CN105870136A - Array substrate, making method thereof and display device - Google Patents
Array substrate, making method thereof and display device Download PDFInfo
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- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
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- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/60—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
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Abstract
本发明的实施例提供一种阵列基板及其制作方法、显示装置,涉及显示技术领域,可降低制作阵列基板时使用构图工艺的次数。该阵列基板包括:第一电极层,所述第一电极层包括:保留图案和第一电极;位于所述第一电极层上的栅金属层,所述栅金属层包括:位于所述保留图案上、且与所述保留图案直接接触的栅金属图案;第二电极层,所述第二电极层包括:与所述第一电极相对设置的第二电极,其中,所述第一电极为公共电极,所述第二电极为像素电极;或者,所述第一电极为像素电极,所述第二电极为公共电极。该阵列基板可应用于阵列基板的制作过程中。
Embodiments of the present invention provide an array substrate, a manufacturing method thereof, and a display device, which relate to the field of display technology and can reduce the number of patterning processes used in manufacturing the array substrate. The array substrate includes: a first electrode layer, the first electrode layer includes: a reserved pattern and a first electrode; a gate metal layer located on the first electrode layer, the gate metal layer includes: located on the reserved pattern A gate metal pattern on the top and in direct contact with the reserved pattern; a second electrode layer, the second electrode layer includes: a second electrode opposite to the first electrode, wherein the first electrode is a common An electrode, the second electrode is a pixel electrode; or, the first electrode is a pixel electrode, and the second electrode is a common electrode. The array substrate can be applied in the manufacturing process of the array substrate.
Description
技术领域technical field
本发明涉及显示技术领域,尤其涉及一种阵列基板及其制作方法、显示装置。The present invention relates to the field of display technology, in particular to an array substrate, a manufacturing method thereof, and a display device.
背景技术Background technique
如图1所示,为目前显示面板中阵列基板的结构示意图,在制作该阵列基板时,至少需要使用5-6次构图工艺,例如,可先通过一次构图工艺形成栅极13,进而在栅极13上形成栅绝缘层05,再通过一次构图工艺形成有源层02,再通过一次构图工艺分别形成源极11和漏极12,再通过一次构图工艺形成像素电极01,进而在源极11、漏极12以及像素电极01上形成钝化层04,最后,通过一次构图工艺在钝化层04上形成公共电极03,这样,经过5次构图工艺可得到上述阵列基板。As shown in Figure 1, it is a schematic structural diagram of the array substrate in the current display panel. When making the array substrate, at least 5-6 patterning processes are required. The gate insulating layer 05 is formed on the electrode 13, the active layer 02 is formed through a patterning process, the source electrode 11 and the drain electrode 12 are respectively formed through a patterning process, and the pixel electrode 01 is formed through a patterning process, and then the source electrode 11 The passivation layer 04 is formed on the drain electrode 12 and the pixel electrode 01. Finally, the common electrode 03 is formed on the passivation layer 04 through one patterning process. In this way, the above-mentioned array substrate can be obtained through five patterning processes.
可以看出,在制作上述阵列基板时使用构图工艺的次数较多,从而增加了制作阵列基板时的复杂度和制作成本。It can be seen that the number of patterning processes used in the fabrication of the above-mentioned array substrate is relatively high, thereby increasing the complexity and fabrication cost of the fabrication of the array substrate.
发明内容Contents of the invention
本发明提供一种阵列基板的制作方法,可降低制作阵列基板时使用构图工艺的次数,并且,本发明还提供一种可支持降低构图工艺的次数的阵列基板和显示装置。The invention provides a method for manufacturing an array substrate, which can reduce the number of patterning processes used in manufacturing the array substrate, and also provides an array substrate and a display device that can support the reduction of the number of patterning processes.
为达到上述目的,本发明的实施例采用如下技术方案:In order to achieve the above object, embodiments of the present invention adopt the following technical solutions:
一方面,本发明提供一种阵列基板,包括:In one aspect, the present invention provides an array substrate, comprising:
第一电极层,所述第一电极层包括:保留图案和第一电极;a first electrode layer, the first electrode layer comprising: a reserved pattern and a first electrode;
位于所述第一电极层上的栅金属层,所述栅金属层包括:位于所述保留图案上、且与所述保留图案直接接触的栅金属图案;a gate metal layer on the first electrode layer, the gate metal layer comprising: a gate metal pattern on the reserved pattern and in direct contact with the reserved pattern;
第二电极层,所述第二电极层包括:与所述第一电极相对设置的第二电极,其中,所述第一电极为公共电极,所述第二电极为像素电极;或者,所述第一电极为像素电极,所述第二电极为公共电极。The second electrode layer, the second electrode layer includes: a second electrode disposed opposite to the first electrode, wherein the first electrode is a common electrode, and the second electrode is a pixel electrode; or, the second electrode is a pixel electrode; The first electrode is a pixel electrode, and the second electrode is a common electrode.
