CN105839238A - Low-torque spinning process - Google Patents
Low-torque spinning process Download PDFInfo
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- CN105839238A CN105839238A CN201510024109.3A CN201510024109A CN105839238A CN 105839238 A CN105839238 A CN 105839238A CN 201510024109 A CN201510024109 A CN 201510024109A CN 105839238 A CN105839238 A CN 105839238A
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Abstract
The invention discloses low-torque spinning process. The process comprises following steps: (1) firstly, a spinning frame adopts a double-roving feeding method, two rough yarns are drafted to form fiber strands through a drafting device of the spinning frame and fiber strands coming out of a front jaw of the spinning frame after drafting are conveyed to be installed at a fiber arraying and adjusting device between a front roller and a yarn-guide hook; (2) the fiber arraying and adjusting device is used for cutting fiber strands into at least two strands of fiber bundles, the fiber bundles firstly wind around the itself rotary center under effect of twisting force and are combined to wind around again the center of the fiber bundles to be twisted to be solospun single yarns and then two solospun single yarns are combined to twisted as right-laid single yarns; (3) the right-laid single yarns are subjected to false-twisting operation through a false twister, left-laid single yarns formed by false twisting operation are conveyed to steel collars and steel travelers for twisting and finally are wound to be finished yarns. The low-torque spinning process has following beneficial effects: without decreasing yarn strength of low-torque spinning process, yarns featuring lower twisting force, fewer fibers and higher strength can be spun than conventional ring-spun yarns; and cost of yarns remains unchanged.
Description
Technical field
The present invention relates to a kind of spinning process, particularly to a kind of low moment of torsion spinning process.
Background technology
Shown in Figure 1, ring spinning is exactly by twizzle 20, spindle 50 and rings 30, wire loop 40
Twist, front roller 10 method carrying out a kind of machinery spinning of drawing-off.
Ring spinning (ring spinning), is that on current market, consumption is most, the most general Yarn spinning method,
Strip or the rove ribbon after drawing-off is rotated by ring ingot steel wire ring and introduces, and bobbin winding speed compares steel wire
Circle is fast, and cotton yarn is twisted makes spun yarn. it is widely used in the spinning engineering of various chopped fiber. and such as general comb, combing
And blending, wire loop is driven around rings revolution by sliver by bobbin. twists, meanwhile, rubbing of rings
Wiping makes its rotating speed be slightly less than bobbin and be wound. spinning speed is high, the form of ring spun yarn, for fiber mostly in
The tapered auger line of inside and outside transfer, makes fiber inside and outside winding in yarn connect, the close structure of yarn, and strength is high,
It is applicable to line processed and the various products such as woven and knitting.
The yarn twist that existing ring spinning process produces is high, filoplume is many, intensity is low, be easily broken off.
Summary of the invention
The technical problem to be solved in the present invention be to provide one can produce compare tradition the ring spun yarn line twist
Lower, filoplume is less, the one low moment of torsion spinning process of the higher yarn of intensity.
For reaching above-mentioned purpose, technical scheme is as follows:
A kind of low moment of torsion spinning process;Described technique comprises the steps:
(1) first, spinning frame uses double roving feeding, and two rove enter through the drafting system of spinning frame
Row drawing-off forms yarn, and after drawing-off, before spinning frame, jaw yarn out is admitted to be arranged on front roller and lead
In fiber alignment adjusting apparatus between yarn hook;
(2) yarn is divided at least two strands of fibre bundles by fiber alignment adjusting apparatus, and fibre bundle is first in twisting
Under the effect of power, the centre of gyration around fibre bundle self rotates, further around these fibre bundles after fibre bundle conjunction
Center twist into solo spun single thread, then two solo spun single thread merge to add and are twisted right-laid single thread;
(3) right-laid single thread carries out false twisting process through scroll tube, the left-hand lay single thread quilt that false twisting is formed after processing
Be sent to rings, wire loop is twisted, and finally winding becomes finished yarn.
In one embodiment of the invention, described fiber alignment adjusting apparatus is for separating wheel.
In one embodiment of the invention, washing size changing rate radial direction >=-5% of described finished yarn,
Broadwise >=-5%.
In one embodiment of the invention, fabric pilling performance >=3 grade of described finished yarn.
In one embodiment of the invention, the strength >=220cN of described finished yarn.
