CN105835374A - 3D printing method for fiber-grade electric conduction product based on reactive extrusion - Google Patents
3D printing method for fiber-grade electric conduction product based on reactive extrusion Download PDFInfo
- Publication number
- CN105835374A CN105835374A CN201610250514.1A CN201610250514A CN105835374A CN 105835374 A CN105835374 A CN 105835374A CN 201610250514 A CN201610250514 A CN 201610250514A CN 105835374 A CN105835374 A CN 105835374A
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- Prior art keywords
- screw
- axis
- nozzle
- printing
- layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
Abstract
本发明涉及一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体和/或内酯单体与助剂、增塑剂熔融后在催化剂作用下进行聚合反应,在聚合前或过程中加入导电填充剂,然后经熔融沉积3D打印,再经热处理后获得最终产品。本发明采用高精度高适应性3D打印机,成型精度高,效率高,制品力学性能好,功能组分分散性好;采用从聚合单体直接到制品的工艺,提高了生产灵活性,同时也避免了尼龙、聚酯等半结晶聚合物由于结晶、温度差大引起的翘边,甚至无法打印的情况。本发明扩宽了熔融沉积3D打印材料的种类,提高了制品品质,其在汽车材料、电子器件、工程材料、电磁屏蔽材料等领域有广泛的应用。The invention relates to a 3D printing method of fiber-level conductive products based on reaction extrusion, which melts lactam monomers and/or lactone monomers with auxiliary agents and plasticizers, and performs polymerization reactions under the action of catalysts. The conductive filler is added before or during the process, and then the final product is obtained after fused deposition 3D printing and heat treatment. The invention adopts a high-precision and high-adaptability 3D printer, which has high molding precision, high efficiency, good mechanical properties of products, and good dispersion of functional components; the process of directly producing products from polymerized monomers improves production flexibility and avoids It eliminates the warping of semi-crystalline polymers such as nylon and polyester due to crystallization and large temperature differences, and even fails to print. The invention broadens the types of fused deposition 3D printing materials, improves product quality, and is widely used in the fields of automobile materials, electronic devices, engineering materials, electromagnetic shielding materials and the like.
Description
技术领域technical field
本发明属3D打印技术领域,涉及一种纤维级基于反应挤出的导电产品的3D打印方法,特别是涉及一种从单体直接到制品的3D打印方法。The invention belongs to the technical field of 3D printing, and relates to a 3D printing method of a fiber-level conductive product based on reaction extrusion, in particular to a 3D printing method directly from a monomer to a product.
背景技术Background technique
3D打印技术是目前逐渐热门兴起的一种快速成型技术,这是一种绿色化桌面快速成形技术,具有体积小,成本低,污染低,使用方便等优点。其基本原理是以高分子材料为基材,采用熔融堆积成型或熔融沉积成型技术,通过逐层打印方式完成物体对构造和形成,逐层叠加最终形成产品,能在精确定位下逐层堆积构建各种三维物体。3D printing technology is a rapid prototyping technology that is gradually becoming popular at present. This is a green desktop rapid prototyping technology, which has the advantages of small size, low cost, low pollution, and convenient use. The basic principle is to use polymer materials as the base material, adopt fused accumulation molding or fused deposition molding technology, complete the structure and formation of object pairs by layer-by-layer printing, and finally form products by layer-by-layer stacking, which can be built layer by layer under precise positioning. various three-dimensional objects.
利用3D打印的特点,可以通过软件控制,并通过设备的改造,打印出具有特定功能的材料。目前用于3D打印聚合物材料有丙烯睛-丁二烯-苯乙烯三元共聚物(ABS)、聚乳酸(PLA)、尼龙(PA)、聚碳酸酯(PC)和聚乙烯醇(PVA)等,主要为聚合物产品。目前,随着3D打印机技术逐渐发展,产品使用范围逐渐拓宽,市场对产品的要求不仅仅停留在本体性能上,对3D打印产品的功能化要求也日益增加。Using the characteristics of 3D printing, it can be controlled by software, and through the transformation of equipment, materials with specific functions can be printed out. Polymer materials currently used for 3D printing include acrylonitrile-butadiene-styrene terpolymer (ABS), polylactic acid (PLA), nylon (PA), polycarbonate (PC) and polyvinyl alcohol (PVA). etc., mainly polymer products. At present, with the gradual development of 3D printer technology, the scope of product use is gradually expanding. The market's requirements for products not only stay in the performance of the body, but also increase the functional requirements for 3D printing products.
专利“具有自清洁导电填充功能的3D打印材料及制备方法与应用”(CN104530668A)公开了一种制备功能化3D打印材料的方法:该3D打印材料包含如下组分:聚乳酸或丙烯睛-丁二烯-苯乙烯三元共聚物等高聚物70-85份;钛白、大红粉等颜料粉末1-5份、超细碳酸钙、超细二氧化硅和滑石粉等无机填料1-5份、纳米导电填充剂二氧化钛0.5-1.5份、异戊橡胶、热塑性聚酯弹性体粘结料10-20份。该发明通过将前述组分混合均匀;再将混合均匀的物料投入到单螺杆塑料挤出机中,挤出、冷却定型、干燥、牵引、绕线,得到具有自清洁导电填充功能的3D打印材料。专利“一种用于3D打印的阻燃复合材料及其制备方法”(CN104479349A)提供了一种用于3D打印的阻燃复合材料,包括以下重量份的原料:60-95重量份的尼龙树脂;5-40重量份的ABS树脂0.3-2重量份的润滑剂;5-20重量份的相容剂;0.2-1重量份的抗氧剂;5-30重量份的无定型红磷,该方法所制备的3D打印原材料及其制品具有一定的阻燃性能。专利“一种导电性3D打印塑料线条及其生产方法”(CN103788565A),该发明公开了一种导电性3D打印塑料线条及其生产方法,按照质量分数比包括以下组分:100份的ABS,35-55份的纳米导电炭黑、0.5-3份的钛酸酯偶联剂,该发明得到3D打印塑料线材具有导电性。The patent "3D printing material with self-cleaning conductive filling function and its preparation method and application" (CN104530668A) discloses a method for preparing a functionalized 3D printing material: the 3D printing material contains the following components: polylactic acid or acrylonitrile-butylene 70-85 parts of high polymers such as diene-styrene terpolymer; 1-5 parts of pigment powders such as titanium dioxide and red powder; 1-5 parts of inorganic fillers such as ultrafine calcium carbonate, ultrafine silica and talcum powder 0.5-1.5 parts of nano conductive filler titanium dioxide, 10-20 parts of isoprene rubber and thermoplastic polyester elastomer binder. The invention mixes the aforementioned components uniformly; then puts the uniformly mixed material into a single-screw plastic extruder, extrudes, cools and shapes, dries, pulls, and winds to obtain a 3D printing material with self-cleaning conductive filling function . The patent "a flame-retardant composite material for 3D printing and its preparation method" (CN104479349A) provides a flame-retardant composite material for 3D printing, including the following raw materials by weight: 60-95 parts by weight of nylon resin The lubricant of 0.3-2 weight part of the ABS resin of 5-40 weight part; The compatibilizer of 5-20 weight part; The antioxidant of 0.2-1 weight part; The amorphous red phosphorus of 5-30 weight part, the The 3D printing raw materials and their products prepared by the method have certain flame retardant properties. The patent "a conductive 3D printing plastic line and its production method" (CN103788565A) discloses a conductive 3D printing plastic line and its production method, which includes the following components according to the mass fraction ratio: 100 parts of ABS, 35-55 parts of nano conductive carbon black, 0.5-3 parts of titanate coupling agent, the invention obtains 3D printing plastic wire with conductivity.
从现有技术来看,用于3D打印的功能复合材料及制品已有报道,但仍存在一些问题,主要有以下几个方面:高分子原料中,主要是预先聚合好的材料,无法快速调控材料的本体性能;在3D打印加工过程中,需要对聚合物再熔融,并且由于常规3D打印的熔融管较短,为了保证聚合物熔融,需将加热温度提高到聚合物熔点以上20-50℃,这个二次加工过程对聚合物本身性能造成影响,容易产生低分子,在打印过程中容易出现气泡等,影响制件的性能,同时,再熔融过程也是对能量的浪费。在做功能化3D打印原料过程中,通常采用的是共混的方法,该方法难以实现功能组分的均匀分布,尤其是纳米级别的功能粉体在共混过程中容易发生团聚,从而导致功能效果降低及产品质量的不稳定,还有可能由于功能组分的堆积导致喷嘴的堵塞。对于尼龙及聚酯材料来说,其吸水性较强,化学稳定性相对较差,材料储存不便,不适用于产业化,这都是限制3D打印尼龙及聚酯材料发展的重要因素。From the perspective of existing technology, functional composite materials and products for 3D printing have been reported, but there are still some problems, mainly in the following aspects: Among the polymer raw materials, mainly pre-polymerized materials cannot be quickly regulated The bulk properties of the material; during the 3D printing process, the polymer needs to be remelted, and because the melting tube of the conventional 3D printing is short, in order to ensure the melting of the polymer, the heating temperature needs to be raised to 20-50°C above the melting point of the polymer , This secondary processing process affects the performance of the polymer itself, and it is easy to produce low molecules, and bubbles are prone to appear during the printing process, which affects the performance of the part. At the same time, the remelting process is also a waste of energy. In the process of making functionalized 3D printing raw materials, the method of blending is usually used, which is difficult to achieve uniform distribution of functional components, especially nano-scale functional powders are prone to agglomeration during the blending process, resulting in functional The effect is reduced and the product quality is not stable, and there may be clogging of the nozzle due to the accumulation of functional components. For nylon and polyester materials, they have strong water absorption, relatively poor chemical stability, inconvenient storage of materials, and are not suitable for industrialization. These are important factors that limit the development of 3D printing nylon and polyester materials.
发明内容Contents of the invention
为克服现有技术的不足,本发明提供一种纤维级基于反应挤出的导电产品的3D打印方法,是一种从单体直接到制品的3D打印方法。本发明采用具有高精度高效高适应性的3D打印机,以聚合物单体为原料,添加一定量的功能组分,经3D打印机成型获得具有特定功能的3D打印制品。该方法从单体直接到制品,减少了常规3D打印步骤中冷却再熔融的步骤,降低了成本,同时也避免了二次熔融过程降解对产品质量的影响,同时也避免了材料由于吸水等而导致的加工过程中的降解及性能下降;从单体直接制品,可以降低加工成型温度,避免由于温差过大而导致因热收缩率而引起的尺寸变化的问题;同时,可实现功能组分与单体打浆均匀共混,或聚合过程中加入功能组分,实现功能组分的原位聚合,相对于常规螺杆共混,提高了功能组分的分散效果,避免功能组分的团聚,提高产品质量,避免喷嘴堵塞;且可调控性强,可根据产品质量要求调控生产工艺,实现单线多品种生产,生产连续性好;同时用具有高精度高效高适应性的3D打印机,提高成型自由度、制作速度及成型件精度。In order to overcome the deficiencies of the prior art, the present invention provides a 3D printing method of fiber-level conductive products based on reaction extrusion, which is a 3D printing method from monomers directly to products. The invention adopts a 3D printer with high precision, high efficiency and high adaptability, uses polymer monomers as raw materials, adds a certain amount of functional components, and obtains 3D printed products with specific functions through 3D printer molding. This method is directly from the monomer to the product, which reduces the cooling and remelting steps in the conventional 3D printing steps, reduces the cost, and also avoids the impact of the degradation of the secondary melting process on the product quality, and also avoids the degradation of the material due to water absorption, etc. Degradation and performance degradation during processing; direct products from monomers can reduce the processing and molding temperature, avoiding the problem of dimensional changes caused by thermal shrinkage due to excessive temperature differences; at the same time, functional components and Uniform blending of monomers, or adding functional components during the polymerization process, to achieve in-situ polymerization of functional components. Compared with conventional screw blending, it improves the dispersion effect of functional components, avoids the agglomeration of functional components, and improves the product quality. High quality, avoiding nozzle clogging; and strong controllability, the production process can be adjusted according to product quality requirements to achieve single-line multi-variety production with good production continuity; at the same time, the use of high-precision, high-efficiency and high-adaptability 3D printers improves the degree of freedom of molding, Production speed and molding precision.
本发明的一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体和/或内酯单体与助剂、增塑剂熔融后在催化剂作用下进行聚合反应,在聚合前或过程中加入导电填充剂,获得目标聚合物;然后将所述目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;所述三维工件经热处理后获得最终产品;A fiber-level 3D printing method for conductive products based on reactive extrusion of the present invention, after melting lactam monomers and/or lactone monomers with auxiliary agents and plasticizers, the polymerization reaction is carried out under the action of a catalyst. Adding a conductive filler before or during the process to obtain the target polymer; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is heat-treated to obtain the final product;
所述增塑剂为邻苯二甲酸二丁酯、柠檬酸酯、氯化镓、氯化锂、氯化钙、粘土、稀土中的一种以上;在打印原料中添加适量的增塑剂,降低了半结晶聚合物的结晶度,降低了聚合物的熔点,使其能在较低温度下实现打印,同时增塑剂在体系中可同时与多条分子链相互作用,使分子链之间形成网络结构,降低分子链的移动能力,增塑剂是交联中心,起到微交联的作用,从而使聚合物在熔融前后的流动性差异降低。The plasticizer is more than one of dibutyl phthalate, citrate, gallium chloride, lithium chloride, calcium chloride, clay, and rare earth; an appropriate amount of plasticizer is added to the printing raw materials, The crystallinity of the semi-crystalline polymer is reduced, and the melting point of the polymer is lowered so that it can be printed at a lower temperature. At the same time, the plasticizer can interact with multiple molecular chains in the system at the same time, so that the molecular chains Form a network structure and reduce the mobility of molecular chains. The plasticizer is the crosslinking center and plays the role of micro-crosslinking, so that the difference in fluidity of the polymer before and after melting is reduced.
所述热处理是指在100-180℃保持3-60min。3D打印出来的制件,聚合反应并未完全完成;本发明采用的聚合反应体系,在一定温度下,本发明所述聚合物在催化剂的作用下仍然有聚合活性,可以通过在一定温度下热处理一段时间,使聚合反应继续进行,从而获得特定分子量的产品,具有生产产品性能的可调节性。The heat treatment refers to keeping at 100-180° C. for 3-60 minutes. 3D printed parts, the polymerization reaction is not completely completed; the polymerization reaction system used in the present invention, at a certain temperature, the polymer described in the present invention still has polymerization activity under the action of a catalyst, which can be obtained by heat treatment at a certain temperature For a period of time, the polymerization reaction is continued to obtain a product with a specific molecular weight, and the performance of the product can be adjusted.
