CN105840335B - Two stroke engine cylinder body enclosed scavenging path - Google Patents
Two stroke engine cylinder body enclosed scavenging path Download PDFInfo
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- CN105840335B CN105840335B CN201610350596.7A CN201610350596A CN105840335B CN 105840335 B CN105840335 B CN 105840335B CN 201610350596 A CN201610350596 A CN 201610350596A CN 105840335 B CN105840335 B CN 105840335B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder heads
- F02F1/18—Other cylinders
- F02F1/22—Other cylinders characterised by having ports in cylinder wall for scavenging or charging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B25/00—Engines characterised by using fresh charge for scavenging cylinders
- F02B25/20—Means for reducing the mixing of charge and combustion residues or for preventing escape of fresh charge through outlet ports not provided for in, or of interest apart from, subgroups F02B25/02 - F02B25/18
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B2700/00—Measures relating to the combustion process without indication of the kind of fuel or with more than one fuel
- F02B2700/03—Two stroke engines
- F02B2700/037—Scavenging or charging channels or openings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Abstract
本发明涉及通用小型二冲程发动机技术领域,特别涉及一种分层扫气二冲程发动机缸体闭式扫气通路。该闭式扫气通路包括缸体的闭式扫气道、缸体法兰面上的凹槽通道和与凹槽通道配合形成进气通道的薄板,凹槽通道上设有变截面结构的扩张通道,闭式扫气道、凹槽通道、扩张通道相连通。缸体法兰面与薄板上的不同通孔的配合形成不同长度的缸体闭式扫气通路,闭式扫气道长度的增加有利于纯空气与混合气的分层、改善纯空气先导扫除尾气稳定性、降低混合气的损失、提高混合气扫气的稳定性、提高扫气速度、稳定扫气方向,可有效提高发动机的功率、高低速稳定性、降低尾气排放。
The invention relates to the technical field of general small-sized two-stroke engines, in particular to a closed-type scavenging passage for a cylinder block of a layered scavenging two-stroke engine. The closed scavenging passage includes a closed scavenging channel of the cylinder body, a groove channel on the flange surface of the cylinder body and a thin plate that cooperates with the groove channel to form an intake channel. The channel, the closed scavenging channel, the groove channel and the expansion channel are connected. The cooperation between the flange surface of the cylinder body and the different through holes on the thin plate forms closed scavenging passages of different lengths in the cylinder body. The increase in the length of the closed scavenging passage is conducive to the stratification of pure air and mixed gas, and improves the pilot sweeping of pure air. Exhaust gas stability, reducing the loss of mixed gas, improving the stability of mixed gas scavenging, increasing the scavenging speed, and stabilizing the scavenging direction can effectively improve engine power, high and low speed stability, and reduce exhaust emissions.
Description
技术领域technical field
本发明涉及通用小型二冲程发动机技术领域,特别涉及一种分层扫气二冲程发动机缸体闭式扫气通路。The invention relates to the technical field of general small-sized two-stroke engines, in particular to a closed-type scavenging passage for a cylinder block of a layered scavenging two-stroke engine.
背景技术Background technique
中国、欧盟、美国等国家地区对小型通用二冲程发动机制定了更低的尾气排放限值,尤其是涉及的割灌机、油锯、吹风机等手持式工具产品。目前的手持式工具主要采用尾气后处理技术和先导纯空气分层扫气技术两种方法以降低尾气排放。China, the European Union, the United States and other countries and regions have set lower exhaust emission limits for small general-purpose two-stroke engines, especially for hand-held tools such as brush cutters, chain saws, and blowers. The current hand-held tools mainly adopt two methods of exhaust gas after-treatment technology and pilot pure air stratified scavenging technology to reduce exhaust emissions.
