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CN105859166A - Modified magnesium oxysulfate cement for foaming and foam material thereof - Google Patents

Modified magnesium oxysulfate cement for foaming and foam material thereof Download PDF

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Publication number
CN105859166A
CN105859166A CN201610183036.7A CN201610183036A CN105859166A CN 105859166 A CN105859166 A CN 105859166A CN 201610183036 A CN201610183036 A CN 201610183036A CN 105859166 A CN105859166 A CN 105859166A
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magnesium
acid
magnesium oxysulfide
oxysulfide concrete
weight portion
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CN201610183036.7A
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Inventor
童裳慧
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Beijing Zhongjing Jiamei Environment Science & Technology Co Ltd
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Beijing Zhongjing Jiamei Environment Science & Technology Co Ltd
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Priority to CN201610183036.7A priority Critical patent/CN105859166A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B9/00Magnesium cements or similar cements
    • C04B9/04Magnesium cements containing sulfates, nitrates, phosphates or fluorides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/30Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention relates to the field of cement and particularly relates to modified magnesium oxysulfate cement and a foam material prepared by adopting the magnesium oxysulfate cement. The modified magnesium oxysulfate cement is prepared from the raw materials in parts by weight: 100 parts of magnesium sulfate, 50-200 parts of magnesia, 0-500 parts of filler and 30-350 parts of water, wherein an admixture may be added. The invention also relates to the foam material prepared by adopting the magnesium oxysulfate cement. According to the modified magnesium oxysulfate cement and the foam material thereof, by adding the admixture, the generation of magnesium hydroxide in the cement is inhibited, so that the mechanical properties and water resistance of the magnesium oxysulfate cement are effectively improved; and meanwhile, the magnesium oxysulfate cement has the characteristics of heat resistance and no cracking.

Description

A kind of foaming modified magnesium oxysulfide concrete and expanded material thereof
Technical field
The present invention relates to cement field, specifically, relate to a kind of modified magnesium oxysulfide concrete and use this sulfur The magnesium oxysulfide expanded material that oxygen magnesium cement prepares.
Background technology
Energy-conservation and environmental protection is two eternal themes in human social development and technological progress activity, calcareous Cement all uses " two mill single firing " technique, and power consumption is big, and magnesium cement is by MgO powder and MgCl2 Or MgSO4Aqueous solution is formed, and only MgO powder is by MgCO3Or Mg (OH)2Forging Prepare after burning, other two magnesium salt solution or from industrial by-products or from industrial waste, thus its Energy consumption and low in resources consumption.Compared with portland cement, the energy consumption manufacturing magnesia basic salt cement is low perhaps Many:
1, calcination energy consumption is low, and Portland clinker need to burn till at 1450 DEG C, and magnesia basic salt The primary raw material MgO powder of cement only need to be by MgCO3It is calcined at about 900 DEG C;
2, grinding energy is low, and in portland cement production, the energy of 10% is more expensive electric energy, is used for Raw material are levigate and one or two grinding of cement grinding, and raw material and grog are all difficult to levigate.But magnesia alkali MgO powder in formula salt cement is by MgCO3Grinding is carried out again after decomposition, the most levigate, and Only need grinding once;
3, need not the processing step of other power consumption, and primary raw material magnesium chloride or magnesium sulfate are again Industrial by-products.
Magnesium oxysulfide concrete is a kind of inorganic glue being prepared as by Adlerika mix light-magnesite powder Gel material.Magnesium oxysulfide concrete and magnesia oxychloride cement can be referred to as magnesium cement, have light weight, fire prevention, Coagula, sound insulation, the feature such as heat insulation.Compare with magnesia oxychloride cement, the heat-resisting property of magnesium oxysulfide concrete Good, little to reinforcement corrosion.Unmodified magnesium oxysulfide concrete intensity is far below magnesia oxychloride cement, therefore Limit its popularization and application.Intensity main in unmodified magnesium oxysulfide concrete under room temperature is a kind of alkali formula mutually Magnesium sulfate (3Mg (OH)2·MgSO4·8H2O, 318 phases), Canada scholar You Ao thinks magnesium oxysulfide The reason that strength of cement is low is that 318 phase contents are low, has the generation of a large amount of magnesium hydroxide.Generally institute The magnesium oxysulfide concrete of preparation there will be the phenomenon such as cracking, water-resistance difference, in order to improve magnesium oxysulfide concrete Character, need to add additive to improve its mechanical performance in magnesium oxysulfide concrete.Patent of invention 200510048574.7 preparations proposing a kind of sulfur lemon magnesium cement, i.e. add Fructus Citri Limoniae in magnesium oxysulfide concrete Acid can improve the mechanical strength of magnesium oxysulfide concrete.Central South University Deng Dehua teaches in its thesis for the doctorate Using additive J to improve the character of magnesium oxysulfide concrete, its mechanical performance is also improved largely.
In order to be best understood by premium properties and defect and the reason thereof of magnesium oxysulfide concrete, more both at home and abroad Enterprise and department of government concerned have put into substantial amounts of fund, have attracted many scholars and engineers and technicians It is studied, it is intended to preferably this cement material of development and application.Some industrially developed country, Such as countries such as the U.S., Japan, Germany, France and the former Soviet Unions, by substantial amounts of research, by magnesia Basic salt cement applications in industrial floor, materials for wall, fire-proof product, fireproof jointing sheath, foam every The fields such as the binding agent of hot material, concrete and grinding tool, owing to their outward appearance is like marble, will It makes partition plate and sgraffito etc., and achieved with many patented technologies, these patented technologies exist Improve the performance of this magnesium oxysulfide concrete to a certain extent.