进一步地,所述第二电极层位于所述栅金属层上方,所述阵列基板还包括:Further, the second electrode layer is located above the gate metal layer, and the array substrate further includes:
位于所述栅金属层上的栅绝缘层;a gate insulating layer on the gate metal layer;
位于所述栅绝缘层上的源漏金属层,所述源漏金属层包括:源极和漏极,数据线;A source-drain metal layer located on the gate insulating layer, the source-drain metal layer comprising: a source electrode and a drain electrode, and a data line;
位于所述源漏金属层上的钝化层;a passivation layer on the source-drain metal layer;
其中,所述第二电极层位于所述钝化层上。Wherein, the second electrode layer is located on the passivation layer.
进一步地,所述钝化层内设置有第一过孔,所述漏极通过所述第一过孔与所述第二电极电连接,使得所述第二电极为像素电极。Further, a first via hole is provided in the passivation layer, and the drain electrode is electrically connected to the second electrode through the first via hole, so that the second electrode is a pixel electrode.
进一步地,所述栅绝缘层内设置有第二过孔,所述漏极通过所述第二过孔与所述第一电极电连接,使得所述第一电极为像素电极。Further, a second via hole is provided in the gate insulating layer, and the drain electrode is electrically connected to the first electrode through the second via hole, so that the first electrode is a pixel electrode.
进一步地,所述第二电极层还包括:连接图案;Further, the second electrode layer further includes: a connection pattern;
所述钝化层内设置有第三过孔,所述连接图案通过所述第三过孔与所述漏极连接;A third via hole is provided in the passivation layer, and the connection pattern is connected to the drain through the third via hole;
所述阵列基板还具有贯穿所述钝化层和所述栅绝缘层的第四过孔,所述连接图案通过所述第四过孔与所述第一电极连接,使得所述第一电极为像素电极。The array substrate also has a fourth via hole penetrating through the passivation layer and the gate insulating layer, and the connection pattern is connected to the first electrode through the fourth via hole, so that the first electrode is pixel electrodes.
进一步地,所述第二电极层还包括:与所述数据线相对设置的屏蔽电极。Further, the second electrode layer further includes: a shielding electrode disposed opposite to the data line.
进一步地,所述第二电极层还包括:信号接入图案,所述源漏金属层还包括:传导图案,所述栅金属图案包括公共电极线;Further, the second electrode layer further includes: a signal access pattern, and the source-drain metal layer further includes: a conductive pattern, and the gate metal pattern includes a common electrode line;
其中,所述信号接入图案通过贯穿所述钝化层的过孔与所述传导图案电连接,所述传导图案通过贯穿所述栅绝缘层的过孔与所述公共电极线电连接。Wherein, the signal access pattern is electrically connected to the conductive pattern through a via hole penetrating the passivation layer, and the conductive pattern is electrically connected to the common electrode line through a via hole penetrating the gate insulating layer.
进一步地,所述信号接入图案包括:第一接入子图案和第二接入子图案;Further, the signal access pattern includes: a first access sub-pattern and a second access sub-pattern;
所述第一接入子图案通过贯穿所述钝化层的第五过孔与所述传导图案电连接,所述第二接入子图案通过贯穿所述钝化层的第六过孔与所述传导图案电连接。The first access sub-pattern is electrically connected to the conductive pattern through the fifth via hole penetrating the passivation layer, and the second access sub-pattern is connected to the conductive pattern through the sixth via hole penetrating the passivation layer. The conductive pattern is electrically connected.
另一方面,本发明提供上述阵列基板的制作方法,包括:In another aspect, the present invention provides a method for manufacturing the aforementioned array substrate, comprising:
在衬底基板上依次制作透明导电薄膜和金属薄膜,并使用一次掩膜板对所述透明导电薄膜和金属薄膜构图形成第一电极层和栅金属层;其中,所述第一电极层包括:保留图案和第一电极,所述栅金属层包括:位于所述保留图案上、且与所述保留图案直接接触的栅金属图案;Fabricate a transparent conductive film and a metal film in sequence on the base substrate, and use a mask to pattern the transparent conductive film and the metal film to form a first electrode layer and a gate metal layer; wherein the first electrode layer includes: A reserved pattern and a first electrode, the gate metal layer includes: a gate metal pattern located on the reserved pattern and in direct contact with the reserved pattern;
所述方法还包括:形成第二电极层,所述第二电极层包括:与所述第一电极相对设置的第二电极;The method further includes: forming a second electrode layer, the second electrode layer including: a second electrode disposed opposite to the first electrode;
其中,所述第一电极为公共电极,所述第二电极为像素电极;或者,所述第一电极为像素电极,所述第二电极为公共电极。Wherein, the first electrode is a common electrode, and the second electrode is a pixel electrode; or, the first electrode is a pixel electrode, and the second electrode is a common electrode.
