the active carbon was separated by filtration through a filter made of fluororesin with a pore size of 0.2 μm to obtain 490 parts of a hydrogenation reaction solution containing the polymer (A-6) as a hydrogenated product of the polymer (A-6′). . The solid content concentration of the hydrogenation reaction solution containing the polymer (A-6) obtained here was 21 mass %, and the yield of the polymer (A-6) was 102 parts. The obtained hydrogenation reaction solution of the polymer (A-6) was concentrated by a rotary evaporator, and the solid content concentration was adjusted to 35% by mass to obtain a solution of the polymer (A-6). The weight average molecular weight (Mw) of the obtained polymer (A-6) was 4000.
[制备例A7]聚合物(A-7)(卡多树脂)[Preparation Example A7] Polymer (A-7) (Cardo resin)
卡多树脂的丙二醇单甲醚溶液CR-TR5(大阪瓦斯化学(股)制造)为固体成分52.7质量%、固体成分酸值135KOHmg/g的产品。将CR-TR5计量100份,添加丙二醇单甲醚50.57份并进行搅拌。如此而获得固体成分浓度为35质量%的卡多树脂溶液(A-7)。The propylene glycol monomethyl ether solution of cardo resin CR-TR5 (manufactured by Osaka Gas Chemical Co., Ltd.) was a product having a solid content of 52.7 mass % and a solid content acid value of 135 KOHmg/g. 100 parts of CR-TR5 were weighed, and 50.57 parts of propylene glycol monomethyl ether was added and stirred. Thus, the cardo resin solution (A-7) whose solid content concentration was 35 mass % was obtained.
<树脂(C)的合成><Synthesis of resin (C)>
[合成例C1]酚醛清漆树脂(C-1)的合成[Synthesis Example C1] Synthesis of Novolak Resin (C-1)
在安装有温度计、冷凝管、分馏管、搅拌器的烧瓶中,添加1-萘酚144.2g(1.0摩尔)、甲基异丁基酮400g、水96g及92质量%多聚甲醛32.6g(以甲醛换算而为1.0摩尔)。继而,一面搅拌一面添加对甲苯磺酸3.4g。其后,在100℃下反应8小时。反应结束后添加纯水200g,将体系内的溶液移至分液漏斗中,将水层自有机层分离去除。继而进行水洗直至清洗水显示中性为止后,自有机层中在加热减压下去除溶剂,获得包含下述式所表示的结构单元的酚醛清漆树脂(C-1)140g。所得的酚醛清漆树脂(C-1)的重量平均分子量(Mw)为2000。In the flask that thermometer, condensing tube, fractionating tube, stirrer are installed, add 1-naphthol 144.2g (1.0 mole), methyl isobutyl ketone 400g, water 96g and 92 mass % paraformaldehyde 32.6g (with Formaldehyde conversion is 1.0 mol). Then, 3.4 g of p-toluenesulfonic acid was added, stirring. Then, it reacted at 100 degreeC for 8 hours. After the reaction was completed, 200 g of pure water was added, the solution in the system was moved to a separatory funnel, and the water layer was separated and removed from the organic layer. Subsequently, after washing with water until the washing water showed neutrality, the solvent was removed from the organic layer under reduced pressure under heating to obtain 140 g of novolac resin (C-1) including a structural unit represented by the following formula. The weight average molecular weight (Mw) of the obtained novolac resin (C-1) was 2000.
[化33][chem 33]
根据傅里叶变换红外分光光度计(Fourier Transform Infrared,FT-IR)的测定图谱,与原料相比较可确认到来源于亚甲基键的伸缩的吸收(2800cm-1~3000cm-1),进而无法发现来源于芳香族醚的吸收(1000cm-1~1200cm-1)。根据这些结果鉴定,本合成例中未发生羟基彼此的脱水醚化反应(羟基消失),可获得具有亚甲基键的酚醛清漆树脂。这些鉴定在以下的合成例C2~合成例C5中也相同。According to the measurement spectrum of Fourier Transform Infrared Spectrophotometer (Fourier Transform Infrared, FT-IR), compared with the raw material, it can be confirmed that the absorption originating from the expansion and contraction of the methylene bond (2800cm -1 ~ 3000cm -1 ), and then No absorption derived from aromatic ethers (1000 cm -1 to 1200 cm -1 ) was found. From these results, it was confirmed that the dehydration etherification reaction of hydroxyl groups did not occur (the hydroxyl group disappeared) in this synthesis example, and a novolac resin having a methylene bond was obtained. These identifications are also the same in Synthesis Example C2 to Synthesis Example C5 below.