Magnesium oxysulfide concrete resistance to water has been substantially overcomed not strong, dimensional stability in existing research The shortcoming such as bad so that the range of application of magnesium oxysulfide concrete is widened, and may be used for the production of expanded material. Patent 201510137642.0 uses chlorine oxygen magnesium and magnesium oxysulfide complex cement to prepare foamed fireproofing door panel, There is good resistance to elevated temperatures, but it is not with single magnesium oxysulfide concrete foaming.Patent 201510137604.5 use the foaming of carbon fiber magnesium oxysulfide concrete to be prepared for anti-fire door core board, can be at high temperature At 1200 DEG C fire-resistant 180 minutes, reach prevent fires flammability and the requirement of safety.But on the whole, The most less for the research of magnesium oxysulfide concrete foamed products, technology is not mature enough, the most unrealized Magnesium oxysulfide concrete and the application of foamed products, the present inventor studies for a long period of time magnesium oxysulfide concrete develop sulfur Oxygen magnesium foamed products, be in a leading position level at home.
In view of this, the special proposition present invention.
Summary of the invention
The primary goal of the invention of the present invention is to propose a kind of modified magnesium oxysulfide concrete.
Second goal of the invention of the present invention is to propose a kind of combination containing this modification magnesium oxysulfide concrete Thing.
3rd goal of the invention of the present invention is to propose a kind of sulfur oxygen containing this modification magnesium oxysulfide concrete Magnesium cement foaming material.
In order to complete the purpose of the present invention, the technical scheme of employing is:
The present invention relates to a kind of modified magnesium oxysulfide concrete, the raw material of described modified magnesium oxysulfide concrete includes: Magnesium sulfate 100 weight portion, magnesium oxide 50~200 weight portion, filler A 0~500 weight portion, water 30~350 weight portions, additive A 0.05~10 weight portion;
It is preferably: magnesium sulfate 100 weight portion, magnesium oxide 50~162 weight portion, filler A 50~400 Weight portion, water 30~300 weight portion, additive A 0.1~5 weight portion;
More preferably: magnesium sulfate 100 weight portion, magnesium oxide 80~120 weight portion, filler A 50~ 200 weight portions, water 80~120 weight portion, additive A 0.5~1.5 weight portion.
Preferably, described magnesium sulfate is the side-product magnesium sulfate that flue gas magnesium processes desulfurization generates, preferably sulfuric acid At least one in the magnesium sulfate containing 1~12 water of crystallization of magnesium.
Preferably, described magnesium oxide is selected from magnesite light burnt powder, dolomite light burnt powder, analytical pure oxidation At least one in magnesium;Preferably, described magnesite light burnt powder and described dolomite light burnt powder aoxidize The content of magnesium is 65~85%.
Preferably, described additive A is selected from carboxylic acid or its salt, the anhydride of carboxylic acid or its salt, binary carboxylic Acid or its salt, sulfonic acid, the anhydride of sulfonic acid or its salt, phosphonic acids, the anhydride of phosphonic acids or its salt, phosphoric acid or At least one in its salt, boric acid, Borax, sodium silicate;
Described carboxylic acid represents with R-COOH, and described sulfonic acid is with R-SO3H represents, described dicarboxylic acids Representing with HOOC-R-R-COOH, described phosphonic acids is with RP (O) (OH)2Or R2P (O) OH represents; R is selected from substituted or unsubstituted C1-15Alkyl, substituent group is selected from containing aerobic, nitrogen, phosphorus or sulphur atom Group;
Preferably, described additive A selected from oxalic acid, phosphoric acid, dihydric phosphate, disodium-hydrogen, Tertiary sodium phosphate, sodium hexameta phosphate, formic acid, formates, tartaric acid, tartrate, lactic acid, amino Acid, salicylic acid, sulfosalicylic acid, malonic acid, succinic acid, sucrose, glucose, sodium gluconate, At least one in sodium acetate.
Preferably, described filler A be selected from aglite, preferably flyash, slag micropowder, silicon ash, At least one in wood flour, Gypsum Fibrosum powder, dolomite dust, shale powder.Its Particle size requirements 300 mesh with On, preferably 300~800 mesh, density, specific surface area are not limited.
The invention still further relates to the compositions of a kind of magnesium oxysulfide concrete of the present invention, in described compositions possibly together with At least one in additive B or filler B.
The invention still further relates to a kind of magnesium oxysulfide concrete expanded material, in described magnesium oxysulfide concrete expanded material Magnesium oxysulfide concrete containing the present invention and additive B.
Preferably, described additive B is selected from water reducer, early strength agent, retarder, foam stabilizer, bleed At least one in agent, hydrophober, fiber;
Preferably, described additive B includes water reducer, early strength agent, foam stabilizer, hydrophober and fibre Dimension.
