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CN105841894B - A kind of detection method and detecting instrument of the airtight value of reverse-osmosis membrane element - Google Patents

A kind of detection method and detecting instrument of the airtight value of reverse-osmosis membrane element Download PDF

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Publication number
CN105841894B
CN105841894B CN201610172443.8A CN201610172443A CN105841894B CN 105841894 B CN105841894 B CN 105841894B CN 201610172443 A CN201610172443 A CN 201610172443A CN 105841894 B CN105841894 B CN 105841894B
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value
pressure
airtight
membrane component
reverse
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CN105841894A (en
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李振宁
张辉
许义鹏
王肃星
李泽东
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Beijing Jiuzhang Environmental Engineering Co ltd
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JOZZON MEMBRANE TECHNOLOGY Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The invention discloses the detection method and detecting instrument of a kind of airtight value of reverse-osmosis membrane element, by the concept for introducing the airtight value of reverse-osmosis membrane element.The airtight value of membrane component is defined as, under specific atmospheric pressure value, the rate of decay of pressure in membrane component water bag.The rate of decay is exactly the function of time time differential of pressure mathematically.By measuring airtight value, to estimate the salt rejection rate of membrane component and flux and judge that tested membrane component is non-defective unit or defective products.Present invention reduces the labor intensity of operator, improve the measurement accuracy of air-tightness, and the historical data of the air-tightness of membrane component, product actual performance and the two correspondence has obtained effective accumulation, can also quantitatively estimate its actual performance.