另一方面,本发明提供一种显示装置,包括上述任一项所述的阵列基板。In another aspect, the present invention provides a display device, comprising the array substrate described in any one of the above.
至此,本发明提供一种阵列基板及其制作方法、显示装置,其中,该阵列基板包括:第一电极层,该第一电极层包括:保留图案和第一电极;位于该第一电极层上的栅金属层,该栅金属层包括:位于保留图案上、且与保留图案直接接触的栅金属图案;以及,第二电极层,该第二电极层包括:与第一电极相对设置的第二电极,其中,第一电极为公共电极,第二电极为像素电极;或者,第一电极为像素电极,第二电极为公共电极。那么,在制作上述阵列基板时,可以在衬底基板上依次制作透明导电薄膜和金属薄膜,并使用一次掩膜板对透明导电薄膜和金属薄膜进行构图,形成上述结构的第一电极层和栅金属层,即通过一次构图工艺即可同时制作第一电极和栅极,相比于现有技术中需要通过三次构图工艺分别制作栅极、像素电极以及公共电极,本发明提供的阵列基板及其制作方法可降低制作阵列基板时使用构图工艺的次数。So far, the present invention provides an array substrate, a manufacturing method thereof, and a display device, wherein the array substrate includes: a first electrode layer, and the first electrode layer includes: a reserved pattern and a first electrode; A gate metal layer, the gate metal layer includes: a gate metal pattern located on the reserved pattern and in direct contact with the reserved pattern; and a second electrode layer, the second electrode layer includes: a second electrode disposed opposite to the first electrode Electrodes, wherein, the first electrode is a common electrode, and the second electrode is a pixel electrode; or, the first electrode is a pixel electrode, and the second electrode is a common electrode. Then, when fabricating the above-mentioned array substrate, a transparent conductive film and a metal film can be fabricated sequentially on the base substrate, and a primary mask is used to pattern the transparent conductive film and the metal film to form the first electrode layer and the gate electrode layer of the above structure. The metal layer, that is, the first electrode and the gate can be fabricated at the same time through one patterning process. Compared with the prior art, which requires three patterning processes to separately fabricate the gate, pixel electrode and common electrode, the array substrate provided by the present invention and its The manufacturing method can reduce the number of patterning processes used when manufacturing the array substrate.
附图说明Description of drawings
图1为现有技术中阵列基板的结构示意图一;FIG. 1 is a structural schematic diagram 1 of an array substrate in the prior art;
图2为本发明实施例提供的一种阵列基板的结构示意图一;FIG. 2 is a first structural schematic diagram of an array substrate provided by an embodiment of the present invention;
图3为本发明实施例提供的一种阵列基板的结构示意图二;FIG. 3 is a schematic structural diagram II of an array substrate provided by an embodiment of the present invention;
图4为本发明实施例提供的一种阵列基板的结构示意图三;FIG. 4 is a schematic structural diagram III of an array substrate provided by an embodiment of the present invention;
图5为本发明实施例提供的一种阵列基板的结构示意图四;FIG. 5 is a structural schematic diagram 4 of an array substrate provided by an embodiment of the present invention;
图6为本发明实施例提供的一种阵列基板的结构示意图五;FIG. 6 is a schematic structural diagram V of an array substrate provided by an embodiment of the present invention;
图7为本发明实施例提供的一种阵列基板的结构示意图六;FIG. 7 is a sixth structural schematic diagram of an array substrate provided by an embodiment of the present invention;
图8为现有技术中阵列基板的结构示意图二;FIG. 8 is a second structural schematic diagram of an array substrate in the prior art;
图9为本发明实施例提供的一种阵列基板的制作过程示意图一;FIG. 9 is a first schematic diagram of the manufacturing process of an array substrate provided by an embodiment of the present invention;
图10为本发明实施例提供的一种阵列基板的制作过程示意图二。FIG. 10 is a second schematic diagram of the manufacturing process of an array substrate provided by an embodiment of the present invention.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
另外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
本发明的实施例提供一种阵列基板100,如图2所示,包括:An embodiment of the present invention provides an array substrate 100, as shown in FIG. 2 , including:
第一电极层,该第一电极层包括:保留图案101和第一电极102;A first electrode layer, the first electrode layer comprising: a reserved pattern 101 and a first electrode 102;
位于该第一电极层上的栅金属层,该栅金属层包括:位于该保留图案101上、且与该保留图案101直接接触的栅金属图案103;a gate metal layer located on the first electrode layer, the gate metal layer comprising: a gate metal pattern 103 located on the reserved pattern 101 and in direct contact with the reserved pattern 101;
第二电极层,该第二电极层包括:与该第一电极102相对设置的第二电极104,其中,该第一电极102为公共电极,该第二电极为104像素电极;或者,该第一电极102为像素电极,该第二电极104为公共电极。The second electrode layer, the second electrode layer includes: a second electrode 104 opposite to the first electrode 102, wherein the first electrode 102 is a common electrode, and the second electrode is a 104 pixel electrode; or, the first electrode 102 is a common electrode; One electrode 102 is a pixel electrode, and the second electrode 104 is a common electrode.