Described filler B be selected from sand, clay, calcareous mineral, gravel, slag, slag, coal, ash, At least one in synthetic fibers, synthetic resin;Described ash preferred acidic flyash;
Described water reducer is selected from Lignins water reducer, LOMAR PWA EINECS 246-676-2 based water reducer, water-soluble resin diminishing At least one in agent or polycarboxylate water-reducer;Described Lignins water reducer is selected from lignin sulfonic acid At least one in calcium, sodium lignin sulfonate, magnesium lignosulfonate;Described water-soluble resin water reducer Selected from melmac, coumarone resin;
Described early strength agent is selected from chloride salt early strength agent, Sulfates early strength agent or organic amine early strength agent; At least one in calcium chloride, potassium chloride, aluminum chloride or ferric chloride of chloride salt early strength agent, excellent Elect calcium chloride as;Sulfates early strength agent is selected from sodium sulfate, Calcium hyposulfite, aluminum sulfate or aluminum sulfate At least one in potassium, preferably sodium sulfate;Organic amine early strength agent is selected from triethanolamine or three isopropyls Hydramine, preferably triethanolamine;
Described retarder is selected from saccharide, lignin sulfonate, is preferably wood calcium and molasses, more has choosing For Mel;
Described foam stabilizer is selected from polymer, polymer monomer, albumen, polypeptide, starch or anion table At least one in the activating agent of face;Polymer is selected from polyvinyl alcohol, polypropylene, polyacrylonitrile, wooden Element, hydroxypropyl methyl cellulose;Polymer monomer is selected from acrylamide, acrylic acid methyl ester., methyl-prop E pioic acid methyl ester, vinyl alcohol, vinyl acetate, acrylonitrile, styrene, butadiene, isoprene or Propylene;Anion surfactant selected from sodium lauryl sulphate, polyoxyethylenated alcohol sodium sulfate, α-sodium olefin sulfonate;
Described air entraining agent selected from soluble resin hydrochlorate, Wen Shaer resin, saponification tell you oil, 12 Sodium alkyl sulfonate, dodecylbenzene sodium sulfonate, sulfonated petroleum hydroxyl class soluble-salt at least one;
Described hydrophober is selected from silane or siloxanes;
Described fiber is selected from polypropylene, polyacrylonitrile, lignin or hydroxypropyl methyl cellulose extremely Few one.
Preferably, described Lignins water reducer addition is magnesium oxysulfide concrete quality 0.2%~ 0.3%;
The addition of described naphthalene water reducer is the 0.5%~1.0% of magnesium oxysulfide concrete quality;
Addition is magnesium oxysulfide concrete quality 0.5%~the 1.0% of described water-soluble resin water reducer;
The addition of described polycarboxylate water-reducer is the 0.5%~1.0% of magnesium oxysulfide concrete quality;
Addition is magnesium oxysulfide concrete quality 0.5%~the 1.0% of described chloride salt early strength agent;
Addition is magnesium oxysulfide concrete quality 0.5%~the 2.0% of described Sulfates early strength agent, excellent Elect 1%~1.5% as;
Addition is magnesium oxysulfide concrete quality 0.02%~the 0.05% of described organic amine early strength agent;
The addition of described retarder is the 0.01%~0.025% of magnesium oxysulfide concrete quality;
The addition of described foam stabilizer is the 0.005%~0.01% of magnesium oxysulfide concrete quality;
The addition of described air entraining agent is the 0.02%~0.08% of magnesium oxysulfide concrete quality;
The addition of described hydrophober is the 0.002%~0.008% of magnesium oxysulfide concrete quality;
The addition of described fiber is the 0.1%~1% of magnesium oxysulfide concrete quality.
Preferably, modified magnesium oxysulfide cement foaming material uses chemical blowing to foam, and foaming agent selects In hydrogen peroxide, sodium bicarbonate, ammonium carbonate, azodicarbonamide or azodiisobutyronitrile at least one Kind, preferably hydrogen peroxide.
The invention have the benefit that
1, in the present invention, the interpolation of additive inhibits the generation of magnesium hydroxide in cement, and promotees Enter the generation of 518 phases, thus be effectively increased mechanical performance and the water resistance of magnesium oxysulfide concrete, Meanwhile, there is heatproof, indehiscent feature.
2, the magnesium sulfate that the present invention says is the side-product magnesium sulfate that flue gas magnesium processes desulfurization generates, filler For the most cheap industrial residue, therefore, the cost of described magnesium oxysulfide concrete is the lowest, also subtracts simultaneously Lack the pollution of solid waste.
3, the magnesium oxysulfide concrete technique of the present invention is simple, and energy consumption is extremely low, and products obtained therefrom is alternative commonly Portland cement and magnesia oxychloride cement, be used for producing mortar, concrete, sheet material, expanded material, work The materials such as skill product.
4, the expanded material that the present invention prepares can be widely applied to interior with civil buildings of industry Exterior wall, aspect, the purposes such as the insulation at the positions such as ground, sound insulation, fire prevention;Can be used for each Plant insulation and the thermal insulation applications of privileged sites.
Below in conjunction with specific embodiment, the application is expanded on further.Should be understood that these embodiments are only used In explanation the application rather than restriction scope of the present application.
Detailed description of the invention
The present invention relates to a kind of modified magnesium oxysulfide concrete, its raw material includes: magnesium sulfate 100 weight portion, Magnesium oxide 80~120 weight portion, filler A 50~200 weight portion, water 80~120 weight portion, outward Add agent A 0.5~1.5 weight portion;It is preferably: magnesium sulfate 100 weight portion, magnesium oxide 100 weight Part, filler A 100~150 weight portion, water 100 weight portion, additive A 1~1.5 weight portion.
Poor toughness that the modified magnesium oxysulfide concrete of foaming needs to overcome common modifications magnesium oxysulfide concrete to exist, Setting time two performances of length defect.In order to overcome drawbacks described above, the present invention is to magnesium oxysulfide concrete Formula is improved, and makes the toughness of foam cement prepared by the magnesium oxysulfide concrete of employing inventive formulation It is greatly improved, and shortens the setting time more than 50% of magnesium oxysulfide concrete, 2 hours I.e. reach initial set.