作为优选的技术方案:As a preferred technical solution:
如上所述的一种纤维级基于反应挤出的导电产品的3D打印方法,所述内酰胺单体为戊内酰胺、己内酰胺、庚内酰胺、辛内酰胺、葵内酰胺、十内酰胺、十一内酰胺、十二内酰胺中的一种以上;所述内酯单体为戊内酯、己内酯、庚内酯、辛内酯、葵内酯、十内酯、十一内酯、十二内酯中的一种以上;所述催化剂为氢氧化钠、氢氧化钾、有机金属化合物中的一种以上;所述有机金属化合物为甲基、乙基、丙基、丁基、苯基中的一种与钠、钾、钙、镁中的一种结合形成的稳定化合物;所述助剂为乙酰基己内酰胺、异氰酸酯、氨基甲酸酯、碳酸酯和磺酸酯中的一种以上。As mentioned above, a fiber-level 3D printing method based on reactive extrusion conductive products, the lactam monomer is valerolactam, caprolactam, enantholactam, capryllactam, caprolactam, decanolactam, decaprolactam More than one of monolactam and laurolactam; the lactone monomer is valerolactone, caprolactone, enantholactone, capryllactone, decanolactone, dedecalactone, undecalactone, More than one of laurolactone; the catalyst is more than one of sodium hydroxide, potassium hydroxide, and organometallic compounds; the organometallic compound is methyl, ethyl, propyl, butyl, benzene A stable compound formed by combining one of the bases with one of the sodium, potassium, calcium, and magnesium; the auxiliary agent is more than one of the acetyl caprolactam, isocyanate, carbamate, carbonate, and sulfonate .
如上所述的一种纤维级基于反应挤出的导电产品的3D打印方法,在聚合前或过程中,可添加导电填充剂,赋予制品抗静电、防辐射功能。所述导电填充剂为导电碳黑、金属碎片或粉末、不锈钢丝、碳纤维、石墨纤维、铜纤维、镀铝玻纤中的一种或几种;所述金属碎片或粉末为铜、镍、银、CuI、SnO2、SnO2/Sb、SnO2/In、CuS、CuCl、ZnO、TiO2中的一种或几种。As mentioned above, a fiber-level 3D printing method based on reactive extrusion conductive products can add conductive fillers before or during polymerization to endow the product with antistatic and radiation-proof functions. The conductive filler is one or more of conductive carbon black, metal fragments or powder, stainless steel wire, carbon fiber, graphite fiber, copper fiber, aluminized glass fiber; the metal fragment or powder is copper, nickel, silver One or more of , CuI, SnO 2 , SnO 2 /Sb, SnO 2 /In, CuS, CuCl, ZnO, TiO 2 .
如上所述的一种纤维级基于反应挤出的导电产品的3D打印方法,所述聚合反应的温度为150-300℃,催化剂添加量为0.01-1wt%,助剂添加量为0.1-5wt%,所述增塑剂添加量为10-40wt%,所述导电填充剂添加量为单体的0.01-30wt%,所述目标聚合物的数均分子量为1000-20000。A fiber-level 3D printing method for conductive products based on reactive extrusion as described above, the temperature of the polymerization reaction is 150-300°C, the amount of catalyst added is 0.01-1wt%, and the amount of additives added is 0.1-5wt% , the added amount of the plasticizer is 10-40wt%, the added amount of the conductive filler is 0.01-30wt% of the monomer, and the number average molecular weight of the target polymer is 1000-20000.
如上所述的一种纤维级基于反应挤出的导电产品的3D打印方法,所述聚合反应在螺杆挤出机中完成,通过控制螺杆温度、催化剂含量,精确调控聚合物的数均分子量;所述螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;所述螺杆为单螺杆、双螺杆、三螺杆中的一种,长径比为12-48,等螺距,螺旋角为14-18°,螺槽深度为1.5-3.5mm,表面粗糙度为Ra0.4-0.8;所述连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;所述加热圈和温度传感器安装在螺杆外面。As mentioned above, a fiber-level 3D printing method based on reactive extrusion of conductive products, the polymerization reaction is completed in a screw extruder, and the number average molecular weight of the polymer is precisely regulated by controlling the screw temperature and catalyst content; The screw extruder includes a screw, an extrusion motor connected to the screw, a heating ring, a temperature sensor and a metering pump; the screw is one of single screw, twin screw, and triple screw, and the aspect ratio is 12-48, etc. The screw pitch, the helix angle is 14-18°, the screw groove depth is 1.5-3.5mm, and the surface roughness is Ra0.4-0.8; the extrusion motor connected to the screw is fixedly installed on the right side of the screw, supported by a vertical shaft fixed; the heating ring and the temperature sensor are installed outside the screw rod.
如上所述的一种纤维级基于反应挤出的导电产品的3D打印方法,所述3D打印的步骤包括:As mentioned above, a fiber-level 3D printing method based on reactive extrusion conductive products, the steps of the 3D printing include:
(1)在计算机上采用CAD或CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAD or CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the coordinate G code of the molding;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately and quantitatively controlled by a metering pump and extruded to the forming platform by the nozzle system, and the forming platform moves in the X-Y plane under the control of the computer system; when the temperature of the extruded polymer is low After the curing temperature, it starts to solidify and form, and becomes a cross-section of one layer thickness of the molded part. The deposited material at the end of one layer is quickly solidified and bonded with the surrounding materials. The deposition, so layer by layer to form a three-dimensional workpiece.
如上所述的一种纤维级基于反应挤出的导电产品的3D打印方法,所述的成型平台的移动速度为10-10000mm/s;所述计量泵熔体流量为0.1-3000L/h,精度为±0.1%,从而确保在成型过程中挤出量的精确控制,保证整个机构在连续工作中的稳定性,同时起到增压的作用,确保高粘度热塑性材料的顺利挤出成型。As mentioned above, a fiber-level 3D printing method based on reactive extrusion conductive products, the moving speed of the forming platform is 10-10000mm/s; the melt flow rate of the metering pump is 0.1-3000L/h, and the precision It is ±0.1%, so as to ensure the precise control of the extrusion volume during the molding process, ensure the stability of the entire mechanism in continuous work, and at the same time play the role of pressurization to ensure the smooth extrusion of high-viscosity thermoplastic materials.
如上所述的一种纤维级基于反应挤出的导电产品的3D打印方法,所述3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,所述的螺杆挤出机构相对于工作平台和成型件固定不动;所述的工作平台机构安装在三维运动机构上;所述计算机控制与驱动系统是用于整机的自动控制与驱动。A 3D printing method for fiber-level conductive products based on reaction extrusion as described above, the 3D printing adopts a three-dimensional printer device, including a screw extrusion mechanism, a three-dimensional motion mechanism, a working platform mechanism and a computer control and drive arranged in sequence system, the screw extrusion mechanism is fixed relative to the working platform and the molded parts; the working platform mechanism is installed on the three-dimensional motion mechanism; the computer control and driving system is used for the automatic control and driving of the whole machine .
如上所述的一种纤维级基于反应挤出的导电产品的3D打印方法,所述三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;所述X轴运动机构包括X轴电机和丝杠导轨组成;所述Y轴运动机构包括Y轴电机和丝杠导轨组成;所述Z轴运动机构包括Z轴电机和丝杠导轨组成;所述X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上。A fiber-level 3D printing method based on reaction-extruded conductive products as described above, the three-dimensional motion mechanism is composed of an X-axis motion mechanism, a Y-axis motion mechanism, and a Z-axis motion mechanism; the X-axis motion mechanism includes an X Axis motor and lead screw guide; the Y-axis movement mechanism consists of a Y-axis motor and a lead screw guide; the Z-axis movement mechanism consists of a Z-axis motor and a lead screw guide; the X-axis support is fixed on the Y-axis wire On the bar nut, the Y-axis support is fixed on the support frame of the forming work platform, and the Z-axis is vertically fixed on the base.
如上所述的一种纤维级基于反应挤出的导电产品的3D打印方法,所述工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;所述成型工作平台安装在所述的X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;所述成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;所述调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求。As mentioned above, a fiber-level 3D printing method based on reactive extrusion of conductive products, the working platform mechanism is composed of a forming working platform, a forming working platform support frame and a leveling nut; the forming working platform is installed on the The X-axis motion mechanism has a suitable friction coefficient, which can well fix the first layer of printing materials; the forming work platform support frame is fixedly connected with the Y-axis motion mechanism, and is fixed with the Z-axis motion slider at the same time. Connected, it can move up and down linearly with the Z axis; the leveling nut can adjust the height of the forming work platform to ensure the verticality requirement of the forming work platform plane to the discharge port of the nozzle.
如上所述的一种纤维级基于反应挤出的导电产品的3D打印方法,所述螺杆挤出机构为立式或者卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;所述的供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;所述喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;所述喷嘴安装于输送管道末端,喷嘴个数至少包括一个,其形状为圆形、矩形、三角形、菱形中的一种或几种,喷嘴上包含1-1000个喷孔,喷孔形状为圆形、矩形、三角形、菱形、十字形、一字形、Y形中的一种或几种,喷孔出口直径为10-500μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风或侧吹风,风温为15-25℃,风速为0.01-0.1m/s;所述截止阀安装于喷头的冷却装置上方,用于控制多喷头的工作状态。As mentioned above, a fiber-level 3D printing method based on reactive extrusion of conductive products, the screw extrusion mechanism is vertical or horizontal, which includes a feeding cylinder, a screw extrusion device and a screw extrusion device connected The nozzle system; the feeding cylinder includes a feeding cylinder connected to the screw extruder, the feeding cylinder is in the shape of a circular funnel, and a drying heater is arranged outside; the nozzle system consists of a delivery pipeline, a nozzle, a turntable, a cut-off Composed of a valve and a cooling device; the nozzle is installed at the end of the conveying pipeline, the number of nozzles includes at least one, and its shape is one or more of circular, rectangular, triangular, rhombus, and the nozzle contains 1-1000 spray holes , the shape of the nozzle hole is one or more of circular, rectangular, triangular, rhombus, cross-shaped, in-line, Y-shaped, the diameter of the nozzle outlet is 10-500μm, and a cooling device is installed above the nozzle, and the cooling device is a ring Blowing or side blowing, the wind temperature is 15-25°C, and the wind speed is 0.01-0.1m/s; the cut-off valve is installed above the cooling device of the nozzles, and is used to control the working state of the multiple nozzles.
有益效果:Beneficial effect:
本发明与现有技术相比较,具有如下显而易见的突出实质性特点和显著优点:Compared with the prior art, the present invention has the following obvious outstanding substantive features and significant advantages:
(1)本发明通过采用螺杆和计量泵的组合,实现成型过程中喷头出丝量的精确控制和出丝的稳定性,提高成型精度;同时通过计量泵的增压作用,实现成型高粘度热塑性聚合物,从而拓宽成型材料的选择范围,使其具有高适应性。(1) By adopting the combination of screw and metering pump, the present invention realizes the precise control of the amount of wire output from the nozzle and the stability of the wire output during the molding process, and improves the molding accuracy; at the same time, through the pressurization of the metering pump, it realizes molding of high-viscosity thermoplastic Polymers, thereby broadening the range of options for molding materials and making them highly adaptable.
(2)本发明通过计量泵的增压作用,可以有效地提高材料从喷嘴的挤出速度,更快的堆积成型件,从而提高成型效率;此外,增压能够使用直径更小的喷嘴,减小挤出材料的横截面积,取得更好的成型精度,同时由于挤出丝材比表面积的大大增加,其冷却速度增加,进而能够进一步提高成型速度,而成型速度的提高,可以大大增加挤出丝材的取向度,从而提高成型件的力学性能。(2) The present invention can effectively improve the extrusion speed of the material from the nozzle through the boosting effect of the metering pump, and accumulate the molded parts faster, thereby improving the molding efficiency; in addition, the booster can use a nozzle with a smaller diameter, reducing The cross-sectional area of the extruded material is small, and better molding accuracy is achieved. At the same time, due to the large increase in the specific surface area of the extruded wire, its cooling rate increases, which can further increase the molding speed, and the increase in the molding speed can greatly increase extrusion. The degree of orientation of the filaments can be improved, thereby improving the mechanical properties of the molded parts.
(3)本发明通过采用多喷头多喷嘴,可以同时成型多个成型件,从而可以有效提高成型效率,满足批量成型的要求。(3) By adopting multiple nozzles and multiple nozzles in the present invention, multiple molded parts can be molded at the same time, thereby effectively improving the molding efficiency and meeting the requirements of batch molding.
(4)由于熔融沉积3D打印加热管较短,为了使聚合物完全熔融,必须得提高熔融温度,而本发明从单体直接到制品,减少了常规3D打印步骤中冷却再熔融的步骤,降低了成本;二次熔融过程容易产生小分子及引起降解,小分子在制件中会形成应力集中点,大大降低了制件的力学性能,而降解会降低聚合物的分子量,分子量降低意味着材料本身力学性能的降低,带来的是制品力学性能的降低,本发明则剔除了二次熔融过程,从而同避免了二次熔融过程产生的小分子以及其他降解过程对产品质量的影响。(4) Since the fused deposition 3D printing heating tube is relatively short, in order to completely melt the polymer, the melting temperature must be increased, while the present invention reduces the steps of cooling and remelting in the conventional 3D printing steps from the monomer directly to the product, reducing the The cost is reduced; the secondary melting process is easy to produce small molecules and cause degradation. Small molecules will form stress concentration points in the workpiece, which greatly reduces the mechanical properties of the workpiece, and degradation will reduce the molecular weight of the polymer. The reduction of molecular weight means that the material The reduction of the mechanical properties of itself brings about the reduction of the mechanical properties of the product. The present invention eliminates the secondary melting process, thereby avoiding the influence of small molecules produced in the secondary melting process and other degradation processes on product quality.
(5)本发明从单体直接到制品,减少了常规3D打印步骤中冷却再熔融的步骤,避免了切片再熔融过程可以降低加工成型温度,也避免了打印材料在储存过程中由于吸水等引起的材料质量的下降及其引起的降解;本发明可通过精确调控聚合温度,调控打印时聚合物的分子量,再通过后处理获得成品,这样可以降低打印温度,避免由于温差过大而导致因热收缩率而引起的尺寸变化的问题;本发明还可通过调控后处理工艺,获得不同性能的制品,同时还起到消除热历史,热定型,进一步提高制件性能的作用。(5) From the monomer to the product, the present invention reduces the steps of cooling and remelting in the conventional 3D printing steps, avoids the remelting process of the slices, can reduce the processing and molding temperature, and also avoids the printing materials due to water absorption during storage. The decline of the material quality and the degradation caused by it; the present invention can precisely control the polymerization temperature, control the molecular weight of the polymer during printing, and then obtain the finished product through post-processing, which can reduce the printing temperature and avoid thermal damage due to excessive temperature difference. The problem of dimensional changes caused by shrinkage; the invention can also obtain products with different properties by adjusting the post-treatment process, and at the same time eliminate thermal history, heat setting, and further improve the performance of the product.