Description

A kind of detection method and detecting instrument of the airtight value of reverse-osmosis membrane element
Technical field
The invention belongs to reverse-osmosis membrane element technical fields, and in particular to a kind of detection side of the airtight value of reverse-osmosis membrane element Method and detecting instrument.
Background technology
Reverse-osmosis membrane element production firm, the reverse-osmosis membrane element produced for oneself can not accomplish each all The properties of product such as its salt rejection rate and production water flow are measured by hydraulic pressure test.
It is more often to judge the airtight of the membrane component by applying positive and negative air-pressure to a reverse-osmosis membrane element Performance, and then judge that membrane component is non-defective unit or defective products.
This just needs to use the airtight value measuring instrument of reverse-osmosis membrane element.
Before this, can't a stable exact value directly be obtained by measurement to reflect reverse-osmosis membrane element in industry Air-tightness, can only obtain one it is related with membrane component air-tightness, but uncertain factor is far-reaching in by measuring environment One value is traditionally called " pressure inspection value ".
Universal scheme is as follows:
The air source of vacuum or compressed air is connected to by solenoid valve and pressure inspection head on the collector pipe of reverse-osmosis membrane element, Thief hole is done on pipeline between solenoid valve and collector pipe, and pressure transmitter is installed on the thief hole.
Pressure value signal can be transferred to pressure digital display meter by pressure transmitter, and qualified pressure inspection value can be inputted in digital display meter, And in real time compare the value of input and measured pressure, comparison result is then exported in the form of switching value.
Schematic diagram is shown in Fig. 1;During work, solenoid valve is opened to membrane component water bag pressure by an external switch or is inhaled negative Pressure, after pressure reaches setting value, makes membrane component water bag enter packing state by turning off solenoid valve.
After dwell time of setting reaches, reading just arrives to the pressure value of dwell time at that moment, and digital display meter is to switch The comparison result of amount form output.
If less than the qualified pressure inspection value of setting, alarm lights alarm, and representative is defective products.
If more than the qualified pressure inspection value of setting, alarm, which is lighted, does not alarm, and representative is non-defective unit.
Operator reads the digital display meter at that moment that alarm is lighted and shows pressure value, i.e., above-mentioned membrane component " pressure inspection value ".
But it can be had the following problems in this course of work:
Solenoid valve obtains electric opening, and membrane component, which is pressed, reaches setup pressure value P0Afterwards, it cuts off the power, suppresses solenoid valve dead electricity While, pressurize timing starts.
After suppressing solenoid valve dead electricity, in it under the action of the spring, taken by turning off about in 10-30 milliseconds Afterwards, the shutdown of solenoid valve is completed.
During entire shutdown takes, positive or negative pressure continuous rise in reverse osmosis membrane water bag, the pressure finally obtained is most Big value P.
The shutdown of solenoid valve takes, and is determined by the quality and newness degree of solenoid valve, is a uncertain factor, and pipeline Interior trowel used for plastering, which blocks up, solenoid valve to be caused to be not closed completely.
So P values are uncertain, cause identical dwell time voltage drop value difference make same membrane component in different time or Different detected values is obtained on distinct device.
Also, after the dwell time for reaching setting, operator will read alarm and light moment, the pressure that digital display meter is shown Force value is as pressure inspection value.
But the registration of digital display meter changes always, different operation person, and different reflecting time reading numerical values are all different.
It results in needs and qualified pressure inspection value is continually inputted in digital display meter to be modified.
Meanwhile if applying positive pressure to membrane component water bag, can water bag be expanded.
In expansion process, surface desalination layer can squeeze raw water runner cloth.
Since desalination layer itself is very thin, generally there was only 200 nanometer thickness, so during it squeezes concentrated water runner cloth Indentation Damage is easily caused, and then influences properties of product.
If membrane component is given to apply negative pressure, Remaining debris and uncured adhesive can enter equipment pipeline and true in membrane component Acceleration equipment trowel used for plastering blocks up aging in empty machine, and operation deviation is caused to increase.
In addition, the pressure inspection value measured is related with membrane component air-tightness rather than completely by membrane component air-tightness It determines.
It can only be used for qualitatively judging that it is non-defective unit or defective products to be detected membrane component which results in pressure inspection value, and cannot use In the performance for quantitatively estimating detected membrane component.
Invention content
In order to overcome the drawbacks described above of the prior art, the present invention proposes a kind of inspection of the airtight value of completely new reverse-osmosis membrane element Survey method and the detecting instrument for realizing the detection method can improve the measurement accuracy of membrane component air-tightness.
The principle on which of the present invention is:By practice and it has been observed that the uncertain factor in measuring environment can not Removal.
In consideration of it, we look for another way, the pressure inspection value of membrane component is no longer measured, then it is airtight to propose reverse-osmosis membrane element The concept of value.
The airtight value of membrane component is defined as, under specific atmospheric pressure value, the rate of decay of pressure in membrane component water bag.
The rate of decay is exactly the function of time time differential of pressure mathematically.