Wherein, described magnesium sulfate is the side-product magnesium sulfate that flue gas magnesium processes desulfurization generates, preferably sulfuric acid magnesium At least one in the magnesium sulfate containing 1~12 water of crystallization, more preferably contains 7 water of crystallization. The present invention purity not requirement to magnesium sulfate;Meet 80%~99.9% scope all can use.
Wherein, magnesium oxide is in magnesite light burnt powder, dolomite light burnt powder, analytical pure magnesium oxide At least one;Magnesite light burnt powder, the low cost of dolomite light burnt powder, it is preferred that magnesite is light-burned In powder and dolomite light burnt powder, the content of magnesium oxide is 65~85%, if content of magnesia deficiency can be led to Cross analytically pure magnesium oxide to allocate.
The raw material of the modified magnesium oxysulfide concrete of the present invention includes additive A, and the selection of additive A can It is added according to actual needs.The addition of additive A is 0.05~10 weight portions, preferably 0.05~ 10 weight portions, more preferably 0.1~5 weight portions.
Preferably, additive selected from carboxylic acid or its salt, the anhydride of carboxylic acid or its salt, dicarboxylic acids or its Salt, the anhydride of sulfonic acid or the anhydride of its salt phosphonic acids phosphonic acids or its salt, phosphoric acid or its salt, boric acid, Borax, At least one in sodium silicate;Salt is preferably potassium, sodium, ammonium salt.
Wherein, carboxylic acid represents with R-COOH, and sulfonic acid is with R-SO3H represents, dicarboxylic acids with HOOC-R-R-COOH represents, phosphonic acids includes RP (O) (OH)2And R2P(O)OH;R is selected from replacing Or unsubstituted C1-15Alkyl, substituent group is selected from the group containing aerobic, nitrogen, phosphorus or sulphur atom;Take Dai Ji is selected from hydroxyl, amino, phenyl etc..
Wherein alkyl can be side chain or straight chain, it is also possible to for cyclic hydrocarbon;Alkyl can be alkyl, thiazolinyl or Alkynyl;The preferred upper limit value of the carbon number of above-mentioned alkyl is followed successively by 10,8,6,4,3;Such as, In the case of the higher limit of carbon number is 8, the carbon atom number range of alkyl refers to 1~8;Alkyl Most preferably carbon number be 1~6, and further preferred 1~3.Alkyl can be alkyl group or cycloalkyl: Alkyl group comprises straight chained alkyl and the alkyl with side chain;Cycloalkyl is the saturated alkane containing alicyclic structure Base, alicyclic ring can contain or not contain substituent group.
Preferably, additive is selected from oxalic acid, phosphoric acid, dihydric phosphate, disodium-hydrogen, tricresyl phosphate Sodium, sodium hexameta phosphate, formic acid, formates, tartaric acid, tartrate, lactic acid, aminoacid, water Poplar acid, sulfosalicylic acid, malonic acid, succinic acid, sucrose, glucose, sodium gluconate, acetic acid At least one in sodium;And preferably oxalic acid, phosphoric acid, malonic acid, succinic acid, tartaric acid, lactic acid.
Preferably, filler A is selected from aglite, and preferably flyash, slag micropowder, silicon is grey, wooden Bits, Gypsum Fibrosum powder, dolomite dust, shale divide at least one.The particle diameter of filler is more than 300 mesh, Add filler and can reduce production cost.
The preparation method of the foaming magnesium oxysulfide concrete of the present invention is: first weigh each raw material by proportioning, Then being added to the water by magnesium sulfate makes it be completely dissolved, and adds additive, magnesium oxide and filler, stirring Uniformly become slurry and get final product;Stirring the most abundant more good, preferably stirring 10~30 minutes, reaction temperature is excellent Select 30 DEG C.
Present invention also offers a kind of compositions containing this magnesium oxysulfide concrete, such as expanded material, body of wall Material, heat-insulating fireproof material, barrier material, packaging material etc., by using cheap raw material and letter Single mixing plant prepares these goods.In said composition containing in additive B or filler B at least A kind of.
The present invention also carries a kind of magnesium oxysulfide concrete expanded material, containing magnesium oxysulfide concrete of the present invention and additional Agent B.
Professional and technical personnel in the field are well understood to: the combination containing this magnesium oxysulfide concrete of the present invention Thing may also include conventional additive B and/or filler B, and they are in the scope known to technical staff. The example of filler B is the sand of suitable form, clay, calcareous mineral, gravel, aggregate, lightweight aggregate, The mine tailing of various compositions, slag, slag, coal, ash (particularly acid flyash), and synthesis material Material, synthetic fibers, synthetic resin, such as aluminium oxide etc., can improve the performance of end article further And it is satisfied different uses and desired physical considerations.The technology forming magnesium sulfate cement also includes outside addition Add agent B (including B1, B2, B3, B4, B5, B6, B7).It is believed that this system additive Also one piece of use can be combined in, although this is only optional with composition disclosed in this application.
Magnesium sulfate cement of the present invention can be used on other foam cement document in be previously mentioned similar In occasion and purposes, its performance improved also be reflected in the feature of its application and improvement.
The invention still further relates to a kind of magnesium oxysulfide concrete expanded material, possibly together with additive B in expanded material.