In one embodiment of the invention, rub resistance >=3 grade of described finished yarn.
In one embodiment of the invention, fastness to washing >=3 grade of described finished yarn.
By technique scheme, the invention has the beneficial effects as follows:
1. the present invention low moment of torsion spinning process is under the undiminished premise of yarn strength, can spin than tradition
The twist of ring spun yarn line is lower, filoplume is less, the most higher yarn, and yarn cost almost remains unchanged,
Family's textile fabric made from low moment of torsion yarn thus more soft pro-skin, the parent being more exposed to consumer looks at, society
Benefit has good prospects.
2. the present invention low moment of torsion spinning process improves 20-40% than ring spinning yield efficiency.
3. the present invention low moment of torsion spinning process has significant power and energy saving advantage, and every 10,000 tons of yarns can be saved
Electricity 3,370,000 kilowatt hours.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to enforcement
In example or description of the prior art, the required accompanying drawing used is briefly described, it should be apparent that, describe below
In accompanying drawing be only some embodiments of the present invention, for those of ordinary skill in the art, do not paying
On the premise of going out creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is existing ring spinning fundamental diagram;
Fig. 2 is the present invention low moment of torsion spinning fundamental diagram;
Fig. 3 is the enlarged drawing of A in Fig. 2;
Numeral and the corresponding component title represented by letter in figure:
10, front roller 20, twizzle 30, rings 40, wire loop 50, spindle 60, separation
Wheel 70, scroll tube.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect,
Below in conjunction with being specifically illustrating, the present invention is expanded on further.
See shown in Fig. 2 and Fig. 3, the invention discloses a kind of low moment of torsion spinning process;This technique include as
Lower step:
(1) first, spinning frame uses double roving feeding, and two rove are in the drawing-off of drafting assembly of spinning frame
Region remains that a certain distance equality moves downward, and rove forms yarn after drawing-off, through drawing-off
Yarn go out the front jaw of spinning frame after be admitted to the fiber row that is arranged between front roller 10 and twizzle 20
In row adjusting apparatus, i.e. on dividing wheel 60.
(2) each root hair bar is divided into the fibre bundles of more than two strands immediately by separation wheel 60, and fibre bundle first exists
Under the effect of twisting power around fibre bundle self the centre of gyration rotate, then junction node 1 and conjunction after again
Solo spun single thread is twisted at center around these fibre bundles, and then two solo spun single thread converge 2-in-1 with node
And add and be twisted right-laid single thread.
(3) right-laid single thread carries out false twisting process through scroll tube 70, the left-hand lay single thread that false twisting is formed after processing
Be fed to twizzle 20, rings 30, wire loop 40, spindle 50 are twisted, and finally winding becomes into
Product yarn.
It is important to note that along with yarn is vacillated in front jaw, the component of these fibre bundles, diameter,
There is constantly change in position, original fibre bundle disappears at any time, and new fibre bundle produces at any time.Only when
Fibre bundle exist time sufficiently long in the case of, from spinning twisting driving torque could be along these fibers
The axle center of bundle is communicated up, and makes this fibre bundle have certain twist.If the time that fibre bundle exists is less than
Turn uploads the required time, and the twist on this fibre bundle is equal to zero.
It is obvious that solo spun single thread in the middle of existing scattered fibre, also have one section one section long or short with a dead twist
The fibre bundle of degree, in yarn now, the arrangement of fiber is the most considerably complicated, differs and cause fibre in fibre bundle position
The tension force of dimension differs, and tension force differs and causes the ectonexine of fiber to shift, and the upper and lower two ends of these fibre bundles are all
With other fiber tied up in knots, it is implicative of each other and defines a kind of three-dimensional fiber network, and have the knot of self-locking
Structure, cannot separate from single thread by traditional untwisting method at all.As this kind of yarn is applied reverse lay,
Then reverse lay can not destroy the three-dimensional fiber network formed, and can only be eliminated by these networks together reverse lay
Torsional stress caused by false twisting part, gives the turn that some staple in bulks having neither part nor lot in network are certain simultaneously.Very
Obviously, the fiber in yarn is not in ideal spiral line, and in single thread, fiber inclination angle is little, fibre migration amplitude is big,
Fibre migration rate is high, exists and twists with the fingers the fiber fragment to opposed alignment with single thread, and fiber is mainly distributed in single thread
Layer, single thread structure is tight inside but loose outside, and inner fiber reaches maximum distribution density.