Its mathematic(al) representation is as follows:
By measuring airtight value, come estimate the salt rejection rate of membrane component and flux and judge tested membrane component be non-defective unit or Defective products.
For calculating and the convenience of display, can not consider the negative sign before pressure value, be considered as positive value calculating and Display.
Hinder desalination layer in view of beating positive pressure to membrane component water bag and be easy to causeing raw water runner cloth and press against, we are applied with vacuum equipment Add negative pressure.
The detection method of the airtight value of reverse-osmosis membrane element is provided first, is included the following steps:
(1), select the reverse-osmosis membrane element of certain model air-tightness qualification, vacuum equipment is connected to membrane component by valve Collector pipe establish vacuum system, negative pressure test is beaten repeatedly, so as to obtain a certain suppressing stop value P1Lower membrane component water bag The function curve of interior Pressure versus Time, and above-mentioned curve is divided by lasting ramp-up period, sharp-decay stage according to curve trend And normal attenuation region three phases;
(2), in detection pressure value p of a certain pressure value of normal attenuation regional choice as the airtight value of reverse-osmosis membrane element0, And further determine that the airtight value a of standard of pressure in the membrane component water bag under the pressure value0;The airtight value is defined as: Under specific atmospheric pressure value, the rate of decay of pressure, mathematic(al) representation are in membrane component water bag:
(3), collector pipe that vacuum equipment connected to membrane component membrane component to be detected by valve establish vacuum system, then Progress vacuum pumping to pressure, which reaches, suppresses stop value P1
(4), close vacuum equipment valve enter packing state;
(5), be reduced to detection pressure value p when the vacuum degree of vacuum system0When, measure the pressure value P0Lower membrane component water bag The airtight value a of reality of interior pressure1;It and will practical airtight value a1With the airtight value a of standard0It compares, if practical airtight value a1It is more than The airtight value a of standard0, then the film original paper air-tightness is unqualified, on the contrary then qualified.
Said program can be more preferably:
The step(2)The detection pressure p of the middle airtight value of reverse-osmosis membrane element0Selection, which is located at, has just enter into normal attenuation region Pressure value or the pressure value positioned at normal attenuation region leading portion region;It can thus reduce and suppress stop value and decay to spy Level pressure force value P0Take, improve testing efficiency.
It was verified that the membrane component of different model has following characteristics:It is described to suppress stop value P1Absolute value it is usually big In detection pressure value p0Absolute value.
But if pre-set detection pressure value p0As long as suppressing stop value can realize higher than some pressure value Decline of pressure extremely detects pressure value p0When come into normal attenuation region, but suppress stop value should not set it is excessively high because If the excessively high of stop value setting will be suppressed, it can extend and decay to particular pressure value P from suppressing stop value0Take, Jin Erying Ring testing efficiency.
Such as we do it is following preferably:The reverse-osmosis membrane element model membrane component 1812-50 detects pressure value P 0 It is set as -70Kpa, suppresses stop value and be set as -73Kpa.
Secondly, a kind of detecting instrument for realizing above-mentioned detection method is provided, technical solution is as follows:Including by pipeline according to Pressure inspection detector, filter, flowmeter, electric flow control valve and the vacuum pump of secondary connection, the electric flow control valve The pipeline examined with pressure between detector is equipped with pressure transmitter, the pressure transmitter, electric flow control valve and flow Meter is connect respectively by control circuit with programmable controller.
Preferably, the filter is disc type medium effeciency filter.
Preferably, the flow is calculated as gas vortex-shedding meter.
The present invention can be to avoid raw water runner cloth during positive pressure to the Indentation Damage of desalination layer, membrane element when also avoiding common negative pressure Remaining debris and uncured adhesive enter equipment pipeline and vacuum machine in part, reduce the labor intensity of operator, improve The measurement accuracy of air-tightness, and the historical data of the air-tightness of membrane component, product actual performance and the two correspondence Effective accumulation has been obtained, can also quantitatively estimate its actual performance.
Description of the drawings
Fig. 1 is the testing principle schematic diagram of existing pressure inspection value;
Fig. 2 is the function curve of Pressure versus Time in membrane component water bag(Pressure takes absolute value);
Fig. 3 is the connection diagram of air-leakage test instrument in the present invention.
Specific embodiment
Below in conjunction with specific embodiment, the present invention is described further, but not as a limitation of the invention.
Embodiment 1
A kind of detection method of the airtight value of reverse-osmosis membrane element, includes the following steps:
(1), select the reverse-osmosis membrane element of certain model air-tightness qualification, vacuum equipment is connected to membrane component by valve Collector pipe establish vacuum system, negative pressure test is beaten repeatedly, so as to obtain a certain suppressing stop value P1Lower membrane component water bag The function curve of interior Pressure versus Time, and above-mentioned curve is divided by lasting ramp-up period, sharp-decay stage according to curve trend And normal attenuation region three phases;Curve form is referring to Fig. 2;In figure continue ramp-up period pressure persistently increase, be due to During the shutdown of valve takes, in reverse osmosis membrane water bag negative pressure can also continuous rise, the pressure maximum value finally obtained;Drastically Decling phase pressure rapid decrease is after being closed due to valve, and each point pressure imbalance in space in reverse osmosis membrane water bag is led It causes, the short time is needed to be rapidly achieved balance, i.e., each point pressure reaches consistent;Normal attenuation region, that is, the shakiness of front two After determining factor removal, the attenuation of pressure is entirely determining for the air-tightness by membrane component in itself.