(6)常规熔融沉积3D打印,通常一种原料只能打印一种性能的产品,本发明从单体直接到制品,可通过调节聚合工艺及配方获得不同产品,大大提高了产品生产的灵活性,降低了产品性能对原料的依赖性。(6) In conventional fused deposition 3D printing, usually one raw material can only print products with one performance. In this invention, from the monomer directly to the product, different products can be obtained by adjusting the polymerization process and formula, which greatly improves the flexibility of product production. , reducing the dependence of product performance on raw materials.
(7)本发明在打印原料中引入了适量的增塑剂,降低了半结晶聚合物的结晶度,降低了聚合物的熔点,使其能在较低温度下实现打印,降低了打印温度与环境温度之间的差值,避免了由于结晶及温度差导致的制件收缩、性能下降等问题;同时增塑剂在体系中可同时与多条分子链相互作用,使分子链之间形成网络结构,降低分子链的移动能力,增塑剂是交联中心,起到微交联的作用,从而使聚合物在熔融前后的流动性差异降低,有利于从喷嘴挤出的丝达到保形性。同时,增塑剂可以起到润滑的作用,从而使FDM成形过程中不会出现堵塞喷嘴现象,而且3D打印完的产品易于支撑材料或成形平台的分离,成型更稳定。(7) The present invention introduces an appropriate amount of plasticizer in the printing raw material, which reduces the crystallinity of the semi-crystalline polymer, reduces the melting point of the polymer, enables printing at a lower temperature, and reduces the printing temperature and The difference between ambient temperatures avoids the shrinkage and performance degradation of parts caused by crystallization and temperature differences; at the same time, the plasticizer can interact with multiple molecular chains in the system at the same time, so that the molecular chains form a network Structure, reducing the mobility of molecular chains, plasticizers are cross-linking centers, which play the role of micro-cross-linking, so that the difference in fluidity of the polymer before and after melting is reduced, which is conducive to the shape retention of the filaments extruded from the nozzle . At the same time, the plasticizer can play a lubricating role, so that the nozzle will not be blocked during the FDM forming process, and the 3D printed product is easy to separate the support material or the forming platform, and the forming is more stable.
(8)本发明实现功能组分与单体打浆均匀共混,或聚合过程中加入功能组分,实现功能组分的原位聚合,相对于常规螺杆共混,提高了功能组分的分散效果,避免功能组分的团聚,提高产品质量,避免喷嘴堵塞。(8) The present invention realizes the uniform blending of functional components and monomer beating, or adds functional components during the polymerization process to realize in-situ polymerization of functional components, and improves the dispersion effect of functional components compared with conventional screw blending , to avoid the agglomeration of functional components, improve product quality, and avoid nozzle clogging.
(9)与常规熔融沉积3D打印相比,本发明所采用的喷孔出口的直径可以小至10μm,达到纤维级标准,此设计可以大大提高3D打印的精度,使3D打印更加细腻,提高3D打印制品的品质及精细度,同时也提高了3D打印的适用范围。(9) Compared with conventional fused deposition 3D printing, the diameter of the nozzle hole outlet used in the present invention can be as small as 10 μm, reaching the fiber-level standard. This design can greatly improve the accuracy of 3D printing, make 3D printing more delicate, and improve 3D printing. The quality and fineness of printed products have also improved the scope of application of 3D printing.
具体实施方式detailed description
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in combination with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体戊内酰胺和内酯单体戊内酯与添加量为0.1wt%的助剂乙酰基己内酰胺和添加量为10wt%的增塑剂邻苯二甲酸二丁酯;熔融后在添加量为0.01wt%的催化剂氢氧化钠作用下在温度为150℃下进行聚合反应,在聚合反应前添加0.01wt%的导电填充剂导电碳黑,获得数均分子量为1000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为12,等螺距,螺旋角为14°,螺槽深度为1.5mm,表面粗糙度为Ra0.4;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在100℃保持3min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数一个,其形状为圆形,喷嘴上包含1个喷孔,喷孔形状为圆形,喷孔出口直径为10μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风,风温为15℃,风速为0.01m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber-grade conductive products based on reaction extrusion, the lactam monomer valerolactam and the lactone monomer valerolactone with the addition of 0.1wt% additive acetyl caprolactam and the addition of 10wt% % plasticizer dibutyl phthalate; after melting, the polymerization reaction is carried out under the action of 0.01wt% catalyst sodium hydroxide at a temperature of 150°C, and 0.01wt% conductive filler is added before the polymerization reaction agent conductive carbon black to obtain the target polymer whose number average molecular weight is 1000, and the polymerization reaction is completed in a screw extruder. The screw extruder includes a screw, an extrusion motor connected to the screw, a heating ring, a temperature sensor and a metering pump; It is a single screw with a length-to-diameter ratio of 12, equal pitch, a helix angle of 14°, a screw groove depth of 1.5mm, and a surface roughness of Ra0.4; the extrusion motor connected to the screw is fixedly installed on the right side of the screw. The straight support shaft is fixed; the heating ring and temperature sensor are installed on the outside of the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 100°C for 3 minutes to obtain the final product, and the 3D printing uses a three-dimensional printer The device includes a screw extruding mechanism, a three-dimensional motion mechanism, a working platform mechanism and a computer control and drive system arranged in sequence, the screw extruding mechanism is fixed relative to the working platform and the molded part; the working platform mechanism is installed on the three-dimensional moving mechanism; The computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism is composed of X-axis motion mechanism, Y-axis motion mechanism and Z-axis motion mechanism; the X-axis motion mechanism is composed of X-axis motor and screw guide rail; The Y-axis motion mechanism consists of a Y-axis motor and a screw guide rail; the Z-axis motion mechanism consists of a Z-axis motor and a screw guide rail; the X-axis support is fixed on the Y-axis screw nut, and the Y-axis support is fixed on the support frame of the forming work platform Above, the Z axis is vertically fixed on the base; the working platform mechanism is composed of a forming working platform, a forming working platform support frame and a leveling nut; The first layer of printing material is well fixed; the supporting frame of the forming work platform is fixedly connected with the Y-axis movement mechanism, and at the same time, it is fixedly connected with the Z-axis movement slider, which can move up and down linearly with the Z-axis; the leveling nut can adjust the forming The height of the working platform ensures that the plane of the forming working platform is perpendicular to the outlet of the nozzle; the screw extrusion mechanism is vertical, which includes a feeding cylinder, a screw extrusion device and a nozzle system connected to the screw extrusion device; The barrel includes a feed barrel connected to the screw extrusion device. The feed barrel is in the shape of a round funnel, and a drying heater is installed outside; the nozzle system is composed of a conveying pipeline, a nozzle, a turntable, a stop valve and a cooling device; the nozzle is installed on the conveyor At the end of the pipeline, there is one nozzle, which is circular in shape. The nozzle contains a nozzle hole, the shape of the nozzle hole is circular, and the diameter of the nozzle outlet is 10 μm. At the same time, a cooling device is installed above the nozzle. The cooling device is a ring blower. The wind temperature is 15°C, and the wind speed is 0.01m/s; the shut-off valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAD软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAD software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the coordinate G code of the molding;
(2)目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为10mm/s,计量泵熔体流量为0.1L/h,精度为0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by the metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system. The moving speed of the forming platform is 10mm/s. The melt flow rate of the pump is 0.1L/h, and the precision is 0.1%. When the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part. The deposited material at the end of one layer solidifies rapidly and Bonded with the surrounding materials, the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例2Example 2
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体己内酰胺和内酯单体己内酯与添加量为5wt%的助剂异氰酸酯和添加量为40wt%的增塑剂柠檬酸酯;熔融后在添加量为1wt%的催化剂氢氧化钾作用下在温度为300℃下进行聚合反应,在聚合反应过程中,添加30wt%的导电填充剂金属碎片铜,获得数均分子量为20000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为双螺杆,长径比为48,等螺距,螺旋角为18°,螺槽深度为3.5mm,表面粗糙度为Ra0.8;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在180℃保持60min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括2个,其形状为矩形,喷嘴上包含1000个喷孔,喷孔形状为矩形,喷孔出口直径为500μm,同时喷嘴上方安装冷却装置,冷却装置为侧吹风,风温为25℃,风速为0.1m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber grade conductive products based on reactive extrusion, the lactam monomer caprolactam and the lactone monomer caprolactone are added with an additive of 5wt% isocyanate and an added amount of 40wt% plasticizer Citric acid ester; After melting, under the action of 1wt% catalyst potassium hydroxide, the temperature is 300°C for polymerization reaction. During the polymerization reaction, 30wt% conductive filler metal fragment copper is added to obtain the number average molecular weight For the target polymer of 20000, the polymerization reaction is completed in a screw extruder. The screw extruder includes a screw, an extrusion motor connected to the screw, a heating coil, a temperature sensor and a metering pump; the screw is a twin screw, and the aspect ratio is 48 , equal pitch, helix angle of 18°, screw groove depth of 3.5mm, surface roughness of Ra0.8; the extrusion motor connected to the screw is fixedly installed on the right side of the screw and fixed by a vertical support shaft; the heating ring and temperature The sensor is installed on the outside of the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 180°C for 60 minutes to obtain the final product, and the 3D printing adopts a three-dimensional printer device, including sequentially arranged screw extrusion mechanism, three-dimensional motion mechanism, working platform mechanism and computer control and drive system, the screw extrusion mechanism is fixed relative to the working platform and the molded parts; the working platform mechanism is installed on the three-dimensional motion mechanism; the computer control and drive system is used for the whole The automatic control and drive of the machine; the three-dimensional motion mechanism is composed of the X-axis motion mechanism, the Y-axis motion mechanism and the Z-axis motion mechanism; the X-axis motion mechanism includes the X-axis motor and the screw guide; the Y-axis motion mechanism includes the Y-axis motor The Z-axis motion mechanism consists of a Z-axis motor and a screw guide rail; the X-axis support is fixed on the Y-axis screw nut, the Y-axis support is fixed on the support frame of the forming work platform, and the Z-axis is vertically fixed on the base. On the seat; the working platform mechanism is composed of the forming working platform, the forming working platform support frame and the leveling nut; the forming working platform is installed on the X-axis motion mechanism, which has a suitable friction coefficient and can well fix the first layer of printing materials; The support frame of the forming work platform is fixedly connected with the Y-axis movement mechanism, and is also fixedly connected with the Z-axis movement slider, which can move up and down linearly with the Z-axis; the leveling nut can adjust the height of the forming work platform to ensure that the plane of the forming work platform is aligned with the nozzle The verticality requirements of the discharge port; the screw extrusion mechanism is horizontal, which includes a feeding cylinder, a screw extrusion device and a nozzle system connected to the screw extrusion device; the feeding cylinder includes a feeder connected to the screw extrusion device The feeding cylinder is in the shape of a round funnel, and a drying heater is installed outside; the nozzle system is composed of a conveying pipe, nozzle, turntable, shut-off valve and cooling device; the nozzle is installed at the end of the conveying pipe, and the number of nozzles includes 2, and its shape The nozzle is rectangular, and the nozzle contains 1000 nozzle holes. The shape of the nozzle hole is rectangular, and the diameter of the nozzle outlet is 500 μm. At the same time, a cooling device is installed above the nozzle. The shut-off valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the formed coordinate G code;
(2)目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为10000mm/s,计量泵熔体流量为3000L/h,精度为-0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by the metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system. The moving speed of the forming platform is 10000mm/s. The melt flow rate of the pump is 3000L/h, and the accuracy is -0.1%. When the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part. The deposited material at the end of one layer solidifies rapidly and Bonded with the surrounding materials, the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例3Example 3
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体庚内酰胺和内酯单体庚内酯与添加量为0.5wt%的助剂氨基甲酸酯和添加量为15wt%的增塑剂氯化镓;熔融后在添加量为0.08wt%的催化剂甲基与钠结合形成的的稳定化合物作用下在温度为250℃下进行聚合反应,在聚合过程中,添加0.9wt%的导电填充剂不锈钢丝,获得数均分子量为10000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为三螺杆,长径比为45,等螺距,螺旋角为16°,螺槽深度为1.8mm,表面粗糙度为Ra0.6;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在120℃保持10min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括3个,其形状为三角形,喷嘴上包含800个喷孔,喷孔形状为三角形,喷孔出口直径为100μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风,风温为20℃,风速为0.05m/s;截止阀安装于喷头的冷却装置上方;A fiber-level 3D printing method based on reactive extrusion conductive products, the lactam monomer enantholactam and the lactone monomer enantholactone with an additive amount of 0.5wt% carbamate and an additive amount of 15wt% plasticizer gallium chloride; after melting, under the action of a stable compound formed by the addition of 0.08wt% catalyst methyl and sodium, the temperature is 250 ° C. During the polymerization, add 0.9 The conductive filler stainless steel wire of wt% obtains the target polymer that the number average molecular weight is 10000, and polymerization reaction is finished in screw extruder, and screw extruder comprises screw, the extruding motor that connects screw, heating ring, temperature sensor and Metering pump; the screw is three-screw, the length-to-diameter ratio is 45, the pitch is equal, the helix angle is 16°, the depth of the screw groove is 1.8mm, and the surface roughness is Ra0.6; the extrusion motor connected to the screw is fixedly installed on the right side of the screw The side is fixed by a vertical support shaft; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 120°C for 10 minutes to obtain the final product, 3D The printing adopts a three-dimensional printer device, including a screw extrusion mechanism, a three-dimensional movement mechanism, a working platform mechanism and a computer control and drive system arranged in sequence. The screw extrusion mechanism is fixed relative to the working platform and the molded part; the working platform mechanism is installed on the three-dimensional On the motion mechanism; the computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism is composed of the X-axis motion mechanism, the Y-axis motion mechanism and the Z-axis motion mechanism; the X-axis motion mechanism includes the X-axis motor and the wire The Y-axis motion mechanism consists of a Y-axis motor and a screw guide rail; the Z-axis motion mechanism consists of a Z-axis motor and a screw guide rail; the X-axis support is fixed on the Y-axis screw nut, and the Y-axis support is fixed on the molding On the support frame of the working platform, the Z-axis is vertically fixed on the base; the working platform mechanism is composed of the forming working platform, the forming working platform support frame and the leveling nut; the forming working platform is installed on the X-axis movement mechanism, with suitable friction coefficient, which can fix the first layer of printing material very well; the support frame of the forming work platform is fixedly connected with the Y-axis movement mechanism, and is also fixedly connected with the Z-axis movement slider, which can move up and down linearly with the Z-axis; the leveling nut can be adjusted The height of the forming work platform ensures that the plane of the forming work platform is perpendicular to the outlet of the nozzle; the screw extrusion mechanism is vertical, which includes a feeding cylinder, a screw extrusion device and a nozzle system connected to the screw extrusion device; The feeding cylinder includes the feeding cylinder connected with the screw extrusion device. The feeding cylinder is in the shape of a circular funnel, and a drying heater is arranged outside; the nozzle system is composed of a conveying pipeline, a nozzle, a turntable, a shut-off valve and a cooling device; the nozzle is installed on the At the end of the pipeline, the number of nozzles includes 3, which are triangular in shape. The nozzles contain 800 nozzle holes. The wind temperature is 20°C and the wind speed is 0.05m/s; the shut-off valve is installed on the cooling but above the device;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAD软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAD software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the coordinate G code of the molding;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为100mm/s,计量泵熔体流量为1000L/h,精度为0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is transported forward, and is accurately and quantitatively controlled by the metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 100mm/s , the melt flow rate of the metering pump is 1000L/h, and the accuracy is 0.1%; when the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a cross-section of one layer thickness of the molded part, and the deposition material of the end layer solidifies rapidly And bonded with the surrounding materials to form, the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例4Example 4