The present invention uses to separate to take turns to be split and makes to be in the fiber minimizing twisting with the fingers the heart, and the fiber in yarn all has
Certain sth. made by twisting width, decreases the chance that fiber head end exposes, so that filoplume reduces.Beam splitting is converged and can be made
The fiber head end exposed in adjacent fiber bundle or part are wrapped up in and are entangled to this fiber by this strand of fibre bundle being rotating
In bundle, thus reduce the filoplume of yarn further.Solo spun adds SEILE textile, twice convergence of twice beam splitting, enters
One step strengthens the seizure of filoplume, greatly reduces the filoplume of yarn.
The present invention uses beam splitting twisting convergence twisting again to make between the fiber of yarn interior and fiber, fiber and fibre
Between dimension bundle, the combination between fibre bundle and fibre bundle is increasingly complex, and the obvolvent between fiber is the tightst,
The radial pressure of fiber is bigger;The rub resistance of yarn, anti-pilling property all significantly improve.
Such as Fig. 3, the beam splitting convergence before false twisting has constituted the specific arrangement combination of fiber and complicated structure,
Although reverse lay can allow some staple in bulks having neither part nor lot in labyrinth have certain turn, but cannot change
Original yarn texture, can only be to offset the torsional stress that original structure brings, thus decrease in finished yarn
Torsional stress, becomes low moment of torsion single thread.
Washing size changing rate radial direction >=-5% of the finished yarn that the present invention low moment of torsion spinning process processes,
Broadwise >=-5%;Fabric pilling performance >=3 grade;Strongly >=220cN;Rub resistance >=3 grade;Dyeing jail
Degree, washable (variable color, staining) >=3 grades;Product bleaching >=75;Perspiration resistance (variable color, staining) >=3
Level;Content of formaldehyde: < 75mg/kg.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.The industry
Skilled person will appreciate that, the present invention is not restricted to the described embodiments, in above-described embodiment and description
The principle that the present invention is simply described described, without departing from the spirit and scope of the present invention, the present invention
Also having various changes and modifications, these changes and improvements both fall within scope of the claimed invention.This
The claimed scope of invention is defined by appending claims and equivalent thereof.
Claims (7)
1. one kind low moment of torsion spinning process;It is characterized in that: described technique comprises the steps:
(1) first, spinning frame uses double roving feeding, and two rove enter through the drafting system of spinning frame
Row drawing-off forms yarn, and after drawing-off, before spinning frame, jaw yarn out is admitted to be arranged on front roller and lead
In fiber alignment adjusting apparatus between yarn hook;
(2) yarn is divided at least two strands of fibre bundles by fiber alignment adjusting apparatus, and fibre bundle is first in twisting
Under the effect of power, the centre of gyration around fibre bundle self rotates, further around these fibre bundles after fibre bundle conjunction
Center twist into solo spun single thread, then two solo spun single thread merge to add and are twisted right-laid single thread;
(3) right-laid single thread carries out false twisting process through scroll tube, the left-hand lay single thread quilt that false twisting is formed after processing
Be sent to rings, wire loop is twisted, and finally winding becomes finished yarn.
One the most according to claim 1 low moment of torsion spinning process, it is characterised in that: described fiber
Arrangement adjusting device is for separating wheel.
One the most according to claim 1 low moment of torsion spinning process, it is characterised in that: described finished product
Washing size changing rate radial direction >=-5% of yarn, broadwise >=-5%.
One the most according to claim 1 low moment of torsion spinning process, it is characterised in that: described finished product
Fabric pilling performance >=3 grade of yarn.
One the most according to claim 1 low moment of torsion spinning process, it is characterised in that: described finished product
Strength >=the 220cN of yarn.
One the most according to claim 1 low moment of torsion spinning process, it is characterised in that: described finished product yarn
Rub resistance >=3 grade of line.
One the most according to claim 1 low moment of torsion spinning process, it is characterised in that: described finished product yarn
Fastness to washing >=3 grade of line.