(2), in detection pressure value p of a certain pressure value of normal attenuation regional choice as the airtight value of reverse-osmosis membrane element0, And further determine that the airtight value a of standard of pressure in the membrane component water bag under the pressure value0;The airtight value is defined as: Under specific atmospheric pressure value, the rate of decay of pressure, mathematic(al) representation are in membrane component water bag:
(3), collector pipe that vacuum equipment connected to membrane component membrane component to be detected by valve establish vacuum system, then Progress vacuum pumping to pressure, which reaches, suppresses stop value P1
(4), close vacuum equipment valve enter packing state;
(5), be reduced to detection pressure value p when the vacuum degree of vacuum system0When, measure the pressure value P0Lower membrane component water bag The airtight value a of reality of interior pressure1;It and will practical airtight value a1With the airtight value a of standard0It compares, if practical airtight value a1It is more than The airtight value a of standard0, then the film original paper air-tightness is unqualified, on the contrary then qualified.
Embodiment 2
Referring to Fig. 3, a kind of detecting instrument of the airtight value of reverse-osmosis membrane element, including passing through the sequentially connected pressure inspection inspection of pipeline Gauge head, disc type medium effeciency filter, gas vortex-shedding meter, electric flow control valve and vacuum pump, electric flow control valve with Pipeline between pressure inspection detector is equipped with pressure transmitter(Specifically be mounted on gas vortex-shedding meter with pressure inspection detector it Between), pressure transmitter, electric flow control valve and flowmeter are connect respectively by control circuit with programmable controller.
The effect of disc type medium effeciency filter is the fine debris and adhesive remnants filtered out in membrane component water bag.
Production water flow passage cloth inside membrane component water bag, some fine debris are inevitably adhered on surface.
These clasts can be drawn onto in pipeline during negative pressure is beaten.
The effect of gas vortex-shedding meter is to beat specific membrane component the flow velocity that negative pressure is gas by on-line checking, is come The attenuation degree of indirect Measuring Vacuum vacuum capability and the chocking-up degree of pipeline.
The effect of electric flow control valve is, according to the flow velocity measured by gas vortex-shedding meter, by adjusting the phase is suppressed Between valve opening size, to offset the blocking of the attenuation of vacuum pump vacuum capability and pipeline;Vacuum pumping can be controlled true Empty speed is consistent, keeps after closing short solenoid valve, turns off during taking, negative pressure continuous rise in reverse osmosis membrane water bag, finally Obtained pressure maximum value is basically identical.
Its work step is as follows:First open electric flow control valve, what pressure reached setting suppresses stop value, is then shut off Electric flow control valve enters packing state.
Into after packing state, particular pressure value P is measured0Under membrane component water bag in pressure rate of decay a, then will Its locking is shown on digital display meter, is read with the person of being conveniently operated.
By adjusting stop value is suppressed, to ensure that pressure decays to particular pressure value P in membrane component water bag0When, It takes through having spent electromagnetism valve breakdown completely and takes this two sections of uncertain factors with pressure balance.
Ensured with this in particular pressure value P0Under, the rate of decay that measures(I.e. airtight value)Only by the airtight of membrane component itself Performance influences.
The air-tightness measured in this way is not only accurate, but also measuring speed is fast, and normal attenuation is entered because once confirming Its differential can be obtained in region immediately.
It does not need to continue for some time in normal attenuation region again, result can just be obtained.
As long as it is sufficiently large to suppress stop value, then has undergone obtained from electromagnetism valve breakdown takes and has suppressed maximum value with regard to enough Greatly, then just undergone in the film that pressure balance takes pressure with regard to sufficiently large, then this pressure is ensured that more than specific Pressure value P0
And then it obtains in particular pressure value P0Under, the rate of decay measured is only influenced by the air-tightness of membrane component itself.
If the excessive of stop value setting will be suppressed, it can extend and decay to particular pressure value P from suppressing stop value0Consumption When, and then influence testing efficiency.
So value also should not be too large.
Embodiment 3
The detecting instrument of 1 detection method and embodiment 2 in conjunction with the embodiments, below by taking membrane component 1812-50 as an example, to survey Determine membrane component air-tightness.
First by 1 detection method of embodiment, the detection pressure value P 0 for determining membrane component 1812-50 is -70Kpa, is suppressed Stop value is -73Kpa.
Secondly by 2 detecting instrument of embodiment, carry out air-leakage test to branched membrane component to be detected, and respectively with just Pressure pressure inspection value mensuration and negative pressure pressure inspection value mensuration(Testing principle i.e. shown in FIG. 1)It is compared into row index, specific data Such as following table:
Detection method Accuracy rate Cause fraction defective Detection rates Performance compares accuracy rate
Positive pressure pressure inspection value measures 92% 2% 6 seconds/ ±10%
Negative pressure pressure inspection value measures 92% 0 6 seconds/ ±10%
The airtight value of negative pressure measures 98% 0 4 seconds/ ±5%
By being compared in table as it can be seen that the detection efficiency and accuracy rate of the present invention is compared with prior art by significantly improving.