示例性的,对于底栅结构的阵列基板100,仍如图2所示,该阵列基板100还包括:位于该栅金属层上的栅绝缘层14;位于该栅绝缘层14上的源漏金属层,该源漏金属层包括:源极105和漏极106,数据线107;以及,位于该源漏金属层上的钝化层16;其中,上述第二电极层位于该钝化层16上。Exemplarily, for an array substrate 100 with a bottom gate structure, as shown in FIG. 2 , the array substrate 100 further includes: a gate insulating layer 14 located on the gate metal layer; layer, the source-drain metal layer includes: a source electrode 105, a drain electrode 106, and a data line 107; and a passivation layer 16 located on the source-drain metal layer; wherein, the above-mentioned second electrode layer is located on the passivation layer 16 .
可以看出,在制作上述阵列基板100时,可以在衬底基板上依次制作透明导电薄膜和金属薄膜,并使用一次掩膜板对透明导电薄膜和金属薄膜进行构图,从而形成上述结构的第一电极层和栅金属层,即通过一次构图工艺即可同时制作第一电极102和栅极,相比于现有技术中需要通过三次构图工艺分别制作栅极、像素电极以及公共电极,本发明提供的阵列基板及其制作方法可降低制作阵列基板时使用构图工艺的次数。It can be seen that when fabricating the above-mentioned array substrate 100, a transparent conductive film and a metal film can be sequentially fabricated on the base substrate, and a primary mask is used to pattern the transparent conductive film and the metal film, thereby forming the first structure of the above structure. The electrode layer and the gate metal layer, that is, the first electrode 102 and the gate can be fabricated simultaneously through one patterning process. Compared with the prior art, the gate electrode, the pixel electrode and the common electrode need to be fabricated separately through three patterning processes. The present invention provides The array substrate and the manufacturing method thereof can reduce the number of patterning processes used when manufacturing the array substrate.
同时,在本发明实施例提供的阵列基板100中,由于第一电极102与第二电极104之间设置有钝化层16和栅绝缘层14共两层,因此,无需现有技术中那样需要通过增加钝化层的厚度来降低第一电极与第二电极之间存储电容,从而降低了阵列基板的厚度。At the same time, in the array substrate 100 provided by the embodiment of the present invention, since there are two layers of passivation layer 16 and gate insulating layer 14 between the first electrode 102 and the second electrode 104, there is no need for The storage capacitance between the first electrode and the second electrode is reduced by increasing the thickness of the passivation layer, thereby reducing the thickness of the array substrate.
示例性的,在一种可能的设计中,如图3所示,钝化层16内设置有第一过孔201,漏极106通过第一过孔201与第二电极104电连接,使得第二电极104为像素电极。Exemplarily, in a possible design, as shown in FIG. 3 , a first via hole 201 is disposed in the passivation layer 16, and the drain electrode 106 is electrically connected to the second electrode 104 through the first via hole 201, so that the first via hole 201 is electrically connected to the second electrode 104. The second electrode 104 is a pixel electrode.
示例性的,在另一种可能的设计中,如图4所示,第二电极层还包括:连接图案108;其中,钝化层16内设置有第三过孔202,连接图案108通过第三过孔202与漏极106连接;此时,阵列基板100还具有贯穿钝化层16和栅绝缘层14的第四过孔203,连接图案108通过第四过孔203与第一电极102连接,使得第一电极102为像素电极。Exemplarily, in another possible design, as shown in FIG. 4, the second electrode layer further includes: a connection pattern 108; wherein, a third via hole 202 is provided in the passivation layer 16, and the connection pattern 108 passes through the first Three via holes 202 are connected to the drain electrode 106; at this time, the array substrate 100 also has a fourth via hole 203 penetrating through the passivation layer 16 and the gate insulating layer 14, and the connection pattern 108 is connected to the first electrode 102 through the fourth via hole 203 , so that the first electrode 102 is a pixel electrode.
然而,在如图4所示的阵列基板100中,由于包含连接第三过孔202和第四过孔203的连接图案108,导致设置过孔区域的面积增加,从而使得阵列基板100的开口率降低。However, in the array substrate 100 shown in FIG. 4 , since the connection pattern 108 connecting the third via hole 202 and the fourth via hole 203 is included, the area of the via hole area is increased, so that the aperture ratio of the array substrate 100 reduce.
对此,本发明实施例在图4的基础上提出了一种优化方案,如图5所示,栅绝缘层14内设置有第二过孔204,漏极106通过第二过孔204与第一电极102电连接,使得第一电极102为像素电极。In this regard, the embodiment of the present invention proposes an optimization scheme on the basis of FIG. 4. As shown in FIG. An electrode 102 is electrically connected, so that the first electrode 102 is a pixel electrode.
