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CN105854351A - Super-hydrophobic porous membrane for oil-water separation and preparation method and application thereof - Google Patents

Super-hydrophobic porous membrane for oil-water separation and preparation method and application thereof Download PDF

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Publication number
CN105854351A
CN105854351A CN201610232770.8A CN201610232770A CN105854351A CN 105854351 A CN105854351 A CN 105854351A CN 201610232770 A CN201610232770 A CN 201610232770A CN 105854351 A CN105854351 A CN 105854351A
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oil
perforated membrane
super
thin slice
density polyethylene
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CN201610232770.8A
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Inventor
于存明
张冬梅
李衎
江雷
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Beijing Tianheng Shengtong Technology Development Co Ltd
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Beijing Tianheng Shengtong Technology Development Co Ltd
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Priority to CN201610232770.8A priority Critical patent/CN105854351A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/08Thickening liquid suspensions by filtration
    • B01D17/085Thickening liquid suspensions by filtration with membranes

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The invention belongs to the technical field of functional materials, and particularly relates to a super-hydrophobic porous membrane for oil-water separation in a severe environment and a preparation method and application thereof. The preparation method comprises the steps that firstly, the surface of a clean low-density polyethylene sheet is sanded with abrasive paper to obtain a super-hydrophobic low-density polyethylene sheet; secondly, the polyethylene sheet is fixed, arrayed punching is conducted on the polyethylene sheet with stainless steel needles, and then the super-hydrophobic porous membrane for oil-water separation in the concentrated-acid, concentrated-alkaline and high-salinity environment can be obtained. The contact angle of the super-hydrophobic surface to water is 150 degrees or above, the contact angle of the super-hydrophobic surface to oil is 10 degrees or below, and the pore size and the space distance in the porous array structure are both in a hundred-micron scale. The porous membrane can be used for oil-water separation in the environment containing concentrated acid, concentrated alkaline and high salinity and is good in material stability, easy to clean, capable of being reused, free of toxic and harmful substances and environmentally friendly.

Description

Super hydrophobic porous film for oil-water separation and its production and use
Technical field
The invention belongs to technical field of function materials, particularly to preparation method and the purposes of the super hydrophobic porous film of the oil-water separation of (concentrated acid, concentrated base, high salt) under severe rugged environment.
Background technology
Chemical industry, especially petro chemical industry can use substantial amounts of concentrated acid, concentrated base and high level salt solution.The one side that uses of these solution has greatly facilitated the development of chemical industry, and another aspect the most easily causes the problems such as purification difficult and the environmental pollution of the burn into product of equipment.Therefore quick, the high efficiency separation that realize containing the oil water mixture of concentrated acid, concentrated base, high salt have boundless industrial prospect.
Chinese invention patent application CN1387932A, CN103893999A and CN103657156A are prepared for have hydrophobic/oleophylic function and the oil-water separating net of hydrophilic/oleophobic function respectively, although these technical schemes all have certain oil-water separation, but there is also clearly disadvantageous, such as complex process, operating difficulties, but most important shortcoming is these oil-water separating nets all (concentrated acid, concentrated base, high salt) cannot be used under severe rugged environment.Equally, document Angew. Chem. Int. Ed. 2004,43,2012;Angew. Chem. Int. Ed. 2014, 53, 856;ACS Apply. Mater. Interf. 2009, 1, 2613;Adv. Mater. there is above-mentioned similar problem too in the material of the oil-water separation of 2013,25,2071 reports.U.S. Patent application US2015203371A1 discloses the rustless steel that Low Density Polyethylene (LDPE) is coated with and is combined net and has the function of oil-water separation, but the LDPE that the mechanical performance of the difference that the method is limited to this composite web is i.e. coated with easily comes off on stainless (steel) wire surface, therefore develop a kind of method of (concentrated acid, concentrated base, high salt) under harsh conditions that can be stable extremely the most urgent.