目前,分层扫气二冲程发动机中有采用在扫气道内预先贮存一部分空气率先扫气,以减少混合气未经燃烧随废气直接排出的现象,从而有效降低尾气中的有害成分如HC和CO化合物,保护了环境。如ZL201520130727.1一种分层扫气二冲程汽油机缸体,具有截面积不同的大扫气道及小扫气道,小扫气道内设置有节流板,空气经活塞存储在扫气道内,扫气时空气进入缸体燃烧室清除废气,由此可以降低普通二冲程汽油机存在的部分未燃烧的混合气随废气逃逸的现象,有效降低尾气中HC和CO等化合物排放。但经过大量的试验表明,在发动机处于高速运转时扫气道内存储的空气量偏少,扫气时不仅有空气,还有部分未经燃烧的混合气参与清除废气,因此,尾气中还不能完全消除HC和CO等化合物的排放,不利于环境保护,因此,急需一种储存气体多,利于空气与混合气分层,路径长的闭式扫气道路。At present, in stratified scavenging two-stroke engines, a part of the air is pre-stored in the scavenging channel to scavenge first, so as to reduce the phenomenon that the mixed gas is directly discharged with the exhaust gas without burning, thereby effectively reducing harmful components in the exhaust gas such as HC and CO. compounds, protecting the environment. For example, ZL201520130727.1 is a layered scavenging two-stroke gasoline engine cylinder, which has a large scavenging channel and a small scavenging channel with different cross-sectional areas. A throttle plate is arranged in the small scavenging channel, and the air is stored in the scavenging channel through the piston. During scavenging, the air enters the combustion chamber of the cylinder block to remove the exhaust gas, which can reduce the phenomenon of part of the unburned mixture existing in ordinary two-stroke gasoline engines escaping with the exhaust gas, and effectively reduce the emission of compounds such as HC and CO in the exhaust gas. However, a large number of tests have shown that when the engine is running at high speed, the amount of air stored in the scavenging passage is relatively small. When scavenging, there is not only air, but also part of the unburned mixture involved in the removal of exhaust gas. Therefore, the exhaust gas cannot be completely exhausted. Eliminating the emission of compounds such as HC and CO is not conducive to environmental protection. Therefore, there is an urgent need for a closed scavenging path that stores a lot of gas, is conducive to the stratification of air and mixed gas, and has a long path.
发明内容Contents of the invention
本发明的目的是提供一种能增加闭式扫气道长度,且结构简单、模具可实现、成本低、易加工的二冲程发动机缸体闭式扫气通路。The object of the present invention is to provide a closed type scavenging passage of a two-stroke engine cylinder which can increase the length of the closed type scavenging passage, has a simple structure, can realize molds, is low in cost and is easy to process.
本发明的技术方案:一种二冲程发动机缸体闭式扫气通路,其特征在于:包括缸体的闭式扫气道、缸体法兰面上设有的凹槽通道和覆在缸体法兰面上与凹槽通道配合形成进气通道的薄板;所述凹槽通道为至少设有一个扩张通道的变截面结构,所述闭式扫气道、凹槽通道、扩张通道相连通。The technical solution of the present invention: a closed type scavenging channel of a two-stroke engine cylinder, which is characterized in that it includes a closed type scavenging channel of the cylinder, a groove channel provided on the flange surface of the cylinder and a channel covering the cylinder The flange surface cooperates with the groove channel to form a thin plate of the air intake channel; the groove channel is a variable cross-section structure with at least one expansion channel, and the closed scavenging channel, the groove channel and the expansion channel are connected.
优选地,所述闭式扫气道分别设置在缸体的两侧,且每侧至少设有一条。Preferably, the closed scavenging passages are respectively provided on both sides of the cylinder body, and at least one is provided on each side.
进一步地,所述薄板上至少设有一个通孔。Further, at least one through hole is provided on the thin plate.
进一步地,所述通孔与闭式扫气道口的形状相匹配。Further, the through hole matches the shape of the closed scavenging port.
进一步地,所述通孔与扩张通道口的形状相匹配。Further, the through hole matches the shape of the opening of the expansion channel.