[合成例C2]酚醛清漆树脂(C-2)的合成[Synthesis Example C2] Synthesis of Novolak Resin (C-2)
在安装有温度计、冷凝管、分馏管、搅拌器的烧瓶中,装入1-萘酚144.2g(1.0摩尔)、对苯二甲醛134.1g(1.0摩尔)、三氟甲磺酸3.0g,一面进行搅拌一面在150℃~160℃下进行4小时反应。反应结束后添加纯水200g,将体系内的溶液移至分液漏斗中,将水层自有机层分离去除。继而进行水洗直至清洗水显示中性为止后,自有机层中在加热减压下去除溶剂,获得包含下述式所表示的结构单元的酚醛清漆树脂(C-2)220g。所得的酚醛清漆树脂(C-2)的重量平均分子量(Mw)为1500。In a flask equipped with a thermometer, a condenser tube, a fractionation tube, and an agitator, 144.2 g (1.0 moles) of 1-naphthol, 134.1 g (1.0 moles) of terephthalaldehyde, and 3.0 g of trifluoromethanesulfonic acid were charged on one side. Reaction was performed at 150° C. to 160° C. for 4 hours while stirring. After the reaction was completed, 200 g of pure water was added, the solution in the system was moved to a separatory funnel, and the water layer was separated and removed from the organic layer. Then, after washing with water until the washing water showed neutrality, the solvent was removed from the organic layer under reduced pressure under heating to obtain 220 g of a novolac resin (C-2) containing a structural unit represented by the following formula. The weight average molecular weight (Mw) of the obtained novolak resin (C-2) was 1500.
[化34][chem 34]
[合成例C3]酚醛清漆树脂(C-3)的合成[Synthesis Example C3] Synthesis of Novolak Resin (C-3)
使用原料成分及作为酸催化剂的对苯二甲醛134.1g(1.0摩尔)及1,6-二羟基萘160.2g(1.0摩尔)、三氟甲磺酸3.0g,除此以外,与合成例C2同样地进行合成。获得包含下述式所表示的结构单元的酚醛清漆树脂(C-3)230g。所得的酚醛清漆树脂(C-3)的重量平均分子量(Mw)为1000。The same procedure as in Synthesis Example C2 except that 134.1 g (1.0 mol) of terephthalaldehyde, 160.2 g (1.0 mol) of 1,6-dihydroxynaphthalene, and 3.0 g of trifluoromethanesulfonic acid were used as raw material components and an acid catalyst. synthetically. 230 g of novolac resin (C-3) containing the structural unit represented by the following formula was obtained. The weight average molecular weight (Mw) of the obtained novolak resin (C-3) was 1000.
[化35][chem 35]
[合成例C4]酚醛清漆树脂(C-4)的合成[Synthesis Example C4] Synthesis of Novolak Resin (C-4)
除了使用作为原料成分的1-羟基蒽194.2g(1.0摩尔)、甲基异丁基酮400g、水96g及92质量%多聚甲醛32.6g(以甲醛换算计而为1.0摩尔)以外,与合成例C1同样地进行合成。获得包含下述式所表示的结构单元的酚醛清漆树脂(C-4)180g。所得的酚醛清漆树脂(C-4)的重量平均分子量(Mw)为2000。In addition to using 194.2 g (1.0 mol) of 1-hydroxyanthracene as raw material components, 400 g of methyl isobutyl ketone, 96 g of water, and 32.6 g of 92% by mass paraformaldehyde (1.0 mol in terms of formaldehyde), the synthesis Example C1 was synthesized in the same manner. 180 g of novolac resin (C-4) containing the structural unit represented by the following formula was obtained. The weight average molecular weight (Mw) of the obtained novolac resin (C-4) was 2000.
[化36][chem 36]
[合成例C5]酚醛清漆树脂(C-5)的合成[Synthesis Example C5] Synthesis of Novolak Resin (C-5)
除了使用作为原料成分的1,4-二羟基蒽210.2g(1.0摩尔)、甲基异丁基酮400g、水96g及92质量%多聚甲醛32.6g(以甲醛换算计而为1.0摩尔)以外,与合成例C1同样地进行合成。获得包含下述式所表示的结构单元的酚醛清漆树脂(C-5)190g。所得的酚醛清漆树脂(C-5)的重量平均分子量(Mw)为3000。210.2 g (1.0 mol) of 1,4-dihydroxyanthracene, 400 g of methyl isobutyl ketone, 96 g of water, and 32.6 g of 92% by mass paraformaldehyde (1.0 mol in terms of formaldehyde) were used as raw material components. , was synthesized in the same manner as in Synthesis Example C1. 190 g of novolak resin (C-5) containing the structural unit represented by the following formula was obtained. The weight average molecular weight (Mw) of the obtained novolak resin (C-5) was 3000.