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体辛内酰胺和内酯单体辛内酯与添加量为2wt%的助剂碳酸酯和添加量为20wt%的增塑剂氯化锂;熔融后在添加量为0.07wt%的乙基与钾结合形成的稳定化合物作用下在温度为200℃下进行聚合反应,在聚合反应过程中,添加2.5wt%的导电填充剂碳纤维,获得数均分子量为1000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为15,等螺距,螺旋角为16°,螺槽深度为1.8mm,表面粗糙度为Ra0.6;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在100℃保持60min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括一个,其形状为菱形,喷嘴上包含500个喷孔,喷孔形状为菱形,喷孔出口直径为50μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风,风温为19℃,风速为0.02m/s;截止阀安装于喷头的冷却装置上方;A fiber-level 3D printing method based on reactive extrusion conductive products, the lactam monomer capryllactam and the lactone monomer caprylactone are added with an additive of 2wt% carbonate and an added amount of 20wt% Plasticizer Lithium Chloride; After melting, under the action of a stable compound formed by adding 0.07wt% of ethyl and potassium, the polymerization reaction is carried out at a temperature of 200°C. During the polymerization reaction, 2.5wt% of conductive Filler carbon fiber, the target polymer that obtains number-average molecular weight is 1000, and polymerization reaction is finished in screw extruder, and screw extruder comprises screw, the extruding motor that connects screw, heating ring, temperature sensor and metering pump; Screw is Single screw, length-to-diameter ratio of 15, equal pitch, helix angle of 16°, screw groove depth of 1.8mm, surface roughness of Ra0.6; the extrusion motor connected to the screw is fixedly installed on the right side of the screw. The support shaft is fixed; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 100°C for 60 minutes to obtain the final product, and the 3D printing adopts a three-dimensional printer device , including a screw extrusion mechanism, a three-dimensional motion mechanism, a working platform mechanism and a computer control and drive system arranged in sequence. The screw extrusion mechanism is fixed relative to the working platform and the molded part; the working platform mechanism is installed on the three-dimensional movement mechanism; the computer The control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism is composed of X-axis motion mechanism, Y-axis motion mechanism and Z-axis motion mechanism; the X-axis motion mechanism is composed of X-axis motor and screw guide rail; Axis motion mechanism consists of Y-axis motor and screw guide rail; Z-axis motion mechanism consists of Z-axis motor and screw guide rail; X-axis support is fixed on the Y-axis screw nut, and Y-axis support is fixed on the support frame of the forming work platform , the Z axis is vertically fixed on the base; the working platform mechanism is composed of a forming working platform, a forming working platform support frame and a leveling nut; The first layer of printing material is fixed; the supporting frame of the forming work platform is fixedly connected with the Y-axis movement mechanism, and at the same time, it is fixedly connected with the Z-axis movement slider, which can move up and down linearly with the Z-axis; the leveling nut can adjust the forming work The height of the platform ensures that the plane of the forming work platform is perpendicular to the outlet of the nozzle; the screw extrusion mechanism is horizontal, which includes a feeding cylinder, a screw extrusion device and a nozzle system connected to the screw extrusion device; The barrel includes a feeding barrel connected with a screw extrusion device. The feeding barrel is in the shape of a round funnel, and a drying heater is installed outside; the nozzle system is composed of a conveying pipeline, a nozzle, a turntable, a shut-off valve and a cooling device; the nozzle is installed on the conveying pipeline At the end, the number of nozzles includes one, which is diamond-shaped. The nozzle contains 500 nozzle holes. The shape of the nozzle holes is diamond-shaped, and the diameter of the nozzle outlet is 50 μm. 19℃, the wind speed is 0.02m/s; the shut-off valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAD软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAD software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the coordinate G code of the molding;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为6000mm/s,计量泵熔体流量为1500L/h,精度为-0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by a metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 6000mm/s , the melt flow rate of the metering pump is 1500L/h, and the accuracy is -0.1%; when the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part, and the deposited material of one layer ends quickly After solidification and bonding with the surrounding materials, the molding platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例5Example 5
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体葵内酰胺和内酯单体葵内酯与添加量为3.5wt%的助剂磺酸酯和添加量为25wt%的增塑剂氯化钙;熔融后在添加量为0.3wt%的催化剂丙基与钙结合形成的稳定化合物作用下在温度为160℃下进行聚合反应,在聚合反应过程中,添加3wt%的导电填充剂石墨纤维,获得数均分子量为1000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为32,等螺距,螺旋角为16°,螺槽深度为1.5mm,表面粗糙度为Ra0.8;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在110℃保持12min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括10个,其形状为菱形,喷嘴上包含600个喷孔,喷孔形状为十字形,喷孔出口直径为80μm,同时喷嘴上方安装冷却装置,冷却装置为侧吹风,风温为22℃,风速为0.09m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber-level conductive products based on reactive extrusion, the lactam monomer caprolactam and the lactone monomer caprolactone with the addition of 3.5wt% additive sulfonate and the addition of 25wt% % plasticizer calcium chloride; after melting, the polymerization reaction is carried out at a temperature of 160°C under the action of a stable compound formed by the addition of 0.3wt% catalyst propyl group combined with calcium. During the polymerization reaction, 3wt% Conductive filler graphite fiber, to obtain a target polymer with a number average molecular weight of 1000, the polymerization reaction is completed in a screw extruder, which includes a screw, an extrusion motor connected to the screw, a heating ring, a temperature sensor and a metering pump The screw is a single screw with an aspect ratio of 32, equal pitch, a helix angle of 16°, a screw groove depth of 1.5mm, and a surface roughness of Ra0.8; the extrusion motor connected to the screw is fixedly installed on the right side of the screw, It is fixed by a vertical support shaft; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 110°C for 12 minutes to obtain the final product, and the 3D printing adopts The three-dimensional printer device includes a screw extrusion mechanism, a three-dimensional motion mechanism, a working platform mechanism and a computer control and drive system arranged in sequence. The screw extrusion mechanism is fixed relative to the working platform and the molded parts; the working platform mechanism is installed on the three-dimensional movement mechanism Above; the computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism is composed of the X-axis motion mechanism, the Y-axis motion mechanism and the Z-axis motion mechanism; the X-axis motion mechanism includes the X-axis motor and the screw guide rail Composition; Y-axis motion mechanism consists of Y-axis motor and screw guide rail; Z-axis motion mechanism consists of Z-axis motor and screw guide rail; X-axis support is fixed on the Y-axis screw nut, and Y-axis support is fixed on the forming work platform On the support frame, the Z-axis is vertically fixed on the base; the working platform mechanism is composed of a forming working platform, a forming working platform support frame and a leveling nut; the forming working platform is installed on the X-axis movement mechanism, and has a suitable friction coefficient, It can well fix the first layer of printing materials; the support frame of the forming work platform is fixedly connected with the Y-axis movement mechanism, and is also fixedly connected with the Z-axis movement slider, which can move up and down linearly with the Z-axis; the leveling nut can adjust the forming work The height of the platform ensures that the plane of the forming work platform is perpendicular to the outlet of the nozzle; the screw extrusion mechanism is vertical, which includes the feeding cylinder, the screw extrusion device and the nozzle system connected with the screw extrusion device; The barrel includes a feeding barrel connected with a screw extrusion device. The feeding barrel is in the shape of a round funnel, and a drying heater is installed outside; the nozzle system is composed of a conveying pipeline, a nozzle, a turntable, a shut-off valve and a cooling device; the nozzle is installed on the conveying pipeline At the end, the number of nozzles includes 10, which are rhombus-shaped. The nozzles contain 600 nozzle holes. The temperature is 22°C, and the wind speed is 0.09m/s; the shut-off valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAD或CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAD or CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the coordinate G code of the molding;
(2)目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为6000mm/s,计量泵熔体流量为100L/h,精度为0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by the metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system. The moving speed of the forming platform is 6000mm/s. The melt flow rate of the pump is 100L/h, and the accuracy is 0.1%. When the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part. The surrounding materials are bonded and formed, and the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例6Example 6
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体十内酰胺和内酯单体十内酯与添加量为4wt%的助剂乙酰基己内酰胺和添加量为23wt%的增塑剂粘土;熔融后在添加量为0.2wt%的催化剂丁基与镁结合形成的稳定化合物作用下在温度为160℃下进行聚合反应,在聚合反应过程中,添加5wt%的导电填充剂铜纤维,获得数均分子量为1200的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为30,等螺距,螺旋角为14°,螺槽深度为1.8mm,表面粗糙度为Ra0.5;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在130℃保持30min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括8个,其形状为圆形、矩形,喷嘴上包含650个喷孔,喷孔形状为圆形、矩形,喷孔出口直径为35μm,同时喷嘴上方安装冷却装置,冷却装置为侧吹风,风温为15℃,风速为0.1m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber-grade conductive products based on reactive extrusion, the lactam monomer decanolactam and the lactone monomer dedecalactone are added with an additive of 4wt% acetyl caprolactam and an added amount of 23wt% Plasticizer clay; after melting, the polymerization reaction is carried out at a temperature of 160°C under the action of a stable compound formed by the addition of 0.2wt% catalyst butyl and magnesium. During the polymerization reaction, 5wt% conductive filler is added Copper fiber is used to obtain the target polymer with a number average molecular weight of 1200. The polymerization reaction is completed in a screw extruder. The screw extruder includes a screw, an extrusion motor connected to the screw, a heating ring, a temperature sensor and a metering pump; the screw is Single screw, length-to-diameter ratio is 30, equal pitch, helix angle is 14°, screw groove depth is 1.8mm, surface roughness is Ra0.5; the extrusion motor connected to the screw is fixedly installed on the right side of the screw, and is driven by a vertical The support shaft is fixed; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 130°C for 30 minutes to obtain the final product, and the 3D printing adopts a three-dimensional printer device , including a screw extrusion mechanism, a three-dimensional motion mechanism, a working platform mechanism and a computer control and drive system arranged in sequence. The screw extrusion mechanism is fixed relative to the working platform and the molded part; the working platform mechanism is installed on the three-dimensional movement mechanism; the computer The control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism is composed of X-axis motion mechanism, Y-axis motion mechanism and Z-axis motion mechanism; the X-axis motion mechanism is composed of X-axis motor and screw guide rail; Axis motion mechanism consists of Y-axis motor and screw guide rail; Z-axis motion mechanism consists of Z-axis motor and screw guide rail; X-axis support is fixed on the Y-axis screw nut, and Y-axis support is fixed on the support frame of the forming work platform , the Z axis is vertically fixed on the base; the working platform mechanism is composed of a forming working platform, a forming working platform support frame and a leveling nut; The first layer of printing material is fixed; the supporting frame of the forming working platform is fixedly connected with the Y-axis movement mechanism, and at the same time, it is fixedly connected with the Z-axis moving slider, which can move up and down linearly with the Z-axis; the leveling nut can adjust the height of the forming working platform , to ensure the verticality requirements of the forming work platform to the discharge port of the nozzle; the screw extrusion mechanism is horizontal, which includes the feeding cylinder, the screw extrusion device and the nozzle system connected with the screw extrusion device; the feeding cylinder includes The feeding cylinder connected to the screw extrusion device is in the shape of a round funnel, and a drying heater is installed outside; the nozzle system is composed of a conveying pipeline, a nozzle, a turntable, a shut-off valve and a cooling device; the nozzle is installed at the end of the conveying pipeline, and the nozzle The number includes 8, and its shape is round or rectangular. The nozzle contains 650 nozzle holes. The shape of the nozzle hole is round or rectangular. , the wind temperature is 15°C, and the wind speed is 0.1m/s; the shut-off valve is installed in the cooling device of the nozzle above;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the formed coordinate G code;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为30mm/s,计量泵熔体流量为120L/h,精度为-0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by a metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 30mm/s , the melt flow rate of the metering pump is 120L/h, and the accuracy is -0.1%; when the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part, and the deposited material of one layer ends quickly After solidification and bonding with the surrounding materials, the molding platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例7Example 7