有益效果是:该扫气通路通过配合使用不同开口位置的薄板状部件,可实现曲轴箱的混合气从不同位置进入扫气道通路,进而进入闭式扫气道,最终进入缸体燃烧室燃烧,以实现闭式扫气道长度的增加,实验证明闭式扫气道长度的增加有利于纯空气与混合气的分层、改善纯空气先导扫除尾气稳定性、降低混合气的损失、提高混合气扫气的稳定性、提高扫气速度、稳定扫气方向,可有效提高发动机的功率、高低速稳定性、降低尾气排放。The beneficial effect is: the scavenging passage can realize that the mixed gas of the crankcase enters the scavenging passage passage from different positions, enters the closed scavenging passage, and finally enters the combustion chamber of the cylinder block by using thin plate-shaped parts with different opening positions. , in order to increase the length of the closed scavenging channel. Experiments have proved that the increase in the length of the closed scavenging channel is beneficial to the stratification of pure air and mixed gas, improving the stability of pure air pilot scavenging exhaust gas, reducing the loss of mixed gas, and improving the mixing efficiency. The stability of air scavenging, increasing the scavenging speed, and stabilizing the scavenging direction can effectively improve the power of the engine, the stability of high and low speeds, and reduce exhaust emissions.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings described here are used to provide a further understanding of the present invention, and constitute a part of the present invention. The exemplary embodiment and its description are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1是缸体法兰面上的扫气通路示意图;Figure 1 is a schematic diagram of the scavenging passage on the flange surface of the cylinder block;
图2是一种开口位置的薄板示意图;Fig. 2 is a schematic diagram of a thin plate at an opening position;
图3是图2所示薄板与图1缸体的扫气通路配合构成的闭式扫气道通路示意图及混合气在通路中的流向示意图;Fig. 3 is a schematic view of the closed scavenging passage formed by the cooperation of the thin plate shown in Fig. 2 and the scavenging passage of the cylinder body in Fig. 1 and the flow direction of the mixed gas in the passage;
图4是一种开口位置的薄板示意图;Fig. 4 is a thin plate schematic diagram of an opening position;
图5是图4所示薄板与图1缸体的扫气通路配合构成的闭式扫气道通路示意图及混合气在通路中的流向示意图;Fig. 5 is a schematic diagram of a closed scavenging passage formed by the cooperation of the thin plate shown in Fig. 4 and the scavenging passage of the cylinder block in Fig. 1, and a schematic diagram of the flow direction of the mixed gas in the passage;
图6是一种开口位置的薄板示意图;Fig. 6 is a schematic diagram of a thin plate at an opening position;
图7是图6所示薄板与图1缸体的扫气通路配合构成的闭式扫气道通路示意图及混合气在通路中的流向示意图;Fig. 7 is a schematic view of the closed scavenging passage formed by the cooperation of the thin plate shown in Fig. 6 and the scavenging passage of the cylinder block in Fig. 1 and the flow direction of the mixed gas in the passage;
图8是混合气经过缸体上的闭式扫气道进入缸体的流向示意图;Figure 8 is a schematic diagram of the flow direction of the mixed gas entering the cylinder through the closed scavenging passage on the cylinder;
附图中序号说明:1、缸体;2a、2b、闭式扫气道;3a、3b、凹槽通道;4a、4b、扩张通道;5、缸体法兰面;6、7、8、薄板;6a、7b、8a、8b、薄板开口。Description of serial numbers in the accompanying drawings: 1, cylinder body; 2a, 2b, closed scavenging passage; 3a, 3b, groove channel; 4a, 4b, expansion channel; 5, cylinder body flange surface; 6, 7, 8, Sheets; 6a, 7b, 8a, 8b, sheet openings.
具体实施方式detailed description
如图1~图8所示,所述二冲程发动机缸体闭式扫气通路,包括缸体1的闭式扫气道2a、2b、缸体法兰面5上的凹槽通道3a、3b(包括扩张通道4a、4b)、薄板6、7、8(包括薄板开口6a、7b、8a、8b)。As shown in Figures 1 to 8, the closed scavenging passage of the two-stroke engine cylinder includes the closed scavenging channels 2a, 2b of the cylinder 1, and the groove channels 3a, 3b on the flange surface 5 of the cylinder. (including expansion channels 4a, 4b), thin plates 6, 7, 8 (including thin plate openings 6a, 7b, 8a, 8b).
闭式扫气道2a、2b位于缸体1的两侧,凹槽通道3a、3b位于缸体法兰面上,扩张通道4a、4b是凹槽通道3a、3b的变截面结构,闭式扫气道2a、2b、凹槽通道3a、3b、扩张通道4a、4b相连通。The closed scavenging channels 2a, 2b are located on both sides of the cylinder body 1, the groove channels 3a, 3b are located on the flange surface of the cylinder body, and the expansion channels 4a, 4b are the variable cross-section structures of the groove channels 3a, 3b. The air passages 2a, 2b, the groove passages 3a, 3b, and the expansion passages 4a, 4b are connected.