Summary of the invention
One purpose of the present invention is to provide the super hydrophobic porous film of the oil-water separation of (concentrated acid, concentrated base, high salt) under severe rugged environment.
It is still another object of the present invention to provide the preparation method of the super hydrophobic porous film of the oil-water separation of (concentrated acid, concentrated base, high salt) under severe rugged environment.
Another object of the present invention is the purposes of the super hydrophobic porous film of the oil-water separation of (concentrated acid, concentrated base, high salt) under severe rugged environment.
The purpose of the present invention is achieved through the following technical solutions.
A kind of perforated membrane separated for liquid, wherein said perforated membrane is the porous array structure constructed on thin slice, and described thin slice has at least one super hydrophobic surface.
Preferably, described perforated membrane to the contact angle of water droplet more than 150 °, to the contact angle of oil droplet below 10 °.
Preferably, in described porous array structure, the spacing of adjacent holes is 200 ~ 500 microns.
Preferably, a diameter of 100 ~ 200 microns of the described hole in porous array mechanism.
Preferably, the thickness of described thin slice is 0.3 ~ 0.9 millimeter.
Preferably, described thin slice is Low Density Polyethylene thin slice.
A kind of preparation method according to the perforated membrane separated for liquid described in any one in above technical scheme, comprises the following steps:
Low Density Polyethylene thin slice is provided;
By clean for described Low Density Polyethylene thin slice cleaning;
Polish at described Low Density Polyethylene sheet surface with sand paper, obtain super-hydrophobic Low Density Polyethylene thin slice;
This Low Density Polyethylene thin slice is fixed,
Use stainless pin to carry out the punching of array on this Low Density Polyethylene thin slice, obtain the perforated membrane separated for liquid.
According to the purposes in liquid separates of the perforated membrane described in above technical scheme any one, wherein said liquid includes oil phase and aqueous phase, and described oil phase can be by described perforated membrane, and described aqueous phase can not pass through described perforated membrane.
Preferably, described aqueous phase includes that one or more in mineral acid, inorganic base and inorganic salt, described oil phase include one or more in normal hexane, gasoline, petroleum ether, chloroform and vegetable oil.
Preferably, described mineral acid is the concentrated sulphuric acid of 98.0%, described inorganic base be saturated sodium hydroxide solution, described inorganic salt be saturated sodium chloride solution.
The raw material of the super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation under severe rugged environment of the present invention is easy to get, and preparation cost is cheap, and equipment and processing technology are simple, can be used for preparing on a large scale.During the oil-water separation under carrying out severe rugged environment of the super hydrophobic porous film of the present invention, have extraordinary oil-water separation, the rate of departure is fast, efficiency is high, and low energy consumption, without other chemical assistants, reusable.The present invention is especially suitable for the oil-water separation of (concentrated acid, concentrated base, high salt) under severe rugged environment, various concentrated acids, concentrated base, high level salt solution are had extraordinary separating effect with the oil water mixture of normal hexane, gasoline, petroleum ether, chloroform and vegetable oil etc..The material of the super hydrophobic porous film of the present invention does not contains poisonous and harmful substance, environmentally friendly, easy cleaning, repeatable utilization, good stability.
Accompanying drawing explanation
The contact angle picture of the super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation under severe rugged environment of Fig. 1 a. embodiment of the present invention 1 preparation.
The stereoscan photograph of the super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation under severe rugged environment of Fig. 1 b. embodiment of the present invention 1 preparation.
Fig. 2. the device schematic diagram of the oil-water separation of (concentrated acid, concentrated base, high salt) under severe rugged environment in the present invention.
Fig. 3. the embodiment of the present invention 1 is used for the real process photo of the oil-water separation of (concentrated acid, concentrated base, high salt) under severe rugged environment.
Fig. 4. the embodiment of the present invention 2 is used for the real process photo of the oil-water separation of (concentrated acid, concentrated base, high salt) under severe rugged environment.
Fig. 5. the embodiment of the present invention 2 is used for the real process photo of the oil-water separation of (concentrated acid, concentrated base, high salt) under severe rugged environment.