Additive B selected from water reducer, early strength agent, retarder, foam stabilizer, air entraining agent, hydrophober, At least one in fiber;Preferably, described additive include water reducer, early strength agent, foam stabilizer, Hydrophober and fiber;
Additive B1: water reducer, including: Lignins water reducer, LOMAR PWA EINECS 246-676-2 based water reducer, water Soluble resin water reducer, polycarboxylate water-reducer etc..
Wherein, Lignins water reducer includes calcium lignosulfonate (wood calcium), sodium lignin sulfonate (wood Sodium), magnesium lignosulfonate (wood magnesium) etc..Preferably addition is cement quality 0.2~0.3%;
The sulfonated retraction with methanol of the homologue of naphthalene water reducer naphthalene or naphthalene forms, preferred addition For cement quality 0.5~1.0%;
The water reducer that water-soluble resin water reducer is made with some water-soluble resins for primary raw material, such as three Cymel, coumarone resin etc.;Such water reducer reinforced effects is notable, for high efficiency water reducing agent, Preferably addition is cement quality 0.5~1.0%;
Polycarboxylate water-reducer includes: with acrylic or methacrylic acid as main chain, and the different side chain of grafting is long The polyethers of degree and the polyethers being grafted different side chain lengths with maleic anhydride for main chain;Preferably addition is water Shale amount 0.5~1.0%;
The function of water reducer is for reducing surface tension, and cement granules is more easy to moisten, and makes aquation relatively more abundant, Thus improve the intensity of concrete.
Additive B2: early strength agent, early strength agent is to accelerate the development of expanded material early strength, and to rear The additive that phase intensity does not makes significant difference, including: chloride salt early strength agent, Sulfates early strength agent, have Machine amine early strength agent etc..
Wherein, chloride salt early strength agent mainly has calcium chloride, potassium chloride, aluminum chloride and ferric chloride etc., Preferably calcium chloride;Calcium chloride moderate dosage is the 0.5%~1.0% of cement quality, can make coagulation Soil 3d intensity improves 50%~10%, and 7d intensity improves 20%~40%, can reduce concrete simultaneously The freezing point of middle water, prevents concrete early freezc.
Sulfates early strength agent, mainly has sodium sulfate, Calcium hyposulfite, aluminum sulfate, aluminium potassium sulfate etc., Preferably sodium sulfate.The general volume of sodium sulfate is 0.5%~2.0%, when volume is 1%~1.5% Time, the time reaching concrete design strength 70% can shorten about half.
Organic amine early strength agent mainly has triethanolamine, triisopropanolamine etc., preferably triethanolamine. Triethanolamine volume is the 0.02%~0.05% of cement quality, and early age strength of concrete can be made to improve. The addition of organic amine early strength agent is the 0.02%~0.05% of cement quality.
Additive B3: retarder, retarder refers to delay concrete coagulating time, and to coagulation Soil later strength develops the additive having no adverse effect, including: saccharide, such as molasses;Lignin sulfonic acid Salt, such as wood calcium, wood sodium.It is preferably wood calcium and molasses, more preferably Mel.The interpolation of retarder Amount is the 0.01%~0.025% of cement quality.
Additive B4: foam stabilizer, is used for improving bubble stability, extends the bubble burst half-life, Including: 1, macromolecular substances, including: polyvinyl alcohol, polypropylene, polyacrylonitrile, polyester, wood The combination of one or more in the fiber such as quality, hydroxypropyl methyl cellulose, and albumen, polypeptide, The macromolecular substances such as starch, or be the monomeric substance that can be polymerized, preferably acrylamide, propylene Acid methyl ester, methyl methacrylate, vinyl alcohol, vinyl acetate, acrylonitrile, styrene, fourth two Alkene, isoprene, propylene;2, anion surfactant, such as sodium lauryl sulphate (K12), Polyoxyethylenated alcohol sodium sulfate (AES), the anionic surface such as α-sodium olefin sulfonate (AOS) is lived The foam stabilizer of property agent.The addition of foam stabilizer is the 0.005%~0.01% of cement quality.
Additive B5: air entraining agent, such as soluble resin hydrochlorate (rosin acid), Wen Shaer resin, soap Change tell your oil, dodecyl sodium sulfate, dodecylbenzene sodium sulfonate, sulfonated petroleum hydroxyl class solvable The combination of one or more in property salt.The addition of air entraining agent be cement quality 0.02%~ 0.08%.
Additive B6: hydrophober, the hydrophober such as silane, siloxanes.The addition of hydrophober is water The 0.002%~0.008% of shale amount.
Additive B7: fiber, for improving the deformability of foamed products, toughness.Including: poly- One or several in the fibers such as propylene, polyacrylonitrile, polyester, lignin, hydroxypropyl methyl cellulose Kind combination, and other may be used for cement foamed fiber product.The addition of fiber is cement The 0.1%~1% of quality.
Preferably, the additive B of the application include water reducer, early strength agent, foam stabilizer, hydrophober and Fiber;Wherein, water reducer is selected from calcium lignosulfonate, sodium lignin sulfonate, magnesium lignosulfonate, Early strength agent is preferably calcium chloride or sodium sulfate, and foam stabilizer is selected from polyvinyl alcohol, polyacrylonitrile, dodecane Base sodium sulfate etc., hydrophober is selected from, silane, siloxanes;Fiber is selected from hydroxypropyl methyl fiber, gathers Propylene, polyacrylonitrile.