Claims (7)

1. a kind of detection method of the airtight value of reverse-osmosis membrane element, which is characterized in that include the following steps:
(1), select the reverse-osmosis membrane element of certain model air-tightness qualification, vacuum equipment is connected to the collection of membrane component by valve Water pipe establishes vacuum system, is beaten negative pressure test repeatedly, so as to obtain a certain suppressing stop value P1Lower membrane component water bag internal pressure Power to the function curve of time, and according to curve trend by above-mentioned curve be divided into lasting ramp-up period, the sharp-decay stage and Normal attenuation region three phases;
(2), in detection pressure value p of a certain pressure value of normal attenuation regional choice as the airtight value of reverse-osmosis membrane element0, and Further determine that the airtight value a of standard of pressure in the membrane component water bag under the pressure value0;The airtight value is defined as:Specific Under atmospheric pressure value, the rate of decay of pressure, mathematic(al) representation are in membrane component water bag:
(3), collector pipe that vacuum equipment connected to membrane component to be detected by valve establish vacuum system, then vacuumized Operation reaches to pressure suppresses stop value P1
(4), close vacuum equipment valve enter packing state;
(5), be reduced to detection pressure value p when the vacuum degree of vacuum system0When, measure pressure value p0In lower membrane component water bag The airtight value a of reality of pressure1;It and will practical airtight value a1With the airtight value a of standard0It compares, if practical airtight value a1More than standard Airtight value a0, then the membrane component air-tightness is unqualified, on the contrary then qualified.
2. the detection method of the airtight value of reverse-osmosis membrane element according to claim 1, which is characterized in that the step(2) The detection pressure p of the middle airtight value of reverse-osmosis membrane element0Selection, which is located at, has just enter into the pressure value in normal attenuation region or positioned at just The pressure value in normal attenuation region leading portion region.
3. the detection method of the airtight value of reverse-osmosis membrane element according to claim 1, which is characterized in that described to suppress stopping Value P1Absolute value be more than detection pressure value p0Absolute value.
4. according to the detection method of any airtight values of reverse-osmosis membrane element of claim 1-3, which is characterized in that described anti- Permeable membrane device model membrane component 1812-50, detection pressure value p0It is set as -70Kpa, suppresses stop value setting For -73Kpa.
5. the detecting instrument of the detection method of any airtight values of reverse-osmosis membrane element of claim 1-4 is used to implement, it is special Sign is:Including passing through the sequentially connected pressure inspection detector of pipeline, filter, flowmeter, electric flow control valve and vacuum Pump, the pipeline between the electric flow control valve and pressure inspection detector are equipped with pressure transmitter, the pressure transmitter, electricity Dynamic flow control valve and flowmeter are connect respectively by control circuit with programmable controller.
6. detecting instrument according to claim 5, it is characterised in that:The filter is disc type medium effeciency filter.
7. detecting instrument according to claim 5 or 6, it is characterised in that:The flow is calculated as gas vortex-shedding meter.
CN201610172443.8A 2016-03-24 2016-03-24 A kind of detection method and detecting instrument of the airtight value of reverse-osmosis membrane element Active CN105841894B (en)

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CN107583467B (en) * 2017-08-15 2019-10-22 深圳安吉尔饮水产业集团有限公司 A kind of method and device for testing reverse osmosis membrane
CN109029865A (en) * 2018-06-26 2018-12-18 佛山市麦克罗美的滤芯设备制造有限公司 A kind of reverse-osmosis membrane element air-tightness detection device and test method
CN109621732A (en) * 2018-12-12 2019-04-16 中海油天津化工研究设计院有限公司 A kind of rapid detection method of molecular screen membrane
CN110887618A (en) * 2019-11-28 2020-03-17 湖南沁森高科新材料有限公司 System and method for testing air tightness of roll type membrane element
CN117782475A (en) * 2020-11-30 2024-03-29 北京舍得叔叔科技有限公司 Method and device for quantitatively monitoring airtight space air tightness by utilizing atmospheric pressure change
CN114544105A (en) * 2022-02-22 2022-05-27 佛山市美的清湖净水设备有限公司 Vacuum detection equipment, film element detection method and device thereof, and storage medium
CN114518206A (en) * 2022-02-22 2022-05-20 佛山市美的清湖净水设备有限公司 Membrane element air tightness detection system and detection method
CN114544115A (en) * 2022-02-22 2022-05-27 佛山市美的清湖净水设备有限公司 Membrane element vacuum detection equipment, control method and device thereof, and storage medium
CN114544104A (en) * 2022-02-22 2022-05-27 佛山市美的清湖净水设备有限公司 Vacuum detection equipment, membrane element detection method and device thereof, and storage medium
CN118883396B (en) * 2024-09-30 2024-12-06 四川高路文化旅游发展有限责任公司 A device and method for testing performance of basement anti-seepage materials

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Denomination of invention: A detection method and instrument for air tightness of reverse osmosis membrane elements

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