Detailed description of the invention
Present invention super-hydrophobic/super-oleophilic based on super hydrophobic material principle and the resistance to concentrated acid of low density polyethylene (LDPE) material, concentrated base, high salt and the feature of various solvent, use sand papering, the method for plasticity masterplate punching, obtain that there is quick, the super hydrophobic porous film of the oil-water separation of (concentrated acid, concentrated base, high salt) under severe rugged environment of the super hydrophobic porous film of high efficiency oil-water separating effect, the i.e. present invention.
The super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation under severe rugged environment of the present invention, is the array structure constructing porous on super-hydrophobic low density polyethylene films.
The described super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation under severe rugged environment to the contact angle of water droplet more than 150 °, to the contact angle of oil droplet below 10 ° (as shown in Figure 1a).
In described porous array structure, the spacing of adjacent holes and the size in hole are hundred micro-meter scales.In described porous array structure, the spacing of adjacent holes is 200 ~ 500 microns, a diameter of 100 ~ 200 microns (as shown in Figure 1 b) in hole.Preferably the spacing of adjacent holes is 300 microns, a diameter of 150 microns of hole.
The thickness of described super-hydrophobic low density polyethylene films is 0.3 ~ 0.9 millimeter, preferably 0.5 millimeter.
Described concentrated acid be mineral acid, concentrated base be inorganic base, high salt be inorganic salt.One or more in sulphuric acid (concentrated sulphuric acids of 18.4 g/ml), nitric acid, hydrochloric acid etc. of described mineral acid, one or more in sodium hydroxide (saturated solution), potassium hydroxide, Lithium hydrate etc. of inorganic base, one or more in sodium chloride (saturated solution), potassium chloride, lithium chloride etc. of inorganic salt.
The low density polyethylene (LDPE) material under severe rugged environment in the super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation of the present invention itself has the most excellent chemical inertness, is often used as the interior plug (concentrated acid, concentrated base, high salt and organic solvent) of various reagent bottle;And this material itself has hydrophobic oleophilic oil character, after rough surface, this kind of character can be strengthened, the perforated membrane therefore prepared by this material can well be applied and oil-water separation.The aperture of hundred micro-meter scales can make oil phase easily pass through the hole in perforated membrane, and aqueous phase then cannot be introduced into or by the hole in perforated membrane, in order to reaches the effect of oil-water separation.
The preparation method of the super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation under severe rugged environment of the present invention is:
First polish at the clean Low Density Polyethylene sheet surface of cleaning with sand paper, obtain super-hydrophobic Low Density Polyethylene thin slice;Then this polyethylene sheets is fixed, re-uses stainless pin in this polyethylene sheets, carry out the punching of array, i.e. can obtain the super hydrophobic porous film of oil-water separation under concentrated acid, concentrated base, hypersaline environment.
Described sand paper is 100 #-500 #, preferably 200 #.
The described punching carrying out array on this low density polyethylene (LDPE) film, it is that stainless pin and Low Density Polyethylene thin slice are placed in the instrument of x-y-z Three-dimensional Control System (such as: point gum machine), utilizes this instrument to make described stainless pin carry out the punching of array on Low Density Polyethylene thin slice.
Described stainless pin also can be with commercially available sewing-needle or acupuncture needle etc..
In described porous array structure, the spacing of adjacent holes and the size in hole are hundred micro-meter scales.In described porous array structure, the spacing of adjacent holes is 200 ~ 500 microns, a diameter of 100 ~ 200 microns (as shown in Figure 1 b) in hole.Preferably the spacing of adjacent holes is 300 microns, a diameter of 150 microns of hole.
The thickness of described Low Density Polyethylene thin slice is 0.3 ~ 0.9 millimeter, preferably 0.5 millimeter.
The super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation under severe rugged environment of the present invention can be used for containing concentrated acid, concentrated base, the oil-water separation of high salt.