Preferably, using chemical blowing to foam, foaming agent used is selected from: hydrogen peroxide, carbon At least one in acid hydrogen sodium, ammonium carbonate, azodicarbonamide or azodiisobutyronitrile, preferably dioxygen Water.Magnesium oxysulfide concrete is 1000:20~60 with the weight ratio of foaming agent.
Further, the present invention also provides for a kind of method preparing magnesium oxysulfide foaming product, including following step Rapid: first to weigh each material by proportioning, then magnesium sulfate is added to the water stirring and is completely dissolved, add Additive A, is uniformly mixed, and adds magnesium oxide and continues stirring, adds aglite and stir Mixing, stirring becomes uniform serosity, adds foaming agent, stirs rapidly, pours into and carries out in mould sending out Bubble.
The invention still further relates to use magnesium sulfate water mud of the present invention prepare expandable and hardenable Goods.These goods include, especially, by the molded body of the hardening of cement production systD of the present invention.This molding Body includes, such as, cast product, become ball product, component, stampings, injected articles, extrusion system Product, and the goods subsequently broken up.
Cement of the present invention also can be prepared as fire retardant combination.The hydrophobic character of material of the present invention improves The surface compatability of fire proofing and make they be effectively introduced various plastics (roof resisting to external fire exposure), In alloy (such as fire-resistant door core) and other material.
Foam cement of the present invention also serves as isolation and packaging material.Wherein, insulation includes sound insulation and heat insulation.
In following example of the present invention, use following raw material:
Light calcined magnesia;
Magnesium sulfate is the side-product magnesium sulfate that flue gas magnesium processes desulfurization generates;
MgSO4Containing water of crystallization, H2O:MgSO4Ratio is 7:1;
Acid flyash (AFA), from Xiang Kuang power plant, Shanxi (containing main component: 50wt%SiO2, 25wt%Al2O3, 9wt%CaO);
Slag micropowder, from moral dragon iron and steel grain slag micropowder production line (S95 level)
It should be mentioned that the purity of spendable raw material is not most important.Many outsourcing materials can be used as closing Accommodate cheap raw material.
Embodiment 1~7
Use in Retch grinding machine (model is KM-1), by the weight portion added in raw material, first table 1 (kg) weigh each raw material, then magnesium sulfate is added to the water and makes it be completely dissolved, be sequentially added into additional Agent, magnesium oxide and filler, and carry out grinding/married operation 20 minutes, prepare stickum, This stickum put in the mould of a size of 40 × 40 × 160mm and at room temperature stand maintenance 7 My god (curing condition for reaching 60% relative to humidity, temperature 15 DEG C~30 DEG C), obtain modified sulphuric acid Magnesium cement.Cement formula is as shown in table 1.
Table 1: cement formula
Cement formula MgO MgSO4 H2O Additive A Filler A
Embodiment 1 300 300 300 Phosphoric acid 3 Flyash, 400
Embodiment 2 300 300 300 Phosphatase 24 .5 Slag micropowder, 400
Embodiment 3 240 300 240 Phosphatase 24 Slag micropowder, 300
Embodiment 4 360 300 360 Succinic acid 6 Silicon ash, 600
Embodiment 5 420 300 400 Oxalic acid 8 Wood flour, 900
Embodiment 6 450 300 400 Malonic acid 12 Gypsum Fibrosum powder, 1200
Embodiment 7 480 300 600 Tartaric acid 15 Dolomite dust, 150
Table 2: cement performance
Strength test method is GB177-92.
Foam as foaming agent with hydrogen peroxide, the modified sulphuric acid that Example 1 and 2 prepares Magnesium cement (1000 weight portion) and additive B are in middle stirring 20 minutes (Retch grinding machine, models KM-1), it is thus achieved that expanded material, it is cast in the mould of a size of 100 × 100 × 100mm, and Maintenance 7 days under normal temperature and pressure on pretreatment.The particular make-up of additive B is as shown in table 3.
Table 3: additive B formula
Additive Concrete material Weight portion
B1 Sodium lignin sulfonate 5
B2 Calcium chloride 5
B4 Polyvinyl alcohol 10
B6 Siloxanes 2
B7 Hydroxypropyl methyl cellulose 70
Table 4: foam cement formula
Table 5: foaming material performance
Foam cement formula W.A. (%) D(kg/m3) CS(MPa) MOR(MPa)
1-1 6.8 610 17.30 6.96
1-2 7.1 305 6.50 5.25
1-3 7.2 155 2.25 3.15
2-1 5.5 618 20.30 8.92
2-2 6.0 307 8.50 6.22
2-3 6.0 160 3.25 4.12
Wherein: W.A. water absorption rate;D density;CS comprcssive strength;MOR bending strength.
The present embodiment flyash and slag micropowder are aglite, and hydrogen peroxide is foaming agent, and one group additional As a example by agent, the foamed products performance prepared as above, function admirable, may be used for preparing body of wall material Material.