这样,与图4所示的阵列基板100相比,在图5所示的阵列基板100中,由于单独对栅绝缘层14一层进行刻蚀,在栅绝缘层14内形成第二过孔204,可减少过孔区域的面积,从而降低对阵列基板100开口率的影响。In this way, compared with the array substrate 100 shown in FIG. 4, in the array substrate 100 shown in FIG. , the area of the via hole region can be reduced, thereby reducing the influence on the aperture ratio of the array substrate 100 .
另外,在图2-图5中任一所示的阵列基板100中,如图6所示,第二电极层还包括:与数据线107相对设置的屏蔽电极109,此时,屏蔽电极109用于屏蔽数据线107周围形成的电场,防止因该电场引起的漏光现象。In addition, in the array substrate 100 shown in any one of FIGS. 2-5 , as shown in FIG. 6 , the second electrode layer further includes: a shielding electrode 109 arranged opposite to the data line 107. At this time, the shielding electrode 109 is used for The electric field formed around the shielding data line 107 prevents light leakage caused by the electric field.
进一步地,基于图2-图5所示的任一种阵列基板100,如图7所示,第二电极层还包括:信号接入图案110;源漏金属层还包括:传导图案111;栅金属图案103包括栅极112和公共电极线113;其中,信号接入图案110通过贯穿钝化层16的过孔与传导图案111电连接,传导图案111通过贯穿栅绝缘层14的过孔与公共电极线113电连接。Further, based on any array substrate 100 shown in FIGS. 2-5 , as shown in FIG. 7 , the second electrode layer further includes: a signal access pattern 110; the source-drain metal layer further includes: a conductive pattern 111; The metal pattern 103 includes a gate 112 and a common electrode line 113; wherein, the signal access pattern 110 is electrically connected to the conductive pattern 111 through the via hole penetrating the passivation layer 16, and the conductive pattern 111 is connected to the common electrode line through the via hole penetrating the gate insulating layer 14. The electrode lines 113 are electrically connected.
示例性的,仍如图7所示,信号接入图案110具体包括:第一接入子图案211和第二接入子图案212;其中,第一接入子图案211通过贯穿钝化层的第五过孔205与传导图案111电连接,第二接入子图案212通过贯穿钝化层的第六过孔206与传导图案111电连接。Exemplarily, as still shown in FIG. 7 , the signal access pattern 110 specifically includes: a first access sub-pattern 211 and a second access sub-pattern 212; wherein, the first access sub-pattern 211 passes through the passivation layer The fifth via hole 205 is electrically connected to the conductive pattern 111 , and the second access sub-pattern 212 is electrically connected to the conductive pattern 111 through the sixth via hole 206 penetrating through the passivation layer.
而现有技术中,基于图1所示的阵列基板,其信号接入图案110、传导图案111以及公共电极线113的设置方式如图8所示,其中,设置有贯穿栅绝缘层14和钝化层16的过孔C,以及贯穿钝化层16的过孔D和过孔E,传导图案111通过过孔D和过孔E与信号接入图案110连通,公共电极线113通过过孔C与信号接入图案110连通,此时,由于设置了三个过孔,即过孔C、过孔D和过孔E,从而导致过孔区域内信号接入图案110的面积增加,降低了阵列基板100的开口率。In the prior art, based on the array substrate shown in FIG. 1 , the signal access patterns 110, conductive patterns 111 and common electrode lines 113 are arranged as shown in FIG. The via hole C of the passivation layer 16, and the via hole D and the via hole E penetrating the passivation layer 16, the conductive pattern 111 communicates with the signal access pattern 110 through the via hole D and the via hole E, and the common electrode line 113 passes through the via hole C It communicates with the signal access pattern 110. At this time, since three via holes are provided, namely, via hole C, via hole D and via hole E, the area of the signal access pattern 110 in the via hole area increases, reducing the array The aperture ratio of the substrate 100.
而在本发明实施例图7中提供的阵列基板100中,在形成栅绝缘层14时,可以通过刻蚀工艺制作过孔,使得传导图案111通过该过孔与公共电极线113电连接,只需在钝化层16内设置第五过孔205和第六过孔206,便可以使信号接入图案110通过传导图案111与公共电极线113电连接,从而减少了过信号接入图案110的面积,从而降低对阵列基板100开口率的影响。However, in the array substrate 100 provided in FIG. 7 according to the embodiment of the present invention, when forming the gate insulating layer 14, a via hole can be made through an etching process, so that the conductive pattern 111 is electrically connected to the common electrode line 113 through the via hole. The fifth via hole 205 and the sixth via hole 206 need to be provided in the passivation layer 16, so that the signal access pattern 110 can be electrically connected to the common electrode line 113 through the conductive pattern 111, thereby reducing the number of via signal access patterns 110. area, thereby reducing the influence on the aperture ratio of the array substrate 100 .