[化37][chem 37]
<感放射线性材料的制备><Preparation of Radiation Sensitive Material>
用于制备感放射线性材料的聚合物(A)为合成例A1~合成例A6、制备例A7的聚合物(A-1)~聚合物(A-7),树脂(C)为合成例C1~合成例C5的酚醛清漆树脂(C-1)~酚醛清漆树脂(C-5),感光剂(B)、交联剂(D)、溶剂(E)、密接助剂(F)及表面活性剂(G)如下。The polymer (A) used to prepare the radiation-sensitive material is the polymer (A-1) to the polymer (A-7) of Synthesis Example A1 to Synthesis Example A6 and Preparation Example A7, and the resin (C) is Synthesis Example C1 ~Novolac resin (C-1) of Synthesis Example C5~Novolak resin (C-5), photosensitizer (B), crosslinking agent (D), solvent (E), adhesion aid (F) and surface active agent The agent (G) is as follows.
感光剂(B)Sensitizer (B)
B-1:4,4′-[1-[4-[1-[4-羟基苯基]-1-甲基乙基]苯基]亚乙基]双酚(1.0摩尔)与1,2-萘醌二叠氮-5-磺酰氯(2.0摩尔)的缩合物(东洋合成工业(股))B-1: 4,4'-[1-[4-[1-[4-hydroxyphenyl]-1-methylethyl]phenyl]ethylene]bisphenol (1.0 mol) and 1,2 -Condensate of naphthoquinonediazide-5-sulfonyl chloride (2.0 mol) (Toyo Gosei Kogyo Co., Ltd.)
B-2:2-(二甲基氨基)-2-[(4-甲基苯基)甲基]-1-[4-(4-吗啉基)苯基]-1-丁酮(巴斯夫(BASF)制造的“IRG-379EG”)B-2: 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone (BASF ("IRG-379EG" manufactured by BASF)
交联剂(D)Cross-linking agent (D)
D-1:4,4-双[(3-乙基-3-氧杂环丁基)甲基]联苯(宇部兴产公司的“OXBP”)D-1: 4,4-bis[(3-ethyl-3-oxetanyl)methyl]biphenyl ("OXBP" of Ube Industries, Ltd.)
D-2:群荣化学工业公司的“C-357”D-2: "C-357" of Qunying Chemical Industry Co.
D-3:东亚合成公司的“M-405”D-3: "M-405" of Toa Gosei Co.
溶剂(E)Solvent (E)
E-1:γ-丁内酯(BL)、丙二醇单甲醚乙酸酯(PGMEA)及丙二醇单甲醚(PGME)的质量比为30∶20∶50的混合溶剂E-1: γ-butyrolactone (BL), propylene glycol monomethyl ether acetate (PGMEA) and propylene glycol monomethyl ether (PGME) in a mixed solvent with a mass ratio of 30:20:50
DAA:二丙酮醇DAA: diacetone alcohol
EDM:二乙二醇乙基甲醚EDM: Diethylene glycol ethyl methyl ether
密接助剂(F)Adhesion aid (F)
F-1:N-苯基-3-氨基丙基三甲氧基硅烷F-1: N-phenyl-3-aminopropyltrimethoxysilane
(信越化学工业(股)制造的“KBM-573”)("KBM-573" manufactured by Shin-Etsu Chemical Co., Ltd.)
表面活性剂(G)Surfactant (G)
G-1:硅酮系表面活性剂G-1: Silicone-based surfactant
(东丽道康宁(Toray-Dow corning)公司制造的“SH8400”)("SH8400" manufactured by Toray-Dow Corning Co., Ltd.)
[制备例1][Preparation Example 1]
在含有合成例A1的聚合物(A-1)的聚合物溶液(相当于聚合物(A-1)25份(固体成分)的量)中,混合(B-1)10份、(C-1)40份、(D-1)15份、(D-2)5份、(F-1)4份、(G-1)1份及(E-1),以固体成分浓度成为25质量%的方式进行设定,并且使用口径为0.2μm的薄膜过滤器进行过滤,制备正型材料1。10 parts of (B-1), (C- 1) 40 parts, (D-1) 15 parts, (D-2) 5 parts, (F-1) 4 parts, (G-1) 1 part and (E-1), the solid content concentration is 25 mass %, and filtered using a membrane filter with a caliber of 0.2 μm to prepare positive-type material 1.
[制备例2~制备例33][Preparation Example 2 to Preparation Example 33]
除了使用表1所示的种类及调配量的各成分以外,与制备例1同样地制备正型材料2~正型材料23及正型材料30~正型材料31、负型材料24~负型材料29及负型材料32~负型材料33。Positive material 2 to positive material 23, positive material 30 to positive material 31, negative material 24 to negative Material 29 and negative material 32 - negative material 33 .