Embodiment 8
A kind of foam cement, is made up of the raw material of following weight portion (kg): embodiment 3 prepares Modified magnesium sulfate cement 1000 weight portion and additive B, use hydrogen peroxide 40 weight portion be foaming agent. Preparation method is with embodiment 1.Additive B specifically comprises as shown in table 6:
Table 6: additive B formula
Additive Concrete material Weight portion
B1 Naphthalene water reducer 10
B2 Sodium sulfate 10
B3 Mel 5
B4 Polypropylene 5
B5 Rosin acid 10
B6 Silane 10
B7 Polypropylene fibre 70
Embodiment 9
A kind of foam cement, is made up of the raw material of following weight portion (kg): embodiment 3 prepares Modified magnesium sulfate cement 1000 weight portion and additive B, use hydrogen peroxide 40 weight portion be foaming agent. Preparation method is with embodiment 1.Additive B specifically comprises as shown in table 7:
Table 7: additive B formula
Additive Concrete material Weight portion
B1 Polycarboxylate water-reducer 8
B2 Triethanolamine 5
B3 Wood calcium, wood sodium 5
B4 Hydroxypropyl methyl cellulose 8.5
B5 Dodecyl sodium sulfate 5
B6 Silane 5
B7 Polyacrylonitrile fibre 60
Embodiment 10
A kind of foam cement, is made up of the raw material of following weight portion (kg): embodiment 3 prepares Modified magnesium sulfate cement 1000 weight portion and additive B, use hydrogen peroxide 40 weight portion be foaming agent. Preparation method is with embodiment 1.Additive B specifically comprises as shown in table 8:
Table 8: additive B formula
Additive Concrete material Weight portion
B1 Polycarboxylate water-reducer 7
B2 Triethanolamine 6
B3 Wood calcium, wood sodium 8
B4 Hydroxypropyl methyl cellulose 12
B5 Dodecylbenzene sodium sulfonate 5
B6 Silane 5
B7 Polypropylene fibre 50
The character of the foam cement that embodiment 8~10 prepares is as shown in table 9:
Table 9: foam cement performance
Comparative example 1~6
Comparative example modification magnesium sulfate cement, the cement formula of comparative example is prepared according to the method for embodiment 1 As shown in table 10;Its performance is as shown in table 11.
Table 10: cement formula
Cement formula MgO MgSO4 H2O Additive A Filler A
Comparative example 1 500 300 700 12 Micropowder, 400
Comparative example 2 600 300 800 6 Micropowder, 400
Comparative example 3 200 300 280 2 Micropowder, 400
Comparative example 4 300 300 300 Micropowder, 400
Comparative example 5 300 300 300 35 Micropowder, 400
Comparative example 6 300 300 300 4.5
Table 11: cement performance
According to the method for embodiment 1, modified magnesium sulfate cement 1000 weight that comparative example is prepared Amount part and additive B (with embodiment 1), use hydrogen peroxide 40 weight portion be foaming agent foam cement, Its performance is as shown in table 12.
Table 12: foam cement performance
W.A. (%) D(kg/m3) CS(MPa) MOR(MPa)
Comparative example 1 5.8 600 23.7 9.2
Comparative example 2 5.8 600 26.2 10.5
Comparative example 3 5.8 600 20.1 7.5
Comparative example 4 5.8 600 16.5 6.0
Comparative example 5 5.8 600 14.2 5.3
Comparative example 6 5.8 600 12.8 4.9
Wherein: W.A. water absorption rate;D density;CS comprcssive strength;MOR bending strength.
Although the application is open as above with preferred embodiment, but is not for limiting claim, appoint What those skilled in the art, on the premise of conceiving without departing from the application, can make some possible Variation and amendment, the scope that therefore protection domain of the application should be defined with the application claim It is as the criterion.

Claims (10)

1. a modified magnesium oxysulfide concrete, it is characterised in that the raw material of described modified magnesium oxysulfide concrete includes: Magnesium sulfate 100 weight portion, magnesium oxide 50~200 weight portion, filler A 0~500 weight portion, water 30~350 weight portions, additive A 0.05~10 weight portion;
It is preferably: magnesium sulfate 100 weight portion, magnesium oxide 50~162 weight portion, filler A 50~400 Weight portion, water 30~300 weight portion, additive A 0.1~5 weight portion;
More preferably: magnesium sulfate 100 weight portion, magnesium oxide 80~120 weight portion, filler A 50~ 200 weight portions, water 80~120 weight portion, additive A 0.5~1.5 weight portion.
Modified magnesium oxysulfide concrete the most according to claim 1, it is characterised in that described sulphuric acid Magnesium is the side-product magnesium sulfate that flue gas magnesium processes desulfurization generates, and preferably sulfuric acid magnesium is selected from containing 1~12 knot At least one in the magnesium sulfate of brilliant water.
Modified magnesium oxysulfide concrete the most according to claim 1, it is characterised in that described oxidation At least one in magnesite light burnt powder, dolomite light burnt powder, analytical pure magnesium oxide of magnesium;Preferably , in described magnesite light burnt powder and described dolomite light burnt powder, the content of magnesium oxide is 65~85%.
Modified magnesium oxysulfide concrete the most according to claim 1, it is characterised in that described additional Agent A is selected from carboxylic acid or its salt, the anhydride of carboxylic acid or its salt, dicarboxylic acids or its salt, sulfonic acid, sulfonic acid Anhydride or its salt, phosphonic acids, the anhydride of phosphonic acids or its salt, phosphoric acid or its salt, boric acid, Borax, silicon At least one in acid sodium;
Described carboxylic acid represents with R-COOH, and described sulfonic acid is with R-SO3H represents, described dicarboxylic acids Representing with HOOC-R-R-COOH, described phosphonic acids is with RP (O) (OH)2Or R2P (O) OH represents; R is selected from substituted or unsubstituted C1-15Alkyl, substituent group is selected from containing aerobic, nitrogen, phosphorus or sulphur atom Group;
Preferably, described additive A selected from oxalic acid, phosphoric acid, dihydric phosphate, disodium-hydrogen, Tertiary sodium phosphate, sodium hexameta phosphate, formic acid, formates, tartaric acid, tartrate, lactic acid, amino Acid, salicylic acid, sulfosalicylic acid, malonic acid, succinic acid, sucrose, glucose, sodium gluconate, At least one in sodium acetate.