进一步地,本发明的实施例还提供上述阵列基板100的制作方法,包括:Further, an embodiment of the present invention also provides a method for manufacturing the above-mentioned array substrate 100, including:
首先,如图9所示,在衬底基板200上依次制作透明导电薄膜31和金属薄膜32。该透明导电薄膜31可以为ITO(Indium Tin Oxides,氧化铟锡)等透明导电材料。First, as shown in FIG. 9 , a transparent conductive thin film 31 and a metal thin film 32 are sequentially formed on the base substrate 200 . The transparent conductive film 31 may be a transparent conductive material such as ITO (Indium Tin Oxides, indium tin oxide).
进而,如图10所示,使用一次掩膜板对透明导电薄膜31和金属薄膜32进行曝光、显影和刻蚀后,透明导电薄膜31保留下来的图案即为第一电极层,金属薄膜32保留下来的图案即为栅金属层。Furthermore, as shown in Figure 10, after using a mask to expose, develop and etch the transparent conductive film 31 and the metal film 32, the pattern retained by the transparent conductive film 31 is the first electrode layer, and the metal film 32 remains The resulting pattern is the gate metal layer.
其中,第一电极层包括:保留图案101和第一电极102;栅金属层包括:位于保留图案101上、且与保留图案101直接接触的栅金属图案103。Wherein, the first electrode layer includes: a reserved pattern 101 and a first electrode 102 ; the gate metal layer includes: a gate metal pattern 103 located on the reserved pattern 101 and in direct contact with the reserved pattern 101 .
例如,该栅金属图案103可以由栅极112和公共电极线113构成。For example, the gate metal pattern 103 may be composed of a gate 112 and a common electrode line 113 .
需要说明的是,第一电极102可以为公共电极,此时,与第一电极102相对设置的第二电极为像素电极;或者,第一电极102可以为像素电极,此时,与第一电极102相对设置的第二电极为公共电极。It should be noted that, the first electrode 102 may be a common electrode, and at this time, the second electrode disposed opposite to the first electrode 102 is a pixel electrode; or, the first electrode 102 may be a pixel electrode, and at this time, the The second electrode opposite to 102 is a common electrode.
可以看出,上述制作方法中仅通过一次构图工艺即可同时制作第一电极102和栅极112,相比于现有技术中需要通过二次构图工艺分别制作栅极和第一电极,本发明提供的阵列基板及其制作方法可降低制作阵列基板时使用构图工艺的次数,从而降低制作阵列基板时的复杂度和制作成本。It can be seen that the first electrode 102 and the gate 112 can be produced simultaneously by only one patterning process in the above-mentioned production method. The provided array substrate and its manufacturing method can reduce the number of patterning processes used in manufacturing the array substrate, thereby reducing the complexity and manufacturing cost of manufacturing the array substrate.
后续,还可以分别制作上述栅绝缘层14、源漏金属层、钝化层16以及第二电极层。Subsequently, the gate insulating layer 14 , the source-drain metal layer, the passivation layer 16 , and the second electrode layer may be fabricated separately.
以下,将分别针对上述图3-图5中提供的阵列基板100的具体结构,详细阐述阵列基板100的制作方法。Hereinafter, the manufacturing method of the array substrate 100 will be described in detail with respect to the specific structure of the array substrate 100 provided in FIGS. 3-5 .
对于如图3所示的阵列基板100,在形成上述第一电极层和栅金属层之后,可以在栅金属层上制作栅绝缘层14,进而,在栅绝缘层14上通过一次构图工艺制作源漏金属层,该源漏金属层包括:源极105和漏极106,数据线107;进而,在源漏金属层上制作钝化层16,并且,通过刻蚀工艺在钝化层16内制作第一过孔201,第一过孔201的一端与漏极106相连,最后,在钝化层16上通过一次构图工艺制作第二电极层,该第二电极层包括:与该第一电极102相对设置的第二电极104,此时,第二电极104与第一过孔201相连,使得第二电极104与漏极106电连接,该第二电极104为像素电极,该第一电极102为公共电极。For the array substrate 100 shown in FIG. 3 , after forming the above-mentioned first electrode layer and gate metal layer, a gate insulating layer 14 can be formed on the gate metal layer, and then, a source electrode can be fabricated on the gate insulating layer 14 through a patterning process. Drain metal layer, the source and drain metal layer includes: source electrode 105 and drain electrode 106, data line 107; furthermore, a passivation layer 16 is formed on the source and drain metal layer, and is formed in the passivation layer 16 by an etching process The first via hole 201, one end of the first via hole 201 is connected to the drain electrode 106, and finally, a second electrode layer is formed on the passivation layer 16 through a patterning process, and the second electrode layer includes: Opposed to the second electrode 104, at this time, the second electrode 104 is connected to the first via hole 201, so that the second electrode 104 is electrically connected to the drain electrode 106, the second electrode 104 is a pixel electrode, and the first electrode 102 is common electrode.