[表1][Table 1]
[实施例及比较例][Example and Comparative Example]
使用制备例1~制备例33的感放射线性材料1~感放射线性材料33,利用以下将说明的方法来制作绝缘膜及有机EL元件。分别利用下述方法对所得的绝缘膜的图案化性、线宽粗糙度(Line Width Roughtness,LWR)、遮光性、圆锥角度、吸水性及耐热性、以及所得的有机EL元件的元件特性进行评价。Using the radiation-sensitive material 1 to the radiation-sensitive material 33 of Preparation Example 1 to Preparation Example 33, an insulating film and an organic EL element were fabricated by the method described below. The patternability, line width roughness (Line Width Roughtness, LWR), light-shielding property, cone angle, water absorption and heat resistance of the obtained insulating film, and the device characteristics of the obtained organic EL device were respectively carried out by the following methods. evaluate.
<图案化性><patternability>
使用匀胶显影设备(Clean track)(东京电子(Tokyo Electron)公司制造:马克(Mark)VZ),在硅基板上涂布制备例1~制备例23及制备例30~制备例31中所得的正型材料后,在加热板上在120℃下预烘烤2分钟,形成涂膜。对该涂膜使用曝光机(尼康(Nikon)公司的i射线步进机“NSR-2005i10D”),介隔具有既定图案的图案掩模以波长365nm下的曝光量100mJ/cm2进行曝光。其后,使用2.38质量%的氢氧化四甲基铵水溶液在25℃下利用盛液法进行80秒钟显影,利用超纯水进行1分钟流水清洗,使其干燥,在硅基板上形成具有5μm四方(square)的多个通孔排成列状的图案的涂膜,将该涂膜在加热板上在250℃下进行60分钟后烘烤,形成具有所述图案及表2所记载的膜厚的绝缘膜。The silicon substrate obtained in Preparation Example 1 to Preparation Example 23 and Preparation Example 30 to Preparation Example 31 was coated on a silicon substrate using a leveling developing device (Clean track) (manufactured by Tokyo Electron: Mark VZ). After positive-type materials, pre-bake them on a heating plate at 120°C for 2 minutes to form a coating film. The coating film was exposed at an exposure dose of 100 mJ/cm 2 at a wavelength of 365 nm through a pattern mask having a predetermined pattern using an exposure machine (Nikon's i-ray stepper "NSR-2005i10D"). Thereafter, using a 2.38% by mass tetramethylammonium hydroxide aqueous solution at 25°C, it was developed for 80 seconds by the flood method, washed with ultrapure water for 1 minute, and dried to form a film with a thickness of 5 μm on the silicon substrate. A coating film with a pattern in which a plurality of square through holes are arranged in a row is baked on a hot plate at 250° C. for 60 minutes to form a film with the pattern and Table 2. thick insulating film.
另外,使用匀胶显影设备(Clean track)(东京电子(Tokyo Electron)公司制造:马克(Mark)VZ),在硅基板上涂布制备例24~制备例29及制备例32~制备例33中所得的负型材料后,在加热板上在120℃下进行2分钟预烘烤,形成涂膜。对该涂膜使用曝光机(尼康(Nikon)公司的i射线步进机“NSR-2005i10D”),介隔具有既定图案的图案掩模以波长365nm下的曝光量300mJ/em2进行曝光。其后,使用2.38质量%的氢氧化四甲基铵水溶液在25℃下利用盛液法进行120秒钟显影,利用超纯水进行1分钟流水清洗,使其干燥,在硅基板上形成具有5μm四方的多个通孔排成列状的图案的涂膜。将该涂膜在加热板上在250℃下进行60分钟后烘烤,形成具有所述图案及表2所记载的膜厚的绝缘膜。In addition, using a uniform film development equipment (Clean track) (Tokyo Electron (Tokyo Electron) Co., Ltd.: mark (Mark) VZ), coating in the preparation example 24 to preparation example 29 and preparation example 32 to preparation example 33 on the silicon substrate The obtained negative-type material was pre-baked on a heating plate at 120° C. for 2 minutes to form a coating film. The coating film was exposed at an exposure dose of 300 mJ/em 2 at a wavelength of 365 nm through a pattern mask having a predetermined pattern using an exposure machine (Nikon's i-ray stepper "NSR-2005i10D"). Thereafter, using a 2.38% by mass tetramethylammonium hydroxide aqueous solution, develop at 25°C for 120 seconds by the flood method, wash with ultrapure water for 1 minute, and dry it to form a film with a thickness of 5 μm on the silicon substrate. A coating film with a pattern in which a plurality of square through holes are arranged in a row. This coating film was post-baked on a hot plate at 250° C. for 60 minutes to form an insulating film having the above pattern and the film thickness described in Table 2.