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体十一内酰胺和内酯单体十一内酯与添加量为0.1wt%的助剂乙酰基己内酰胺和异氰酸酯和添加量为30wt%的增塑剂稀土;乙酰基己内酰胺和异氰酸酯的质量比为1:1;熔融后在添加量为1wt%的催化剂苯基与钠结合形成的稳定化合物作用下在温度为300℃下进行聚合反应,在聚合反应过程中,添加6wt%的导电填充剂镀铝玻纤,获得数均分子量为1000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为三螺杆,长径比为48,等螺距,螺旋角为18°,螺槽深度为1.5mm,表面粗糙度为Ra0.8;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在160℃保持40min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式或者卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括10个,其形状为三角形、菱形,喷嘴上包含800个喷孔,喷孔形状为十字形、一字形,喷孔出口直径为25μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风或侧吹风,风温为25℃,风速为0.1m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber-grade conductive products based on reactive extrusion, the lactam monomer undecalactam and the lactone monomer undecalactone are added with 0.1wt% additives acetyl caprolactam and isocyanate and Adding 30wt% plasticizer rare earth; the mass ratio of acetylcaprolactam to isocyanate is 1:1; after melting, under the action of a stable compound formed by adding 1wt% catalyst phenyl and sodium, the temperature is 300°C Carry out the polymerization reaction under the following conditions, in the polymerization reaction process, add the conductive filler aluminized glass fiber of 6wt%, obtain the target polymer that the number average molecular weight is 1000, the polymerization reaction is finished in the screw extruder, and the screw extruder comprises screw , Extrusion motor, heating coil, temperature sensor and metering pump connected to the screw; the screw is three-screw, the length-to-diameter ratio is 48, the pitch is equal, the helix angle is 18°, the depth of the screw groove is 1.5mm, and the surface roughness is Ra0. 8. The extrusion motor connected to the screw is fixedly installed on the right side of the screw and fixed by the vertical support shaft; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition and accumulated layer by layer to form a three-dimensional workpiece The 3D workpiece is kept at 160°C for 40 minutes to obtain the final product. 3D printing adopts a 3D printer device, including a screw extrusion mechanism, a 3D motion mechanism, a working platform mechanism, and a computer control and drive system. The screw extrusion mechanism is relative to the working The platform and molding parts are fixed; the working platform mechanism is installed on the three-dimensional motion mechanism; the computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism consists of X-axis motion mechanism, Y-axis motion mechanism and Z-axis motion mechanism. Composition of motion mechanism; X-axis motion mechanism consists of X-axis motor and screw guide rail; Y-axis motion mechanism consists of Y-axis motor and screw guide rail; Z-axis motion mechanism consists of Z-axis motor and screw guide rail; X-axis support is fixed On the Y-axis screw nut, the Y-axis support is fixed on the support frame of the forming work platform, and the Z-axis is vertically fixed on the base; the work platform mechanism is composed of the forming work platform, the support frame of the forming work platform and the leveling nut; The working platform is installed on the X-axis movement mechanism, has a suitable friction coefficient, and can well fix the first layer of printing materials; the forming work platform support frame is fixedly connected with the Y-axis movement mechanism, and at the same time, it is connected with the Z-axis movement slider It is fixed and can move up and down linearly with the Z axis; the leveling nut can adjust the height of the forming work platform to ensure the verticality of the forming work platform to the discharge port of the nozzle; the screw extrusion mechanism is vertical or horizontal, and its It includes a feeding cylinder, a screw extrusion device and a nozzle system connected with the screw extrusion device; the feeding cylinder includes a feeding cylinder connected with the screw extrusion device, the feeding cylinder is in the shape of a circular funnel, and a drying heater is arranged outside; The nozzle system consists of conveying pipeline, nozzle, turntable, shut-off valve and cooling device; the nozzle is installed at the end of the conveying pipeline, the number of nozzles includes 10, and its shape is triangular or rhombus, and the nozzle contains 800 spray holes, the shape of which is Cross-shaped, straight-shaped, the outlet diameter of the nozzle hole is 25μm, and a cooling device is installed above the nozzle , the cooling device is ring blowing or side blowing, the wind temperature is 25°C, and the wind speed is 0.1m/s; the stop valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAD软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAD software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the coordinate G code of the molding;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为10mm/s,计量泵熔体流量为0.1L/h,精度为0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is transported forward, and is accurately and quantitatively controlled by the metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 10mm/s , the melt flow rate of the metering pump is 0.1L/h, and the accuracy is 0.1%. When the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a cross-section of one layer thickness of the molded part, and the deposited material of one layer ends quickly After solidification and bonding with the surrounding materials, the molding platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例8Example 8
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体十二内酰胺和内酯单体十二内酯与添加量为5wt%的助剂氨基甲酸酯和碳酸酯的混合物,其中氨基甲酸酯和碳酸酯的质量比为1:2,以及添加量为36wt%的增塑剂邻苯二甲酸二丁酯和柠檬酸酯的混合物,其中邻苯二甲酸二丁酯和柠檬酸酯的质量比1:3;熔融后在添加量为0.9wt%的催化剂氢氧化钠和氢氧化钾的混合物(其中氢氧化钠和氢氧化钾的质量比为2:1)作用下在温度为160℃下进行聚合反应,在聚合反应前添加7wt%的导电填充剂镍粉末,获得数均分子量为10000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为30,等螺距,螺旋角为14°,螺槽深度为3.5mm,表面粗糙度为Ra0.4;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在150℃保持10min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式或者卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括6个,其形状为菱形,喷嘴上包含600个喷孔,喷孔形状为Y形,喷孔出口直径为300μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风,风温为15℃,风速为0.1m/s;截止阀安装于喷头的冷却装置上方;A method for 3D printing of fiber-level conductive products based on reactive extrusion, the lactam monomer laurolactam and the lactone monomer laurolactone with additives carbamate and carbonate added in an amount of 5wt% The mixture, wherein the mass ratio of carbamate and carbonate is 1:2, and the mixture of plasticizer dibutyl phthalate and citrate in an amount of 36wt%, wherein dibutyl phthalate The mass ratio of ester and citric acid ester is 1:3; After melting, it acts on the mixture of catalyst sodium hydroxide and potassium hydroxide (wherein the mass ratio of sodium hydroxide and potassium hydroxide is 2:1) The polymerization reaction is carried out at a temperature of 160°C, and 7wt% of conductive filler nickel powder is added before the polymerization reaction to obtain a target polymer with a number average molecular weight of 10,000. The polymerization reaction is completed in a screw extruder, and the screw extruder Including the screw, the extrusion motor connected to the screw, the heating coil, the temperature sensor and the metering pump; the screw is a single screw, the length-to-diameter ratio is 30, the pitch is equal, the helix angle is 14°, the depth of the screw groove is 3.5 mm, and the surface roughness is Ra0.4; the extrusion motor connected to the screw is fixedly installed on the right side of the screw and fixed by a vertical support shaft; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition and accumulated layer by layer to form Three-dimensional workpiece; the final product is obtained after the three-dimensional workpiece is kept at 150°C for 10 minutes. The 3D printing adopts a three-dimensional printer device, including a screw extrusion mechanism, a three-dimensional movement mechanism, a working platform mechanism, and a computer control and drive system. The screw extrusion mechanism is relatively The working platform and molded parts are fixed; the working platform mechanism is installed on the three-dimensional kinematic mechanism; the computer control and drive system is used for automatic control and driving of the whole machine; the three-dimensional kinematic mechanism consists of X-axis kinematic mechanism, Y-axis kinematic mechanism and Z-axis motion mechanism; X-axis motion mechanism consists of X-axis motor and screw guide rail; Y-axis motion mechanism consists of Y-axis motor and screw guide rail; Z-axis motion mechanism consists of Z-axis motor and screw guide rail; X-axis The support is fixed on the Y-axis screw nut, the Y-axis support is fixed on the support frame of the forming work platform, and the Z-axis is vertically fixed on the base; the work platform mechanism is composed of the forming work platform, the support frame of the forming work platform and the leveling nut The forming work platform is installed on the X-axis movement mechanism, which has a suitable friction coefficient and can well fix the first layer of printing materials; the support frame of the forming work platform is fixedly connected with the Y-axis movement mechanism, and at the same time moves with the Z-axis The slider is fixed and can move up and down linearly with the Z axis; the leveling nut can adjust the height of the forming work platform to ensure the verticality of the forming work platform to the discharge port of the nozzle; the screw extrusion mechanism is vertical or horizontal , which includes a feeding cylinder, a screw extrusion device and a nozzle system connected with the screw extrusion device; the feeding cylinder includes a feeding cylinder connected with the screw extrusion device, and the feeding cylinder is in the shape of a circular funnel, and the outside is provided with drying and heating device; the nozzle system is composed of conveying pipe, nozzle, turntable, shut-off valve and cooling device; the nozzle is installed at the end of the conveying pipe, the number of nozzles includes 6, and its shape is Diamond-shaped, the nozzle contains 600 nozzle holes, the shape of the nozzle hole is Y-shaped, and the diameter of the nozzle outlet is 300 μm. At the same time, a cooling device is installed above the nozzle. The shut-off valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the formed coordinate G code;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为10000mm/s,计量泵熔体流量为0.1L/h,精度为-0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by a metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 10000mm/s , the melt flow rate of the metering pump is 0.1L/h, and the accuracy is -0.1%; when the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part, ending a layer of deposited material Rapidly solidified and bonded with the surrounding materials to form, the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例9Example 9
一种纤维级基于反应挤出的导电产品的3D打印方法,将质量比为1:1的戊内酰胺、己内酰胺与添加量为5wt%的助剂乙酰基己内酰胺和添加量为35wt%的增塑剂为粘土和稀土的混合物,其中黏土和稀土的质量比4:3;熔融后在添加量为0.01wt%的催化剂氢氧化钠作用下在温度为300℃下进行聚合反应,在聚合反应过程中添加8wt%导电填充剂银碎片,获得数均分子量为20000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为12,等螺距,螺旋角为14°,螺槽深度为1.5mm,表面粗糙度为Ra0.8;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在100℃保持60min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式或者卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括一个,其形状为圆形,喷嘴上包含1喷孔,喷孔形状为圆形,喷孔出口直径为500μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风,风温为15℃,风速为0.01m/s;截止阀安装于喷头的冷却装置上方;A method for 3D printing of fiber-level conductive products based on reaction extrusion, the mass ratio of valerolactam, caprolactam, 5wt% additive acetylcaprolactam and 35wt% plasticizer in a mass ratio of 1:1 The agent is a mixture of clay and rare earth, wherein the mass ratio of clay and rare earth is 4:3; after melting, the polymerization reaction is carried out under the action of 0.01wt% catalyst sodium hydroxide at a temperature of 300 ° C. During the polymerization reaction Add 8wt% conductive filler silver fragments to obtain the target polymer with a number average molecular weight of 20000. The polymerization reaction is completed in a screw extruder. The screw extruder includes a screw, an extrusion motor connected to the screw, a heating ring, a temperature sensor and Metering pump; the screw is a single screw, the length-to-diameter ratio is 12, the pitch is equal, the helix angle is 14°, the depth of the screw groove is 1.5mm, and the surface roughness is Ra0.8; the extrusion motor connected to the screw is fixedly installed on the right side of the screw The side is fixed by a vertical support shaft; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 100°C for 60 minutes to obtain the final product, 3D The printing adopts a three-dimensional printer device, including a screw extrusion mechanism, a three-dimensional movement mechanism, a working platform mechanism and a computer control and drive system arranged in sequence. The screw extrusion mechanism is fixed relative to the working platform and the molded part; the working platform mechanism is installed on the three-dimensional On the motion mechanism; the computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism is composed of the X-axis motion mechanism, the Y-axis motion mechanism and the Z-axis motion mechanism; the X-axis motion mechanism includes the X-axis motor and the wire The Y-axis motion mechanism consists of a Y-axis motor and a screw guide rail; the Z-axis motion mechanism consists of a Z-axis motor and a screw guide rail; the X-axis support is fixed on the Y-axis screw nut, and the Y-axis support is fixed on the molding On the support frame of the working platform, the Z-axis is vertically fixed on the base; the working platform mechanism is composed of the forming working platform, the forming working platform support frame and the leveling nut; the forming working platform is installed on the X-axis movement mechanism, with suitable friction coefficient, which can well fix the first layer of printing materials; the support frame of the forming work platform is fixedly connected with the Y-axis movement mechanism, and is also fixedly connected with the Z-axis movement slider, which can move up and down linearly with the Z-axis; leveling The nut can adjust the height of the forming work platform to ensure the verticality of the forming work platform to the discharge port of the nozzle; the screw extrusion mechanism is vertical or horizontal, which includes a feeding cylinder, a screw extrusion device and a screw extrusion The nozzle system connected with the device; the feeding cylinder includes the feeding cylinder connected with the screw extrusion device, the feeding cylinder is in the shape of a circular funnel, and a drying heater is arranged outside; the nozzle system consists of a conveying pipeline, a nozzle, a turntable, a shut-off valve and a cooling The device is composed of: the nozzle is installed at the end of the conveying pipeline, the number of nozzles includes one, and its shape is circular. The cooling device is a circular air blower with a wind temperature of 15°C and a wind speed of 0.01m/s; The shut-off valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the formed coordinate G code;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为500mm/s,计量泵熔体流量为3000L/h,精度为0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is transported forward, and is accurately quantitatively controlled by a metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 500mm/s , the melt flow rate of the metering pump is 3000L/h, and the accuracy is 0.1%; when the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part, and the deposition material of one layer is solidified rapidly And bonded with the surrounding materials to form, the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例10Example 10