对于如图4所示的阵列基板100,在形成上述第一电极层和栅金属层之后,可以在栅金属层上制作栅绝缘层14,进而,在栅绝缘层14上通过一次构图工艺制作源漏金属层,该源漏金属层包括:源极105和漏极106,数据线107;进而,在源漏金属层上制作钝化层16,在形成钝化层16之后,可通过两次刻蚀工艺分别制作贯穿钝化层16的第三过孔202,以及贯穿钝化层16和栅绝缘层14的第四过孔203,其中,第三过孔202的一端与漏极106相连,第四过孔203的一端与第一电极102相连,由于第四过孔203的深度较大,因此,在制作第四过孔203时使用的刻蚀液的浓度较大,和/或者刻蚀时间较长。最后,在钝化层16上通过一次构图工艺制作第二电极层,该第二电极层包括:与该第一电极102相对设置的第二电极104,以及连接图案108,该连接图案108同时与第三过孔202和第四过孔203相连,以使得漏极106通过第三过孔202、第四过孔203和连接图案108与第一电极102电连接,此时,该第二电极104为公共电极,该第一电极102为像素电极。For the array substrate 100 shown in FIG. 4 , after forming the above-mentioned first electrode layer and gate metal layer, a gate insulating layer 14 can be formed on the gate metal layer, and then, a source electrode can be fabricated on the gate insulating layer 14 through a patterning process. Drain metal layer, the source-drain metal layer includes: source electrode 105 and drain electrode 106, data line 107; and then, make passivation layer 16 on the source-drain metal layer, after forming passivation layer 16, can pass through twice The third via hole 202 penetrating through the passivation layer 16 and the fourth via hole 203 penetrating the passivation layer 16 and the gate insulating layer 14 are produced respectively by etching process, wherein, one end of the third via hole 202 is connected with the drain electrode 106, and the third via hole 202 is connected to the drain electrode 106. One end of the four via holes 203 is connected to the first electrode 102. Since the depth of the fourth via hole 203 is relatively large, the concentration of the etching solution used in making the fourth via hole 203 is relatively large, and/or the etching time longer. Finally, a second electrode layer is formed on the passivation layer 16 through a patterning process, and the second electrode layer includes: a second electrode 104 disposed opposite to the first electrode 102, and a connection pattern 108, and the connection pattern 108 is simultaneously connected with the first electrode 102. The third via hole 202 is connected to the fourth via hole 203, so that the drain electrode 106 is electrically connected to the first electrode 102 through the third via hole 202, the fourth via hole 203 and the connection pattern 108. At this time, the second electrode 104 is a common electrode, and the first electrode 102 is a pixel electrode.
对于如图5所示的阵列基板100,在形成上述第一电极层和栅金属层之后,可以在栅金属层上制作栅绝缘层14,在形成栅绝缘层14之后,可以通过刻蚀工艺在栅绝缘层14内制作第二过孔204,第二过孔204的一端与第一电极102相连,进而,在栅绝缘层14上通过一次构图工艺制作源漏金属层,该源漏金属层包括:源极105和漏极106,数据线107;其中,漏极106与第二过孔204的另一端相连,以使得漏极106与第一电极102电连接,后续,可进一步在源漏金属层上制作钝化层16,进而,在钝化层16上通过一次构图工艺制作第二电极层,该第二电极层包括:与该第一电极102相对设置的第二电极104,此时,第二电极104为公共电极,第一电极102为像素电极。For the array substrate 100 shown in FIG. 5 , after forming the first electrode layer and the gate metal layer, a gate insulating layer 14 can be formed on the gate metal layer, and after forming the gate insulating layer 14, an etching process can be performed on the Form the second via hole 204 in the gate insulating layer 14, and one end of the second via hole 204 is connected to the first electrode 102, and further, a source-drain metal layer is fabricated on the gate insulating layer 14 through a patterning process, and the source-drain metal layer includes : source 105 and drain 106, data line 107; wherein, the drain 106 is connected to the other end of the second via hole 204, so that the drain 106 is electrically connected to the first electrode 102, and subsequently, the source-drain metal A passivation layer 16 is made on the passivation layer 16, and then, a second electrode layer is made on the passivation layer 16 through a patterning process, and the second electrode layer includes: a second electrode 104 opposite to the first electrode 102. At this time, The second electrode 104 is a common electrode, and the first electrode 102 is a pixel electrode.
进一步地,基于上述任意一种制作方法,在制作上述第二电极层时,可以同时形成第二电极104和屏蔽电极109,屏蔽电极109与数据线107相对设置,得到如图6所示的阵列基板100,此时,屏蔽电极109用于屏蔽数据线107周围形成的电场,防止因该电场引起的漏光现象。Further, based on any one of the above-mentioned fabrication methods, when fabricating the above-mentioned second electrode layer, the second electrode 104 and the shielding electrode 109 can be formed at the same time, and the shielding electrode 109 is arranged opposite to the data line 107 to obtain an array as shown in FIG. 6 In the substrate 100 , at this time, the shielding electrode 109 is used to shield the electric field formed around the data line 107 to prevent light leakage caused by the electric field.