此时,所述涂膜中,正型材料的情况下确认显影后的曝光部是否完全溶解,负型材料的情况下确认显影后的非曝光部是否完全溶解。将形成5μm四方的图案、且并无绝缘膜剥离或显影残渣而形成绝缘膜的情形评价为“优良”,将形成5μm四方的图案、且并无绝缘膜剥离、但稍有显影残渣的情形评价为“良好”,将无法形成5μm四方的图案、或产生绝缘膜剥离的情形评价为“不良”。At this time, in the coating film, it was confirmed whether the exposed portion after development was completely dissolved in the case of the positive type material, and whether the non-exposed portion after development was completely dissolved in the case of the negative type material. The formation of a 5 μm square pattern without peeling of the insulating film or the formation of an insulating film was evaluated as “excellent”, and the formation of a 5 μm square pattern without peeling of the insulating film but slight development residue was evaluated. The case where a 5 μm square pattern could not be formed or the peeling of the insulating film occurred was evaluated as “favorable” as “good”.
<LWR><LWR>
使用扫描式电子显微镜(Scanning Electron Microscope,SEM;日立高新技术(Hitachi-High technology)公司的“SU3500”),对所述<图案化性>中形成的后烘烤前的涂膜的线宽5μm四方图案自图案上部进行观察,在任意10点测定线宽。将线宽的测定值的3σ值(偏差)作为LWR(μm)。该LWR的值为0.4μm以下的情形时评价为“优良”,超过0.4μm且为0.8μm以下的情形时评价为“良好”,超过0.8μm的情形时评价为“不良”。Using a scanning electron microscope (Scanning Electron Microscope, SEM; "SU3500" of Hitachi-High Technology Co., Ltd.), the line width of the coating film before post-baking formed in the above-mentioned <patternability> was 5 μm The square pattern is observed from the top of the pattern, and the line width is measured at any 10 points. Let the 3σ value (deviation) of the measured value of the line width be LWR (μm). When the LWR value was 0.4 μm or less, it was evaluated as “excellent”, when it exceeded 0.4 μm and 0.8 μm or less, it was evaluated as “good”, and when it exceeded 0.8 μm, it was evaluated as “poor”.
<遮光性><Shading property>
使用匀胶显影设备(Clean track)(东京电子(Tokyo Electron)公司制造:马克(Mark)VZ),在玻璃基板(康宁(Corning)公司的“康宁(Corning)7059”)上涂布所述制备例中所得的感放射线性材料后,在加热板上在120℃下进行2分钟预烘烤后,在加热板上在250℃下进行60分钟后烘烤,形成具有表2所记载的膜厚的绝缘膜。The preparation was coated on a glass substrate ("Corning 7059" by Corning) using a leveling developing device (Clean track) (manufactured by Tokyo Electron: Mark VZ). The radiation-sensitive material obtained in the example was pre-baked on a hot plate at 120°C for 2 minutes, and then post-baked on a hot plate at 250°C for 60 minutes to form a film with the thickness described in Table 2. insulating film.
对该具有绝缘膜的玻璃基板使用分光光度计(日立制作所(股)制造的“150-20型双射束(Double Beam)”),在300nm~780nm的波长范围内测定全光线透射率,求出波长300nm~400nm下的全光线透射率。关于遮光性,在波长300nm~400nm下最大的全光线透射率为6%以下的情形时评价为“优良”,在超过6%且为10%以下的情形时评价为“良好”,在超过10%且为15%以下的情形时评价为“稍良好”,在超过15%的情形时评价为“不良”。The total light transmittance was measured in the wavelength range of 300 nm to 780 nm using a spectrophotometer ("150-20 type double beam (Double Beam)" manufactured by Hitachi, Ltd.) on the glass substrate with the insulating film, The total light transmittance at a wavelength of 300 nm to 400 nm was obtained. With regard to light-shielding properties, it was evaluated as "excellent" when the maximum total light transmittance at a wavelength of 300 nm to 400 nm was 6% or less, and "good" when it exceeded 6% and 10% or less, and it was evaluated as "good" when it exceeded 10%. % and 15% or less, it was evaluated as "slightly good", and when it exceeded 15%, it was evaluated as "poor".
<圆锥角度及膜厚><Cone angle and film thickness>
在所述<图案化性>的绝缘膜中,利用SEM(日立高新技术(Hitachi-Hightechnology)公司的“SU3500”)来观察多个通孔的与线正交的方向的垂直剖面形状。根据该SEM图像来确定绝缘膜的圆锥角度。各评价中,同样地根据SEM图像来确定绝缘膜的膜厚。In the insulating film of the above-mentioned <patternability>, the vertical cross-sectional shape in the direction perpendicular to the line of the plurality of via holes was observed by SEM ("SU3500" of Hitachi High Technology Co., Ltd.). The cone angle of the insulating film was determined from this SEM image. In each evaluation, the film thickness of the insulating film was similarly determined from the SEM image.