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体戊内酰胺和内酯单体戊内酯与添加量为0.1wt%的助剂乙酰基己内酰胺和添加量为10wt%的增塑剂邻苯二甲酸二丁酯;熔融后在添加量为0.01wt%的催化剂氢氧化钠作用下在温度为150℃下进行聚合反应,在聚合反应过程中,添加11wt%的导电填充剂CuI碎片,获得数均分子量为1000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为12,等螺距,螺旋角为14°,螺槽深度为1.5mm,表面粗糙度为Ra0.4;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在100℃保持3min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数一个,其形状为圆形,喷嘴上包含1个喷孔,喷孔形状为圆形,喷孔出口直径为10μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风,风温为15℃,风速为0.01m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber-grade conductive products based on reaction extrusion, the lactam monomer valerolactam and the lactone monomer valerolactone with the addition of 0.1wt% additive acetyl caprolactam and the addition of 10wt% % of plasticizer dibutyl phthalate; after melting, under the action of 0.01wt% catalyst sodium hydroxide, the polymerization reaction is carried out at a temperature of 150°C. During the polymerization reaction, 11wt% of conductive Filler CuI fragments to obtain the target polymer with a number-average molecular weight of 1000, and the polymerization reaction is completed in a screw extruder, which includes a screw, an extrusion motor connected to the screw, a heating coil, a temperature sensor and a metering pump; the screw It is a single screw with a length-to-diameter ratio of 12, equal pitch, a helix angle of 14°, a screw groove depth of 1.5mm, and a surface roughness of Ra0.4; the extrusion motor connected to the screw is fixedly installed on the right side of the screw. The straight support shaft is fixed; the heating ring and temperature sensor are installed on the outside of the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 100°C for 3 minutes to obtain the final product, and the 3D printing uses a three-dimensional printer The device includes a screw extruding mechanism, a three-dimensional motion mechanism, a working platform mechanism and a computer control and drive system arranged in sequence, the screw extruding mechanism is fixed relative to the working platform and the molded part; the working platform mechanism is installed on the three-dimensional moving mechanism; The computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism is composed of X-axis motion mechanism, Y-axis motion mechanism and Z-axis motion mechanism; the X-axis motion mechanism is composed of X-axis motor and screw guide rail; The Y-axis motion mechanism consists of a Y-axis motor and a screw guide rail; the Z-axis motion mechanism consists of a Z-axis motor and a screw guide rail; the X-axis support is fixed on the Y-axis screw nut, and the Y-axis support is fixed on the support frame of the forming work platform Above, the Z axis is vertically fixed on the base; the working platform mechanism is composed of a forming working platform, a forming working platform support frame and a leveling nut; The first layer of printing material is well fixed; the supporting frame of the forming work platform is fixedly connected with the Y-axis movement mechanism, and at the same time, it is fixedly connected with the Z-axis movement slider, which can move up and down linearly with the Z-axis; the leveling nut can adjust the forming The height of the working platform ensures that the plane of the forming working platform is perpendicular to the outlet of the nozzle; the screw extrusion mechanism is vertical, which includes a feeding cylinder, a screw extrusion device and a nozzle system connected to the screw extrusion device; The barrel includes a feed barrel connected to the screw extrusion device. The feed barrel is in the shape of a round funnel, and a drying heater is installed outside; the nozzle system is composed of a conveying pipeline, a nozzle, a turntable, a stop valve and a cooling device; the nozzle is installed on the conveyor At the end of the pipeline, there is one nozzle, which is circular in shape. The nozzle contains a nozzle hole, the shape of the nozzle hole is circular, and the diameter of the nozzle outlet is 10 μm. At the same time, a cooling device is installed above the nozzle. The cooling device is a ring blower. The wind temperature is 15°C, and the wind speed is 0.01m/s; the shut-off valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAD软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAD software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the coordinate G code of the molding;
(2)目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为10mm/s,计量泵熔体流量为0.1L/h,精度为0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by the metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system. The moving speed of the forming platform is 10mm/s. The melt flow rate of the pump is 0.1L/h, and the precision is 0.1%. When the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part. The deposited material at the end of one layer solidifies rapidly and Bonded with the surrounding materials, the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例11Example 11
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体己内酰胺和内酯单体己内酯与添加量为5wt%的助剂异氰酸酯和添加量为40wt%的增塑剂柠檬酸酯;熔融后在添加量为1wt%的催化剂氢氧化钾作用下在温度为300℃下进行聚合反应,在聚合反应过程中添加15wt%的导电填充剂SnO2粉末,获得数均分子量为20000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为双螺杆,长径比为48,等螺距,螺旋角为18°,螺槽深度为3.5mm,表面粗糙度为Ra0.8;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在180℃保持60min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括2个,其形状为矩形,喷嘴上包含1000个喷孔,喷孔形状为矩形,喷孔出口直径为500μm,同时喷嘴上方安装冷却装置,冷却装置为侧吹风,风温为25℃,风速为0.1m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber grade conductive products based on reactive extrusion, the lactam monomer caprolactam and the lactone monomer caprolactone are added with an additive of 5wt% isocyanate and an added amount of 40wt% plasticizer Citric acid ester; After melting, under the action of 1wt% catalyst potassium hydroxide, the polymerization reaction is carried out at a temperature of 300°C, and the conductive filler SnO powder of 15wt% is added in the polymerization reaction process to obtain a number average molecular weight of The target polymer of 20,000, the polymerization reaction is completed in the screw extruder, and the screw extruder includes a screw, an extrusion motor connected to the screw, a heating coil, a temperature sensor and a metering pump; the screw is a twin screw, and the aspect ratio is 48, Equal pitch, the helix angle is 18°, the depth of the screw groove is 3.5mm, and the surface roughness is Ra0.8; the extrusion motor connected to the screw is fixed on the right side of the screw and fixed by the vertical support shaft; the heating ring and temperature sensor Installed on the outside of the screw; then the target polymer is 3D printed by fusion deposition, and piled up layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 180°C for 60 minutes to obtain the final product, and the 3D printing adopts a three-dimensional printer device, including screw extrusion mechanisms arranged in sequence , three-dimensional motion mechanism, working platform mechanism and computer control and drive system, the screw extrusion mechanism is fixed relative to the working platform and molding parts; the working platform mechanism is installed on the three-dimensional motion mechanism; the computer control and drive system is used for the whole machine The three-dimensional motion mechanism is composed of X-axis motion mechanism, Y-axis motion mechanism and Z-axis motion mechanism; the X-axis motion mechanism consists of X-axis motor and screw guide rail; the Y-axis motion mechanism includes Y-axis motor and wire The Z-axis motion mechanism consists of a Z-axis motor and a screw guide rail; the X-axis support is fixed on the Y-axis screw nut, the Y-axis support is fixed on the support frame of the forming work platform, and the Z-axis is vertically fixed on the base Above; the working platform mechanism is composed of forming working platform, forming working platform support frame and leveling nut; forming working platform is installed on the X-axis motion mechanism, which has a suitable friction coefficient and can well fix the first layer of printing materials; forming The support frame of the working platform is fixedly connected with the Y-axis motion mechanism, and at the same time, it is fixedly connected with the Z-axis motion slider, which can move up and down linearly with the Z-axis; the leveling nut can adjust the height of the forming work platform to ensure that the plane of the forming work platform is out of the nozzle. The verticality requirements of the feed port; the screw extrusion mechanism is horizontal, which includes a feeding cylinder, a screw extrusion device and a nozzle system connected to the screw extrusion device; the feeding cylinder includes a feeding cylinder connected to the screw extrusion device , the feeding cylinder is in the shape of a circular funnel, and a drying heater is installed outside; the nozzle system is composed of a conveying pipe, nozzle, turntable, shut-off valve and cooling device; the nozzle is installed at the end of the conveying pipe, and the number of nozzles includes 2, and its shape is Rectangular, the nozzle contains 1000 nozzle holes, the shape of the nozzle hole is rectangular, the diameter of the nozzle outlet is 500μm, and a cooling device is installed above the nozzle, the cooling device is side blowing, the air temperature is 25°C, and the wind speed is 0.1m/s; The valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the formed coordinate G code;
(2)目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为10000mm/s,计量泵熔体流量为3000L/h,精度为-0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by the metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system. The moving speed of the forming platform is 10000mm/s. The melt flow rate of the pump is 3000L/h, and the accuracy is -0.1%. When the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part. The deposited material at the end of one layer solidifies rapidly and Bonded with the surrounding materials, the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例12Example 12
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体庚内酰胺和内酯单体庚内酯与添加量为0.5wt%的助剂氨基甲酸酯和添加量为15wt%的增塑剂氯化镓;熔融后在添加量为0.08wt%的催化剂甲基与钠结合形成的的稳定化合物作用下在温度为250℃下进行聚合反应,在聚合过程中添加18wt%的导电填充剂SnO2/Sb碎片,获得数均分子量为10000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为三螺杆,长径比为45,等螺距,螺旋角为16°,螺槽深度为1.8mm,表面粗糙度为Ra0.6;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在120℃保持10min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括3个,其形状为三角形,喷嘴上包含800个喷孔,喷孔形状为三角形,喷孔出口直径为100μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风,风温为20℃,风速为0.05m/s;截止阀安装于喷头的冷却装置上方;A fiber-level 3D printing method based on reactive extrusion conductive products, the lactam monomer enantholactam and the lactone monomer enantholactone with an additive amount of 0.5wt% carbamate and an additive amount of 15wt% plasticizer gallium chloride; after melting, the polymerization reaction is carried out at a temperature of 250°C under the action of a stable compound formed by the addition of 0.08wt% catalyst methyl and sodium, and 18wt% is added during the polymerization process Conductive filler SnO 2 /Sb fragments to obtain a target polymer with a number average molecular weight of 10,000. The polymerization reaction is completed in a screw extruder. The screw extruder includes a screw, an extrusion motor connected to the screw, a heating ring, and a temperature sensor. and metering pump; the screw is three-screw, the length-to-diameter ratio is 45, the pitch is equal, the helix angle is 16°, the depth of the screw groove is 1.8mm, and the surface roughness is Ra0.6; the extrusion motor connected to the screw is fixedly installed on the screw The right side is fixed by a vertical support shaft; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 120°C for 10 minutes to obtain the final product. 3D printing adopts a three-dimensional printer device, including a screw extrusion mechanism, a three-dimensional motion mechanism, a working platform mechanism and a computer control and drive system arranged in sequence. The screw extrusion mechanism is fixed relative to the working platform and the molded parts; the working platform mechanism is installed on On the three-dimensional motion mechanism; the computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism is composed of the X-axis motion mechanism, the Y-axis motion mechanism and the Z-axis motion mechanism; the X-axis motion mechanism includes the X-axis motor and The Y-axis motion mechanism consists of a Y-axis motor and a screw guide rail; the Z-axis motion mechanism consists of a Z-axis motor and a screw guide rail; the X-axis support is fixed on the Y-axis screw nut, and the Y-axis support is fixed on On the support frame of the forming work platform, the Z-axis is vertically fixed on the base; the work platform mechanism is composed of the forming work platform, the support frame of the forming work platform and the leveling nut; the forming work platform is installed on the X-axis movement mechanism, with a suitable The coefficient of friction can well fix the first layer of printing materials; the support frame of the forming work platform is fixedly connected with the Y-axis movement mechanism, and at the same time it is fixedly connected with the Z-axis movement slider, which can move up and down linearly with the Z-axis; the leveling nut can Adjust the height of the forming work platform to ensure the verticality of the forming work platform to the discharge port of the nozzle; the screw extrusion mechanism is vertical, which includes the feeding cylinder, the screw extrusion device and the nozzle system connected with the screw extrusion device ;The feeding cylinder includes the feeding cylinder connected with the screw extrusion device. The feeding cylinder is in the shape of a circular funnel, and a drying heater is arranged outside; the nozzle system is composed of a conveying pipeline, a nozzle, a turntable, a shut-off valve and a cooling device; the nozzle is installed At the end of the conveying pipeline, there are 3 nozzles, which are triangular in shape and contain 800 spray holes. The shape of the spray holes is triangular, and the diameter of the nozzle outlet is 100 μm. , the wind temperature is 20°C, and the wind speed is 0.05m/s; the globe valve is installed above the cooling device of the spray head;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAD软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAD software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the coordinate G code of the molding;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为100mm/s,计量泵熔体流量为1000L/h,精度为0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is transported forward, and is accurately and quantitatively controlled by the metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 100mm/s , the melt flow rate of the metering pump is 1000L/h, and the accuracy is 0.1%; when the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a cross-section of one layer thickness of the molded part, and the deposition material of the end layer solidifies rapidly And bonded with the surrounding materials to form, the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例13Example 13
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体辛内酰胺和内酯单体辛内酯与添加量为2wt%的助剂碳酸酯和添加量为20wt%的增塑剂氯化锂;熔融后在添加量为0.07wt%的乙基与钾结合形成的稳定化合物作用下在温度为200℃下进行聚合反应,在聚合过程中添加18wt%的导电填充剂SnO2/In粉末,获得数均分子量为1000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为15,等螺距,螺旋角为16°,螺槽深度为1.8mm,表面粗糙度为Ra0.6;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在100℃保持60min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括一个,其形状为菱形,喷嘴上包含500个喷孔,喷孔形状为菱形,喷孔出口直径为50μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风,风温为19℃,风速为0.02m/s;截止阀安装于喷头的冷却装置上方;A fiber-level 3D printing method based on reactive extrusion conductive products, the lactam monomer capryllactam and the lactone monomer caprylactone are added with an additive of 2wt% carbonate and an added amount of 20wt% Plasticizer Lithium Chloride; After melting, under the action of a stable compound formed by adding 0.07wt% of ethyl and potassium, the polymerization reaction is carried out at a temperature of 200 ° C, and 18wt% of conductive filler SnO is added during the polymerization process 2 /In powder, the target polymer that obtains number-average molecular weight is 1000, polymerization reaction is finished in screw extruder, and screw extruder comprises screw, the extruding motor that connects screw, heating ring, temperature sensor and metering pump; It is a single screw with a length-to-diameter ratio of 15, equal pitch, a helix angle of 16°, a screw groove depth of 1.8mm, and a surface roughness of Ra0.6; the extrusion motor connected to the screw is fixedly installed on the right side of the screw. The straight support shaft is fixed; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 100°C for 60 minutes to obtain the final product, and the 3D printing uses a three-dimensional printer The device includes a screw extruding mechanism, a three-dimensional motion mechanism, a working platform mechanism and a computer control and drive system arranged in sequence, the screw extruding mechanism is fixed relative to the working platform and the molded part; the working platform mechanism is installed on the three-dimensional moving mechanism; The computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism is composed of X-axis motion mechanism, Y-axis motion mechanism and Z-axis motion mechanism; the X-axis motion mechanism is composed of X-axis motor and screw guide rail; The Y-axis motion mechanism consists of a Y-axis motor and a screw guide rail; the Z-axis motion mechanism consists of a Z-axis motor and a screw guide rail; the X-axis support is fixed on the Y-axis screw nut, and the Y-axis support is fixed on the support frame of the forming work platform Above, the Z axis is vertically fixed on the base; the working platform mechanism is composed of a forming working platform, a forming working platform support frame and a leveling nut; The first layer of printing material is well fixed; the supporting frame of the forming work platform is fixedly connected with the Y-axis movement mechanism, and at the same time, it is fixedly connected with the Z-axis movement slider, which can move up and down linearly with the Z-axis; the leveling nut can adjust the forming The height of the working platform ensures that the plane of the forming working platform is perpendicular to the discharge port of the nozzle; the screw extrusion mechanism is horizontal, which includes a feeding cylinder, a screw extrusion device and a nozzle system connected to the screw extrusion device; The barrel includes a feed barrel connected to the screw extrusion device. The feed barrel is in the shape of a round funnel, and a drying heater is installed outside; the nozzle system is composed of a conveying pipeline, a nozzle, a turntable, a stop valve and a cooling device; the nozzle is installed on the conveyor At the end of the pipeline, the number of nozzles includes one, which is diamond-shaped. The nozzle contains 500 nozzle holes. The shape of the nozzle holes is diamond-shaped, and the diameter of the nozzle outlet is 50 μm. The temperature is 19℃, the wind speed is 0.02m/s; the shut-off valve is installed on the cooling device of the nozzle square;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAD软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAD software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the coordinate G code of the molding;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为6000mm/s,计量泵熔体流量为1500L/h,精度为-0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by a metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 6000mm/s , the melt flow rate of the metering pump is 1500L/h, and the accuracy is -0.1%; when the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part, and the deposited material of one layer ends quickly After solidification and bonding with the surrounding materials, the molding platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例14Example 14