Described containing concentrated acid, concentrated base, high salt oil water mixture in aqueous phase can be the mineral acid of various concentration, inorganic base, inorganic salt, oil phase is one or more in normal hexane, gasoline, petroleum ether, chloroform and vegetable oil.
One or more in sulphuric acid (concentrated sulphuric acids of 18.4 g/ml), nitric acid, hydrochloric acid etc. of described mineral acid, one or more in sodium hydroxide (saturated solution), potassium hydroxide, Lithium hydrate etc. of inorganic base, one or more in sodium chloride (saturated solution), potassium chloride, lithium chloride etc. of inorganic salt.
Using when the super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation carries out oil-water separation under severe rugged environment of the present invention, being fixed (as shown in Figure 2) by the super hydrophobic porous film politef flange of the present invention, super-hydrophobic surface is towards oil water mixture one side.The two ends glass tubing of flange is attached, wherein feed tube be bend pipe, curved mouth straight up, drain pipe is straight tube.Oil water mixture is placed in beaker, after magneton stirring (rotating speed is 1000 rpm) a minute, oil water mixture is poured in segregation apparatus, oil phase can pass through super hydrophobic porous film, be collected after drain pipe, and aqueous phase can not pass through super hydrophobic porous film, and it is trapped in feed tube and is collected (such as Fig. 3).This super-hydrophobic perforated membrane realizes containing concentrated acid, concentrated base, the efficiently separating of oil water mixture of high salt, and has stable oil-water separation, can be repeated several times use.
Embodiment 1.
Carrying out grinding process with the sand paper of 200 # at 0.5 millimeters thick, cleaning, clean Low Density Polyethylene sheet surface, the polyethylene sheets after polishing is placed in ultrasonic cleaning in ethanol solution, i.e. can get super-hydrophobic Low Density Polyethylene thin slice;By this polyethylene sheets together with stainless pin, it is placed in point gum machine (Nordson EFD-PicoDot, USA) in x-y-z control system, point gum machine is utilized to make described stainless pin carry out the punching of array on super-hydrophobic Low Density Polyethylene thin slice, polyethylene sheets is constructed porous array structure, and the spacing of adjacent holes is 300 microns in porous array structure, a diameter of 150 microns of hole;Then the perforated membrane obtained is taken off, i.e. obtain the contact angle to water droplet more than 150 °, to the contact angle of the oil droplet super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation under severe rugged environment below 10 °.
The oily-water seperating equipment shown in Fig. 2 is utilized to carry out oil-water separation, the super hydrophobic porous film politef flange of the present invention is fixed, super-hydrophobic surface is towards one end of feed liquor, the two ends glass tubing of flange is attached, wherein feed tube be bend pipe, curved mouth straight up, drain pipe is straight tube.Normal hexane and concentrated sulphuric acid (18.4 mol/L) mixture are placed in beaker, wherein normal hexane oil red dyes redness, concentrated sulphuric acid methyl blue dyes yellow green, after magneton stirring (rotating speed is 1000 rpm) a minute, the mixture of normal hexane Yu concentrated sulphuric acid is poured in segregation apparatus, normal hexane passes through super hydrophobic porous film, is collected after drain pipe flows out, and concentrated sulphuric acid can not pass through super hydrophobic porous film, and be trapped in feed tube and be collected, thus realize the purpose (as shown in Figure 3) of oil-water separation.
Embodiment 2.
Carrying out grinding process with the sand paper of 200 # at 0.5 millimeters thick, cleaning, clean Low Density Polyethylene sheet surface, the polyethylene sheets after polishing is placed in ultrasonic cleaning in ethanol solution, i.e. can get super-hydrophobic Low Density Polyethylene thin slice;By this polyethylene sheets together with stainless pin, it is placed in point gum machine (Nordson EFD-PicoDot, USA) in x-y-z control system, point gum machine is utilized to make described stainless pin carry out the punching of array on super-hydrophobic Low Density Polyethylene thin slice, polyethylene sheets is constructed porous array structure, and the spacing of adjacent holes is 300 microns in porous array structure, a diameter of 150 microns of hole;Then the perforated membrane obtained is taken off, i.e. obtain the contact angle to water droplet more than 150 °, to the contact angle of the oil droplet super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation under severe rugged environment below 10 °.