薄板6、7、8上设有至少一个薄板开口6a、7b、8a、8b,薄板6、7、8覆盖在缸体法兰面5上,分别与凹槽通道3a、3b,扩张通道4a、4b,闭式扫气道2a、2b形成不同长度的缸体闭式扫气通路。The thin plates 6, 7, 8 are provided with at least one thin plate opening 6a, 7b, 8a, 8b, and the thin plates 6, 7, 8 cover the flange surface 5 of the cylinder body, and are respectively connected with the groove channels 3a, 3b, the expansion channels 4a, 4b, the closed scavenging passages 2a and 2b form cylinder closed scavenging passages of different lengths.
具体工作过程:第一实施例:当薄板6覆盖在缸体法兰面5上,薄板开口6a与闭式扫气道2a相配套时,曲轴箱中的混合气通过薄板开口6a一部分进入闭式扫气道2a,另一部分分别沿凹槽通道3b→扩张通道4b→凹槽通道3b→进入闭式扫气道2b,和沿凹槽通道3a→扩张通道4a→凹槽通道3a→进入闭式扫气道2b,最终都进入缸体,以增加闭式扫气通路的长度。Specific working process: first embodiment: when the thin plate 6 is covered on the flange surface 5 of the cylinder body, and the thin plate opening 6a is matched with the closed scavenging air passage 2a, the mixed gas in the crankcase enters the closed type through the thin plate opening 6a. The scavenging channel 2a, the other part is respectively along the groove channel 3b→expanding channel 4b→groove channel 3b→entering the closed scavenging channel 2b, and along the groove channel 3a→expanding channel 4a→groove channel 3a→entering the closed The scavenging passage 2b finally enters the cylinder body to increase the length of the closed scavenging passage.
第二实施例:当薄板7覆盖在缸体法兰面5上,薄板开口7b与闭式扫气道2b相配套时,曲轴箱中的混合气通过薄板开口7b一部分进入闭式扫气道2b,另一部分分别沿凹槽通道3b→扩张通道4b→凹槽通道3b→进入闭式扫气道2a,和沿凹槽通道3a→扩张通道4a→凹槽通道3a→进入闭式扫气道2a,最终都进入缸体,以增加闭式扫气通路的长度。Second embodiment: when the thin plate 7 covers the flange surface 5 of the cylinder body and the thin plate opening 7b is matched with the closed scavenging passage 2b, the mixed gas in the crankcase enters the closed scavenging passage 2b through the thin plate opening 7b , the other part respectively along the groove channel 3b→expansion channel 4b→groove channel 3b→entering the closed scavenging channel 2a, and along the groove channel 3a→expansion channel 4a→groove channel 3a→entering the closed scavenging channel 2a , and finally enter the cylinder to increase the length of the closed scavenging passage.
第三实施例:当薄板8覆盖在缸体法兰面5上,薄板开口8a、8b分别与扩张通道4a、4b相配套时,曲轴箱中的混合气一部分进入薄板开口8a,通过薄板开口8a→扩张通道4a→凹槽通道3a→闭式扫气道2a;和通过薄板开口8a→扩张通道4a→凹槽通道3a→闭式扫气道2b;曲轴箱中的混合气另一部分进入薄板开口8b,通过薄板开口8b→扩张通道4b→凹槽通道3b→闭式扫气道2a;和通过薄板开口8b→扩张通道4b→凹槽通道3b→闭式扫气道2b。最终混合气都进入缸体,以增加闭式扫气通路的长度。Third embodiment: when the thin plate 8 covers the flange surface 5 of the cylinder body, and the thin plate openings 8a, 8b are matched with the expansion channels 4a, 4b respectively, a part of the mixed gas in the crankcase enters the thin plate opening 8a and passes through the thin plate opening 8a → Expansion channel 4a → Groove channel 3a → Closed scavenging channel 2a; and through sheet opening 8a → Expansion channel 4a → Groove channel 3a → Closed scavenging channel 2b; another part of the mixture in the crankcase enters the sheet opening 8b, through thin plate opening 8b→expansion channel 4b→groove channel 3b→closed scavenging channel 2a; and through thin plate opening 8b→expanded channel 4b→groove channel 3b→closed scavenging channel 2b. The final mixture enters the cylinder block to increase the length of the closed scavenging path.