另外,基于上述任意一种制作方法,在制作如图7所示的阵列基板100时,在制作源极105和漏极106时,可以同时制作传导图案111,此时,源极105和漏极106,数据线107和传导图案111构成源漏金属层;在制作第二电极104时,可以同时制作信号接入图案110,例如,第一接入子图案211和第二接入子图案212,并且,在形成栅绝缘层14之后,通过刻蚀工艺在栅绝缘层14内制作连接公共电极线113和传导图案111的过孔,并在形成钝化层16之后,通过刻蚀工艺在钝化层16内制作连接传导图案111和信号接入图案110的过孔,这样,外部电压信号可以通过信号接入图案110传输给公共电极线113,以驱动公共电极和像素电极在外部电压信号的作用下形成电场,使阵列基板与彩膜基板之间的液晶分子发生偏转。In addition, based on any of the above fabrication methods, when fabricating the array substrate 100 as shown in FIG. 106, the data line 107 and the conductive pattern 111 form a source-drain metal layer; when the second electrode 104 is produced, the signal access pattern 110 can be produced at the same time, for example, the first access sub-pattern 211 and the second access sub-pattern 212, And, after the gate insulating layer 14 is formed, a via hole connecting the common electrode line 113 and the conductive pattern 111 is made in the gate insulating layer 14 by an etching process, and after the passivation layer 16 is formed, the passivation layer is formed by an etching process. In the layer 16, make a via hole connecting the conductive pattern 111 and the signal access pattern 110, so that the external voltage signal can be transmitted to the common electrode line 113 through the signal access pattern 110, so as to drive the common electrode and the pixel electrode in the role of the external voltage signal An electric field is formed under it to deflect the liquid crystal molecules between the array substrate and the color filter substrate.
进一步地,本发明实施例还提供了一种显示装置,包括上述阵列基板100。其中,所述显示装置可以为任意显示面板,也可以为集成有显示面板的任何具有显示功能的产品或部件,例如:液晶面板、电子纸、OLED面板、手机、平板电脑、电视机、显示器、笔记本电脑、数码相框、导航仪等。Further, an embodiment of the present invention also provides a display device, including the above-mentioned array substrate 100 . Wherein, the display device can be any display panel, or any product or component with a display function integrated with a display panel, such as: liquid crystal panel, electronic paper, OLED panel, mobile phone, tablet computer, TV, monitor, Laptops, digital photo frames, navigators, etc.
至此,本发明提供一种阵列基板及其制作方法、显示装置,其中,该阵列基板包括:第一电极层,该第一电极层包括:保留图案和第一电极;位于该第一电极层上的栅金属层,该栅金属层包括:位于保留图案上、且与保留图案直接接触的栅金属图案;以及,第二电极层,该第二电极层包括:与第一电极相对设置的第二电极,其中,第一电极为公共电极,第二电极为像素电极;或者,第一电极为像素电极,第二电极为公共电极。那么,在制作上述阵列基板时,可以在衬底基板上依次制作透明导电薄膜和金属薄膜,并使用一次掩膜板对透明导电薄膜和金属薄膜进行构图,形成上述结构的第一电极层和栅金属层,即通过一次构图工艺即可同时制作第一电极和栅极,相比于现有技术中需要通过三次构图工艺分别制作栅极、像素电极以及公共电极,本发明提供的阵列基板及其制作方法可降低制作阵列基板时使用构图工艺的次数。So far, the present invention provides an array substrate, a manufacturing method thereof, and a display device, wherein the array substrate includes: a first electrode layer, and the first electrode layer includes: a reserved pattern and a first electrode; A gate metal layer, the gate metal layer includes: a gate metal pattern located on the reserved pattern and in direct contact with the reserved pattern; and a second electrode layer, the second electrode layer includes: a second electrode disposed opposite to the first electrode Electrodes, wherein, the first electrode is a common electrode, and the second electrode is a pixel electrode; or, the first electrode is a pixel electrode, and the second electrode is a common electrode. Then, when fabricating the above-mentioned array substrate, a transparent conductive film and a metal film can be fabricated sequentially on the base substrate, and a primary mask is used to pattern the transparent conductive film and the metal film to form the first electrode layer and the gate electrode layer of the above structure. The metal layer, that is, the first electrode and the gate can be fabricated at the same time through one patterning process. Compared with the prior art, which requires three patterning processes to separately fabricate the gate, pixel electrode and common electrode, the array substrate provided by the present invention and its The manufacturing method can reduce the number of patterning processes used when manufacturing the array substrate.
在本说明书的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in an appropriate manner.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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