<吸水性><Water absorption>
使用匀胶显影设备(Clean track)(东京电子(Tokyo Electron)公司制造:马克(Mark)VZ),在硅基板上涂布所述制备例中所得的感放射线性材料后,在加热板上在120℃下进行2分钟预烘烤后,在加热板上在250℃下进行60分钟后烘烤,形成具有膜厚3.0μm的绝缘膜。After coating the radiation-sensitive material obtained in the above-mentioned Preparation Example on a silicon substrate using a clean track (Tokyo Electron Co., Ltd.: Mark VZ), it was placed on a heating plate. After pre-baking at 120° C. for 2 minutes, post-baking was performed at 250° C. for 60 minutes on a hot plate to form an insulating film having a film thickness of 3.0 μm.
对该绝缘膜使用热脱附谱(Thermal Desorption Spectroscopy)(艾斯克(ESCO)公司的“TDS1200”),在真空度1.0×10-9Pa下自常温起以升温速度30℃/min升温至200℃。利用质量分析计(安捷伦科技(Agilent Technology)公司的“5973N”),以水的峰值(M/z=18)的检测值的形式来测定此时自试样表面及试样中脱离的气体。取60℃~200℃的总峰值强度的积分值[A·sec],评价吸水性。关于吸水性,在60℃~200℃的总峰值强度的积分值[A·sec]为3.0×10-8以下的情形时评价为“优良”,在超过3.0×10-8且为5.0×10-8以下的情形时评价为“良好”,在超过5.0×10-8的情形时评价为“不良”。Using Thermal Desorption Spectroscopy ("TDS1200" of ESCO Corporation) for this insulating film, the temperature was raised from room temperature to 200°C at a rate of 30°C/min at a vacuum degree of 1.0×10 -9 Pa. ℃. The gas desorbed from the sample surface and the sample at this time was measured as a detection value of the water peak (M/z=18) using a mass spectrometer ("5973N" of Agilent Technology). The water absorption was evaluated by taking the integrated value [A·sec] of the total peak intensity from 60°C to 200°C. With regard to water absorption, it was evaluated as "excellent" when the integrated value [A·sec] of the total peak intensity from 60°C to 200°C was 3.0×10 -8 or less, and it was evaluated as "excellent" when it exceeded 3.0×10 -8 and was 5.0×10 When it was -8 or less, it was evaluated as "good", and when it exceeded 5.0×10 -8 , it was evaluated as "poor".
<耐热性><Heat resistance>
与<吸水性>的评价同样地使用感放射线性材料来形成绝缘膜,对该绝缘膜使用热重量测定装置(TA仪器(TA Instrument)公司的“TGA2950”),在100℃~500℃下进行热重分析(Thermogravimetric Analysis,TGA)测定(空气下,升温速度10℃/min),由此求出5%重量减少温度。关于耐热性,在5%重量减少温度超过350℃的情形时评价为“优良”,在350℃~330℃的情形时评价为“良好”,在330℃以下的情形时评价为“不良”。Similar to the evaluation of <water absorption>, an insulating film was formed using a radiation-sensitive material, and the insulating film was measured at 100°C to 500°C using a thermogravimetric measurement device ("TGA2950" from TA Instruments). Thermogravimetric analysis (Thermogravimetric Analysis, TGA) measurement (under air, temperature increase rate 10°C/min), from which the 5% weight loss temperature was calculated. With regard to heat resistance, when the 5% weight loss temperature exceeds 350°C, it is evaluated as "excellent", when it is 350°C to 330°C, it is evaluated as "good", and when it is 330°C or less, it is evaluated as "poor". .
《元件特性评价》"Component Characteristic Evaluation"
使用玻璃基板(康宁(Corning)公司的“康宁(Corning)7059”),制作在该玻璃基板上形成有TFT的TFT基板后,在该TFT基板上形成绝缘膜而制作评价用元件。对该评价用元件进行元件特性的评价。Using a glass substrate (Corning 7059), a TFT substrate in which TFTs were formed on the glass substrate was fabricated, and an insulating film was formed on the TFT substrate to fabricate an evaluation element. The element characteristics were evaluated for the element for evaluation.
TFT基板是按以下顺序来形成。首先,在玻璃基板上通过溅镀而形成钼膜,通过使用抗蚀剂的光刻及蚀刻而形成栅极电极。继而,在玻璃基板整个面及栅极电极的上层上,通过溅镀而形成氧化硅膜作为栅极绝缘膜。在该栅极绝缘膜上通过溅镀而形成InGaZnO系非晶氧化物膜(InGaZnO4),通过使用抗蚀剂的光刻及蚀刻而形成半导体层。在半导体层的上层通过溅镀而形成钼膜,通过使用抗蚀剂的光刻及蚀刻而形成源极电极及漏极电极。最后,在基板整个面、源极电极及漏极电极的上层通过溅镀而形成氧化硅膜作为钝化膜,获得TFT基板。The TFT substrate is formed in the following order. First, a molybdenum film was formed by sputtering on a glass substrate, and a gate electrode was formed by photolithography and etching using a resist. Next, a silicon oxide film was formed as a gate insulating film by sputtering on the entire surface of the glass substrate and the upper layer of the gate electrode. On this gate insulating film, an InGaZnO-based amorphous oxide film (InGaZnO 4 ) was formed by sputtering, and a semiconductor layer was formed by photolithography and etching using a resist. A molybdenum film was formed by sputtering on the upper layer of the semiconductor layer, and a source electrode and a drain electrode were formed by photolithography and etching using a resist. Finally, a silicon oxide film was formed as a passivation film by sputtering on the entire surface of the substrate and on the upper layer of the source electrode and the drain electrode to obtain a TFT substrate.