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体葵内酰胺和内酯单体葵内酯与添加量为3.5wt%的助剂磺酸酯和添加量为25wt%的增塑剂氯化钙;熔融后在添加量为0.3wt%的丙基与钙结合形成的稳定化合物作用下在温度为160℃下进行聚合反应,在聚合反应过程中添加20wt%的导电填充剂CuS碎片,获得数均分子量为1000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为32,等螺距,螺旋角为16°,螺槽深度为1.5mm,表面粗糙度为Ra0.8;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在110℃保持12min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括10个,其形状为菱形,喷嘴上包含600个喷孔,喷孔形状为十字形,喷孔出口直径为80μm,同时喷嘴上方安装冷却装置,冷却装置为侧吹风,风温为22℃,风速为0.09m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber-level conductive products based on reactive extrusion, the lactam monomer caprolactam and the lactone monomer caprolactone with the addition of 3.5wt% additive sulfonate and the addition of 25wt% % plasticizer calcium chloride; after melting, under the action of a stable compound formed by the combination of 0.3wt% propyl and calcium, the polymerization reaction is carried out at a temperature of 160°C, and 20wt% conductive Filler CuS fragments to obtain the target polymer with a number average molecular weight of 1000, and the polymerization reaction is completed in a screw extruder, which includes a screw, an extrusion motor connected to the screw, a heating coil, a temperature sensor and a metering pump; the screw It is a single screw with a length-to-diameter ratio of 32, equal pitch, a helix angle of 16°, a screw groove depth of 1.5mm, and a surface roughness of Ra0.8; the extrusion motor connected to the screw is fixedly installed on the right side of the screw. The straight support shaft is fixed; the heating ring and temperature sensor are installed on the outside of the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 110°C for 12 minutes to obtain the final product, and the 3D printing uses a three-dimensional printer The device includes a screw extruding mechanism, a three-dimensional motion mechanism, a working platform mechanism and a computer control and drive system arranged in sequence, the screw extruding mechanism is fixed relative to the working platform and the molded part; the working platform mechanism is installed on the three-dimensional moving mechanism; The computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism is composed of X-axis motion mechanism, Y-axis motion mechanism and Z-axis motion mechanism; the X-axis motion mechanism is composed of X-axis motor and screw guide rail; The Y-axis motion mechanism consists of a Y-axis motor and a screw guide rail; the Z-axis motion mechanism consists of a Z-axis motor and a screw guide rail; the X-axis support is fixed on the Y-axis screw nut, and the Y-axis support is fixed on the support frame of the forming work platform Above, the Z axis is vertically fixed on the base; the working platform mechanism is composed of a forming working platform, a forming working platform support frame and a leveling nut; The first layer of printing material is well fixed; the support frame of the forming work platform is fixedly connected with the Y-axis movement mechanism, and at the same time it is fixed with the Z-axis movement slider, which can move up and down linearly with the Z-axis; the leveling nut can adjust the movement of the forming work platform Height, to ensure the verticality requirements of the forming working platform plane to the nozzle outlet; the screw extrusion mechanism is vertical, which includes the feeding cylinder, the screw extrusion device and the nozzle system connected with the screw extrusion device; the feeding cylinder includes The feeding cylinder connected with the screw extrusion device is in the shape of a round funnel, and a drying heater is installed outside; the nozzle system is composed of a conveying pipeline, a nozzle, a turntable, a shut-off valve and a cooling device; the nozzle is installed at the end of the conveying pipeline, The number of nozzles includes 10, the shape of which is rhombus, and the nozzle contains 600 nozzle holes. 22°C, the wind speed is 0.09m/s; the shut-off valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAD或CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAD or CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the coordinate G code of the molding;
(2)目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为6000mm/s,计量泵熔体流量为100L/h,精度为0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by the metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system. The moving speed of the forming platform is 6000mm/s. The melt flow rate of the pump is 100L/h, and the accuracy is 0.1%. When the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part. The surrounding materials are bonded and formed, and the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例15Example 15
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体十内酰胺和内酯单体十内酯与添加量为4wt%的助剂乙酰基己内酰胺和添加量为23wt%的增塑剂粘土;熔融后在添加量为0.2wt%的催化剂丁基与镁结合形成的稳定化合物作用下在温度为160℃下进行聚合反应,在聚合过程中添加22wt%的导电填充剂CuCl粉末,获得数均分子量为1200的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为30,等螺距,螺旋角为14°,螺槽深度为1.8mm,表面粗糙度为Ra0.5;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在130℃保持30min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括8个,其形状为圆形、矩形,喷嘴上包含650个喷孔,喷孔形状为圆形、矩形,喷孔出口直径为35μm,同时喷嘴上方安装冷却装置,冷却装置为侧吹风,风温为15℃,风速为0.1m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber-grade conductive products based on reactive extrusion, the lactam monomer decanolactam and the lactone monomer dedecalactone are added with an additive of 4wt% acetyl caprolactam and an added amount of 23wt% plasticizer clay; after melting, the polymerization reaction is carried out at a temperature of 160°C under the action of a stable compound formed by the addition of 0.2wt% catalyst butyl and magnesium, and 22wt% conductive filler CuCl is added during the polymerization process Powder, the number average molecular weight obtained is the target polymer of 1200, and the polymerization reaction is completed in the screw extruder, and the screw extruder comprises screw, the extruding motor that connects screw, heating ring, temperature sensor and metering pump; Screw is a single screw , the length-to-diameter ratio is 30, the pitch is equal, the helix angle is 14°, the depth of the screw groove is 1.8mm, and the surface roughness is Ra0.5; the extrusion motor connected to the screw is fixed on the right side of the screw, supported by a vertical Fixed; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition, and stacked layer by layer to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 130°C for 30 minutes to obtain the final product, and the 3D printing adopts a three-dimensional printer device, including The screw extrusion mechanism, the three-dimensional motion mechanism, the working platform mechanism and the computer control and drive system are arranged in sequence. The screw extrusion mechanism is fixed relative to the working platform and the molded parts; the working platform mechanism is installed on the three-dimensional movement mechanism; the computer control and The driving system is used for the automatic control and driving of the whole machine; the three-dimensional motion mechanism is composed of X-axis motion mechanism, Y-axis motion mechanism and Z-axis motion mechanism; the X-axis motion mechanism is composed of X-axis motor and screw guide rail; the Y-axis motion The mechanism consists of a Y-axis motor and a screw guide rail; the Z-axis movement mechanism consists of a Z-axis motor and a screw guide rail; the X-axis support is fixed on the Y-axis screw nut, and the Y-axis support is fixed on the support frame of the forming work platform. The shaft is fixed vertically on the base; the working platform mechanism is composed of a forming working platform, a forming working platform support frame and a leveling nut; the forming working platform is installed on the X-axis movement mechanism, which has a suitable friction coefficient and can be well fixed The first layer of printing materials; the supporting frame of the forming working platform is fixedly connected with the Y-axis movement mechanism, and at the same time, it is fixedly connected with the Z-axis moving slider, which can move up and down linearly with the Z-axis; the leveling nut can adjust the height of the forming working platform to ensure The verticality requirements of the plane of the forming work platform to the discharge port of the nozzle; the screw extrusion mechanism is horizontal, which includes the feeding cylinder, the screw extrusion device and the nozzle system connected with the screw extrusion device; The feeding cylinder connected to the outlet device is in the shape of a round funnel, and a drying heater is installed outside; the nozzle system is composed of a conveying pipe, nozzle, turntable, shut-off valve and cooling device; the nozzle is installed at the end of the conveying pipe, and the number of nozzles Including 8 nozzles, the shape of which is round or rectangular. The nozzle contains 650 nozzle holes. The temperature is 15°C, the wind speed is 0.1m/s; the shut-off valve is installed in the cooling device of the nozzle put on top;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the formed coordinate G code;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为30mm/s,计量泵熔体流量为120L/h,精度为-0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by a metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 30mm/s , the melt flow rate of the metering pump is 120L/h, and the accuracy is -0.1%; when the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part, and the deposited material of one layer ends quickly After solidification and bonding with the surrounding materials, the molding platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例16Example 16
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体十一内酰胺和内酯单体十一内酯与添加量为0.1wt%的助剂乙酰基己内酰胺和异氰酸酯和添加量为30wt%的增塑剂稀土;乙酰基己内酰胺和异氰酸酯的质量比为1:1;熔融后在添加量为1wt%的催化剂苯基与钠结合形成的稳定化合物作用下在温度为300℃下进行聚合反应,在聚合过程中添加24wt%的导电填充剂ZnO碎片,获得数均分子量为1000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为三螺杆,长径比为48,等螺距,螺旋角为18°,螺槽深度为1.5mm,表面粗糙度为Ra0.8;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在160℃保持40min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式或者卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括10个,其形状为三角形、菱形,喷嘴上包含800个喷孔,喷孔形状为十字形、一字形,喷孔出口直径为25μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风或侧吹风,风温为25℃,风速为0.1m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber-grade conductive products based on reactive extrusion, the lactam monomer undecalactam and the lactone monomer undecalactone are added with 0.1wt% additives acetyl caprolactam and isocyanate and Adding 30wt% plasticizer rare earth; the mass ratio of acetylcaprolactam to isocyanate is 1:1; after melting, under the action of a stable compound formed by adding 1wt% catalyst phenyl and sodium, the temperature is 300°C Carry out the polymerization reaction under the following conditions, add 24wt% conductive filler ZnO fragments in the polymerization process, obtain the target polymer that the number average molecular weight is 1000, the polymerization reaction is finished in the screw extruder, and the screw extruder comprises screw rod, connecting screw rod Extrusion motor, heating coil, temperature sensor and metering pump; the screw is three-screw, the length-to-diameter ratio is 48, the pitch is equal, the helix angle is 18°, the depth of the screw groove is 1.5mm, and the surface roughness is Ra0.8; the connecting screw The extrusion motor is fixedly installed on the right side of the screw, fixed by a vertical support shaft; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition, and the three-dimensional workpiece is formed layer by layer; the three-dimensional workpiece is in The final product is obtained after keeping at 160°C for 40 minutes. The 3D printing adopts a 3D printer device, including a screw extrusion mechanism, a 3D motion mechanism, a working platform mechanism, and a computer control and drive system. The screw extrusion mechanism is relative to the working platform and the molded parts. Fixed; the working platform mechanism is installed on the three-dimensional kinematic mechanism; the computer control and drive system is used for automatic control and driving of the whole machine; the three-dimensional kinematic mechanism is composed of X-axis kinematic mechanism, Y-axis kinematic mechanism and Z-axis kinematic mechanism; The X-axis motion mechanism consists of an X-axis motor and a screw guide rail; the Y-axis motion mechanism consists of a Y-axis motor and a screw guide rail; the Z-axis motion mechanism consists of a Z-axis motor and a screw guide rail; the X-axis support is fixed on the Y-axis wire On the bar nut, the Y-axis support is fixed on the support frame of the forming work platform, and the Z-axis is vertically fixed on the base; the work platform mechanism is composed of the forming work platform, the support frame of the forming work platform and the leveling nut; the forming work platform is installed on The X-axis motion mechanism has a suitable friction coefficient, which can well fix the first layer of printing materials; the support frame of the forming work platform is fixedly connected with the Y-axis motion mechanism, and is also fixedly connected with the Z-axis motion slider, which can Move up and down linearly with the Z axis; the leveling nut can adjust the height of the forming work platform to ensure the verticality of the forming work platform to the discharge port of the nozzle; the screw extrusion mechanism is vertical or horizontal, including the feeding cylinder , the screw extrusion device and the nozzle system connected with the screw extrusion device; the feeding cylinder includes the feeding cylinder connected with the screw extrusion device, the feeding cylinder is in the shape of a circular funnel, and a drying heater is arranged outside; the nozzle system consists of Pipeline, nozzle, turntable, shut-off valve and cooling device; the nozzle is installed at the end of the conveying pipeline, the number of nozzles includes 10, the shape is triangle, rhombus, the nozzle contains 800 spray holes, the shape of the spray hole is cross, one Glyph, the outlet diameter of the nozzle hole is 25μm, and a cooling device is installed above the nozzle, The cooling device is circular blowing or side blowing, the wind temperature is 25°C, and the wind speed is 0.1m/s; the stop valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAD软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAD software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the coordinate G code of the molding;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为10mm/s,计量泵熔体流量为0.1L/h,精度为0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is transported forward, and is accurately and quantitatively controlled by the metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 10mm/s , the melt flow rate of the metering pump is 0.1L/h, and the accuracy is 0.1%. When the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a cross-section of one layer thickness of the molded part, and the deposited material of one layer ends quickly After solidification and bonding with the surrounding materials, the molding platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例17Example 17