最终,混合气分别通过闭式扫气道2a,闭式扫气道2b进入缸体1内完成扫气工作。Finally, the mixed gas respectively passes through the closed scavenging passage 2a and the closed scavenging passage 2b into the cylinder body 1 to complete the scavenging work.
有益效果是:该扫气通路通过配合使用不同开口位置的薄板状部件,可实现曲轴箱的混合气从不同位置进入扫气道通路,进而进入闭式扫气道,最终进入缸体燃烧室燃烧,以实现闭式扫气通路长度的增加,实验证明闭式扫气通路长度的增加有利于纯空气与混合气的分层、改善纯空气先导扫除尾气稳定性、降低混合气的损失,降低尾气排放,保护了环境。The beneficial effect is: the scavenging passage can realize that the mixed gas of the crankcase enters the scavenging passage passage from different positions, enters the closed scavenging passage, and finally enters the combustion chamber of the cylinder block by using thin plate-shaped parts with different opening positions. , in order to increase the length of the closed scavenging passage. Experiments have proved that the increase in the length of the closed scavenging passage is beneficial to the stratification of pure air and mixed gas, improving the stability of pure air pilot sweeping exhaust gas, reducing the loss of mixed gas, and reducing exhaust gas. emission and protect the environment.
虽然上文对实施本发明的结构、方法进行了详细介绍,但是,本发明不局限于此,在不脱离本发明的技术思想和目的的范围内,本领域的技术人员能够在形状、尺寸、其它详细结构方面,对所述实施方式进行变型,所做变型仍包含在本发明内。Although the structure and method for implementing the present invention have been described in detail above, the present invention is not limited thereto. Those skilled in the art can adjust the shape, size, In terms of other detailed structures, modifications are made to the embodiments, and the modifications are still included in the present invention.
Claims (2)
- A kind of 1. two stroke engine cylinder body enclosed scavenging path, it is characterised in that:Enclosed scavenging air belt, cylinder body method including cylinder body The recess channels and overlay on cylinder body flange face the thin plate that inlet channel is cooperatively formed with recess channels that blue face is provided with;It is described recessed Groove passage is the variable section structure at least provided with an expanding channel, and the enclosed scavenging air belt, recess channels, expanding channel are connected It is logical;Match on the thin plate at least provided with a through hole, the through hole and the shape at enclosed scavenging road junction, or the through hole with The shape of expanding channel mouth matches.
- 2. two stroke engine cylinder body enclosed scavenging path according to claim 1, it is characterised in that:The enclosed scavenging Road is separately positioned on the both sides of cylinder body, and per side at least provided with one.
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CN106285995B (en) * | 2016-10-08 | 2018-09-25 | 山东华盛农业药械有限责任公司 | Two stroke engine enclosed scavenging access |
CN109826719A (en) * | 2019-03-20 | 2019-05-31 | 山东华盛农业药械有限责任公司 | Two-stroke gasoline engine cylinder body |
CN110985195A (en) * | 2019-12-16 | 2020-04-10 | 山东华盛农业药械有限责任公司 | Scavenging supercharging structure of two-stroke engine |
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CN2376543Y (en) * | 1999-07-09 | 2000-05-03 | 郭旭鹏 | Cylinder with six scavenge trunks for motorcycle engine |
CN200952421Y (en) * | 2006-09-13 | 2007-09-26 | 山东华盛农业药械股份有限公司 | Two-stroke petrol engine |
EP2327864B1 (en) * | 2008-09-24 | 2014-07-16 | Makita Corporation | Stratified scavenging two-stroke engine |
DE102009059143B4 (en) * | 2009-12-19 | 2020-01-23 | Andreas Stihl Ag & Co. Kg | Two-stroke engine and sand core for the production of a two-stroke engine |
DE102009059145A1 (en) * | 2009-12-19 | 2011-06-22 | Andreas Stihl AG & Co. KG, 71336 | internal combustion engine |
CN204511684U (en) * | 2015-03-09 | 2015-07-29 | 山东华盛农业药械有限责任公司 | A kind of layered scavenging two-stroke gasoline engine cylinder body |
CN104929797A (en) * | 2015-07-02 | 2015-09-23 | 浙江天泰机械有限公司 | Two-stroke engine cylinder and two-stroke engine |
CN205779284U (en) * | 2016-05-25 | 2016-12-07 | 山东华盛农业药械有限责任公司 | A kind of two stroke engine cylinder body enclosed scavenging path |
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