使用匀胶显影设备(Clean track)(东京电子(Tokyo Electron)公司制造:马克(Mark)VZ),在TFT基板上涂布所述制备例中所得的感放射线性材料后,在加热板上在120℃下进行2分钟预烘烤后,在加热板上在250℃下进行60分钟后烘烤,形成具有表2所记载的膜厚的绝缘膜。After coating the radiation-sensitive material obtained in the above-mentioned preparation example on the TFT substrate using a clean track (Tokyo Electron (Tokyo Electron) Co., Ltd.: Mark VZ), the radiation-sensitive material obtained in the above-mentioned preparation example was coated on a heating plate. After prebaking at 120° C. for 2 minutes, post-baking was performed on a hot plate at 250° C. for 60 minutes to form an insulating film having a film thickness described in Table 2.
<开关响应特性><Switch Response Characteristics>
元件特性是以开关响应特性来进行评价。开关响应特性是通过测定开/关(ON/OFF)比来进行评价。ON/OFF比是通过以下方式算出:使用探针及半导体参数分析仪,在对栅极电极印可电压的状态下测定在源极电极-漏极电极间流通的电流。具体而言,在对半导体层从由所述感放射线性材料所形成的绝缘膜的上方照射以波长450nm或500nm为中心的照度30000勒克斯的白色光的条件下,在将漏极电极设定为正10V、源极电极设定为0V的情形时,将印可于栅极电极的电压为正10V与负10V时的电流值的比设定为ON/OFF比。关于开关响应特性、即元件特性,在ON/OFF比为1.0×105以上的情形时评价为“良好”,在小于1.0×105的情形时评价为“不良”。Element characteristics are evaluated by switching response characteristics. Switching response characteristics are evaluated by measuring the ON/OFF ratio. The ON/OFF ratio was calculated by measuring the current flowing between the source electrode and the drain electrode in a state where a voltage was applied to the gate electrode using a probe and a semiconductor parameter analyzer. Specifically, under the condition that the semiconductor layer is irradiated with white light having a wavelength of 450 nm or 500 nm and an illumination intensity of 30,000 lux from above the insulating film formed by the radiation-sensitive material, the drain electrode is set to When positive 10V is set and the source electrode is set to 0V, the ratio of the current value when the voltage printed on the gate electrode is positive 10V and negative 10V is set as the ON/OFF ratio. Regarding the switching response characteristics, that is, the device characteristics, the ON/OFF ratio was evaluated as "good" when it was 1.0×10 5 or more, and it was evaluated as "poor" when it was less than 1.0×10 5 .
<TFT可靠性><TFT reliability>
TFT可靠性是通过以下方式进行评价:在对评价用元件的光照射时与非光照射时,将在栅极电极-源极电极间印可电气应力时的Id-Vg特性的变化(阈电压Vth的变化量)进行比较。TFT reliability was evaluated by comparing the change in Id-Vg characteristics (threshold voltage Vth change) for comparison.
(Id-Vg特性及阈电压Vth的测定)(Id-Vg characteristics and measurement of threshold voltage Vth)
电气应力的印可是通过以下方式进行:将评价用元件的源极电极的电位保持于0V、将漏极电极的电位保持于+10V,在对源极电极-漏极电极间印可电压的状态下,栅极电极的电位Vg由-20V起变化至+20V为止。如此般使栅极电极的电位Vg变化时,对漏极电极-源极电极间流通的电流Id作图,由此获得Id-Vg特性。在该Id-Vg特性中,将电流值变为接通(ON)的电压设定为阈电压Vth。Imprinting of electrical stress can be carried out by keeping the potential of the source electrode of the evaluation element at 0V and the potential of the drain electrode at +10V, and imprinting a voltage between the source electrode and the drain electrode. , the potential Vg of the gate electrode changes from -20V to +20V. When the potential Vg of the gate electrode is changed in this way, the current Id flowing between the drain electrode and the source electrode is plotted to obtain the Id-Vg characteristic. In this Id-Vg characteristic, the voltage at which the current value becomes ON (ON) is set as the threshold voltage Vth.