一种纤维级基于反应挤出的导电产品的3D打印方法,将内酰胺单体十二内酰胺和内酯单体十二内酯与添加量为5wt%的助剂氨基甲酸酯和碳酸酯的混合物,其中氨基甲酸酯和碳酸酯的质量比为1:2,以及添加量为36wt%的增塑剂邻苯二甲酸二丁酯和柠檬酸酯的混合物,其中邻苯二甲酸二丁酯和柠檬酸酯的质量比1:3;熔融后在添加量为0.9wt%的催化剂氢氧化钠和氢氧化钾的混合物(其中氢氧化钠和氢氧化钾的质量比为2:1)作用下在温度为160℃下进行聚合反应,在聚合过程中添加25wt%的导电填充剂TiO2粉末,获得数均分子量为10000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为30,等螺距,螺旋角为14°,螺槽深度为3.5mm,表面粗糙度为Ra0.4;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在150℃保持10min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式或者卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括6个,其形状为菱形,喷嘴上包含600个喷孔,喷孔形状为Y形,喷孔出口直径为300μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风,风温为15℃,风速为0.1m/s;截止阀安装于喷头的冷却装置上方;A method for 3D printing of fiber-level conductive products based on reactive extrusion, the lactam monomer laurolactam and the lactone monomer laurolactone with additives carbamate and carbonate added in an amount of 5wt% The mixture, wherein the mass ratio of carbamate and carbonate is 1:2, and the mixture of plasticizer dibutyl phthalate and citrate in an amount of 36wt%, wherein dibutyl phthalate The mass ratio of ester and citric acid ester is 1:3; After melting, it acts on the mixture of catalyst sodium hydroxide and potassium hydroxide (wherein the mass ratio of sodium hydroxide and potassium hydroxide is 2:1) The polymerization reaction is carried out at a temperature of 160 °C, and 25 wt% of conductive filler TiO2 powder is added during the polymerization process to obtain the target polymer with a number average molecular weight of 10000. The polymerization reaction is completed in a screw extruder, and the screw extrusion The machine includes a screw, an extrusion motor connected to the screw, a heating coil, a temperature sensor and a metering pump; the screw is a single screw, the length-to-diameter ratio is 30, the pitch is equal, the helix angle is 14°, the depth of the screw groove is 3.5mm, and the surface roughness Ra0.4; the extrusion motor connected to the screw is fixedly installed on the right side of the screw, fixed by a vertical support shaft; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition and accumulated layer by layer Form a three-dimensional workpiece; the three-dimensional workpiece is kept at 150°C for 10 minutes to obtain the final product. The 3D printing adopts a three-dimensional printer device, including a screw extrusion mechanism, a three-dimensional motion mechanism, a working platform mechanism, a computer control and drive system, and a screw extrusion mechanism. Relative to the working platform and the molded parts are fixed; the working platform mechanism is installed on the three-dimensional motion mechanism; the computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism consists of an X-axis motion mechanism and a Y-axis motion mechanism Composed of Z-axis motion mechanism; X-axis motion mechanism consists of X-axis motor and screw guide rail; Y-axis motion mechanism consists of Y-axis motor and screw guide rail; Z-axis motion mechanism consists of Z-axis motor and screw guide rail; X The shaft support is fixed on the Y-axis screw nut, the Y-axis support is fixed on the support frame of the forming work platform, and the Z-axis is vertically fixed on the base; the work platform mechanism consists of the forming work platform, the support frame of the forming work platform and the leveling nut Composition; the forming work platform is installed on the X-axis motion mechanism, has a suitable friction coefficient, and can well fix the first layer of printing materials; the forming work platform support frame is fixedly connected with the Y-axis motion mechanism, and is The moving slider is fixed and can move up and down linearly with the Z axis; the leveling nut can adjust the height of the forming work platform to ensure the verticality of the forming work platform to the discharge port of the nozzle; the screw extrusion mechanism is vertical or horizontal type, which includes a feeding cylinder, a screw extrusion device and a nozzle system connected with the screw extrusion device; Heater; nozzle system is composed of conveying pipe, nozzle, turntable, shut-off valve and cooling device; nozzle is installed at the end of conveying pipe, and the number of nozzles includes 6 , its shape is rhombus, the nozzle contains 600 spray holes, the shape of the spray hole is Y-shaped, the diameter of the spray hole outlet is 300μm, and a cooling device is installed above the nozzle, the cooling device is a ring blower, the air temperature is 15 ℃, and the wind speed is 0.1 m/s; the shut-off valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the formed coordinate G code;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为10000mm/s,计量泵熔体流量为0.1L/h,精度为-0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is conveyed forward, and is accurately quantitatively controlled by a metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 10000mm/s , the melt flow rate of the metering pump is 0.1L/h, and the accuracy is -0.1%; when the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part, ending a layer of deposited material Rapidly solidified and bonded with the surrounding materials to form, the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例18Example 18
一种纤维级基于反应挤出的导电产品的3D打印方法,将质量比为1:1的戊内酰胺、己内酰胺与添加量为5wt%的助剂乙酰基己内酰胺和添加量35wt%的增塑剂为粘土和稀土的混合物,其中黏土和稀土的质量比4:3;熔融后在添加量为0.01wt%的催化剂氢氧化钠作用下在温度为300℃下进行聚合反应,在聚合前添加14wt%的导电填充剂导电碳黑和不锈钢丝的混合物,其中导电炭黑和不锈钢丝的质量比1:2,获得数均分子量为20000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为12,等螺距,螺旋角为16°,螺槽深度为1.5mm,表面粗糙度为Ra0.8;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在100℃保持60min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式或者卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括一个,其形状为圆形,喷嘴上包含1喷孔,喷孔形状为圆形,喷孔出口直径为500μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风,风温为15℃,风速为0.01m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber-level conductive products based on reactive extrusion, using valerolactam and caprolactam with a mass ratio of 1:1 and an additive acetyl caprolactam in an amount of 5wt% and a plasticizer in an amount of 35wt% It is a mixture of clay and rare earth, wherein the mass ratio of clay and rare earth is 4:3; after melting, the polymerization reaction is carried out under the action of 0.01wt% catalyst sodium hydroxide at a temperature of 300°C, and 14wt% is added before polymerization The mixture of conductive filler conductive carbon black and stainless steel wire, wherein the mass ratio of conductive carbon black and stainless steel wire is 1:2, to obtain the target polymer with a number average molecular weight of 20000, the polymerization reaction is completed in the screw extruder, and the screw extruder The extruder includes a screw, an extrusion motor connected to the screw, a heating coil, a temperature sensor and a metering pump; the screw is a single screw with a length-to-diameter ratio of 12, equal pitch, a helix angle of 16°, a groove depth of 1.5mm, and a rough surface The temperature is Ra0.8; the extrusion motor connected to the screw is fixedly installed on the right side of the screw, fixed by a vertical support shaft; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition, layer by layer Pile up to form a three-dimensional workpiece; the three-dimensional workpiece is kept at 100°C for 60 minutes to obtain the final product. The 3D printing adopts a three-dimensional printer device, including a screw extrusion mechanism, a three-dimensional motion mechanism, a working platform mechanism, and a computer control and drive system. The mechanism is fixed relative to the working platform and the molded parts; the working platform mechanism is installed on the three-dimensional motion mechanism; the computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism is composed of X-axis motion mechanism, Y-axis motion Mechanism and Z-axis motion mechanism; X-axis motion mechanism consists of X-axis motor and screw guide rail; Y-axis motion mechanism consists of Y-axis motor and screw guide rail; Z-axis motion mechanism consists of Z-axis motor and screw guide rail; The X-axis support is fixed on the Y-axis screw nut, the Y-axis support is fixed on the support frame of the forming work platform, and the Z-axis is vertically fixed on the base; the work platform mechanism consists of the forming work platform, the support frame of the forming work platform and the leveling The forming work platform is installed on the X-axis motion mechanism, which has a suitable friction coefficient and can well fix the first layer of printing materials; the support frame of the forming work platform is fixedly connected with the Y-axis motion mechanism, and at the same time is connected with the Z The axis movement slider is fixed and can move up and down linearly with the Z axis; the leveling nut can adjust the height of the forming work platform to ensure the verticality of the forming work platform to the discharge port of the nozzle; the screw extrusion mechanism is vertical or Horizontal type, which includes a feeding cylinder, a screw extrusion device and a nozzle system connected with the screw extrusion device; the feeding cylinder includes a feeding cylinder connected with the screw extrusion device, and the feeding cylinder is in the shape of a circular funnel Drying heater; the nozzle system is composed of conveying pipeline, nozzle, turntable, shut-off valve and cooling device; the nozzle is installed at the end of the conveying pipeline, the number of nozzles includes one, its shape is circular, and the nozzle contains 1 nozzle hole, the shape of the nozzle hole is It is circular, and the outlet diameter of the nozzle hole is 500 μm. At the same time, a cooling device is installed above the nozzle. The cooling device is a circular blower, the air temperature is 15°C, and the wind speed is 0.01m/s; the stop valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the formed coordinate G code;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为500mm/s,计量泵熔体流量为3000L/h,精度为0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is transported forward, and is accurately quantitatively controlled by a metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 500mm/s , the melt flow rate of the metering pump is 3000L/h, and the accuracy is 0.1%; when the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part, and the deposition material of one layer is solidified rapidly And bonded with the surrounding materials to form, the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
实施例19Example 19
一种纤维级基于反应挤出的导电产品的3D打印方法,将质量比为1:1的戊内酰胺、己内酰胺与添加量为5wt%的助剂乙酰基己内酰胺和添加量36wt%的增塑剂为粘土和稀土的混合物,其中黏土和稀土的质量比4:3;熔融后在添加量为0.01wt%的催化剂氢氧化钠作用下在温度为300℃下进行聚合反应,在聚合前添加18wt%的导电填充剂银和镍的混合物,其中银和镍的质量比1:5,获得数均分子量为20000的目标聚合物,聚合反应在螺杆挤出机中完成,螺杆挤出机包括螺杆、连接螺杆的挤出电机、加热圈、温度传感器和计量泵;螺杆为单螺杆,长径比为12,等螺距,螺旋角为16°,螺槽深度为1.5mm,表面粗糙度为Ra0.8;连接螺杆的挤出电机固定安装在螺杆的右侧,由竖直支撑轴固定;加热圈和温度传感器安装在螺杆外面;然后将目标聚合物经熔融沉积3D打印,逐层堆积形成三维工件;三维工件在100℃保持60min后获得最终产品,3D打印采用三维打印机装置,包括依次设置的螺杆挤出机构、三维运动机构、工作平台机构和计算机控制与驱动系统,螺杆挤出机构相对于工作平台和成型件固定不动;工作平台机构安装在三维运动机构上;计算机控制与驱动系统是用于整机的自动控制与驱动;三维运动机构由X轴运动机构、Y轴运动机构和Z轴运动机构组成;X轴运动机构包括X轴电机和丝杠导轨组成;Y轴运动机构包括Y轴电机和丝杠导轨组成;Z轴运动机构包括Z轴电机和丝杠导轨组成;X轴支撑固定在Y轴丝杠螺母上,Y轴支撑固定在成型工作平台支撑架上,Z轴竖直固定在基座上;工作平台机构由成型工作平台、成型工作平台支撑架和调平螺母组成;成型工作平台安装在X轴运动机构上,具有合适的摩擦系数,能够很好的固定第一层打印材料;成型工作平台支撑架与所述的Y轴运动机构固连,同时与Z轴运动滑块固接,能够随Z轴做上下直线运动;调平螺母能够调节成型工作平台的高度,保证成型工作平台平面对喷头出料口的垂直度要求;螺杆挤出机构为立式或者卧式,其包括供料筒、螺杆挤出装置和与螺杆挤出装置相连的喷头系统;供料筒包括与螺杆挤出装置相连的供料筒,供料筒呈圆形漏斗状,外面设置干燥加热器;喷头系统由输送管道、喷嘴、转盘、截止阀和冷却装置构成;喷嘴安装于输送管道末端,喷嘴个数包括一个,其形状为圆形,喷嘴上包含1喷孔,喷孔形状为圆形,喷孔出口直径为500μm,同时喷嘴上方安装冷却装置,冷却装置为环吹风,风温为15℃,风速为0.01m/s;截止阀安装于喷头的冷却装置上方;A 3D printing method for fiber-level conductive products based on reactive extrusion, using valerolactam and caprolactam with a mass ratio of 1:1 and an additive acetyl caprolactam in an amount of 5wt% and a plasticizer in an amount of 36wt% It is a mixture of clay and rare earth, wherein the mass ratio of clay and rare earth is 4:3; after melting, the polymerization reaction is carried out under the action of 0.01wt% catalyst sodium hydroxide at a temperature of 300 ° C, and 18wt% is added before polymerization The mixture of conductive filler silver and nickel, wherein the mass ratio of silver and nickel is 1:5, to obtain the target polymer with number average molecular weight of 20000, the polymerization reaction is completed in the screw extruder, and the screw extruder includes screw, connecting Extrusion motor, heating coil, temperature sensor and metering pump of the screw; the screw is a single screw with a length-to-diameter ratio of 12, equal pitch, a helix angle of 16°, a groove depth of 1.5mm, and a surface roughness of Ra0.8; The extrusion motor connected to the screw is fixedly installed on the right side of the screw, and is fixed by a vertical support shaft; the heating ring and temperature sensor are installed outside the screw; then the target polymer is 3D printed by fusion deposition, and piled up layer by layer to form a three-dimensional workpiece; three-dimensional The workpiece is kept at 100°C for 60 minutes to obtain the final product. The 3D printing adopts a 3D printer device, including a screw extrusion mechanism, a 3D motion mechanism, a working platform mechanism, and a computer control and drive system arranged in sequence. The screw extrusion mechanism is relative to the working platform and The molded parts are fixed; the working platform mechanism is installed on the three-dimensional motion mechanism; the computer control and drive system is used for the automatic control and drive of the whole machine; the three-dimensional motion mechanism consists of X-axis motion mechanism, Y-axis motion mechanism and Z-axis motion mechanism Composition; X-axis motion mechanism consists of X-axis motor and screw guide rail; Y-axis motion mechanism consists of Y-axis motor and screw guide rail; Z-axis motion mechanism consists of Z-axis motor and screw guide rail; X-axis support is fixed on Y On the shaft screw nut, the Y-axis support is fixed on the support frame of the forming work platform, and the Z-axis is vertically fixed on the base; the work platform mechanism is composed of the forming work platform, the support frame of the forming work platform and the leveling nut; the forming work platform Installed on the X-axis motion mechanism, it has a suitable friction coefficient and can well fix the first layer of printing materials; the support frame of the forming work platform is fixedly connected with the Y-axis motion mechanism, and is also fixedly connected with the Z-axis motion slider , can move up and down linearly with the Z axis; the leveling nut can adjust the height of the forming work platform to ensure that the plane of the forming work platform is perpendicular to the discharge port of the nozzle; the screw extrusion mechanism is vertical or horizontal, including supply Barrel, screw extrusion device and nozzle system connected with the screw extrusion device; the feed cylinder includes a feed cylinder connected with the screw extrusion device, the feed cylinder is in the shape of a circular funnel, and a drying heater is arranged outside; the nozzle system It is composed of conveying pipe, nozzle, turntable, shut-off valve and cooling device; the nozzle is installed at the end of the conveying pipe, the number of nozzles includes one, its shape is circular, and the nozzle contains 1 nozzle hole, the shape of the nozzle hole is circular, and the nozzle hole The outlet diameter is 500μm, and a cooling device is installed above the nozzle. The cooling device is a ring blower, and the air temperature is 1 5°C, the wind speed is 0.01m/s; the shut-off valve is installed above the cooling device of the nozzle;
具体3D打印的步骤包括:The specific steps of 3D printing include:
(1)在计算机上采用CAM软件设计产品图形,再进行模型的自动分层切片处理,得到每一个加工层面的平面数据信息,并转化为成型的坐标G代码;(1) Use CAM software to design product graphics on the computer, and then perform automatic layering and slicing of the model to obtain the plane data information of each processing level, and convert it into the formed coordinate G code;
(2)所述目标聚合物向前输送,并通过计量泵精确定量控制并由喷头系统挤出至成型平台,成型平台在计算机系统控制下作X-Y平面运动,成型平台的移动速度为500mm/s,计量泵熔体流量为3000L/h,精度为0.1%;当挤出的聚合物的温度低于固化温度后开始固化成型,成为成型件一层厚度的截面,结束一层的沉积材料迅速固化并与周围材料粘结成型,成型平台在Z轴向上移动一层的高度,进行下一层的沉积,这样逐层堆积形成三维工件。(2) The target polymer is transported forward, and is accurately quantitatively controlled by a metering pump and extruded to the forming platform by the nozzle system. The forming platform moves in the X-Y plane under the control of the computer system, and the moving speed of the forming platform is 500mm/s , the melt flow rate of the metering pump is 3000L/h, and the accuracy is 0.1%; when the temperature of the extruded polymer is lower than the solidification temperature, it starts to solidify and form, and becomes a section with a thickness of one layer of the molded part, and the deposition material of one layer is solidified rapidly And bonded with the surrounding materials to form, the forming platform moves the height of one layer in the Z-axis direction to deposit the next layer, so that the three-dimensional workpiece is formed layer by layer.
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