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CN201510024109.3A CN105839238B (en) | 2015-01-16 | 2015-01-16 | A kind of low torque spinning process |
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CN201510024109.3A CN105839238B (en) | 2015-01-16 | 2015-01-16 | A kind of low torque spinning process |
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CN105839238B CN105839238B (en) | 2018-04-17 |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107338516A (en) * | 2016-09-30 | 2017-11-10 | 桐乡守敬应用技术研究院有限公司 | A kind of low filoplume spinning apparatus |
CN108425162A (en) * | 2018-05-17 | 2018-08-21 | 杭州萧山技师学院 | Coil winding machine |
CN108914313A (en) * | 2018-06-14 | 2018-11-30 | 江苏悦达家纺有限公司 | Exempt to starch shuttle-woven fabric and its Weaving method |
CN110373774A (en) * | 2019-08-19 | 2019-10-25 | 河北宏润新型面料有限公司 | It is a kind of to turn round pacify spinning bamboo fibre and long wool cotton blend production technology |
CN111893611A (en) * | 2020-08-26 | 2020-11-06 | 江南大学 | A one-step precise holding yarn production device and spinning method |
CN112877824A (en) * | 2020-09-22 | 2021-06-01 | 武汉纺织大学 | Spinning method and spinning device for thread-controlled fiber yarn formation |
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CN2455735Y (en) * | 2000-12-26 | 2001-10-24 | 东华大学 | Device for combing thread fiber |
CN1453401A (en) * | 2002-04-24 | 2003-11-05 | 香港理工大学 | Processing method and equipment for single-ply torque-free ring-spun yarn |
WO2006074582A1 (en) * | 2005-01-14 | 2006-07-20 | The Hong Kong Polytechnic University | Processing method of single ring yarns and the apparatus thereof |
CN101736470A (en) * | 2009-12-29 | 2010-06-16 | 上海工程技术大学 | Polysulphonamide fiber cable type spinning method |
CN102071499A (en) * | 2009-11-23 | 2011-05-25 | 宁波德昌精密纺织机械有限公司 | Spinning apparatus for producing low-torque ring-spun yarn |
CN102704058A (en) * | 2012-06-26 | 2012-10-03 | 东华大学 | Composite spinning method by silk flock and silk screen vertical shifting feeding, composite yarn and applications |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2455735Y (en) * | 2000-12-26 | 2001-10-24 | 东华大学 | Device for combing thread fiber |
CN1453401A (en) * | 2002-04-24 | 2003-11-05 | 香港理工大学 | Processing method and equipment for single-ply torque-free ring-spun yarn |
WO2006074582A1 (en) * | 2005-01-14 | 2006-07-20 | The Hong Kong Polytechnic University | Processing method of single ring yarns and the apparatus thereof |
CN102071499A (en) * | 2009-11-23 | 2011-05-25 | 宁波德昌精密纺织机械有限公司 | Spinning apparatus for producing low-torque ring-spun yarn |
CN101736470A (en) * | 2009-12-29 | 2010-06-16 | 上海工程技术大学 | Polysulphonamide fiber cable type spinning method |
CN102704058A (en) * | 2012-06-26 | 2012-10-03 | 东华大学 | Composite spinning method by silk flock and silk screen vertical shifting feeding, composite yarn and applications |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107338516A (en) * | 2016-09-30 | 2017-11-10 | 桐乡守敬应用技术研究院有限公司 | A kind of low filoplume spinning apparatus |
CN107338516B (en) * | 2016-09-30 | 2020-04-24 | 桐乡守敬应用技术研究院有限公司 | Low-hairiness low-torque spinning device |
CN108425162A (en) * | 2018-05-17 | 2018-08-21 | 杭州萧山技师学院 | Coil winding machine |
CN108914313A (en) * | 2018-06-14 | 2018-11-30 | 江苏悦达家纺有限公司 | Exempt to starch shuttle-woven fabric and its Weaving method |
CN110373774A (en) * | 2019-08-19 | 2019-10-25 | 河北宏润新型面料有限公司 | It is a kind of to turn round pacify spinning bamboo fibre and long wool cotton blend production technology |
CN110373774B (en) * | 2019-08-19 | 2022-03-18 | 河北宏润新型面料有限公司 | Production process of twisted-seiulus bamboo fiber and long stapled cotton blended yarn |
CN111893611A (en) * | 2020-08-26 | 2020-11-06 | 江南大学 | A one-step precise holding yarn production device and spinning method |
CN112877824A (en) * | 2020-09-22 | 2021-06-01 | 武汉纺织大学 | Spinning method and spinning device for thread-controlled fiber yarn formation |
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