(阈电压Vth的变化量的测定)(Measurement of change amount of threshold voltage Vth)
电气应力是通过以下方式赋予:在栅极电极-源极电极间,分别每12小时施加+20V的正电压及-20V的负电压。此种电气应力是在以下条件下分别进行施加:对评价用元件的半导体层从由所述感放射线性材料所形成的绝缘膜的上方照射以波长450nm或500nm为中心的照度30000勒克斯的白色光的条件下,及未对半导体层照射光的条件下。阈电压Vth的变化量是在光照射条件及非光照射条件下分别根据Id-Vg特性而算出。而且,在将光照射时的阈电压Vth的变化量抑制为小于非光照射时的阈电压Vth的变化量的1.3倍的情形时评价TFT可靠性为“优良”,在抑制于1.3倍以上且小于1.6倍的情形时评价TFT可靠性为“良好”,在抑制于1.6倍以上且小于2倍的情形时评价TFT可靠性为“稍良好”,在2倍以上的情形时评价TFT可靠性为“不良”。The electrical stress was applied by applying a positive voltage of +20V and a negative voltage of -20V between the gate electrode and the source electrode every 12 hours. Such electrical stress is applied under the following conditions: the semiconductor layer of the element for evaluation is irradiated with white light with an illuminance of 30000 lux centered on a wavelength of 450 nm or 500 nm from above the insulating film formed of the radiation-sensitive material. Under the conditions, and under the conditions that the semiconductor layer is not irradiated with light. The amount of change in the threshold voltage Vth is calculated from the Id-Vg characteristic under the light irradiation condition and the non-light irradiation condition, respectively. Moreover, when the amount of change in threshold voltage Vth during light irradiation is suppressed to less than 1.3 times the amount of change in threshold voltage Vth during non-light irradiation, the TFT reliability is evaluated as "excellent", and when it is suppressed to 1.3 times or more and When it is less than 1.6 times, the TFT reliability is evaluated as "good", when it is suppressed to 1.6 times or more and less than 2 times, the TFT reliability is evaluated as "slightly good", and when it is more than 2 times, the TFT reliability is evaluated as " "bad".
如表2所示,制备例1~制备例29的感放射线性材料的图案化性、图案形状、低吸水性及耐热性优异。另外,实施例1~实施例37中形成的绝缘膜的遮光性优异且为正圆锥状,使用该绝缘膜及容易光劣化的半导体层的元件即便在光照射环境下,元件特性(开关响应特性、TFT可靠性)也优异。相对于此,比较例1中形成的绝缘膜的遮光性差,比较例2及比较例4中形成的绝缘膜的图案化性、图案形状、遮光性、低吸水性及耐热性差,比较例3及比较例5中形成的绝缘膜的图案化性、图案形状、低吸水性差,使用这些绝缘膜及容易光劣化的半导体层的元件在光照射环境下元件特性(开关响应特性、TFT可靠性)差。As shown in Table 2, the radiation-sensitive materials of Preparation Examples 1 to 29 were excellent in patternability, pattern shape, low water absorption, and heat resistance. In addition, the insulating films formed in Examples 1 to 37 are excellent in light-shielding properties and have a right conical shape, and the device using this insulating film and a semiconductor layer that is easily degraded by light has excellent device characteristics (switching response characteristics) even in a light irradiation environment. , TFT reliability) are also excellent. In contrast, the insulating film formed in Comparative Example 1 was poor in light-shielding properties, the insulating films formed in Comparative Examples 2 and 4 were poor in patternability, pattern shape, light-shielding properties, low water absorption, and heat resistance, and Comparative Example 3 was poor. The patternability, pattern shape, and low water absorption of the insulating film formed in Comparative Example 5 are poor, and the device characteristics (switching response characteristics, TFT reliability) of the device using these insulating films and semiconductor layers that are easily degraded by light under the light irradiation environment Difference.
[符号的说明][explanation of the symbol]
1:有机EL装置1: Organic EL device
2:支撑基板2: Support substrate
3:TFT3: TFT
4:第1绝缘膜(平坦化膜)4: 1st insulating film (planarizing film)
5:阳极5: anode
6:通孔6: Through hole
7:第2绝缘膜(隔离壁)7: Second insulating film (partition wall)
70:凹部70: Concave
8:有机发光层8: Organic light-emitting layer
9:阴极9: Cathode
10:钝化膜10: Passivation film
11:密封基板11: Sealed substrate
12:密封层12: sealing layer
100:TFT基板100: TFT substrate
110:第1电极110: 1st electrode
111:绝缘膜的开口部111: opening of insulating film
112:第1电极的边缘部112: edge portion of the first electrode
113:第1电极面113: 1st electrode surface
120:绝缘膜120: insulating film
121:绝缘膜的斜面121: slope of insulating film
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TWI609239B (en) | 2017-12-21 |
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