The oily-water seperating equipment shown in Fig. 2 is utilized to carry out oil-water separation, the super hydrophobic porous film politef flange of the present invention is fixed, super-hydrophobic surface is towards one end of feed liquor, the two ends glass tubing of flange is attached, wherein feed tube be bend pipe, curved mouth straight up, drain pipe is straight tube.Normal hexane and saturated sodium hydroxide solution mixture are placed in beaker, wherein normal hexane oil red dyes redness, sodium hydroxide saturated solution methyl blue dyes yellow green, after magneton stirring (rotating speed is 1000 rpm) a minute, the mixture of normal hexane Yu concentrated sulphuric acid is poured in segregation apparatus, normal hexane passes through super hydrophobic porous film, is collected after drain pipe flows out, and sodium hydroxide saturated solution can not pass through super hydrophobic porous film, and be trapped in feed tube and be collected, thus realize the purpose (as shown in Figure 4) of oil-water separation.
Embodiment 3.
Carrying out grinding process with the sand paper of 200 # at 0.5 millimeters thick, cleaning, clean Low Density Polyethylene sheet surface, the polyethylene sheets after polishing is placed in ultrasonic cleaning in ethanol solution, i.e. can get super-hydrophobic Low Density Polyethylene thin slice;By this polyethylene sheets together with stainless pin, it is placed in point gum machine (Nordson EFD-PicoDot, USA) in x-y-z control system, point gum machine is utilized to make described stainless pin carry out the punching of array on super-hydrophobic Low Density Polyethylene thin slice, polyethylene sheets is constructed porous array structure, and the spacing of adjacent holes is 300 microns in porous array structure, a diameter of 150 microns of hole;Then the perforated membrane obtained is taken off, i.e. obtain the contact angle to water droplet more than 150 °, to the contact angle of the oil droplet super hydrophobic porous film of (concentrated acid, concentrated base, high salt) oil-water separation under severe rugged environment below 10 °.
The oily-water seperating equipment shown in Fig. 2 is utilized to carry out oil-water separation, the super hydrophobic porous film politef flange of the present invention is fixed, super-hydrophobic surface is towards one end of feed liquor, the two ends glass tubing of flange is attached, wherein feed tube be bend pipe, curved mouth straight up, drain pipe is straight tube.Normal hexane and saturated nacl aqueous solution mixture are placed in beaker, wherein normal hexane oil red dyes redness, saturated nacl aqueous solution methyl blue dyes yellow green, after magneton stirring (rotating speed is 1000 rpm) a minute, the mixture of normal hexane Yu saturated nacl aqueous solution is poured in segregation apparatus, normal hexane passes through super hydrophobic porous film, is collected after drain pipe flows out, and saturated nacl aqueous solution can not pass through super hydrophobic porous film, and be trapped in feed tube and be collected, thus realize the purpose (as shown in Figure 5) of oil-water separation.

Claims (10)

1. the perforated membrane separated for liquid, is characterized in that: described perforated membrane is the porous array structure constructed on thin slice, and described thin slice has at least one super hydrophobic surface.
The perforated membrane separated for liquid the most according to claim 1, is characterized in that: described perforated membrane to the contact angle of water droplet more than 150 °, to the contact angle of oil droplet below 10 °.
The perforated membrane separated for liquid the most according to claim 1, is characterized in that: in described porous array structure, the spacing of adjacent holes is 200 ~ 500 microns.
The perforated membrane separated for liquid the most according to claim 1, is characterized in that: a diameter of 100 ~ 200 microns of the described hole in porous array mechanism.
The perforated membrane separated for liquid the most according to claim 1, is characterized in that: the thickness of described thin slice is 0.3 ~ 0.9 millimeter.