Modified magnesium oxysulfide concrete the most according to claim 1, it is characterised in that described filler A Selected from aglite, preferably flyash, slag micropowder, silicon ash, wood flour, Gypsum Fibrosum powder, dolomite At least one in powder, shale powder, the particle diameter of filler is 300 mesh~800 mesh.
6. the combination containing magnesium oxysulfide concrete modified described in Claims 1 to 5 any claim Thing, it is characterised in that possibly together with at least one in additive B or filler B in described compositions.
7. a modified magnesium oxysulfide cement foaming material, it is characterised in that described modified magnesium oxysulfide water Containing magnesium oxysulfide concrete described in Claims 1 to 5 any claim and additional in mud expanded material Agent B.
8. according to the cement foamed material of modified magnesium oxysulfide described in claim 6 or 7 any claim Material, it is characterised in that described additive B selected from water reducer, early strength agent, retarder, foam stabilizer, At least one in air entraining agent, hydrophober, fiber;
Preferably, described additive B includes water reducer, early strength agent, foam stabilizer, hydrophober and fibre Dimension;
Preferably, described filler B be selected from sand, clay, calcareous mineral, gravel, slag, slag, At least one in coal, ash, synthetic fibers, synthetic resin;Described ash preferred acidic flyash;
Described water reducer is selected from Lignins water reducer, LOMAR PWA EINECS 246-676-2 based water reducer, water-soluble resin diminishing At least one in agent or polycarboxylate water-reducer;Described Lignins water reducer is selected from lignin sulfonic acid At least one in calcium, sodium lignin sulfonate, magnesium lignosulfonate;Described water-soluble resin water reducer Selected from melmac, coumarone resin;
Described early strength agent is selected from chloride salt early strength agent, Sulfates early strength agent or organic amine early strength agent; At least one in calcium chloride, potassium chloride, aluminum chloride or ferric chloride of chloride salt early strength agent, excellent Elect calcium chloride as;Sulfates early strength agent is selected from sodium sulfate, Calcium hyposulfite, aluminum sulfate or aluminum sulfate At least one in potassium, preferably sodium sulfate;Organic amine early strength agent is selected from triethanolamine or three isopropyls Hydramine, preferably triethanolamine;
Described retarder is selected from saccharide, lignin sulfonate, is preferably wood calcium and molasses, more has choosing For Mel;
Described foam stabilizer is selected from polymer, polymer monomer, albumen, polypeptide, starch or anion table At least one in the activating agent of face;Polymer is selected from polyvinyl alcohol, polypropylene, polyacrylonitrile, wooden Element, hydroxypropyl methyl cellulose;Polymer monomer is selected from acrylamide, acrylic acid methyl ester., methyl-prop E pioic acid methyl ester, vinyl alcohol, vinyl acetate, acrylonitrile, styrene, butadiene, isoprene or Propylene;Anion surfactant selected from sodium lauryl sulphate, polyoxyethylenated alcohol sodium sulfate, α-sodium olefin sulfonate;
Described air entraining agent selected from soluble resin hydrochlorate, Wen Shaer resin, saponification tell you oil, 12 Sodium alkyl sulfonate, dodecylbenzene sodium sulfonate, sulfonated petroleum hydroxyl class soluble-salt at least one;
Described hydrophober is selected from silane or siloxanes;
Described fiber is selected from polypropylene, polyacrylonitrile, lignin or hydroxypropyl methyl cellulose extremely Few one.
Magnesium oxysulfide concrete expanded material the most according to claim 7, it is characterised in that
Addition is magnesium oxysulfide concrete quality 0.2%~the 0.3% of described Lignins water reducer;
The addition of described naphthalene water reducer is the 0.5%~1.0% of magnesium oxysulfide concrete quality;
Addition is magnesium oxysulfide concrete quality 0.5%~the 1.0% of described water-soluble resin water reducer;
The addition of described polycarboxylate water-reducer is the 0.5%~1.0% of magnesium oxysulfide concrete quality;
Addition is magnesium oxysulfide concrete quality 0.5%~the 1.0% of described chloride salt early strength agent;
Addition is magnesium oxysulfide concrete quality 0.5%~the 2.0% of described Sulfates early strength agent, excellent Elect 1%~1.5% as;
Addition is magnesium oxysulfide concrete quality 0.02%~the 0.05% of described organic amine early strength agent;
The addition of described retarder is the 0.01%~0.025% of magnesium oxysulfide concrete quality;
The addition of described foam stabilizer is the 0.005%~0.01% of magnesium oxysulfide concrete quality;
The addition of described air entraining agent is the 0.02%~0.08% of magnesium oxysulfide concrete quality;
The addition of described hydrophober is the 0.002%~0.008% of magnesium oxysulfide concrete quality;
The addition of described fiber is the 0.1%~1% of magnesium oxysulfide concrete quality.
Magnesium oxysulfide concrete expanded material the most according to claim 7, it is characterised in that described Modified magnesium oxysulfide cement foaming material uses chemical blowing to foam, foaming agent selected from hydrogen peroxide, At least one in sodium bicarbonate, ammonium carbonate, azodicarbonamide or azodiisobutyronitrile, was preferably Hydrogen oxide.
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