The perforated membrane separated for liquid the most according to claim 1, is characterized in that: described thin slice is Low Density Polyethylene thin slice.
7. a preparation method for the perforated membrane separated for liquid described in claim 1 ~ 6 any one, comprises the following steps:
Low Density Polyethylene thin slice is provided;
By clean for described Low Density Polyethylene thin slice cleaning;
Polish at described Low Density Polyethylene sheet surface with sand paper, obtain super-hydrophobic Low Density Polyethylene thin slice;
This Low Density Polyethylene thin slice is fixed,
Use stainless pin to carry out the punching of array on this Low Density Polyethylene thin slice, obtain the perforated membrane separated for liquid.
8. according to the purposes in liquid separates of the perforated membrane described in claim 1 ~ 6 any one, it is characterized in that: described liquid includes oil phase and aqueous phase, described oil phase can be by described perforated membrane, and described aqueous phase can not pass through described perforated membrane.
Purposes the most according to claim 8, it is characterized in that: described aqueous phase includes that one or more in inorganic acid solution, inorganic alkali solution and inorganic salt solution, described oil phase include one or more in normal hexane, gasoline, petroleum ether, chloroform and vegetable oil.
Purposes the most according to claim 9, is characterized in that: described inorganic acid solution is the concentrated sulphuric acid of 98.0%, described inorganic alkali solution be saturated sodium hydroxide solution, described inorganic salt solution be saturated sodium chloride solution.
CN201610232770.8A 2016-04-15 2016-04-15 Super-hydrophobic porous membrane for oil-water separation and preparation method and application thereof Pending CN105854351A (en)

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CN106362440A (en) * 2016-09-30 2017-02-01 北京科技大学 Preparation and application method of nitrocellulose membrane for efficient oil-water separation
CN109248570A (en) * 2018-09-28 2019-01-22 成都其其小数科技有限公司 A kind of preparation method of PAN/PAMS/ZnO water-oil separationg film
CN109396665A (en) * 2018-11-29 2019-03-01 华中科技大学 A method of water-oil separationg film is prepared using picosecond laser
CN112044283A (en) * 2020-09-15 2020-12-08 江苏关怀医疗科技有限公司 Porous hollow fiber membrane woven by hollow fiber yarns and preparation process thereof
CN113491956A (en) * 2021-07-15 2021-10-12 河南工程学院 LLDPE oil-water separation membrane and preparation method and application thereof
CN115253943A (en) * 2022-06-22 2022-11-01 青岛大学 Preparation method and application of super-hydrophobic low-adhesion and large-rolling-angle polyethylene micro-droplet reactor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106362440A (en) * 2016-09-30 2017-02-01 北京科技大学 Preparation and application method of nitrocellulose membrane for efficient oil-water separation
CN109248570A (en) * 2018-09-28 2019-01-22 成都其其小数科技有限公司 A kind of preparation method of PAN/PAMS/ZnO water-oil separationg film
CN109248570B (en) * 2018-09-28 2021-02-23 刘青 Preparation method of PAN/PAMS/ZnO oil-water separation membrane
CN109396665A (en) * 2018-11-29 2019-03-01 华中科技大学 A method of water-oil separationg film is prepared using picosecond laser
CN112044283A (en) * 2020-09-15 2020-12-08 江苏关怀医疗科技有限公司 Porous hollow fiber membrane woven by hollow fiber yarns and preparation process thereof
CN113491956A (en) * 2021-07-15 2021-10-12 河南工程学院 LLDPE oil-water separation membrane and preparation method and application thereof
CN115253943A (en) * 2022-06-22 2022-11-01 青岛大学 Preparation method and application of super-hydrophobic low-adhesion and large-rolling-angle polyethylene micro-droplet reactor
CN115253943B (en) * 2022-06-22 2023-11-24 青岛大学 Preparation method and application of superhydrophobic low adhesion and large rolling angle polyethylene microdroplet reactor

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Application publication date: 20160817